Panasonic CM602-L Reference Manual
CM602-L
Reference Manual
Page 1-1
1.
1. GENERAL DESCRIPTION
This chapter describes the following items.
Names and mechanisms of units
This describes the names and functions of each unit using the illustrations.
Production process
This describes the placement process step by step.
Specifications
This describes the specifications of the machine and applicable boards.
∗
This machine can use the high-speed head (12 nozzles / 8 nozzles) and the multi-functional
head.
EJM4A-E-RMA01-A00-01
CM602-L
Reference Manual
1.1 Names and Mechanisms of Units
Page 1-2
1.
1.1 Names and Mechanisms of Units
1.1.1 External Views
1. Front view
2. Rear view
EJM4A-E-RMA01-A01-00
EJM4A-AB01
Rear cover
Feeder table 2
Feeder table 4
Rear color touch panel
EJM4A-AA01
Status indicator (Three-color signal tower)
Front cover
Power supply switch
Feeder table 3
Feeder table 1
Front color touch panel
CM602-L
Reference Manual
1.1 Names and Mechanisms of Units
Page 1-3
1.1.2 Operating Units
1. Front view
∗
The emergency stop button, color touch panel, operating panel, and servo switch of the same
number exist on the rear side.
No.
Unit name
Function Qty. Reference item
Color touch panel
EJM4A-412E
Used to operate the machine. 2 Operation Manual
Servo switch
Used to turn ON/OFF the servo-system
power.
2 Operation Manual
Operating panel
Used to put the machine into operation,
bring it to a stop, and for the other
operations.
2 Operation Manual
Floppy disk drive
(Inside the cover)
Used to read and write programming
data.
1 • Programming Manual
• Handling of floppy disk
Emergency stop button
If this button is pressed, the machine
comes to an emergency stop.
2 Safety precautions
Power supply switch
Used to turn ON/OFF the power and air
sources of the machine. (When the
power supply switch is turned OFF, air
becomes OFF in synchronization with
that.)
1 Safety precautions
EJM4A-E-RMA01-A01-00
EJM4A-AA01
1
2
3
4
5
6
CM602-L
Reference Manual
1.1 Names and Mechanisms of Units
Page 1-4
2. Rear view
No. Unit name Function Qty. Reference item
Status indicator
(Three-color signal tower)
Indicates the machine’s operational
status, and warns you of any trouble
occurred during operation by sounding
a buzzer. You can adjust the volume of
buzzer using the knob.
1 See below.
Regulator knob
(Inside the cover)
Used to adjust the supply air pressure. 1 Operation Manual
Stage indicator lamp
EJM4A-019P
If components run out or trouble occurs,
the corresponding stage lamp blinks.
During automatic operation
• Not lit: Normally running
• Lit: Components have run out.
• Blinking: Warning of the shortage of
component
During teaching
• Lit: Running
4
Explanation of status indicator lamp (three-color signal tower)
Color,
Status
Description Trouble description
Red,
Blinking
Trouble; operation cannot be
continued. (Emergency stop)
• Emergency stop
• Trouble in shafts of motors, etc.
• Drop in air pressure
• Board transport trouble
Yellow,
Blinking
Trouble or warning; operation can
be continued.
Immediate/Cycle stop, Out of materials
Green, Lit
During automatic operation, or
during machine adjustment
running
Normally running
EJM4A-E-RMA01-A01-00
EJM4A-122E
Knob
4Z4C-AB01
EJM4A-062P
3
1
3
2
CM602-L
Reference Manual
1.1 Names and Mechanisms of Units
Page 1-5
1.1.3 Main Units
No.
Unit name Function Qty.
Board conveyor L/R
4Z4C-030TC0AA
4Z4C-030UC0AA
This unit loads and unloads boards.
In placement, it secures a board by
sandwiching it in between the Y and
the Z direction, and keeps it at the
placement position.
