Panasonic A210, A110 User Manual

Page 1
MICRO-IMAGECHECKER® A210•A110 MultiChecker V2 Series
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System configuration diagram
*1
Serial cable
ENTER
A
B
C
Panasonic
Monitor
Keypad
Monitor cable
(Pin-BNC)
CONTRAST
V-HOLD BLIGHT
Video Monitor GP-BM
Camera extension cable
*2
Controller
PC
PLC (refer to P5)
High-speed random cable
*3
Vision Backup-Tool Ver.2
The product data created with the MICRO-IMAGECHECKER A series and the image data stored in the controller can be stored on a PC using Windows. Stored data can be restored to the A series controller.
However, it is not possible to directly restore type data backed up using
*
Vision Backup-Tool with the previous product (Ver. 1) to V2 (Ver. 2). In this case, use the dedicated data conversion software (freeware) to convert the Ver. 1 type data for V2 use, then transfer it to V2 and perform a backup again. If you require the data conversion software, contact your Matsushita Automation Controls Co. Ltd. representative.
High-speed random trigger camera
CS mount camera
Middle ring
Lens
*1 The A100 series connects to one camera. *2 Use where necessary. *3 When using 2 cameras with the A200 series, connect the same type of camera.
Image Processing Device
®
MICRO-IMAGECHECKER
A210
A110
Table of Product Numbers
MICRO-IMAGECHECKER A-Series Controller
Item
A210
MICRO-IMAGECHECKER
A200 Series
MICRO-IMAGECHECKER
A100 Series
Multi-Checker V2 : CE A210
Multi-Checker : CE A110
Multi-Checker V2 : CE A110
Multi-Checker : CE
Camera / Keypad / Monitor
Item C mount camera CS mount camera
Keypad
Monitor
Camera cable
Item Specifications
Double-speed random camera cable
Camera extension cable
Serial Cable
COM port connecting cable
TOOL port connecting cable
COM port and PC (D-SUB : 9 pin) connection, 3 m COM port and PLC (discrete-wire cable) connection, 3 m
COM port and PC (D-SUB : 9 pin) connection, 10 cm
Matsushita Electric Works, Ltd.
쮿
Head Office: 1048, Kadoma, Kadoma-shi, Osaka 571-8686, Japan
ARCT1B178E 200111-2YT
Specifications Part No.
NPN Output PhotoMos Output
NPN Output NPN Output
PhotoMos Output NPN Output
Specifications Progressive Double-speed Random: CE support electric-shutter with 3 m cable support electric-shutter with 3 m cable: CE with 2 m cable with 3 m cable with 2 m cable: CE with 3 m cable: CE Panasonic GPBM910 (100 V AC/12 V DC)
3 m 3 m: CE 2 m extension: total 5 m 7 m extension : total 10 m 12 m extension: total 15 m 17 m extension: total 20 m 2 m extension : total 5 m: CE 7 m extension: total 10 m: CE 12 m extension: total 15 m: CE 17 m extension: total 20 m: CE
Specifications
Automation Controls Company
ANMA212V2 ANMA218V2
ANMA212 ANMA112V2
ANMA118V2 ANMA112
Part No. ANM831 ANM832 ANM832CE ANM85202 ANM85203 ANM85202CE ANM85203CE AUGPBM910
Part No. ANM84303 ANM84303CE ANM84002 ANM84007 ANM84012 ANM84017 ANM84002CE ANM84007CE ANM84012CE ANM84017CE
Part No.Item ANM81103 ANM81303
ANM812001
These materials are printed on ECF pulp. These materials are printed with earth-friendly vegetable-based (soybean oil) ink.
Lens / middle ring
Item Specifications
CS mount lens
C mount lens
Middle ring
f2.8 CS mount compact lens f2.8 CS mount compact lens with lock f4 CS mount compact lens f4 CS mount compact lens with lock f8 CS mount compact lens f8 CS mount compact lens with lock f6.5 C mount lens f8.5 C mount lens f8.5 C mount lens with lock f16 C mount compact lens f16 C mount compact lens with lock f25 C mount compact lens f25 C mount compact lens with lock f50 C mount lens f50 C mount lens with lock f50 C mount compact lens f50 C mount compact lens with lock 5 mm middle ring (0.5/1/5/10/20/40 mm) middle ring
Part No. ANM8828 ANM88281 ANM8804 ANM88041 ANM8808 ANM88081 ANB842 ANB843 ANB843L ANB845N ANB845NL ANB846N ANB846NL ANB847 ANB847L ANM8850 ANM88501 ANB84805 ANB848
Data backup software
Item Specifications
Vision Backup-Tool Ver.2 English version
Microsoft windows NT4.0/95/98/Me/2000 compatible. An operating system is not included with this software.
