Panasonic AM1 User Manual

Page 1
AM1
49.2
24.1
17.5
Compliance with RoHS Directive
ORDERING INFORMATION
HIGH CONTACT CAPACITY,
PRECISE OPERATION
FEATURES
• 10 A High current switching capacity and high precision
• Wide allowance of operating speed
• Versatile variety of actuators
• UL/C-UL approved
Ex. AM 1 5 0 1 K F
SWITCHES
TYPICAL APPLICATION
• General industrial machinery
• Medical equipment
• Measuring instruments
• Transportation equipment
• Home electric appliances
Type of
switch
NZ basic
(AM1) switch
Remarks: Not every combination is available. Please refer to the following table, “PRODUCT TYPES”.
1: Flat, solder terminal 3: Flat, screw terminal 5: Grooved, solder terminal 7: Grooved, screw terminal
Upper body cover shape & terminal Actuators
Upper body cover shape 0: Pin plunger
Flat Grooved
Basic
specifications
0: Standard type 1: Oil tight type 3: Reversed action type 4: One way type
1: Hinge lever (leaf spring) 3: Hinge roller lever (roller, leaf, spring) 4: Hinge short roller lever 5: Overtravel plunger 6: Compact overtravel plunger 7: Panel mount plunger 811: Panel mount roller plunger 812: Panel mount cross roller plunger
Contact
F: Cadmium free
TERMINAL VARIATION
Standard types, reversed action types and oil tight types are available in two terminal designs, solder and screw terminals, as shown in the above columns: Differences in dimension between solder and screw terminals are as follows;
mm
Solder terminal
49.2
N.O. CIRCUT
N.C. CIRCUT
Terminal plate
6.3
17.5
Screw terminal
9.1
49.2
CNONC
17.5
20.219.8
M4 screw P0.7
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Page 2
PRODUCT TYPES
1. Standard type
Actuator Solder terminal Screw terminal Pin plunger AM1100KF AM1300KF Over travel plunger AM1105KF AM1305KF Compact over travel plunger AM1106KF AM1306KF Panel mount plunger AM1107KF AM1307KF Panel mount roller plunger AM110811KF AM130811KF Panel mount cross roller plunger AM110812KF AM130812KF Flexible leaf lever AM1101KF AM1301KF Flexible roller leaf lever AM1103KF AM1303KF Rigid lever AM1501KF AM1701KF Rigid short roller lever AM1504KF AM1704KF Rigid roller lever AM1503KF AM1703KF One way type•Rigid short roller lever AM1544KF AM1744KF One way type•Rigid roller lever AM1543KF AM1743KF Reversed action type•Rigid lever AM1531KF AM1731KF Reversed action type •Rigid short roller lever AM1534KF AM1734KF Reversed action type•Rigid roller lever AM1533KF AM1733KF
2. Oil tight types
Actuator Solder terminal Screw terminal Rigid lever AM1511KF AM1711KF Rigid short roller lever AM1514KF AM1714KF Rigid roller lever AM1513KF AM1713KF
Remarks: 1. Standard part number indicates UL/C-UL mark.
2. Standard packing for inner carton: 20cps.
AM1
SPECIFICATIONS
1. Contact Rating
Type Voltage
Standard types One way types Reversed action types
Oil tight types
Resistive load
φ
= 1)
(cos
125 V AC 10 A 6 A 3 A 1.5 A 250 V AC 10 A 6 A 2 A 1 A 480 V AC 1 A 0.5 A — 125 V DC 0.5 A 0.05 A — 250 V DC 0.25 A 0.03 A — 125 V AC 10 A 6 A 3 A 1.5 A 250 V AC 10 A 6 A 2 A 1.0 A 125 V DC 0.5 A 0.05 A
Inductive load
(cos φ = 0.6 to 0.7)
2. Characteristics
Item Specifications
Pin plunger types (O.T.: specified value)
Expected life
Insulation resistance Min. 100 M(at 500 V DC)
Dielectric strength
Contact resistance (initial) (by voltage drop, 1 A, 6–8 V DC) Max. 50 m Vibration resistance (Pin plunger type) Single amplitude: 0.75 mm, 10 to 55 Hz (contact opening: max. 1 msec.)
