Ozito AGB-1200 Instruction Manual

ANGLE GRINDER KIT

125mm (5”) 1200W

INSTRUCTION MANUAL

SPECIFICATIONS

Motor: 1200W No Load Speed: 12,000/min Cutting Diameter: 125mm (5”) Spindle: M14 Bore Size: 22mm Max. Disc Thickness: 6mm Weight: 1.95kg

AGB-1200

WHAT’S IN THE BOX

Angle Grinder

Inner & Outer Flange

Pin Spanner & Spare Brushes

Side Handle

IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:

Australia 1800 069 486 New Zealand 0508 069 486

3 YEAR REPLACEMENT WARRANTY

Your product is guaranteed for a period of 36 months from the original date of purchase. If a product is defective it will

be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: grinding discs, carbon brushes, disc guard, ﬂange.

WARNING

The following actions will result in the warranty being void.

• If the tool has been operated on a supply voltage other than that speciﬁed on the tool.

• If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations.

• Failure to perform maintenance as set out within the instruction manual.

• If the tool is disassembled or tampered with in any way.

MAINTENANCE

DESCRIPTION OF SYMBOLS

CARING FOR THE ENVIRONMENT

TROUBLESHOOTING

Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.

Recycling packaging reduces the need for landll and raw materials.

Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice.

• Keep the ventilation vents of the angle grinder clean at all times, if possible, prevent foreign matter from entering the vents.

• The grease in the gearbox will require replacement / replenishment after

extensive use of the grinder. Please see a qualied electrical repairer to

provide this service.

• After each use, blow air through the angle grinder housing to ensure it is free from all dust particles which may build up. Build up of dust particles may cause the angle grinder to overheat and fail.

• If the enclosure of the angle grinder requires cleaning, do not use solvents but a moist soft cloth only. Never let any liquid get inside the angle grinder; never immerse any part of the angle grinder into a liquid.

• Make sure cutting and grinding wheels are stored at when not in use.

• Ensure cutting and grinding wheels haven’t been dropped and have no cracks or damage before use.

Carbon Brushes

When the carbon brushes wear out, the angle grinder will spark and/or stop. Discontinue use as soon as this happens. They should be replaced prior to recommencing use of the angle grinder. Carbon brushes are a wearing component of the angle grinder therefore not covered under warranty. Continuing to use the angle grinder when carbon

brushes need to be replaced may cause permanent damage. Carbon brushes will wear out after many uses but when the carbon brushes need to be replaced, take the angle grinder to an electrician or a power tool repairer for a quick and low cost replacement. Always replace both carbon brushes at the same time.

Note: Ozito Industries will not be responsible for any damage or injuries caused by the repair of the angle grinder by an unauthorised person or by mishandling of the angle grinder.

Sparking visible through the housing air vents

A small amount of sparking may be visible through the housing vents. This is normal and does not indicate a problem.

Excessive sparking visible through the housing air vents and/or the grinder failing to operate

May indicate the carbon brushes have worn out and need to be

replaced. Carbon brushes should only be replaced by a qualied

electrician or power tool repairer.

WARRANTY

TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.

OZITO

Australia/New Zealand (Head Ofﬁce) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.

The beneﬁts provided under this warranty are in addition to other rights and remedies which are available to you at law.

Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above.

Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse.

For further information, or any parts not listed here, visit

www.ozito.com.au or contact Ozito Customer Service:

Australia 1800 069 486

New Zealand 0508 069 486

E-mail: enquiries@ozito.com.au

SPARE PARTS

ozito.com.au

Grinding Discs, Metal Cutting Disc & Diamond Cutting Disc

Grinding Guard & Cutting Guard

0417

(

5 ”

)

125x1.9x22.23mm

V Volts Hz Hertz

~ Alternating current W Watts

/min Revolutions or reciprocation per minute

Double insulated

Regulator compliance mark

Read instruction manual

Always wear gloves

Wear eye protection

Always wear ear, eye and safety mask

no No load speed

ANGLE GRINDER SAFETY INSTRUCTIONS

The electric motor has been designed for 230V and 240V only. Always check that the power supply corresponds to the voltage on the rating plate.

Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.

This tool is double insulated; therefore no earth wire is required.

If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid a hazard.

Note: Double insulation does not take the place of normal safety precautions when operating this tool. The insulation system is for added protection against injury resulting from a possible electrical insulation failure within the tool.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.

When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not

suitable for the power input of the tool or which is damaged or defective may result in a risk of re and electric

shock.

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and

instructions may result in electric shock, re and/or serious injury.

Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b. Donotoperatepowertoolsinexplosiveatmospheres,suchasinthepresenceofammable

liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c. Keep children and bystanders away while operating a power tool. Distractions can cause you to

lose control.

2. Electrical safety a. Power tool plugs must match the outlet. Never modify the plug in any way.

Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching

outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the

risk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e. When operating a power tool outdoors, use an extension cord suitable

for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)

protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do

notuseapowertoolwhileyouaretiredorundertheinuenceofdrugs,alcoholormedication. A moment of inattention while operating power tools may result in serious personal injury.

b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust

mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to

power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your

nger on the switch or energising power tools that have the switch on invites accidents.

d. Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the

power tool in unexpected situations.

f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away

from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g. If devices are provided for the connection of dust extraction and collection facilities, ensure

these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4. Power tool use and care

a. Do not force the power tool. Use the correct power tool for your application. The correct power tool

will do the job better and safer at the rate for which it was designed.

b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be

controlled with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source and/or the battery pack from the power tool before

making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the

power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and

any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are

less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking

into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5. Service

a. Haveyourpowertoolservicedbyaqualiedrepairpersonusingonlyidenticalreplacement

parts. This will ensure that the safety of the power tool is maintained.

GENERAL POWER TOOL SAFETY WARNINGS

ELECTRICAL SAFETY

WARNING! a) This power tool is intended to function as a grinder or cut-off tool. Read all

safetywarnings,instructions,illustrationsandspecicationsprovidedwiththispowertool. Failuretofollowallinstructionslistedbelowmayresultinelectricshock,rand/orserious

injury. b) Operations such as sanding, wire brushing, or polishing are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause

personal injury.

c)Donotuseaccessorieswhicharenotspecicallydesignedandrecommendedbythetool

manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.

d) The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and y apart e) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. f) Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted

byanges,thearbourholeoftheaccessorymusttthelocatingdiameteroftheange.Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of

stopping small abrasive or work piece fragments. The eye protection must be capable of stopping ying debris generated by various operations . The dust mask or respirator must be capable of ltrating particles generated

by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may y away and cause

injury beyond immediate area of operation.

j) Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire

may make exposed metal parts of the power tool “live” and shock the operator. k) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory. l) Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control. m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. n) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. o)Donotoperatethepowertoolnearammablematerials.Sparks could ignite these materials. p) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Kickback and related warnings

Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the work piece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the

result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

a)Maintainarmgriponthepowertoolandpositionyourbodyandarmtoallowyoutoresist

kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.

b) Never place your hand near the rotating accessory. Accessory may kickback over your hand. c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will

propel the tool in direction opposite to the wheel’s movement at the point of snagging. d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback. e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.

Additional safety instructions for grinding and abrasive cutting-off operations

a)Useonlywheeltypesthatarerecommendedforyourpowertoolandthespecicguarddesigned

for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. b) The grinding surface of centre depressed wheels must be mounted below the plane of the guard lip. An improperly mounted wheel that projects through the plane of the guard lip cannot be adequately protected.

c) The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect operator from broken

wheel fragments and accidental contact with wheel. d) Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.

e)Alwaysuseundamagedwheelangesthatareofcorrectsizeandshapeforyourselectedwheel.

Proper wheel anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel anges.

f) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.

Additional safety instructions for abrasive cutting-off operations: a) Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive

depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage. b) Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.

c) When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off

wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding. d) Do not restart the cutting operation in the work piece. Let the wheel reach full speed and carefully reenter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the work piece.

e) Support panels or any oversized work piece to minimize the risk of wheel pinching and kickback.