Part No. ANM70131V2
Accessories
Item Specifications I/O terminal block BNC connector
Unless otherwise specified, estimate and delivery prices do not include technician dispatching and other related services. Therefore, for the situations given below, additional charges may be added.
Installation and trial operation guidance Inspections, adjustments, and repairs
Technical support and instruction
To USA Customer
Products sold by seller are covered by the warranty and patent indemnification provisions in its Terms and Conditions of Sale only.
For input: 1 piece, for output, 1 piece Monitor BNC jack to PIN jack adapter
COPYRIGHT © 2001 All Rights Reserved Specifications are subject to change without notice.
Part No. ANMA8001 ANM8606
It wont stop advancing. The monstrously small A Series!
Page 2
The MultiChecker V2 Series - more powerful
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than ever!
Our highly acclaimed, compact A210 and A110 MultiChecker image processing units are now even more powerful! The V2 (Ver. 2) upgrade includes new functions for even greater convenience. To meet your diverse range of inspection requirements, we have increased the number of checkers by a factor of three. In addition to making more inspection locations possible, they now come equipped with a new mode that allows two-level branch inspection using one image checker, and an extensive range of functions that allow use in a wide range of applications.
New
New
User-Defined Mode
Three times the processing capacity of their predecessors! Designed to meet a diverse variety of inspection needs!
You can now register three times more checkers per type!
A210 MultiChecker: increased from 32 to 96
A110 MultiChecker: increased from 16 to 48
Possible to choose from three execution modes to suit your
inspection requirements!
Automatic Switch Mode
Branch inspection without complicated settings provides great convenience!
MICRO-IMAGECHECKER A210 and A110 Multichecker V2 (Photo shows A210)
Detect the direction judgment marker
Execute block 1
(5 msec)
Multiple inspections of up to three blocks with no switching time!
Example
When you wish to perform multiple continuous inspections because the work will not fit in the field of view of a single image capture.
Conventional method
Handled by type switching using an external device.
Type switching requires time and usage restrictions
apply.
User-Defined Mode
Internally switches to the process block via an external signal.
External device is not used, so inspection time is greatly reduced! *Can be executed from the keypad as well.
Type switching not required!
First field of vision
(Block 1)
Type 1
Second field of vision
(Block 2)
Type 2 Type 64
Third field of vision
(Block 3)
Example
It is possible to first make a direction judgment, and then perform a separate inspection (character appearance or mark width measurement) based on this direction.
Conventional method
Execute all checkers and output results
Perform direction judgment externally and compare results
Execution time: 65msec.
Automatic Switch Mode
Perform direction judgment and execute the
2
required checker
Execution time:
35msec!
Execution time Execution time
Execution time
reduced by half!reduced by half!
reduced by half!
Normal direction
Execute Block 2
(30msec)
Direction judgment
Reverse direction
Execute Block 3
(30msec)
Execute All Mode
Three times the number of checkers can now be registered per type, so you can inspect many points at one time!
Example
Multiple simultaneous point inspection possible for applications such as inspecting LED lighting.
Plenty of external outputs for judgment results (96 points for the A210 and 48 points for the A110) allow simultaneous output of judgment results for multiple inspection points.
3
Page 3
As always, the A Series is packed with
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easy-to-use features.
In addition to the ease-of-use and reliability that you expect from the No. 1 manufacturer in the field, we also provide convenient new functions for a diverse range of solutions.
Convenient new display function
Data Monitor Function
Titles and results of numerical calculations and judgment outputs can be displayed on the inspection screen. You can register your own text for display, and change the maximum and minimum limits for numerical calculations directly from the menu.
Display text can be registered
Result display reference from numerical calculation judgment output possible (10 lines x 2 pages)
Unregistered parts are blank
Judgment conditions can be changed
Two-image switch/split function (A210 only)
When using two cameras simultaneously for an operation such as measuring the distance between two points, you can use an external signal to switch the display. It is also possible to split images captured by two cameras for display as one image on the screen. You can select either vertical or horizontal for the image split direction.
using the ENT key
(numerical calculations only)
Camera A
Marker Function
Up to eight graphics (circles, ellipses, rectangles and lines) can be displayed on the inspection screen. This is very convenient when performing manual positioning for camera adjustment with production equipment.
