Panasonic FP0R, AFP0RAD4, AFP0RAD8, AFP0RA21, AFP0RA42 User Manual
...
PROGRAMMABLE CONTROLLER
FP0R
Analog I/O Unit
User's Manual
[Applicable Models]
・
FP0R Analog Input Unit (Model No. AFP0RAD4/AFP0RAD8)
・FP0R Analog Output Unit (Model No. AFP0RDA4)
・FP0R Analog I/O Unit (Model No. AFP0RA21/AFP0RA42)
WUME-FP0RAIO-03
2018.11
panasonic.net/id/pidsx/global
Safety Precautions
Observe the following notices to ensure personal safety or to prevent accidents.
To ensure that you use this product correctly, read this User’s Manual thoroughly before use.
Make sure that you fully understand the product and information on safety.
This manual uses two safety flags to indicate different levels of danger.
WARNING
If critical situations that could lead to user’s death or serious injury is assumed by
mishandling of the product.
-Always take precautions to ensure the overall safety of your system, so that the whole
system remains safe in the event of failure of this product or other external factor.
-Do not use this product in areas with inflammable gas. It could lead to an explosion.
-Exposing this product to excessive heat or open flames could cause damage to the lithium
battery or other electronic parts.
CAUTION
If critical situations that could lead to user’s injury or only property damage is
assumed by mishandling of the product.
-To prevent excessive exothermic heat or smoke generation, use this product at the values
less than the maximum of the characteristics and performance that are assured in these
specifications.
-Do not dismantle or remodel the product. It could cause excessive exothermic heat or smoke
generation.
-Do not touch the terminal while turning on electricity. It could lead to an electric shock.
-Use the external devices to function the emergency stop and interlock circuit.
-Connect the wires or connectors securely.
The loose connection could cause excessive exothermic heat or smoke generat ion.
-Do not allow foreign matters such as liquid, flammable materials, metals to go into the inside
of the product. It could cause excessive exothermic heat or smoke generation.
-Do not undertake construction (such as connection and disconnection) while the power
supply is on. It could lead to an electric shock.
Copyright / Trademarks
-This manual and its contents are copyrighted.
-You may not copy this manual, in whole or part, without written consent of
Industrial Devices SUNX Co., Ltd.
-Windows is a registered trademark of Microsoft Corporation in th e United States and other
countries.
-All other company names and product names are trademarks or registered trademarks of
their respective owners.
Panasonic
PLC_ORG
Introduction
Unit name or purpose of use
Manual name
Manual code
Thank you for buying a Panasonic product. Before you use the product, please carefully read
the installation instructions and the users manual, and understand their contents in detail to
use the product properly.
Types of Manual
• There are different types of users manual for the FP0R series, as listed below. Please refer
to a relevant manual for the unit and purpose of your use.
• The manuals can be downloaded on our website:
https://industrial.panasonic.com/ac/e/dl_center/manual/
FP0R Control Unit
FP0R Expansion I/O Unit
FPΣ Control Unit FPΣ User's Manual
FP0H Control Unit FP0H User's Manual (Basic) WUME-FP0HBAS
FP0R Analog Input Unit
FP0R Analog Output Unit
FP0R Analog I/O Unit
Programming FP-series Programming Manual ARCT1F313E
Programming Software
FPWIN GR
FP0R User's Manual ARCT1F475E
ARCT1F333E
FP0R Analog I/O Unit User's Manual WUME-FP0RAIO
FPWIN GR Operation Guide (Non-free) ARCT1F332E
Table of Contents
ii
Table of Contents
1. Unit Functions and Restric t ions ....................................... 1-1
1.1 Unit Functions and How They Work ...................................................... 1-2
1.1.1 Functions of Unit ..................................................................................... 1-2
1.1.2 Unit Type ................................................................................................. 1-2
1.1.3 Restrictions on Units Combination .......................................................... 1-2
2. Names and Functions of Parts ......................................... 2-1
2.1 Analog Input Unit (FP0R-AD4/AD8) ....................................................... 2-2
2.1.1 Names and Functions of Parts ................................................................ 2-2
2.1.2 Setting of Mode Switch ............................................................................ 2-3
2.2 Analog Output Unit (FP0R-DA4) ............................................................ 2-4
2.2.1 Names and Functions of Parts ................................................................ 2-4
2.2.2 Setting of Mode Switch ............................................................................ 2-5
2.3 Analog I/O Unit (FP0R-A21/A42) ........................................................... 2-6
2.3.1 Names and Functions of Parts ................................................................ 2-6
2.3.2 Setting of Mode Switch ............................................................................ 2-7
3. Wiring ................................................................................. 3-1
3.1 Analog Input Unit (FP0R-AD4/AD8) ....................................................... 3-2
3.1.1 Terminal Layout Diagrams ...................................................................... 3-2
3.1.2 Wiring of Analog Input Unit...................................................................... 3-3
3.2 Analog Output Unit (FP0R-DA4) ............................................................ 3-4