Shock resistance
Allowable operating speed (at no load) 0.1 to 1,000 mm/sec. (at pin plunger position) Max. operating cycle rate (at no load) 240 cpm Ambient temperature –25°C to +80°C (no freezing at low temperature) Weight Approx. 20 to 55 g
Mechanical
Other types (O.T.: specified value)
Electrical (O.T.: Max.)
Between open terminals 1,000 Vrms for 1 min. Between each terminal and other exposed metal parts 2,000 Vrms for 1 min. Between each terminal and ground 2,000 Vrms for 1 min.
Pin plunger types Min. 300 m/s2 (contact opening: max. 1 msec.) Other types Min. 50 m/s2 (contact opening: max. 1 msec.)
Min. 2 ×107 (60 cpm) (at rated overtravel) (Oil tight: Min. 1.5 ×106)
Min. 5 ×106 (60 cpm) (at rated overtravel) (Oil tight: Min. 1.5 ×106)
Min. 5 ×105 (20 cpm) (at rated load) (Oil tight: Min. 1.5 ×105)
Motor or lamp load
N.C. N.O.
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Page 3
AM1
OPERATING CHARACTERISTICS
Standard types
Types of actuator Pin plunger Overtravel plunger
Operating force, max. 3.63 N Release force, min. 1.12 N Pretravel, max. mm 0.4 Movement differential, max. mm 0.05 Overtravel, min. mm 0.13 1.5 1.5 5.6 Operating position, mm 15.9±0.4 28.2±0.5 21.2±0.5 21.8±0.8
Compact overtravel
plunger
Panel mount plunger
Types of actuator
Operating force, max. 3.63 N 1.47 N Release force, min. 1.12 N 0.14 N Pretravel, max. mm 0.4 4 Movement differential, max. mm 0.05 1.3 Overtravel, min. mm 3.6 1.6 Operating position, mm 33.3±1.2 17.5±0.8 28.6±0.8
Panel mount roller
plunger
Panel mount cross roller
plunger
Flexible leaf lever Flexible roller leaf lever
Standard types (cont' d)
Types of actuator Rigid lever Rigid short roller lever Rigid roller lever Operating force, max. 0.69 N 1.57 N 0.98 N Release force, min. 0.14 N 0.42 N 0.2 N Pretravel, max. mm 10 4.5 7.5 Movement differential, max. mm 1.3 0.7 1.3 Overtravel, min. mm 5.6 2.4 3.6 Operating position, mm 19.1±0.7 30.2±0.4 30.2±0.7
One way types
Types of actuator Rigid short roller lever Rigid roller lever Operating force, max. 2.23 N 1.67 N Release force, min. 0.42 N 0.42 N Pretravel, max. mm 3.5 4.5 Movement differential, max. mm 0.4 0.5 Overtravel, min. mm 1.5 2.4 Free position, max. mm 31.8 43.3 Operating position, mm 30.2±0.4 41.3±0.4
Reversed action types
Types of actuator Rigid lever Rigid short roller lever Rigid roller lever Operating force, max. 1.67 N 5.30 N 2.35 N Release force, min. 0.27 N 1.67 N 0.56 N Pretravel, max. mm 5.0 2.5 3.6 Movement differential, max. mm 0.9 0.4 0.7 Overtravel, min. mm 5.6 2.0 4.0 Operating position, mm 19.1±0.8 30.2±0.5 30.2±0.8
Oil tight types
Types of actuator Rigid lever Rigid short roller lever Rigid roller lever Operating force, max. 0.69 N 1.67 N 0.98 N Release force, min. 0.14 N 0.42 N 0.20 N Pretravel, max. mm 10 4.5 7.5 Movement differential, max. mm 1.5 0.7 1.3 Overtravel, min. mm 5.6 2.4 3.6 Operating position, mm 19.1±0.7 30.2±0.4 30.2±0.7
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Page 4
DIMENSIONS
1. Standard types
Pin plunger
AM1100KF (Solder terminal) AM1300KF (Screw terminal)
Overtravel plunger
P. T .
O.P.
4.2
+0.1
0.05
4.5±0.1
2.4
23.3±0.3
25.4±0.1
49.2
4.2 dia. hole
11.9
14.6 15
5.4
+0.1
0.05
9.1
17.5
mm General tolerance: ±0.4
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
AM1
3.63 N
1.12 N
0.4
0.05
0.13
15.9±0.4
AM1105KF (Solder terminal) AM1305KF (Screw terminal)
Compact over plunger
AM1106KF (Solder terminal) AM1306KF (Screw terminal)
P. T .
O.P.