Camera B
MICRO-IMAGECHECKER
Switch
Connects to a variety of PLCs
The A Series can connect to a range of PLCs without a communication program. In addition to the Matsushita Electric Works PLC-FP Series, it can be used with PLC products from Mitsubishi, Omron, and Allen-Bradley
115.2kbps
(Ver. 2.2 or later). The A Series can perform type switching data communication and read and write measurement data and inspection results to and from PLCs without requiring that you create a communication program.
A Series
Inspection
MICRO-IMAGECHECKER
results
PLC
Inspection conditions can also be modified
Compatible PLC products
Matsushita Electric Works FP Series
Mitsubishi MELSEC A series/FX Series
Omron SYSMAC-C Series
Allen-Bradley SLC500 (Ver. 2.2 or later)
from the PLC!
Speed and precision (Strongest in its class) Reduced size (Smallest in its class)
The A series comes equipped with a 32-bit RISC, 200 MHz CPU with pipeline processing. It attains 360 MIPS and 1.4 GFLOPS for astronomically high-speed processing. With the super­quick CPU, increased floating point operation speed, pipeline processing,
32
CPU
bit RISC
specially designed algorithms, and a large memory capacity, it achieves not only extremely high-speed inspection, but also the ultimate in precision as well.
1.4
time
360
MIPS
Flo
a
o
p
e
r
billio
s
/s
e
tin
g p
o
in
t
a
tio
n
s
n
c
.
With a small 120 × 40mm footprint, installation is simple. Tight installation with checkers next to each other is also possible. With considerations for wiring, connectors, and removable terminal blocks, installation with all units facing one direction is possible for no wasted space. Installation on DIN rails is also possible.
K!
O
e
id
s
y-
b
-
e
id
S
MICRO-IMAGECHECKER
MICRO-IMAGECHECKER
MICRO-IMAGECHECKER
Removable terminal block
MICRO-IMAGECHECKER
120
mm
40
mm
MICRO-IMAGECHECKER
Data registers
DT100 1235 DT101 2430 DT102
.....
....
Split display
Two types available to suit your application
A210 with two camera connections and
Extensive array of image capture functions
high-end functions
(Fastest images in its class)
Double-speed random camera
(progressive rectangular-lattice CCD element)
With the A series, we introduced a progressive double-speed random camera that provides 3 times the maximum ratio of conventional units with 1/60 second for a high-quality picture and no image degradation. In field mode, it reaches 4 times for 1/120 second. The result is fast inspection without having to worry about inspection time or image quality.
Internal synchronous signal inspection
Compatible with the internal synchronous signal of NTSC, video scopes and special cameras can also be used. However, depending on the model, some may not be able to be connected. Consult your Matsushita Electric Works representative (there is one connection port).
4 5
Trigger signal
General-type camera
Electric-shutter camera
Random trigger camera*
NEW
ANM831 Double-speed random camera* (frame mode)
ANM831NEW Double-speed random camera* (field mode)
*The shutter speed on the random camera, before exposure, needs to be set to 1/120 to 1/20000 seconds.
Time delay
0 to 16.7 ms.
16.7-33.4ms.
ODD
16.7ms.
ODD
EVEN
16.7ms.
ODD
8.3
ms
.
ODD
33.4-50.1ms.
ODD
Twice the picture quality in one exposure.
EVEN
Progressive
Conventional
method
)
A110 with one camera connection and good cost performance
We offer true cost performance and wipe away the concept that image processing is expensive.
A110 ControllerA210 (set
A110 (set
)
Page 4
Further refined inspection functions.
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The A Series is loaded with inspection know how that we have distilled over our years in this industry. With a single unit you can perform fast and accurate detection, dimension measurement and coordinate detection!
Smart matching (A210) / Matching (A110).
1
A
High-speed, high-precision sub-pixel detection (Fastest level in its class).DSmart matching rotational correction (A210)
With a high-speed CPU, vast memory, and original algorithm, even with a 64 × 64-pixel template, 256 × 256-pixel search area, and sub-pixel precision detection, you still get a processing time of about 10 ms. As you can see, this is the ultimate in speed and precision for position detection.
Conventional instruments
A210
Matching search time:
Approx. 10 ms.