3.2.1 Terminal Layout Diagrams ...................................................................... 3-4
3.2.2 Wiring of Analog Output Unit ................................................................... 3-5
3.3 Analog I/O Unit (FP0R-A21/A42) ........................................................... 3-6
3.3.1 Terminal Layout Diagrams ...................................................................... 3-6
3.3.2 Wiring of Analog I/O Unit ......................................................................... 3-7
Table of Contents
3.4 Common Precautions ............................................................................ 3-8
3.4.1 Wiring of Analog I/O Unit ......................................................................... 3-8
3.4.2 Wiring of Power Cable (FP0R-DA4 / FP0R-A21 / FP0R-A42) ................ 3-9
4. Creating Programs ............................................................. 4-1
4.1 I/O Allocation ........................................................................................ 4-2
4.1.1 I/O Allocation ........................................................................................... 4-2
4.2 Analog input unit (FP0R-AD4/AD8) ....................................................... 4-4
4.2.1 Reading of Input Data (Common to 12-bit Mode and 14-bit Mode) ........ 4-4
4.2.2 Setting of Input Range and Averaging Processing (14-bit Mode Only) .. 4-6
4.3 Analog Output Unit (FP0R-DA4) ........................................................... 4-8
4.3.1 Writing of Digital Data for Output (12-bit Mode) ...................................... 4-8
4.3.2 Writing of Digital Data for Output (14-bit Mode) .................................... 4-14
4.3.3 Switching of Output Range (14-bit Mode Only) .................................... 4-20
4.3.4 Status Information (12-bit mode) ........................................................... 4-22
4.3.5 Status information (14-bit mode) ........................................................... 4-23
4.4 Analog I/O Unit (FP0R-A21/A42) ........................................................ 4-24
4.4.1 Reading of Analog Input Values (For A21) ........................................... 4-24
4.4.2 Reading of Analog Input Values (For A42) ........................................... 4-25
4.4.3 Writing of Digital Data for Output (12-bit Mode) .................................... 4-28
4.4.4 Writing of Digital Data for Output (14-bit Mode) .................................... 4-30
4.4.5 Switching of Input Range and Averaging Method (14-bit Mode Only) .. 4-32
4.4.6 Switching of Output Range (14-bit Mode Only) .................................... 4-34
4.5 I/O Conversion Characteristics ............................................................ 4-36
4.5.1 Input Conversion Characteristics (Voltage Range) ............................... 4-36
4.5.2 Input conversion Characteristics (Current Range) ................................ 4-39
4.5.3 Output conversion Characteristics (Voltage Range) ............................. 4-40
4.5.4 Output conversion Characteristics (Current Range) ............................. 4-42
5. Analog Input Averaging Processing ................................. 5-1
5.1 Types of Averaging Processing ............................................................. 5-2
iii
Table of Contents
iv
5.1.1 Moving Average 10 Times....................................................................... 5-2
5.1.2 Number of Averaging Times (64 times/128 times: 14-bit Mode Only) .... 5-3
5.2 Setting of Averaging Processing ............................................................ 5-4
5.2.1 Enabling Averaging Processing .............................................................. 5-4
6. Specifications .................................................................... 6-1
6.1 Table of Specifications .......................................................................... 6-2
6.1.1 General Specifications ............................................................................ 6-2
6.1.2 Input Specifications ................................................................................. 6-3
6.1.3 Output Specifications .............................................................................. 6-4
6.2 Dimension ............................................................................................. 6-5
7. Compatibility with Conventional Models ......................... 7-1
7.1 Analog Input Unit ................................................................................... 7-2
7.1.1 Compatibility with Conventional Models .................................................. 7-2
7.1.2 Points of Replacement ............................................................................ 7-3
7.2 Analog Output Unit ................................................................................ 7-4
7.2.1 Compatibility with Conventional Models .................................................. 7-4
7.2.2 Points of Replacement ............................................................................ 7-5
7.3 Analog I/O Unit ...................................................................................... 7-6
7.3.1 Compatibility with Conventional Models .................................................. 7-6
7.3.2 Points of Replacement ............................................................................ 7-7
1
Unit Functions a nd Res tr i ct ions
Unit Functions and Restrictions
1-2
Name
Specifications
Product number
1.1 Unit Functions and How They Work
1.1.1 Functions of Unit
Attaching these units to FP0R Control Unit enables analog I/O control.
