Oxymat Touch screen Controller User Manual
User & Superuser Manual intelliControl Siemens v.14.1.2022 Page 1 of 28
User & Superuser Manual
Touch screen Controller
intelliControl Siemens
Manufacturer:
OXYMAT – Slovakia, s.r.o.
Vaďovce 87
916 13 Vaďovce
User & Superuser Manual intelliControl Siemens v.14.1.2022 Page 2 of 28
Siemens SIMATIC HMI TP700 comfort – for
standard functionality + remote control and view
Siemens SIMATIC HMI KTP700 basic for
standard functionality
Valid for:
intelliControl Siemens X1-X2
Software version: ≥ 1.09
SIMATIC KTP700 BASIC
SIMATIC TP700 COMFORT
COPYRIGHT NOTICE
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model & functionality names, and pictures.
Siemens, Siemens Logo and Simatic is a registered trademark of Siemens AG
User & Superuser Manual intelliControl Siemens v.14.1.2022 Page 3 of 28
Contents
1. Safety and responsibility ......................................................................................................................................... 4
1.1. Specified & Improper use ..................................................................................................................................................... 4
1.2. Safety precautions ................................................................................................................................................................ 4
2. Design and function ................................................................................................................................................. 5
2.1. Main components ................................................................................................................................................................. 5
2.2. Function ................................................................................................................................................................................ 5
3. Home ......................................................................................................................................................................... 6
3.1. System status ....................................................................................................................................................................... 7
3.2. Purge status ......................................................................................................................................................................... 7
4. Operation .................................................................................................................................................................. 8
4.1. PSA generator Start & Stop ................................................................................................................................................. 9
4.2. Start & Stop in service mode ............................................................................................................................................... 9
5. Process ................................................................................................................................................................... 10
6. Settings ................................................................................................................................................................... 11
6.1. General settings ................................................................................................................................................................. 11
6.2. Process settings ................................................................................................................................................................. 12
6.3. Measure 1 settings ............................................................................................................................................................. 13
6.4. Measure 2 settings ............................................................................................................................................................. 13
6.5. Advanced settings .............................................................................................................................................................. 14
6.6. Alarm settings page 1 & 2 .................................................................................................................................................. 15
6.7. Smart delivery .................................................................................................................................................................... 16
6.8. PID Flowcontrol .................................................................................................................................................................. 17
6.9. SMS setting ........................................................................................................................................................................ 18
7. Trends ..................................................................................................................................................................... 19
8. Service ..................................................................................................................................................................... 20
9. Alarm ....................................................................................................................................................................... 21
9.1. Alarm history ...................................................................................................................................................................... 21
9.2. Alarm List & philosophy ..................................................................................................................................................... 22
10. Access levels .......................................................................................................................................................... 23
11. HMI desktop and Start center ................................................................................................................................ 24
11.1. Remote view ....................................................................................................................................................................... 24
11.2. IP address change ............................................................................................................................................................. 26
12. Logging ................................................................................................................................................................... 27
13. Loading program from SD card ............................................................................................................................ 28
User & Superuser Manual intelliControl Siemens v.14.1.2022 Page 4 of 28
1. Safety and responsibility
IntelliControl is manufactured to the latest engineering standards and acknowledged safety regulations. The
safety regulations of the PSA Generator manufactured by Oxymat-Slovakia in which Intellicontrol is installed
apply.
1.1. Specified & Improper use
IntelliControl is intended for the control of machines in which is factory-installed. Any other use is considered
incorrect. The manufacturer is not liable for any damages that may result from incorrect use. The operator alone
is liable for any risks incurred. Improper usage can cause damage to property and/or (severe) injuries to operator
or other personnel.
1.2. Safety precautions
Warning:
Use IntelliControl only as intended.
Warning:
Do not use IntelliControl to control other machines for which is not intended.
Warning:
The screen can be damaged if you press to hard or if you strike it with a hard or pointed object.
Warning:
The operating temperature shall be between 0°C to +50°C and humidity must not exceed 85%
RH (relative humidity). Otherwise, the screen may malfunction, or operating life shortens.
Warning:
Do not use in areas with large temperature fluctuations. This can cause condensation inside the
screen.