Plunger: Plastic
P.T.
0.4 max.
O.P.
±0.5
21.2
4.2
+0.10 –0.05
23.3±0.3 Plunger: Hardening steel
8.4
15
±0.3
23.3
14.3
Operating force, max.
4 dia.
6.35 dia.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
Operating force, max.
4.2
7.1 dia.
14.5
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
+0.10
4.2
dia.
–0.05
Overtravel, min. mm
Operating position, mm
3.63 N
1.12 N
0.4
0.05
1.5
28.2±0.5
3.63 N
1.12 N
0.4
0.05
1.5
21.2±0.5
Panel mount plunger
AM1107KF (Solder terminal) AM1307KF (Screw terminal)
Plunger: Plastic
P.T.
0.4 max.
O.P.
±0.8
21.8
±0.5
16
13.1
+0.10
4.2
–0.05
23.3
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R8
±0.3
8.25 dia.
14.3
+0.10
4.2
dia.
–0.05
M12 × P1
Lock nut
(2 thick)
Nut (2 thick)
OPYRIGHT Panasonic Electric Works Co., Ltd.
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
3.63 N
1.12 N
0.4
0.05
5.6
21.8±0.8
Page 5
AM1
Panel mount roller plunger
mm General tolerance: ±0.4
AM110811KF (Solder terminal) AM130811KF (Screw terminal)
Panel mount cross roller plunger
AM110812KF (Solder terminal) AM130812KF (Screw terminal)
P.T.
0.4 max.
O.P.
33.3
±0.5
16
P.T.
0.4 max.
O.P.
33.3
±0.5
16
90°
±0.3
23.3
±1.2
15.5
+0.10
4.2
–0.05
90°
±0.3
23.3
±1.2
15.5
+0.10
4.2
–0.05
14.3
+0.10
4.2
dia.
–0.05
14.3
+0.10
4.2
dia.
–0.05
Roller 12.7 dia. × 4.6 : Plastic
M12 × P1
Nut (2 thick)
Roller 12.7 dia. × 4.6 : Plastic
M12 × P1
Nut (2 thick)
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
3.63 N
1.12 N
0.4
0.05
3.6
33.3±1.2
3.63 N
1.12 N
0.4
0.05
3.6
33.3±1.2
Dimensions and Operating characteristics are the same as those of Panel mount roller plunger type. However, the roller joins the switch body at an angle of 90°.
Flexible leaf lever
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position,
AM1101KF (Solder terminal) AM1301KF (Screw terminal)
F. P.
O.P.
49.6±0.8
Leaf: Stainless steel
4.8
14.6
mm
Flexible roller leaf lever
Operating force, max.
AM1103KF (Solder terminal) AM1303KF (Screw terminal)
F. P. O.P.
46±0.8
Leaf: Stainless steel
14.6
Roller 9.5 dia.×4: Plastic
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
1.47 N
0.14 N
4
1.3
1.6
17.5±0.8
1.47 N
0.14 N
4
1.3
1.6
28.6±0.8
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Page 6
Rigid lever
AM1
mm General tolerance: ±0.4
AM1501KF (Solder terminal) AM1701KF (Screw terminal)
Rigid short roller lever
AM1504KF (Solder terminal) AM1704KF (Screw terminal)
20.1±0.5
20.1±0.5
26.1
R26.7
26.1
R63.5
O.P.
Lever: Stainless steel
F. P.
O.P.
Roller 9.5 dia.×4: Plastic
F. P.
4.8
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
0.69 N
0.14 N
10
1.3
5.6
19.1±0.7
1.57 N
0.42 N
4.5
0.7
2.4
30.2±0.4
Rigid roller lever
AM1503KF (Solder terminal) AM1703KF (Screw terminal)
20.1±0.5
26.1
R48.3
O.P.
Roller 9.5 dia.×4: Plastic
F. P.
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
0.98 N
0.2 N
7.5
1.3
3.6
30.2±0.7
2. One way types
This type is operated only to one direction, not to the reversed direction by the construction of the roller lever, pivoting away from the cam on the return stroke. Rigid short roller lever
AM1544KF (Solder terminal) AM1744KF (Screw terminal)
27.8 max.
20.1±0.5
R21.1
26.1
O.P.