Large work pieces tend to sag under their own weight. Supports must be placed under the work piece near the line of cut and near the edge of the work piece on both sides of the wheel. f) Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel may cut gas or water pipes,electrical wiring or objects that can cause kickback.

The tool is recommended for use with a residual current device with a rated residual current of 30mA or less.

(

”

)

P M

ONLINE MANUAL

Scan this QR Code with your mobile device to take you to the online manual.

1 Depress and hold spindle

lock button.

a n

(

”

)

, 0

R P

: D o

(

”

)

, 2

5 Screw the outer ange onto the spindle.

Note: The at surface on the ange should be in contact with

the cutting disc.

1 Spindle Lock Button

2 Grinding Guard

3 Side Handle

4 Safety Lock Off Switch

5 On/Off Trigger

ANGLE GRINDER

KNOW YOUR PRODUCT

AGB-1200

1. SIDE HANDLE & SAFETY GUARD 2. GRINDING DISC FITMENT 4. ON/OFF SWITCH

GRINDING & CUTTING

1 Ensure the workpiece is

securely held down.

2 Turn on the

angle grinder.

2 Rotate spindle to locate

the lock position.

10-15°

6 Cutting Guard

7 Pin Wrench

8 Grinding Guard

9 Inner Flange

10 Outer Flange

11 Metal Grinding Disc x 1

12 Metal Cutting Disc x 1

13 Diamond Cutting Disc x1

14 Spare Brushes

ACCESSORIES

SETUP & PREPARATION

OPERATION

The tool is recommended for use with a residual current device with a rated residual current of 30mA or less.

Adjustable Safety Guards

A guard should be used at all times whilst operating the angle grinder.

Inspect the grinding disc before tment to ensure it is not cracked

or deformed. The grinding disc is suitable for grinding tasks only. Only use grinding discs with a diameter of 125mm.

3 Begin grinding your workpiece. The optimum grinding

angle is 10-15° to the workpiece. Do not apply excessive pressure. Allow the tool to do the work. This will prevent deep gouging.

1 To turn the grinder on, rst push safety lock off switch

forward (a), then depress trigger switch (b). Hold the trigger switch in this position for continuous use.

2 To turn the grinder off, release the trigger switch.

3. CUTTING DISC FITMENT

Inspect the cutting disc before tment to ensure it is not cracked or

deformed. The cutting disc is suitable for cutting tasks only. Only use cutting discs with a diameter of 125mm.

4 Begin cutting your

workpiece. The optimum cutting angle is 90° to the workpiece. Do not apply excessive pressure. Allow the tool to do the work.

Grinding

Cutting

Use ONLY the Grinding Guard with a grinding disc.

Use ONLY the Cutting Guard with a cutting disc.

Removing 2 Remove the handle.

Side Handle

The side handle can be tted on either side, or on top of your

grinder. The correct position will be determined by your preferred hand and the operation being performed.

Attaching 1 Firmly attach the handle in the

desired position on the grinder.

Attaching

Removing

3 Loosen guard lever.

7 Use the above operation in reverse to remove grinding disc.

6 Depress and hold spindle

lock button. Firmly tighten

the outer ange with the

pin spanner.

(

”

)

3 Use pin spanner to

loosen and remove the

outer ange.

4 Insert the disc with the

label facing up.

5 Screw the outer ange onto the spindle.

Note: The at surface on the ange should be in contact with

the grinding disc.

CAUTION: REGULARLY CHECK THAT THE OUTER

FLANGE HAS NOT BECOME LOOSE DURING OPERATION.

CAUTION: REGULARLY CHECK THAT THE OUTER

FLANGE HAS NOT BECOME LOOSE DURING OPERATION.

1 Loosen guard lever, align

tabs and rotate guard to the required position.

2 Tighten guard by pressing

the lever down.

4 Align tabs on the guard with

slots on the guard collar. Remove guard.

1 Depress and hold

spindle lock button.