Panasonic AJ-D455 User Manual

Panasonic Broadcast

AJ-D455 Mechanical Parts

CONTENTS

SERVICING FIXTURES & TOOLS.......................................................................PRT-1

MECHANICAL CHASSIS ASSEMBLY (1)............................................................PRT-2

MECHANICAL CHASSIS ASSEMBLY (2)............................................................PRT-4

SUB CHASSIS ASSEMBLY.................................................................................PRT-6

CASSETTE COMPARTMENT ASSEMBLY..........................................................PRT-8

CASING PARTS ASSEMBLY...............................................................................PRT-10

FRONT PANEL ASSEMBLY ................................................................................PRT-12

CHASSIS FRAME ASSEMBLY............................................................................PRT-14

REAR PANEL ASSEMBLY...................................................................................PRT-16

PACKING PARTS ASSEMBLY ............................................................................PRT-18

PACKING PARTS ASSEMBLY (AJ-YA455P).......................................................PRT-20

PACKING PARTS ASSEMBLY (AJ-YAD455P)....................................................PRT-22

PACKING PARTS ASSEMBLY (AJ-CS455P)......................................................PRT-24

SERVICING FIXTURES & TOOLS

Ref.No. Part No. Part Name & Description Pcs Remarks Ref.No. Part No. Part Name & Description Pcs Remarks

1 VFK1145A BACK TENSION METER 1
2 VFK1149A POST DRIVER 1
3 VFK71A DIAL TORQUE GAUGE (150G) 1
4 VFK1191A DIAL TORQUE GAUGE (45G) 1
5 VFK1152 DIAL TORQUE GAUGE ADAPTER 1
6 VFK0357 ECCENTRIC SCREW DRIVER 1 (1.5MM)
7 VFK1154 POST HEIGHT FIXTURE 1
8 VFK1153 MECH. NEUTRAL PLATE 1
9 VFK1155 REV. POSITION TOOL 1 (SILVER)
10 VFK1156 PLAY POSITION TOOL 1 (BLACK)
11 VFK1208 NEUTRAL POSITION TOOL 1 (BLACK WITH HOLE)
12 VFK1150 NUT DRIVER (5.5MM) 1
13 VFK1151 NUT DRIVER (2.5MM) 1
14 VFK1188A DIAL TENSION GAUGE 1
15 VFK0948A CHECK LIGHT 1
16 VFK0749 FROIRAL GREASE (WHITE) 1 (FOR PLASTIC PART)
17 M0R265 MORLYTONE GREASE (BLACK) 1 (FOR METAL PART)
18 VFK1146 PHILIPS DRIVER (00-75) 1
19 VFK1147 PHILIPS DRIVER (00-100) 1
20 VFK1148 HEX DRIVER (1.5MM) 1
21 VFK1178 HEX DRIVER (0.89MM) 1
22 VFK1179 HEX DRIVER (0.71MM) 1
23 VFK1190 HEX. WRENCH 1
24 VFK1209A TORQUE DRIVER 1
25 VFK1375 POST AXIS DRIVER 1
26 VFK1300 A/D BOARD (DAQ-12) 1
27 VFM3580KM DVCPRO ALIGNMENT TAPE 1 FOR NTSC (NO.1)
27 VFM3580KL DVCPRO ALIGNMENT TAPE 1 FOR NTSC (NO.1)
28 VFM3581KM DVCPRO ALIGNMENT TAPE 1 FOR NTSC (NO.2)
28 VFM3581KL DVCPRO ALIGNMENT TAPE 1 FOR NTSC (NO.2)
29 VFM3582KM DVCPRO ALIGNMENT TAPE 1 FOR NTSC (NO.3)
29 VFM3582KL DVCPRO ALIGNMENT TAPE 1 FOR NTSC (NO.3)
30 VFM3010EDS DV ALIGNMENT TAPE 1 FOR NTSC (COLOR BAR)
31 VFM3000EDS DV ALIGNMENT TAPE 1 (LISTA)
32 AJ-CL12MP CLEANING TAPE 1
33 VFK1423 TAPE BEG/END DET CASSETTE 1 (M)
34 VFK1192 F EXTENSION BOARD 1
35 VFK1496 EXTENDER BOARD 1
36 VFK1481B LISTA SOFTWARE 1
37 VFK1186 LISTA CABLE 1
38 VFK1503 SERVO VERSION UP SOFTWARE 1
39 VFK1590 C PLD WRITER 1
40 VFK1304A FLASH MEMORY VER. UP TOOL 1
41 VFK0906 LUBRCATION OIL 1
42 VZZ0095 CLEANING CLOTH 1
43 ----- EE CLEANER 1

