.
Sec. 1 Service Information
Sec. 2 Block Diagrams
Sec. 3 Schematic Diagrams
Sec. 4 Circuit Board Diagrams
Sec. 5 Exploded Views &
Replacement Parts List
ORDER NO. CBMD0601005
Remote Operation Panel
AW-CB400N/L
© 2006 Matsushita Electric Industrial Co., Ltd. All rights reserved.
Unauthorized copying and distribution is a violation of law.
!
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not
contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered
by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or
products dealt with in this service information by anyone else could result in serious injury or death.
WARNING
For AW-CB400N
Specifications
Supply voltage:
Power consumption:
indicates safety information.
DC 12.0 V
3.8 W
Input connectors
DC 12V IN: XLR, 4 pins
GND: GND terminal
Output connectors
CONTROL OUT
TO CONTROL PANEL: D-SUB 29-pin
CONTROL OUT
TO CAMERA 1 to 5: RJ45, camera control RS-422 level
10Base-T straight cable (UTP category 5), max. 1000 meters
Input/output connectors
INCOM (top panel): XLR, 4 pins
TALLY/INCOM: D-SUB 15-pin
TALLY: Contact input (do not apply a voltage in excess of 5V)
INCOM: 4-wire system
Switch functions:
Adjustment functions:
Ambient operating temperature:
Storage temperature:
Ambient operating humidity:
Dimensions (WxHxD):
Weight:
Finish:
Weight and Dimensions indicated above are approximate.
Specifications are subject to change without notice.
DATA SET, menu, camera control selection, DTL, scene file selection, gain selection,
BAR/CAM switching, white balance selection, AWC, ABC, call, lens iris
AUTO/MANU/LOCK switching, option switches (1 to 4)
LCD contrast, INCOM level, lens iris, menu settings, R-GAIN, B-GAIN, pedestal, R-PED,
B-PED
14˚F to 113˚ F (- 10˚C to +45˚C)
- 4˚F to 140˚F (- 20˚C to +60˚C)
30% to 90% (no condensation)
3-15/16" x 3-3/8" x 10-1/2" (100 x 85 x 266 mm)
3.1 lbs (1.4 kg)
Color resembling Munsell 3.5 paint
Accessories
Pan/tilt control panel (AW-RP400) connecting cable ...... 1
Tally/INCOM connector (D-SUB 15-pin) ......................... 1
Rack-mounting adaptors ................................................. 2
Join-up fixture .................................................................. 1
Mounting screws (M4 x 8 mm) ........................................ 8
Join-up screws (stepped screws) .................................... 2
Joining sticker .................................................................. 2
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- 2 -
For AW-CB400L
Specifications
Supply voltage: DC 12.0 V
Power consumption: 3.8 W
Input connectors
Output connectors
Input/output connectors
Switch functions: DATA SET, menu, camera control selection, DTL, scene file selection, gain selection,
Adjustment functions: LCD contrast, INCOM level, lens iris, menu settings, R-GAIN, B-GAIN, pedestal, R-PED,
Ambient operating temperature: - 10˚C to +45˚C
Storage temperature: - 20˚C to +60˚C
Ambient operating humidity: 30% to 90% (no condensation)
Dimensions (W x H x D): 100 x 85 x 266 mm
Weight: 1.4 kg
Finish: Colour resembling Munsell 3.5 paint
indicates safety information.
DC 12V IN: XLR, 4 pins
GND: GND terminal
CONTROL OUT
TO CONTROL PANEL: D-SUB 29-pin
CONTROL OUT
TO CAMERA 1 to 5: RJ45, camera control RS-422 level
10Base-T straight cable (UTP category 5), max. 1000 meters
INCOM (top panel): XLR, 4 pins
TALLY/INCOM: D-SUB 15-pin
TALLY: Contact input (do not apply a voltage in excess of 5V)
INCOM: 4-wire system
BAR/CAM switching, white balance selection, AWC, ABC, call, lens iris
AUTO/MANU/LOCK switching, option switches (1 to 4)
B-PED
Weight and Dimensions indicated above are approximate.