1 on the
L/R side
each
Line camera
4Z4C-161DC1AA
This camera is used to recognize
components.
It supports the recognition of all the
components, from minute ones to
large-sized irregular-shaped ones.
4
Nozzle changer
Standard for multi-functional head
4ZTC-050NC1AA
Option
High-speed head (12 nozzles) High-speed head (8 nozzles)
EJM4A-153E00. 4ZTC-050MC1AA
In changing boards, this unit
changes nozzles automatically.
4
EJM4A-E-RMA01-A01-01
EJM4A-112E
2
2
3
3
1
1
CM602-L
Reference Manual
1.1 Names and Mechanisms of Units
Page 1-6
No.
Unit name
Function
Qty.
XY unit
These units move the head unit in place fast and precisely.
4
Transfer head
This unit transfers chips from feeders to a board.
The high-speed head is equipped with 12 or 8 nozzle holders, and
the multi-functional head is equipped with 3 nozzle holders.
4
Detailed explanation of transfer head
∗
Description uses the illustrations for the high-speed head (12 nozzles).
No.
Unit name Function
Head camera
EJM4A-142E
This camera is used for the board recognition,
heat compensation, and calibration.
Nozzle holder
444C-402E
Nozzles are fit in this holder. The high-speed
head is equipped with 12 or 8 nozzle holders,
and the multi-functional head is equipped with
3 nozzle holders.
Nozzle
444C-407E
This picks up components with a vacuum
pressure.
There are various kinds of sizes and shapes
of nozzles in response to components.
NOTICE
The conventional transfer head of CM402 cannot be installed.
(However, the lightweight head can be installed.)
EJM4A-143E
5
5
EJM4A-144E
4
EJM4A-E-RMA01-A01-01
EJM4A-152E
7
8
6
CM602-L
Reference Manual
1.1 Names and Mechanisms of Units
Page 1-7
1.1.4 Component Feeding Unit
No. Unit name Function Qty.
Collectively changing truck
4Z4C-15XYC1AA
This is a truck where intelligent feeders are placed.
∗
When the collectively changing truck preparation unit
(option) is available, the preparation work is available
while this machine is running.
4
EJM4A-E-RMA01-A01-00
EJM4A-AC01
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CM602-L
Reference Manual
1.1 Names and Mechanisms of Units
Page 1-8
1.1.5 Extension Conveyor (Option)
No. Unit name Function
Extension conveyor
E64C-010E
This unit extends the conveyor.
It can be installed on both the upstream and the downstream process
side.
Since its cover is equipped with a safety switch, the machine cannot
be operated with that cover open. If the cover is opened during
operation, the safety cover error occurs.
For the standard specifications (with no extension conveyor), the
safety sensor is included because an opening for transport is close to
movable parts. When, however, the extension conveyor is included,
the safety sensor is not included because a safe distance between an
opening for transport and movable parts is secured.
∗
For the extension conveyor, there is no safety sensor of transport
section.
EJM4A-E-RMA01-A01-00
EJM4A-AG01
1
CM602-L
Reference Manual
1.1 Names and Mechanisms of Units
Page 1-9
1.1.6 Recognition Camera
This machine has the two recognition cameras: head camera and line camera.
A) Head camera
The head camera is installed on the head unit, and recognizes the precise position of board.
∗
Description uses the illustrations for the high-speed head (8 nozzles).
EJM4A-142E
Y
X
4Z4C-009E
Positioning reference
Board
B) Line camera
The line camera is installed on the main-body frame, and recognizes components (displacement,
inclination, chipping, etc.).
Line camera
Line width: 55 mm
4Z4C-001E
Conceptual illustration
Recognition image
4Z4C-002E
Conceptual illustration
Process
Eight components are scanned and recognized all together, while the head is moved so that it
will cross over the line.
Component
pickup
Recognition
Placement
EJM4A-E-RMA01-A01-01
Start
Batch recognition
Board
4Z4C-006E
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