• It is selectable from five types of units in accordance with the intended use.
Compatib ility mode with conventional models is prepared.
• The compatibility mode which enables smooth transition from conventional Analog I/O Units
(FP0-A80, FP0-A04V, FP0-A04I, FP0-A21) is prepared.
14-bit processing mode is added.
• The high-resolution 14-bit mode (1/16000) is added to the both input and output. Also,
ranges for each channel can be specified by user programs.
1.1.2 Unit Type
FP0R Analog Input unit
FP0R Analog Output Unit 4-ch output AFP0RDA4
FP0R Analog I/O Unit
4-ch input AFP0RAD4
8-ch input AFP0RAD8
2-ch Input, 1-ch output AFP0RA21
4-ch Input, 2-ch output AFP0RA42
1.1.3 Restrictions on Units Combination
Up to three units can be connected with the control unit including other FP0/FP0R Expansion
I/O Unit and intelligent unit.
2
Names and Functions of Parts
2-2
No.
Name
Description
Names and Functions of Parts
2.1 Analog Input Unit (FP0R-AD4/AD8)
2.1.1 Names and Functions of Parts
Names and Functions of Parts
Us ed for selecting the input range, the number of input channels and whether
①
②
③
④
⑤
⑥
⑦
Mode setting
switch
Input terminal
for CH0-CH3
Input terminal
for CH4-CH7
Expansion
connector
DIN rail installing
groove
DIN hook
Expansion hook Used for securing expansion units.
to use the averaging processing or not.
Us ed for selecting the operation mode (12-bit mode or 14-bit mode compatible
with the conventional product FP0-A80).
Used for connecting the analog input device.
Used for connecting the analog input device.
Used for connecting the expansion unit with the internal circuit of the Control Unit.
It can be installed to a 35-mm-wide DIN rail.
The unit can be installed to the DIN rail through one-touch operation.
This hook is also used for installing the unit to the Slim Type Mounting Plat e
(AFP0803).
2.1 Analog Input Unit (FP0R-AD4/AD8)
Item
No.
Settings
2
OFF
OFF
ON
ON
2.1.2 Setting of Mode Switch
Setting of the mode switch
1 OFF ON OFF ON
Resolution
and FP0-A21compatible
12-bit mode
input range
The number
of converted
CH
Input averaging 5 OFF: Averaging Not performed, ON: Averaging Performed
(Note 1): When the both switch No.1 and No.2 are OFF, the voltage/current is switched by the connection method.
(Note 2): This has been implemented in version 1.2 or later. In version 1.1 or earlier, this is reserved for the system
(not available).
(Note 3): In the 14-bit mode, the input range is set by writing into the operation memory WY with a user program.
(Note 4): All the switches are set to OFF at the factory.
(Note 5): The switch settings will be valid when the power is turned ON from OFF. The settings will not change if the
operation power supply is switched when it is ON.