Specifications are subject to change without notice.
Accessories
Pan/tilt control panel (AW-RP400) connecting cable ...... 1
Tally/INCOM connector (D-SUB 15-pin) ......................... 1
Rack-mounting adaptors ................................................. 2
Join-up fixture .................................................................. 1
Mounting screws (M4 x 8 mm) ........................................ 8
Join-up screws (stepped screws) .................................... 2
Joining sticker .................................................................. 2
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- 3 -
SAFETY PRECAUTIONS
GENERAL GUIDELINES
1. When servicing, observe the original lead dress. If a short
circuit is found, replace all parts which have been
over-heated or damaged by the short circuit.
2. After servicing, see to it that all the protective devices
such as insulation barriers, insulation papers shields are
properly installed.
3. After servicing, make the following leakage current
checks to prevent the customer from being exposed to
shock hazards.
LEAKAGE CURRENT COLD CHECK
1. Unplug the AC cord and connect a jumper between the
two prongs on the plug.
2. Measure the resistance value, with an ohm meter,
between the jumpered AC plug and each exposed
metallic cabinet part on the equipment such as
screwheads, connectors, control shafts, etc. The
resistance value must be more than 5MΩ.
Figure1
LEAKAGE CURRENT HOT CHECK (See Figure 1)
1. Plug the AC cord directly into the AC outlet.
Do not use an isolation transformer for this check.
2. Connect a 1.5K Ω, 10W resistor, in parallel with a 0.15μ F
capacitor, between each exposed metallic part on the set
an a good earth ground such as a water pipe, as shown in
Figure1.
3. Use an AC voltmeter, with 1000 ohms/volt or more
sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the
voltage at each point.
5. Reverse the AC plug in the AC outlet repeat each of the
above measurements.
6. The potential at any point should not exceed 0.15 volts
RMS. A leakage current tester (Simpson Model 229
equivalent) may be used to make the hot checks, leakage
current must not exceed 0.1 milliamp. In case a
measurement is outside of the limits specified, there is a
possibility of a shock hazard, and the equipment should
be repaired and rechecked before it is returned to the
customer.
ABOUT LEAD FREE SOLDER (PbF)
Distinction of Pbf PCB:
PCBs (manufactured) using lead free solder will have a PbF
stamp on the PCB.
Caution:
1. Pb free solder has a higher melting point than standard
solder; Typically the melting point is 50–70
higher. Please use a high temperature soldering iron. In
case of the soldering iron with temperature control,
please set it to 700±20
2. Pb free solder will tend to splash when heated too high
(about 1100
/600 ).
(370±10 ).
(30-40 )
ELECTROSTATICALLY SENSITIVE (ES) DEVICES
Some semiconductor (solid state) devices can be damaged
easily by static electricity. Such components commonly are
called Electrostatically sensitive (ED) Devices. Examples of
typical ES devices are integrated circuits and some
field-effect transistors and semiconductor “chip” components.
The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor
component or semiconductor-equipped assembly, drain
off any electrostatic charge on your body by touching a
known earth ground.
Alternatively, obtain and wear a commercially available
discharging wrist trap device, which should be removed
for potential shock reasons prior to applying power to the
unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface
such as alminum foil, to prevent electrostatic charge
buildup or exposure of the assembly.
3. Use only a grounded tip soldering iron to solder or
unsolder ES devices.
4. Use only an anti-static solder removal device classified as
“anti-static” can generate electrical charges sufficient to
damage ES devices.
5. Do not use freon-propelled chemicals. These can
generate electrical charges sufficient to damage ES
devices.
6. Do not remove a replacement ES device from its
protective package until immediately before you are ready
to install it.
(most replacement ES devices are package with leads
electrically shorted together by conductive foam, alminum
foil or comparable conductive material).
7. Immediately before removing the protective material from
the leads of a replacement ES device, touch the
protective material to the chassis or circuit assembly into
which the device will be installed.
CAUTION : Be sure no power is applied to the chassis or
circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged
replacement ES devices. (Otherwise hamless motion
such as the brushing together of your clothes fabric or the
lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ES device).