Approx. 10 ms.
Approx. 25 ms
With the rotational correction function and the A210, a search is conducted by tilting the matching and smart matching search areas and templates. Therefore, even if the work has been tilted, a more precise position inspection is obtained.
Rotation of the search area
Template is tilted and searched
E Rotation position/tilt detection.
B Smart matching (A210).
Sub-pixel position detection takes place with gray-scale matching and the gray­scale differential function gives even more detailed work inspection. This gives you accurate inspection even in cases where matching processing alone would fail.
Template Matching detection
-
Correlation = 0.95
Template Matching detection
-
Correlation = 0.85
Differential result
=
Differential result
=
No difference
=
OK
Difference detected
=
NG
C Smart template (A210).
Just by showing multiple examples of the correct products, correct product images can be automatically composed. This allows simple inspection without setting complex parameters.
OK OK
Smart template
+
OK NG
+
With the rotation search function (±30 degrees), no matter how much the detection image is tilted, the position and angle of tilt are accurately ascertained.
F Multiple position detection
Supports the multiple detection function with matching to allow the separate detection of multiple objects of the same pattern in the search area. It is an efficient function when loading is performed by robot or the like.
G Teaching function.
Teaching allows changes to be made to the template for matching even from an external signal. Registering the change can be done simply by showing the object for detection. Teaching also supports positional corrections so that even when work is displaced, teaching can occur.
Teaching with the touch of a button.
Multiple position
detection.
Rotational* position adjustment function
4
Automatic adjustment and precise inspection takes place even if the work is tilted or displaced. Adjustments can be made using the gray-scale data so that differences in brightness can allow accurate corrections. With multiple and priority functions, complex adjustments are also greatly simplified.
*A210 = rotational position adjustment function (X/Y/θ)
A110 = position adjustment function (X/Y)
Rotational adjustment (A210)
Rotation correction
Area rotation.
When setting
Affine transform
Rotation
With the affine transform function, the image will be rotated so that even if the work is tilted, setting and changes can take place.
During adjustment, it is unnecessary to place work precisely for reduced time.
Accurate position correction (A210/A110)
Detection of unnecessary portion
No filter/width function
Inspection position offset
Filter/width function reduces chance of erroneous influence due to dirt or noise.
Erroneous detection because of dirt
Unnecessary portion not detected.
Filter/width function
Dirt is ignored
Improved binary processing function
5
A A wide range of inspection functions
• Position/size/attitude/size detection with optimum feature extraction labeling.
• Presence/size/orientation inspection with optimum binary window functions.
• High-speed dimension measurements with optimum edge detection functions.
• High-speed length/number/presence inspections with optimum line functions.
mounts
Bearing inspection. Gear tooth inspection. LED lighting inspection.
B Free shape
The shape of the inspection area can be freely adjusted between rectangular, oval, or polygonal to match the inspection object. Moreover the mask area (where no inspection takes place) can also be adjusted freely as desired.
Reject location lit up.
Inspection area
Base area
Masking area
C Image filter function.
Even with binary images containing substantial noise, stable image processing is possible using filter processing such as [image erosion] [image dilation].
The filter functions will differ depending on the inspection processing.
Original binary image.
Pixel
Original binary image.
3 × 3 image erosion 3 × 3 image dilation
Eroded parts are not processed
3 × 3 image dilation
Dilated parts are processed.
After erosion, dilated parts are processed
3 × 3 image erosion
After dilation, eroded parts are not processed
Not processed
Processing occurs
Noise
Image without filtering
Noise erase
Image with erosion to dilation filtering
Sub-pixel gray-scale edge
2
Edge positions are measured accurately at the sub-pixel level. Also supports an edge counting function. Also equipped with the projection scanning formula so that the required edge position is detected even with products with a poor surface. With rotational correction, diagonal scanning performs sub-pixel edge detection with the gray-scale inter-pixel compensating function.
Projection scanning edge detection
Averaged
Pitch calculated by number of pins
Gray-scale window
3
Since the average value for brightness within the area is quickly calculated, directional distinction can still occur even when binary distinction is difficult due to the small differences in the gray-scale levels. You can set mask processing with free shapes (rectangular, oval, polygonal) set to match the inspected object.
GW1 GW2 GW3 GW4
When the direction is correct:
Direction: OK
Direction: Reject
GW1 becomes brighter than GW2, so GW1 - GW2 > 0 and GW3 - GW4 = 0.