Roller 4.75 dia.×4.75: Plastic
F. P.
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
2.23 N
0.42 N
3.5
0.4
1.5
30.2±0.4
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Page 7
AM1
Rigid roller lever
mm General tolerance: ±0.4
AM1543KF (Solder terminal) AM1743KF (Screw terminal)
34.1 max.
20.1±0.5
R31
26.1
O.P.
Roller 9.5 dia.×4: Plastic
F. P.
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
1.67 N
0.42 N
4.5
0.5
2.4
41.3±0.4
3. Reversed action types
When the actuator is operated, the switching mechanism returns to the free position. Extraordinary force by pushing the plunger too much is not put on the switching mechanism, which means stability in life. Rigid lever
Lever: Stainless steel
F. P.
O.P.
4.8
17.5
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
1.67 N
0.27 N
5.0
0.9
5.6
19.1±0.8
AM1531KF (Solder terminal) AM1731KF (Screw terminal)
20.1±0.5
9.1
16.9±0.8
+0.1
4.2
0.05
18.7
4.5±0.1
25.4±0.1
11.9 11.9
49.2
R56
+0.1
4.2 dia. hole
0.05
Rigid short roller lever
AM1534KF (Solder terminal) AM1734KF (Screw terminal)
Rigid roller lever
AM1533KF (Solder terminal) AM1733KF (Screw terminal)
20.1±0.5
20.1±0.5
R19
18.7
18.7
R41
Roller 9.5 dia.×4: Plastic
F. P.
O.P.
Roller 9.5 dia.×4: Plastic
O.P.
F. P.
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
5.30 N
1.67 N
2.5
0.4
2.0
30.2±0.5
2.35 N
0.56 N
3.6
0.7
4.0
30.2±0.8
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Page 8
AM1
4. Oil tight types
The pushbutton part is sealed with the rubber cap and the connected part between the cap and body is also coated with resin so that these parts are kept away from foreign matters. This type has resistance to oil. Rigid lever
Operating force,
Plunger seal
26.1
R63.5
Lever: Stainless steel
4.8
max. Release force,
min. Pretravel,
max. mm Movement differential,
20.1±0.5
O.P.
F. P.
max. mm Overtravel,
min. mm Operating position,
AM1511KF (Solder terminal)
mm
AM1711KF (Screw terminal)
Rigid short roller lever
mm General tolerance: ±0.4
0.69 N
0.14 N
10
1.5
5.6
19.1±0.7
AM1514KF (Solder terminal) AM1714KF (Screw terminal)
Rigid roller lever
AM1513KF (Solder terminal) AM1713KF (Screw terminal)
20.1±0.5
20.1±0.5
16.9±0.8
16.9±0.8
Plunger seal
Plunger seal
R26.7
26.1
26.1
O.P.
R48.3
F. P.
Roller 9.5 dia.×4: Plastic
F. P.
O.P.
Roller 9.5 dia.×4: Plastic
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
Operating force, max.
Release force, min.
Pretravel, max. mm
Movement differential, max. mm
Overtravel, min. mm
Operating position, mm
1.67 N
0.42 N
4.5
0.7
2.4
30.2±0.4
0.98 N
0.20 N
7.5
1.3
3.6
30.2±0.7
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Page 9
AM1
NOTES
1. Regarding fastening of switch body
1) In fastening the switch body, use M4 mounting screws to attach switches with the torque 1.5 N·m or less.
2) After mounting and wiring, the insulation distance between ground and each terminal should be confirmed as sufficient.
2. Adjustment of the operating device
The operating device should be positioned so that it applies no stress to the pushbutton or actuator when the switch is in the open position. If this condition is exceeded, the mechanical and electrical performance will be impaired. In addition, the force applied by the operating device should be in a perpendicular direction. Even if the pushbutton is used in the full total travel position, there will be no influence on the life of the switch.
3. Soldering operations
Soldering should be done in less than 5 seconds, with a 60 watt iron (tip temperature = 350°C max.). Care should be taken not to apply force to the terminal during soldering.
4. Avoid using switches in the following conditions:
• In corrosive gases such as hydrogen sulfide.
• In flammable or explosive gases such as gasoline or thinner etc.
• In a dusty environment.
• In an ambient humidity over 85%.
• In conditions where the perpendicular operating speed is less than 0.1 mm/sec. or more than 1,000 mm/sec.
• In a silicon atmosphere.
5. Others
Caution should be taken not to drop switches.
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