PRT-1

MECHANICAL CHASSIS ASSEMBLY (1)

PRT-2

MECHANICAL CHASSIS ASSEMBLY (1)

Ref.No. Part No. Part Name & Description Pcs Remarks Ref.No. Part No. Part Name & Description Pcs Remarks

1 VEM0686 S REEL MOTOR A ASS'Y 1 (M)

2 VEM0687 T REEL MOTOR A ASS'Y 1 (M)
3 VMS5923 REEL OUTER RAIL 2
4 VMS5924 REEL INNER RAIL 2
5 VXL2589 S BASE DRIVE ARM ASS'Y 1
6 VMB2944 CHARGE SPRING 2
7 VXL2590 T BASE DRIVE ARM ASS'Y 1
8 VXA5625 SLIDE ROD ASS'Y 1
9 VXL2597 M STOPPER DRIVE ARM ASS'Y 1
9-1 VMB2955 M STOPPER SPRING (1) 1
9-2 VMB3017 M STOPPER SPRING (2) 1
10 VXA6174 L-M BRAKE RELEASE ASS'Y 1
11 VXZ0439 S BRAKE ARM ASS'Y 1
12 VXZ0440 T BRAKE ARM ASS'Y 1
13 VMZ2603 REEL FLEX COVER 2

31 VMX1061 WASHER 7
32 VMX1079 CUT WASHER 2
33 VMX0967 CUT WASHER 2
34 XQN2+CF3 SCREW 4

PRT-3

MECHANICAL CHASSIS ASSEMBLY (2)

PRT-4

Y

Y

MECHANICAL CHASSIS ASSEMBLY (2)

Ref.No. Part No. Part Name & Description Pcs Remarks Ref.No. Part No. Part Name & Description Pcs Remarks

71 XVE2B6FP HEX SCREW 1
1 VXA5554 A/C HEAD BASE (1) ASS'Y 1 72 XVE2B12FP HEX SCREW 1
2 VED0419 A/C HEAD 1 (M) 73 VXQ0439 SCREW 3
3 VXA6067 A/C HEAD BASE (2) ASS'Y 1 74 VMX0967 CUT WASHER 3
4 VMB2935 A/C HEAD HIGHT SPRING 1 75 VMX1061 WASHER 3

5 VEG1498 CYLINDER UNIT 1 76 VMX1079 CUT WASHER 1
6 VXA5715 EMARGENCY SHIFT HOLDER ASS'

7 VEM0645 LOADING MOTOR (1)A ASS'Y 1 (M) 78 XWE2 WASHER 2
8 VSJ0227 PINCH SOLENOID 1 (M) 79 XWE16VW WASHER 1
9 VXA5584 MOTOR ANGLE ASS'Y 1 80 XXE2A6FP HEX SCREW 1
10 VES0930 MODE SW ASS'Y 1 81 XWG2 WASHER 3
11 VMA0A35 PINCH SOLENOID BASE 1 82 XWGV15Z32G WASHER 2
12 VXL3027 CLEANING ARM ASS'Y 1 83 VHD0045 NYLON NUT 1
13 VXL2870 T2 ARM ASS'Y 1 84 VHN0312 NUT 2
13-1 VMB3304 T2 ARM SPRING 1 85 XQN2+AQ3.5FZ SCREW 1
14 VXL2831 TENSION ARM A ASS'Y 1 (M) 86 XQN2+AJ5 SCREW 1
14-1 VXP1761 TENSION ROLLER 1 87 XQN2+A1.5 SCREW 4
14-2 VMB3220 TENSION LEG SPRING 1 88 XQN2+A4 SCREW 1
14-3 VXA6173 MAGNET HOLDER ASS'Y 1 89 VMX0967 CUT WASHER 1
15 VXA5791 TENSION LEG SPRING HOOK ASS'
16 VXL2709 S1 LOADING ARM ASS'Y 1 (M)
17 VMD3731 LOADING RAIL 1
19 VHD0561 HEX SCREW 1
20 VXA6052 S POST BASE A ASS'Y 1 (M)
21 VXP1683 T4 CONNECTION GEAR ASS'Y 1
22 VXL2772 T4 ARM ASS'Y 1
23 VMB2950 T4 THRUST SPRING 1
24 VXL2952 T LOADING ARM ASS'Y 1
24-1 VXA6378 T1 BOART ASS'Y 1
25 VMS5906 T3 UPPER FRANGE 1
26 VMS5905 T3 SLEEVE 1
27 VMS5904 T3 LOWER FRANGE 1
28 VMB2929 T3 SPRING 1
29 VMB2933 PINCH RELEASE SPRING 1
30 VEK7927 INSULLATION SENSOR 1
31 VEK7691 LED HOLDER P.C.BOARD 1
32 VMA9411 PINCH SOLENOID ANGLE 1
33 VXA5820 TENSION SENSOR ASS'Y 1
34 VXL2835 PINCH ARM ASS'Y 1 (M)
35 VXL2588 PINCH GUIDE ARM ASS'Y 1
36 VXA5570 T SECTOR GEAR ASS'Y 1
37 VXL2838 TENSION LEG. GUIDE ARM 1
38 VXA5567 S SECTOR GEAR ASS'Y 1
39 VXA5564 T4 SECTOR GEAR ASS'Y 1
40 VXA6348 MAIN ROD ASS'Y 1
41 VXA5627 THRUST SHAFT HOLDER ASS'Y 1
42 VDG1166 MOTOR WARM GEAR 1
43 VDG1268 MOTOR EMARGENCY GEAR A(A) 1
44 VDG1267 MOTOR EMARGENCY GEAR B(A) 1
45 VXL2889 MAIN CAM ARM ASS'Y 1
46 VDG1168 MAIN CAM GEAR 1 (M)
47 VMB2937 A/C HEAD ADJUST SPRING 1
48 VXL2600 EJECT ARM ASS'Y 1
49 VMD3475 T1 GUIDE ASS'Y 1
50 VMB2934 SPRING 1
51 VMB3051 CLEANER RETURN SPRING 1
52 VXA6077 CLEANER BASE 1 ASS'Y 1
53 VXA6078 CLEANER SOLENOID ASS'Y 1
53-1 VSJ0226 CLEANER SOLENOID 1 (M)
53-2 VMA9877 CLEANER SOLENOID BASE 1
54 VMM0429 CLEANER INTERLOCK 1
55 VXQ0556 THRUST SCREW ASS'Y 1 (M)
56 VMT0871 SILENCER A 1
57 VMT0872 SILENCER B 1