X-RADIATION
WARNING
1. The potential source of X-radiation in EVF sets is the
High Voltage section and the picture tube.
2. When using a picture tube test jig for service, ensure that
jig is capable of handling 10kV without causing
X-Radiation.
Note : It is important to use an accurate periodically
calibrated high voltage meter.
3. Measure the High Voltage. The meter (electric type)
reading should indicate 2.5kV,±0.15kV. If the meter
indication is out of tolerance, immediate service and
correction is required to prevent the possibility of
premature component failure. To prevent an X-Radiation
possibility, it is essential to use the specified picture tube.
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- 4 -
For AW-CB400N
Safety precautions
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK,
REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
DO NOT REMOVE COVER (OR BACK).
NO USER SERVICEABLE PARTS INSIDE.
The lightning flash with arrowhead symbol,
within an equilateral triangle, is intended to
alert the user to the presence of uninsulated
"dangerous voltage" within the product's
enclosure that may be of sufficient magnitude
to constitute a risk of electric shock to
persons.
The exclamation point within an equilateral
triangle is intended to alert the user to the
presence of important operating and
maintenance (service) instructions in the
literature accompanying the appliance.
For CANADA
This class A digital apparatus complies with
Canadian ICES-003.
Cet appareil numérique de la classe A est
conforme à la norme NMB-003 du Canada.
WARNING:
TO REDUCE THE RISK OF FIRE, ELECTRIC
SHOCK OR PRODUCT DAMAGE, DO NOT
EXPOSE THIS EQUIPMENT TO RAIN OR
MOISTURE, DRIPPING OR SPLASHING AND
THAT NO OBJECTS FILLED WITH LIQUIDS,
SUCH AS VASES, SHALL BE PLACED ON
THE EQUIPMENT.
FCC Note:
This device complies with Part 15 of the FCC Rules.
To assure continued compliance follow the attached
installation instructions and do not make any
unauthorized modifications.
This equipment has been tested and found to comply
with the limits for a class A digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful
interference when the equipment is operated in a
commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the
instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in
a residential area is likely to cause harmful
interference in which case the user will be required to
correct the interference at their own expense.
CAUTION:
DO NOT INSTALL OR PLACE THIS UNIT IN A
BOOKCASE, BUILT-IN CABINET OR ANY
OTHER CONFINED SPACE IN ORDER TO
MAINTAIN ADEQUATE VENTILATION.
ENSURE THAT CURTAINS AND ANY OTHER
MATERIALS DO NOT OBSTRUCT THE
VENTILATION TO PREVENT RISK OF
ELECTRIC SHOCK OR FIRE HAZARD DUE
TO OVERHEATING.
Note:
The rating plate (serial number plate) is on the
bottom of the unit.
WARNING:
TO PREVENT INJURY, THIS APPARATUS
MUST BE SECURELY ATTACHED TO THE
FLOOR/WALL IN ACCORDANCE WITH THE
INSTALLATION INSTRUCTIONS.
CAUTION:
TO REDUCE THE RISK OF FIRE OR SHOCK
HAZARD AND ANNOYING INTERFERENCE,
USE ONLY THE RECOMMENDED
ACCESSORIES.
indicates safety information.
-
The socket outlet shall be installed near the
equipment and easily accessible or the mains plug or
an appliance coupler shall remain readily operable.
A warning that an apparatus with CLASS I
construction shall be connected to a MAINS socket
outlet with a protective earthing connection.
- 5 -
For AW-CB400N
Safety precautions
IMPORTANT SAFETY INSTRUCTIONS
Read these operating instructions carefully before using the unit. Follow the safety instructions on the unit and the
applicable safety instructions listed below. Keep these operating instructions handy for future reference.
1) Read these instructions.
2) Keep these instructions.
3) Heed all warnings.
4) Follow all instructions.
5) Do not use this apparatus near water.
6) Clean only with dry cloth.
7) Do not block any ventilation openings. Install in
accordance with the manufacturer's instructions.
8) Do not install near any heat sources such as
radiators, heat registers, stoves, or other
apparatus (including amplifiers) that produce heat.