FP0-A80compatible
12-bit mode
0 to 5V/0 to 20mA
(Note 1)
3 OFF ON OFF ON
4 OFF OFF ON ON
2ch
(CH0-CH1)
FP0-A80compatible
12-bit mode
-10 to +10V
4ch
(CH0-CH3)
FP0-A80compatible
12-bit mode
-100 to +100mV
(Note 2)
6ch
(CH0-CH5)
14-bit mode
(Note 3)
8ch
(CH0-CH7)
2-3
2-4
No.
Name
Description
DIN rail installing
Names and Functions of Parts
2.2 Analog Output Unit (FP0R-DA4)
2.2.1 Names and Functions of Parts
Names and Functions of Parts
①
②
③
④
⑤
⑥
⑦
⑧
Mode setting
switch
Voltage output
terminal
for CH0-CH3
Current output
terminal
for CH0-CH3
Power connector
Expansion
connector
groove
DIN hook
Expansion hook Used for securing expansion units.
Us ed for selecting the output range and the output method (voltage/current).
Us ed for selecting the operation mode (12-bit mode or 14-bit mode compatible
with the conventional product FP0-A04V/A04I).
Us ed for connecting the analog output device.
The voltage and current vary according to the settings of the mode switch.
They can be selected for each channel.
24 V DC is supplied from an external power supply.For connection, use the power
supply cable (AFP0581) that comes with the Unit.
Used for connecting the expansion unit with the internal circuit of the Control Unit.
It can be installed to a 35-mm-wide DIN rail.
The unit can be installed to the DIN rail through one-touch operation.
This hook is also used for installing the unit to the Slim Type Mounting Plate
(AFP0803).
Item
No.
Settings
KEY POINTS
2.2.2 Setting of Mode Switch
Setting of the mode switch
2.2 Analog Output Unit (FP0R-DA4)
Resolution 1
Output switch
(Note 1): In the 14-bit mode, the output range is set by writing into the operation memory WY with a user program.
(Note 2): For the both FP0-A04V/A04I compatibility 12-bit mode and 14-bit mode, the output can be selected for each
channel.
(Note 3): All the switches are set to OFF at the factory.
(Note 4): The switch settings will be valid when the power is turned ON from OFF. The settings will not change if the
operation power supply is switched when it is ON.
OFF：FP0-A04V/A04I compatible 12-bit mode, ON：14-bit mode (Note 1)
2 CH0
3 CH1
4 CH2
5 CH3
OFF：Voltage output
ON：Current output (Note 2)
• In the FP0-A04V/A04I compatibility 12-bit mode, the voltage output range is
-10 to +10 V, and the current output range is 4 to 20 mA.
2-5
2-6
Names and Functions of Parts
2.3 Analog I/O Unit (FP0R-A21/A42)
2.3.1 Names and Functions of Parts
Names and Functions of Parts
No. Name Description
Us ed for selecting the input and output ranges, the output method
①
②
③
④
⑤
⑥
⑦
⑧
Mode setting
switch
I/O terminal
Input for CH0-
CH1
Output for CH0
I/O terminal
Input for CH2-
CH3
Output for CH1
Power connector
Expansion
connector
DIN rail installing
groove
DIN hook
Expansion hook Used for securing expansion units.
(voltage/current), and whether to perform the input averaing processing or not.
Us ed for selecting the operation mode (12-bit mode or 14-bit mode compatible
with the conventional product FP0-A21).
Us ed for connecting the analog input device or analog output device.
The vol t age and current vary according to the settings of the mode switch.
They can be selected for each channel.
The supply 24 V DC from an external power supply. For connection, use the
power supply cable (AFP0581) that comes wi th the U nit.
Used for connecting the expansion unit with the internal circuit of the Control Unit.
It can be installed to a 35-mm-wide DIN rail.
The unit can be installed to the DIN rail through one-touch operation.
This hook is also used for installing the unit to the Slim Type Mounting Plate
(AFP0803).
2.3 Analog I/O Unit (FP0R-A21/A42)
Item
No.
Settings
2
OFF
OFF
ON
ON
2.3.2 Setting of Mode Switch
Setting of the mode switch
1 OFF ON OFF ON
I/O resolution
and FP0-A21compatible
12-bit mode
input range
FP0-A21compatible
12-bit mode
output range
(Note 3)
14-bit mode
output switch
(Note 4)
Input averaging 5 OFF: Averaging Not performed, ON: Averaging Performed
(Note 1): When the both switch No.1 and No.2 are OFF, the input voltage/current is switched by the connection
method.