More numerical calculation and judgement output functions.
6
A Supports 96 numerical
calculation formulas (48 on the A110)
Includes sine, cos, square root, arctan absolute differential and projection distance functions in addition to addition, subtraction, multiplication and division, and you can set up to 96 formulas (48 for the A110). You can also reference up to 16 items per formula for complex calculations.
Calculating distances and angles
New calculation formula New calculation formula
New calculation formula
(also compatible with judgment formulas)(also compatible with judgment formulas)
(also compatible with judgment formulas)
copy functioncopy function
copy function
B Leeway in judgement calculations C Programless data
Even for complex pass/fail judgement outputs, internal judgment formulae can be made without using the external PLC. Depending on the application, Judgement output can be set for individual and general judgement for each inspection area freely as desired.
Internal judgement calculations
A210 A110
96 formulae 48 formulae
External judgement calculations
Judgement output formula
96 formulae 48 formulae
Total
192 formulae
96 formulae
transfer to the PLC
Using the Matsushita Electric Works. FP-series PLC, the Mitsubishi MELSEC A/FX series PLC, the Omron SYSMAC C series PLC, or the Allen­Bradley SLC 500 PLC (Ver. 2.2 or later), numerical calculation result data and judgement output results can be automatically written to the data register of the PLC at a maximum baud rate of 115200 bps. The image processing data can be used with the I/O sensitivity of the PLC.
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MICRO-IMAGECHECKER® A210•A110 MultiChecker V2 Series
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Excellent maintenance characteristics and global compatibility.
Powerful support for startup and maintenance and designed for worldwide use.
Image storage function (A210, A110)
The A Series can store up to 30 defect images, and with the dedicated software tools you analyze the cause of defects at remote locations using e-mail.
Storing up to 30 pictures* of fault occurrences in its memory, it possible for analyzing error causes and making adjustments. When setting up the equipment, inspection images are stored and can be used when making new adjustments and changes. Moreover, the stored images can be used for testing. Also, using special software, image data and inspection conditions can be stored, and then faults can be analyzed and adjustments made at any location using e-mail. Furthermore, the location of all errors are clearly displayed and illuminated so that they can be seen at a glance.
OK OKNG NG
NG
Image storage
30
images
Readjustment and
ENTER
B
A
re-testing analysis
C
takes place using the stored images.
Can be stored to hard disk or e-mailed using
special software
*A210 = 30 image, A110 = 8 images
Setup help function
Quantitative support for settings that once relied on intuition.
With the setup help function, focusing, brightness adjustment, exposure adjustment, binary level settings, and other adjustments that used to be performed by the operator's professional experience, these adjustments can now be performed quantitatively. Equipped with an input monitor and test output functions, connections to external equipment are also greatly simplified. Great savings can be made in debugging and adjustment by the combination of the trap function, which halts inspection when an error is found, and the image storage and spreadsheet functions.
Focus adjustment Aperture adjustment
Global application
English-Japanese interchange and CE certification
Displays for the one controller can be set to either English or Japanese to allow use in a great number of countries around the globe. The controller and high­speed random trigger camera are standard products and are certified with CE markings.
8
English
Vision Backup-Tool Ver.2
The product data created with the MICRO-IMAGECHECKER A series and the image data stored in the controller can be stored on a PC using Windows. Stored data can be restored to the A series controller.
However, it is not possible to directly restore type data backed up
*
using Vision Backup-Tool with the previous product (Ver. 1) to V2 (Ver. 2). In this case, use the dedicated data conversion software (freeware) to convert the Ver. 1 type data for V2 use, then transfer it to V2 and perform a backup again. If you require the data conversion software, contact your Matsushita Automation Controls Co. Ltd. representative.