61 VHD0356 SCREW 1
62 XQN2+A3 SCREW 1
64 XQN2+A35FZ SCREW 3
65 XQN2+AM2 SCREW 3
66 XQN2+AM4 SCREW 1
67 XQN2+CF3 SCREW 12
68 XQN2+CF4 SCREW 3
69 XUC12FP E-RING 2
70 XVE2B4FZ HEX SCREW 3

1 77 XWA2B WASHER 4

1 * VXY1631Z1 MECHA CHASSIS ASS'Y 1

PRT-5

SUB CHASSIS ASSEMBLY

PRT-6

SUB CHASSIS ASSEMBLY

Ref.No. Part No. Part Name & Description Pcs Remarks Ref.No. Part No. Part Name & Description Pcs Remarks

1 VXL2656 MIC DRIVE ARM (A) ASS'Y 1
2 VMB3018 MIC DRIVE SPRING 1
3 VXL2657 MIC DRIVE ARM (B) ASS'Y 1
4 VDB1429 MIC DRIVE ARM BOSS 1
5 VXL2613 REEL DRIVE ARM ASS'Y 1
6 VDG1192 REEL DRIVE CAM GEAR 1
7 VDG1193 REEL DRIVE WORM WHEEL 1
8 VEM0585 REEL DRIVE MOTOR ASS'Y 1 (M)
9 VDG1211 MIC GENEVA GEAR 1
10 VXP1698 REEL DRIVE WORM ASS'Y 1
11 VXA5628 MOTOR BASE ASS'Y 1
12 VMB3019 MIC DRIVE RETURN SPRING 1
13 VEK7726 REEL SENSOR P.C.BOARD 1
14 VSJ0216 SOLENOID 3 (M)
15 VXA5575 S-BRAKE SOLENOID BASE ASS'Y 1
17 VXA6199 DISTINCTION SW ASS'Y 1 (M)
18 VXA5579 M STOPPER SOLENOID ASS'Y 1
19 VXA5887 T-BRAKE SOLENOID BASE ASS'Y 1
20 VXK1336 SUB CHASSIS 1
21 VEK7692 SENSOR HOLDER ASS'Y 2
22 VMS6193 T BRAKE RELEASE ARM SHAFT 1
23 VMB2957 S BRAKE SPRING 1
24 VMB2987 T BRAKE SPRING 1

31 XQN2+CF3 SCREW 13
32 XYN26+K6 SCREW 4
33 XQN2+A1.5 SCREW 2
34 XQN2+A2 SCREW 2
35 VMX1079 CUT WASHER 3
36 VMX0967 CUT WASHER 4
37 VMX1548 CUT WASHER 2
38 XQN2+A1.5 SCREW 4

E11 VEP82239A MECHA I/F P.C.BOARD 1

PRT-7