(Note 2): In the 14-bit mode, the input and ouput ranges are set by writing into the operation memory WY with a user
program.
(Note 3): The s etting of "FP0-A21 compatibility 12-bit mode output switch" of the switches No.3 and No.4 is valid
when the switch No.2 is off.
(Note 4): The setting of "14-bit mode output switch" of the switches No.3 and No.4 is valid when the both switch No.1
and No.2 are on. Switching CH1 is available only for A42 type.
(Note 5): All the switches are set to OFF at the factory.
(Note 6): The switch settings will be valid when the power is turned ON from OFF. The settings will not change if the
operation power supply is switched when it is ON.
FP0-A21compatible
12-bit mode
0 to 5V/0 to
20mA
(Note 1)
3 OFF ON OFF ON
4 OFF OFF ON ON
FP0-A21-
compatible
12-bit mode
0 to 20mA
3 OFF ON OFF ON
4 OFF OFF ON ON
CH0 Voltage
output
CH1 Voltage
output
FP0-A21compatible
12-bit mode
-10 to +10V
Reserved
for system
(Not settable)
CH0 Current
output
CH1 Voltage
output
Reserved
for system
(Not settable)
FP0-A21compatible
12-bit mode
-10 to +10V
CH0 Voltage
output
CH1 Current
output
14-bit mode
(Note 2）
Reserved
for system
(Not settable)
CH0 Current
output
CH1 Current
output
2-7
2-8
Names and Functions of Parts
3
Wiring
3-2
Appearance
Pin No.
Name
Function
Pin No.
Name
Function
Wiring
3.1 Analog Input Unit (FP0R-AD4/AD8)
3.1.1 Terminal Layout Diagrams
1 V0
2 I0 CH0 Current signal input
3 V1 CH1 Voltage signal input
4 I1 CH1
5 COM
6 V2 CH2 Voltage signal input
7 I2 CH2 Current signal input
8 V3 CH3 Voltage signal input
9 I3 CH3 Current signal input
1 V4
2 I4 CH4
3 V5 CH5
4 I5 CH5 Current signal input
5 COM Input common
(Note 1): For inputting a current signal, connect the V terminal and I terminal externally.
(Note 2):Two COM terminals are connected internally.
6 V6 CH6 Voltage signal input
7 I6 CH6 Current signal input
8 V7 CH7
9 I7 CH7
Analog input
Analog input
CH0 Voltage signal input
Current signal input
Input common
CH4 Voltage signal input
Current signal input
Voltage signal input
Voltage signal input
Current signal input
3.1.2 Wiring of Analog Input Unit
Voltage input Current input
3.1 Analog Input Unit (FP0R-AD4/AD8)
Connect input instrument between V and COM
terminal.
(Note 1): Two COM terminals are connected internally.
(Note 2): Two cables or less must be inserted to COM terminal as above (two channel once combined).
(Note 3): Recommend using the twisted and shielded communication cables for analog lines and grounding the end
of shield.
First, connect both V terminal and I terminal.
And then connect input instrument between it and
COM terminal.
3-3
3-4
Appearance
Pin No.
Name
Function
Pin No.
Name
Function
4
COM
---
Output common
Wiring
3.2 Analog Output Unit (FP0R-DA4)
3.2.1 Terminal Layout Diagrams
1 V0
2 COM --3 VI CH1
4 COM --- Output common
5 V2 CH2 Voltage signal output
6 COM --- Output common
7 V3 CH3 Voltage signal output
8 COM --9 NC
1 I0
2 COM --- Output common
3 I1 CH1 Current signal output
5 I2 CH2 Current signal output
6 COM ---
(Note): All COM terminals are connected within the unit.
7 I3 CH3
8 COM --- Output common
9 NC Unused
Analog output
Unused
Analog output
CH0 Voltage signal output
Output common
Voltage signal output
Output common
CH0
Current signal output
Output common
Current signal output
3.2.2 Wiring of Analog Output Unit
When the voltage output
When current output
3.2 Analog Output Unit (FP0R-DA4)
(Note):All COM terminals of the voltage output terminal block and current output terminal block are connected
internally.