Japanese
Video game style control
Binarization adjustment
EMC(
89/336/EEC) EN50081-2:1993 EN50082-2:1995
Dimensions (unit: mm)
A110/A210 Controller
ANMA212V2/ANMA212 ANMA112V2/ANMA112
120
74
Double-speed random camera: C mount ANM831
31
29
2-M3(depth 4mm)
Without mounting bracket With mounting bracket
Operating key pad Monitor (Panasonic: GPBM910) ANM8520
54.5
46.5
8
10
24.5±0.6
19
13
4-M3
(depth 2.5mm)
26±0.6
54.4
(19)
(31.3)
ANM8520앮CE
: Length of cable
ENTER
B
A
C
124.6
*A
ø11.5
Lens
Mounting screws (locked lens only)
A
B
C Mount lens ANB842 ANB843(L) ANB845N(L) ANB846N(L) ANB88161 ANB88251 ANB847(L) ANM8850 ANM88501
CS Mount lens ANM8808 ANM88081 ANM8804 ANM88041 ANM8828 ANM88281
(10)
40
(
)
5.5
CS mount camera: CS mount ANM832/ANM832CE/ANM83203
31
29
1/4-20UNC
31
(depth 9mm)
24.5±0.6
31
(3.25)
2.5
46
18
2-M3(depth 4mm
*A: Approximated length of cable for keypad used
The cable is slightly shorter on keypads with CE marking.
f=6.5 f=8.5 f=16 f=25 f=16 f=25 f=50 f=50 f=50
f=8 f=8 f=4 f=4 f=2.8 f=2.8
AB
φ
=48
φ
=42
φ
=30
φ
=30
φ
=30.5
φ
=30.5
φ
=48
φ
=27.5
φ
=30.5
AB
φ
=34
φ
=31
φ
=34
φ
=31
φ
=34
φ
=31
42 40 33
37.3 25
25.5 48
38.5
38.5
35 35 41 40 38
37.5
Camera cable
14
8
26±0.2
)
Without mounting bracket With mounting bracket
AUGPBM910 (100 V AC)
Panasonic
36.5
ANM84303/ANM84303CE ANM840
148
앮앮
ANM840앮앮ACE
: Length of cable
ø14.7
55
49.5 *1)
24.5±0.2
4-M3(depth 2.5mm)
CONTRAST
V-HOLD BLIGHT
Video Monitor GP-BM
36.5
8
A
(43)
(43)
)
depth 6.7
(
*1) ANM832: 3000
*1) ANM832CE: 2780 *1) ANM83203: 300
220
228
Approx. 80 mm, including cable connection
Note:
Allow 80 mm behind the monitor for wiring and heat radiation. Monitor input/output uses a BNC terminal.
*B: Approximated length of cable used
The cable is slightly shorter on keypads with CE marking.
4-M3 depth1.5
)
8
(
104
)
9.5
(
)
5.5
(
2-M3(depth 7mm)
+80 –10
+80 –10
+40
10
29
*B
The A110 does not have a camera B port
)
depth 14.7
(
38
28±0.218.15
23±0.2
32.15
259
180
1/4-20UNC depth 10mm
50
10.5±0.2
9
Page 6
MICRO-IMAGECHECKER® A210•A110 MultiChecker V2 Series
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MICRO-IMAGECHECKER® A210•A110 MultiChecker V2 Series
A210 • A110 Multi-checker V2 specifications
CPU Frame memory Operator interface Monitor display Processing Gray-scale
Number of product types Execution modes
Inspection
External interface
Inspection start Other
specifications
Setup tools Image storage
Moving object inspection Camera support Number of support cameras Operating voltage Setup data backup
Type data saved in the previous controller of the MICRO-IMAGECHECKER A Series (Ver. 1) cannot be directly restored to V2 using the Vision Backup-Tool. In this case, you will
*
need the dedicated data conversion software (freeware) to convert the Ver. 1 type data for V2 use. If you require the data conversion software or information about how to use it, contact your Matsushita Automatic Controls Co. Ltd. representative. You can also download the data converter software from the follwing Web page.