9) Do not defeat the safety purpose of the polarized
or grounding-type plug. A polarized plug has two
blades with one wider than the other. A groundingtype plug has two blades and a third grounding
prong. The wide blade or the third prong are
provided for your safety. If the provided plug does
not fit into your outlet, consult an electrician for
replacement of the obsolete outlet.
10) Protect the power cord form being walked on or
pinched particularly at plugs, convenience
receptacles, and the point where they exit from
the apparatus.
11) Only use attachments/accessories specified by
the manufacturer.
12) Use only with the cart, stand, tripod,
bracket, or table specified by the
manufacturer, or sold with the
apparatus. When a cart is used, use
caution when moving the
cart/apparatus combination to avoid
injury from tip-over.
13) Unplug this apparatus during lightning storms or
when unused for long periods of time.
14) Refer all servicing to qualified service personnel.
Servicing is required when the apparatus has
been damaged in any way, such as power-supply
cord or plug is damaged, liquid has been spilled or
objects have fallen into the apparatus, the
apparatus has been exposed to rain or moisture,
does not operate normally, or has been dropped.
indicates safety information.
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- 6 -
For AW-CB400L
Safety precautions
DO NOT REMOVE PANEL COVER BY
UNSCREWING.
To reduce the risk of electric shock, do not remove
cover. No user serviceable parts inside.
Refer servicing to qualified service personnel.
WARNING:
TO REDUCE THE RISK OF FIRE OR SHOCK
HAZARD, KEEP THIS EQUIPMENT AWAY
FROM ALL LIQUIDS-USE AND STORE ONLY
IN LOCATIONS WHICH ARE NOT EXPOSED
TO THE RISK OF DRIPPING OR SPLASHING
LIQUIDS, AND DO NOT PLACE ANY LIQUID
CONTAINERS ON TOP OF THE EQUIPMENT.
WARNING:
TO PREVENT INJURY, THIS APPARATUS
MUST BE SECURELY ATTACHED TO THE
FLOOR/WALL IN ACCORDANCE WITH THE
INSTALLATION INSTRUCTIONS.
CAUTION:
TO REDUCE THE RISK OF FIRE OR SHOCK
HAZARD AND ANNOYING INTERFERENCE,
USE THE RECOMMENDED ACCESSORIES
ONLY.
indicates safety information.
CAUTION:
DO NOT INSTALL OR PLACE THIS UNIT IN A
BOOKCASE, BUILT-IN CABINET OR ANY
OTHER CONFINED SPACE IN ORDER TO
MAINTAIN ADEQUATE VENTILATION.
ENSURE THAT CURTAINS AND ANY OTHER
MATERIALS DO NOT OBSTRUCT THE
VENTILATION TO PREVENT RISK OF
ELECTRIC SHOCK OR FIRE HAZARD DUE
TO OVERHEATING.
Note:
The rating plate (serial number plate) is on the
bottom of the unit.
A warning that an apparatus with CLASS I
construction shall be connected to a MAINS socket
outlet with a protective earthing connection.
-
- 7 -
-
SERVICE INFORMATION
CONTENTS
1. SOFTWARE VERSION UPGRADE METHOD ............................................................... INF-1
2
1. SOFTWARE VERSION UPGRADE METHOD
1. Install the new version software (ROM) on the ROM changer board (VFK1667).
2. Make sure that the power of the unit is turned OFF.
3. Connect the board to the P5 (50 pin) connecter of Main PCB as shown in the figure.
4. Set the Baud Rate switch on the ROM changer board to the center position.
Since write protection is not activated, write operation can be started regardless of WRITE/PROTECT
selection.
5. Turn on power of unit. Then the green LED on the board blinks.
6. Press the START button. Then the green LED on the board turns off and the red
LED will blink at random. If erase the program and then write new program. (*1)
7. Confirmation of completion:
(a) Green LED lights : completed successful
(b) Red LED, green LED blinks : error
After completed successfully, the unit goes into sleep mode. It will start after power is turned off and then on
again. Turn off power and remove the board. If it was error,
Press the START button to re-write. (*2)
8. Check the software version by turning on power of unit while pressing "Menu" and
"Call" buttons simultaneously. Then the software version will appear on its LCD
display.