3-5
3-6
Appearance
Pin No.
Name
Function
Pin No.
Name
Function
Wiring
3.3 Analog I/O Unit (FP0R-A21/A42)
3.3.1 Terminal Layout Diagrams
1 IN V0
2 IN I0 CH0 Current signal input
3 IN COM --- Input common
4 IN VI CH1
5 IN I1 CH1
6 FG For shield connection of analog signal cable
7 OUT V0
8 OUT I0 CH0 Current signal output
9 OUT COM --- Output common
1 IN V0
2 IN I0 CH2
3 IN COM --4 IN VI CH3 Voltage signal input
5 IN I1 CH3 Current signal input
(Note 1):For inputting a current signal to the analog input part, connect the V terminal and I terminal externally.
(Note 2): All COM terminals are connected within the unit.
6 FG For shield connection of analog signal cable
7 OUT V1
8 OUT I1 CH1
9 OUT COM ---
Analog input
Analog output
Analog input
Analog output
CH0 Voltage signal input
Voltage signal input
Current signal input
CH0 Voltage signal output
CH2 Voltage signal input
Current signal input
Input common
CH1 Voltage signal output
Current signal output
Output common
Voltage input
Current input
3.3.2 Wiring of Analog I/O Unit
Analog input
3.3 Analog I/O Unit (FP0R-A21/A42)
Connect input instrument between IN/V and
IN/COM terminal.
First,connect both IN/V terminal and IN/I terminal.
And then connect input instrument between it and
IN/COM terminal.
Voltage output Current output
Connect output instrument between OUT/V and
OUT/COM terminal.
(Note 1):In the above figure, the input (CH0/CH1) and output CH0 are described as representative examples.
The input (CH2/CH3) and output CH1 of A42 type also have the same terminal layouts.
(Note 2): All COM terminals are connected within the unit.
Connect output instrument between OUT/I and
OUT/COM terminal.
3-7
3-8
Voltage input
Current input
V
COM
I
Analog device
V
COM
I
Analog device
*1
Analog device Analog device
V
COM
I
V
COM
I
Size
Nominal cross section area
Manufacturer
Serial number (model number)
Wiring
3.4 Common Precautions
3.4.1 Wiring of Analog I/O Unit
Wiring diagram
*1: For the current input, short-circuit the V and I terminals.
Voltage output Current output
Precautions on Wiring
• Use double-core twisted-pair shielded wires. It is recommended to ground the shielding.
However, depending on the conditions of the external noise, it may be better not to ground
the shielding.
• Do not have the analog input wiring close to AC wires, power wires, or load wires.
• Do not have the analog output wiring close to AC wires, power wires , or load wir e s .
Compatible cable (twisted wire)
AWG#28-16 0.08 mm
Special tools
Phoenix Contact Co. SZS0.4×2.5(1205037)
2
-1.25 mm2
3.4 Common Precautions
3.4.2 Wiring of Power Cable (FP0R-DA4 / F P0R-A21 / FP0R-A42)
The power needs to be supplied to the analog output unit (FP0R-DA4) and analog I/O unit
(FP0R-A21/FP0R-A42) for operation.
Precautions on Wiring
• It is connected using the cable (Part number:AFP0581) supplied with the unit.
• The input voltage range of the power supply for operating the unit is 20.4 to 28.8 VDC.
• Use the power supply of SELV (Safety Extra-L o w Volt age) and LIM (Limited Energy Circuit).
• In order to avoid influence of noise, the function earth terminal must be grounded.
3-9
3-10
Wiring
4
Cre ating Programs
4-2
Creating Programs
4.1 I/O Allocation
4.1.1 I/O Allocation
• For analog input data and analog output data, input relays (WX) and output relays (WY) are
read and written to the control unit.
• I/O numbers do not need to be set as I/O allocation is performed automatically.
• I/O numbers vary according to installation positions.
• The allocated contents vary according to the type of units and mode. For details, refer to the
chapters 4.2 to 4.4.
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