Binarization
Position/ rotation position adjustment function
Exposure adjustment
Smart matching/ matching (sub-pixel processing)
Gray-scale edge detection (sub-pixel processing)
Gray-scale window
Feature extraction
Binary window
Binary edge detection
Line
Conversion data Numerical
calculations Judgement output
Serial
Parallel
Display functions
Marker function
function
Debugging Setup help
External output (D) register = Max. 96 per product type Internal judgement (R) register = Max. 96 per product type External output (D) register = Max. 48 per product type Internal judgement (R) register = Max. 48 per product type
High-speed random trigger camera (progressive) = ANM831 Standard camera = ANM830A, Composite video (NTSC) input used (however the connection requires one port)
32-bit RISC CPU (high-speed processing version) 32-bit RISC CPU
Change between gray-scale memory/gray-scale through/binary memory (A/B/C/D/E/F)/binary through (A/B/C/D/E/F)/gray-scale NG/binary NG (A/B/C/D/E/F)
Max. 96 per product type Rotation position adjustment function Max. 48 per product type X-Y position adjustment function
Shape: rectangular Binarization adjusts according to changes in the gray-scale data Gray-scale mean value detection/judgement
Smart matching = Max. 96 pcs.; Equipped with post-detection ifferential processing function
changes can be imported from external source smart teaching (A210) = judgement learning function by the smart template
Shape: rectangular/polygonal or oval mask Shape: rectangular/polygonal or oval Gray-scale mean value detection/judgement
Image filtering Labeling Output values: counter/center of gravity (to one decimal place)/area/shading/width/principle axis angle
Shape = rectangular/polygonal or oval mas Shape = rectangular/polygonal or oval Image filtering White/black pixel number count/judgement
4 registers, Can quote to numerical conversion, Can convert numerical conversion result to actual distance, Standard distance, No. of pixels, Cooefficient
Sine, cos, absolute differential and projection distance functions four data calculations, arctangent, root, the distance-between-points special substitutions reference to previous data output control
Compatible with Mitsubishi MELSEC A Series/FX Series, Omron C Series PLCs, and Allen-Bradley SLC 500 PLCs (Ver. 2.2 or later)
A210 Multi-checker V2 A110 Multi-checker V2
512 × 480 (pixels) × 256 gradations
Menu selection using the key emulation function (ver. 2.2 or later).
8 bit 256 gradations
6 groups of binary processing from the gray-scale memory (upper and lower threshold settings)
64 32
Execute All mode: Execute all set checkers
Automatic Switch mode: Change the checker to be executed in accordance with the judgment output result
User-Defined mode: Specify the checker for execution when the start signal is input
Priority adjustment multi-stage adjustment sequence setting by
matching/gray-scale edge/binary edge or feature detection.
Max. 96 per product type Max. 48 per product type
Matching = 48 per product type
Sub-pixel accurate multiple detection matching by gray-scale correlation processing
Rotation by raster detection and raster detection position (±30 degrees)
Output = number of detected items/correlation numbers/position/angle teaching registered
Max. 96 per product type Max. 48 per product type
Scanning method = individual/projection gray-scale filter/width function detection by sub-pixel unit
Detection position = forepoint/forepoint and afterpoint/largest differential/multiple edge
Max. 96 per product type Max. 48 per product type
Max. 96 per product type Max. 48 per product type
Shape = rectangular/polygonal or oval mask Shape = rectangular/polygonal or oval
Max. 96 per product type Max. 48 per product type
Max. 96 per product type Max. 48 per product type
Shape = line/mask filter/width functions forepoint edge detection
Max. 96 per product type Max. 48 per product type
Shape = straight line/polygonal line/circle or arc Image filters White/black pixel number count/judgement
Max. 96 per product type Max. 48 per product type
RS232C = 2ch (max.115200bps) Compatible with Matsushita Electric Works PLC FP series
Input = 11points Output = 14 points Removable screw-down terminal block
Image trigger (timing sensor unnecessary) external sensor timing repeat start
Display item suppressing function (menu display hide function)
Image suppress function when setting checkers, Image rotation function when setting checkers (A210)
Clearly display reject location, Rotational adjustment angle display (A210), Data Monitor function
Display of image processed with image filter, simple spreadsheet, checker list display
Maximum of 8 graphics/type (line, rectangle or circle), and registered images are displayed on the main screen
30 screens 8 screens
Save/load function for inspection image (all screens/problem screens)
Store images for reinspection/resetting Windows-PC image save/load function
Trap function Image storage function
Focus setup, aperture setup, lighting adjustment, image profile monitor, recommended
threshold level, I/O monitor, enforce output
Double-speed random camera (progressive)/flash/electronic shutter used
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24 V DC less than 0.9 A 24 V DC less than 0.7 A
Image data and setup data can be saved to a Windows PC using vision Backup Tool Ver.
http://www.naisvision.com/j
A210 • A110 Multi-checker specifications
CPU Frame memory Operator interface Monitor display Processing Gray-scale
Number of product types Execution modes
Inspection
External interface
Inspection start Other
specifications
Setup tools Image storage
Moving object inspection Camera support Number of support cameras Operating voltage Setup data backup
Type data saved in the previous controller of the MICRO-IMAGECHECKER A Series (Ver. 1) cannot be directly restored to V2 using the Vision Backup-Tool. In this case, you will
*
need the dedicated data conversion software (freeware) to convert the Ver. 1 type data for V2 use. If you require the data conversion software or information about how to use it, contact your Matsushita Automatic Controls Co. Ltd. representative.