(*1) If the operation ends with an error after writing, it is impossible to re-write once power of unit is turned off. Try
writing again by pressing START button.
(*2) In case of an error (red LED won’t blink) after START, turn power off, set the Baud Rate switch to either
position and retry writing. Normally, used at “0” position but another position may be effective.
Connection diagram
ROM changer board
(VFK1667)
Erase/write
software
ROM
ROM changer board
(VFK1667)
RED
LED
GREEN
LED
BAUD
RATE
State of LED
Green LED Red LED
Initial status Blinks Unlit
Erase after start Unlit Blinks
Write after start Unlit Blinks at random
Normal completion Lights Unlit
Abnormal completion Blinks Lights
ROM CHANGER
START
WEITE/
PROTECT
INF-1
INF-2
BLOCK DIAGRAM
OVERALL BLOCK DIAGRAM·································································································BLK-1
CPU, FPGA, I/F, SW BLOCK DIAGRAM················································································BLK-2
KEY MATRIX TABLE ··············································································································BLK-3
TALLY BLOCK DIAGRAM ······································································································BLK-4
INCOM BLOCK DIAGRAM ·····································································································BLK-5
POWER BLOCK DIAGRAM····································································································BLK-6
BLOCK DIAGRAMS
CONTENTS
2
OPTION PANEL
P.C.BOARD
P301
P5 P9 P3
U-COM UPDATE FPGA UPDATE
P2
P4
P10
P1
P1
P2
INCOM
PANEL P.C.BOARD
DC12V IN
CONTROL OUT
TO CONTROL PANEL
INCOM/TALLY
P101 P7 P8
REAR P.C.BOARD MAIN P.C.BOARD
OVERALL BLOCK DIAGRAM
BLK-1
UPDATE
P9
&
KO [0-3]
KI[0-7 ]
GATE
SW301 , 304 PANEL
SW26-30
OPTION PANEL SW302 , 303 , 305-307
ROTALLY ENCODER see KEY MATRIX TABL OPTION PANEL
OPERATE LED PANEL SW1-24
A C B PUSH SW
DB [0-7]
LCD PANEL
OPERATE SW
IC10
BUFFER
LCD FILTER LED
CONTRAST
RS LCD , CS LCD
P1
P1
IC29 FPGA
SW [1-7 ]
PLDCLK
IC8 nV-RAM
GATE FPGA
CONTROL OUT
TO CONTROL PANEL
REAR P.C.BOARD
BZ1
BUZZER
BACKL
IC3
12M CLK IC5 CPU
BUFFER
IC1
RS232C
IC4
CSRAM IC9
RESET
A[0-14 , 20 ,21 ]
D[ 0-7 ]
IC13 , 14
RCBTXD , RCBRXD
IC7
RESET IC CS IO
SELECTOR
RS422
P7 P101
TXD+ [1-5 ]
TXD- [1-5 ]
RXD+ [ 1-5 ]
RXD- [1-5 ]
PANEL P.C.BOARD
OPTION PANEL P.C.BOARD
BOOT CONNECTOR
P6(FACTRY ONLY)
MAIN P.C.BORAD
P5 IC6 CLKGEN
UPDATE
U-COM IC11 IC28 ROM
CPU, FPGA, I/F, SW BLOCK DIAGRAM
BLK-2
FPGA INPUT
KI0 KI1 KI2 KI3 KI4 KI5 KI6 KI7
KO0 CAM1 CAM2 CAM3 CAM4 CAM5 DATA SET MENU DTL
KO1 USER FILE_1 FILE_2 FILE_3 GAIN_0 GAIN_L GAIN_M GAIN_H
KO2 AGC ATW AWC A A WC B CALL BAR/CAM AWC ABC
FPGA
OUTPUT
KO3 A/M OPTION_A OPTION_B OPTION_C OPTION_D NOT USE NOT USE NOT USE
KEY MATRIX TABLE
BLK-3
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