Binarization
Position/ rotation position adjustment function
Exposure adjustment
Smart matching/ matching (sub-pixel processing)
Gray-scale edge detection (sub-pixel processing)
Gray-scale window
Feature extraction
Binary window
Binary edge detection
Line
Conversion data Numerical
calculations Judgement output
Serial Parallel
Display functions
Marker function
function
Debugging Setup help
External output (D) register = Max. 32 per product type Internal judgement (R) register = Max. 32 per product type External output (D) register = Max. 8 per product type Internal judgement (R) register = Max. 8 per product type
32-bit RISC CPU (high-speed processing version) 32-bit RISC CPU
Change between gray-scale memory/gray-scale through/binary memory (A/B/C/D)/binary through (A/B/C/D)/gray-scale NG/binary NG (A/B/C/D)
Max. 32 per product type Rotation position adjustment function Max. 4 per product type
Shape: rectangular Binarization adjusts according to changes in the gray-scale data Gray-scale mean value detection/judgement
Smart matching = 32 pcs.; Equipped with post-detection ifferential processing function
changes can be imported from external source smart teaching (A210) = judgement learning function by the smart template
Shape: rectangular/polygonal or oval mask Shape: rectangular/polygonal or oval Gray-scale mean value detection/judgement
Image filtering Labeling Output values: counter/center of gravity (to one decimal place)/area/shading/width/principle axis angle
Shape = rectangular/polygonal or oval mas Shape = rectangular/polygonal or oval Image filtering White/black pixel number count/judgement
4 registers, Can quote to numerical conversion, Can convert numerical conversion result to actual distance, Standard distance, No. of pixels, Cooefficient
4 arithmetic calculations, arctangent, root, the distance-between-points special substitutions reference to previous data output control
Numerical calculations results display, Image filtering display function, Accumulated data display, Display list of checkers
Double-speed random camera (progressive) = ANM831 Standard camera = ANM830A, Composite video (NTSC) input used (however the connection requires one port)
A210 Multi-checker A110 Multi-checker
512 × 480 (pixels) × 256 gradations
Menu selection by specialized keypad
8 bit 256 gradations
4 groups of binary processing from the gray-scale memory (upper and lower threshold settings)
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Priority adjustment multi-stage adjustment sequence setting by
matching/gray-scale edge/binary edge or feature detection.
Max. 8 per product type Max. 4 per product type
Matching = 4 per product type
Sub-pixel accurate multiple detection matching by gray-scale correlation processing
Rotation by raster detection and raster detection position (±30 degrees)
Output = number of detected items/correlation numbers/position/angle teaching registered
Max. 32 per product type
Scanning method = individual/projection gray-scale filter/width function detection by sub-pixel unit
Detection position = forepoint/forepoint and afterpoint/largest differential/multiple edge
Max. 32 per product type Max. 16 per product type
Max. 32 per product type Max. 16 per product type
Shape = rectangular/polygonal or oval mask Shape = rectangular/polygonal or oval
Max. 32 per product type Max. 16 per product type
Max. 64 per product type Max. 32 per product type
Shape = line/mask filter/width functions forepoint edge detection
Max. 32 per product type Max. 16 per product type
Shape = straight line/polygonal line/circle or arc Image filters White/black pixel number count/judgement
32 per product type
RS232C = 2ch (max.115200bps) Matsushita Electric Works PLC compatible with FP series
Input = 11points Output = 14 points Removable screw-down terminal block
Image trigger (timing sensor unnecessary) external sensor timing repeat start
Display item suppressing function (menu display hide function)
Image suppress function when setting checkers, Image rotation function when setting checkers (A210)
Clearly display reject location, Rotational adjustment angle display (A210)
32 screens 8 screens
Save/load function for inspection image (all screens/problem screens)
Store images for reinspection/resetting Windows-PC image save/load function
Trap function Image storage function
Focus setup, aperture setup, lighting adjustment, image profile monitor, recommended
threshold level, I/O monitor, enforce output
High-speed random trigger camera (progressive)/flash/electronic shutter used
21
24 V DC less than 0.9 A 24 V DC less than 0.7 A
Setup data can be saved to a Windows PC using the Vision Backup-Tool Ver. 2
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