Warning:
Do not let water, other liquids, metal or charged particles enter into the screen. This can create
an electrical shock.
Warning:
Do not use the screen in direct sunlight. The UV rays can cause damage to the screen. Nor in
very dusty/dirty environments.
Warning:
To avoid impreciseness, keep the screen away from large shocks and excessive vibration.
Warning:
Do not use paint thinner or organic solvents to clean the screen.
Warning:
Temperature higher or lower than recommended can cause irreversible damage to data.
User & Superuser Manual intelliControl Siemens v.14.1.2022 Page 5 of 28
2. Design and function
IntelliControl controls, regulates, monitors, and protects the PSA Generator.
All parameters and settings needed to operate Oxymat PSA Generator can be set and displayed
using the IntelliControl. Various customer dependent password mechanisms protect the parameters.
2.1. Main components
IntelliControl has the following components:
• Enclosure
• Siemens PLC – industrial PC
• Siemens HMI – user interface
2.2. Function
The control and regulating functionality allows:
Control of the PSA Generator by HMI Touch screen
Setting parameters of process, e.g. pressure
Automatic stand by mode.
The monitoring functionality allows:
Monitoring of PSA process parameters, e.g. pressure, purity and temperature
Displaying warning alarms
The protective functionality allows:
Automatic shutdown on alarms that may lead to damage to the machine,
User & Superuser Manual intelliControl Siemens v.14.1.2022 Page 6 of 28
3. Home
The home screen is the screen that is shown automatically when the PSA Generator is powered up.
Ref.
Designation
Function
1
Information bar
1.1
Date & Time information
Shows screen time. Can be tapped to change time and date.
1.2
PSA status
PSA System and purge status information
PSA status information. It is divided into two sections, System and Purge, (Purge
is available only when Purity control addon is purchased)
See chapter 3.1 & 3.2
1.3
LOG/SRVS
Indicates when
Logging is inactive when grey
Logging is active when bright green
Service mode is active SRVS displayed
1.4
Log-in information
Shows information about user and can be tapped to change user.
1.5
PSA Alarm information
Blue = no active alarms, Flashing red = active alarm present,
Can be tapped to see active alarms and alarm history. See chapter 9. Alarms
2
Screen specific content
Specific for each screen, Home screen shows Product purity & pressure
3
Buttons bar
Accessible touch buttons (black text on green background),
Can be tapped to view specific screen.
Operation is described in Chapter 4
Process is described in Chapter 5
Settings is described in Chapter 6
Trends is described in Chapter 7
Service is described in Chapter 8
1
2 3 1.1
1.2
1.3
1.4
1.5
User & Superuser Manual intelliControl Siemens v.14.1.2022 Page 7 of 28
3.1. System status
Ref.
Status
Function
1
Stopped. Ready for start
Default state when PSA Generator is turned off and is ready for start
2
Stopped. Cannot Start
Default state when PSA Generator is turned off and cannot be started
because alarm (A and C alarm type) is present. See chapter Alarm 9.
For more details
3
Starting air pack
Air pack starting See chapter Process settings 6.2 Air pack control
4
Filling air tank
When PSA Generator is started compressor is filling air tank, when
setpoint is reached, starting sequence continues with ref. 5
5
Equalizing PSA columns
Equalizing pressure in PSA Generator columns
6
Running normally
PSA Generator running normally
7
Standby mode
PSA Generator is in standby mode. See chapter Advanced settings 6.5
Standby mode
8
Remote started – Running normally
PSA Generator running normally – started by remote digital input
9
Remote started – Standby mode
PSA Generator is in stand by mode – started by remote digital input
10
Stopping after PSA sequence
Stopping PSA Generator, manual stop or by Alarm (type C)
3.2. Purge status
For details about Purity control settings, see chapter 6.5 Advanced settings
Ref.
Status
Function
1
Purging
Purge valve is opened, delivery valve is closed.
2
Delivering
Delivery valve is opened, Purge valve is closed.
3
Waiting for min. pressure
Purity control is waiting for minimum pressure in product tank.
4
(No text)
Purity control addon is not purchased
User & Superuser Manual intelliControl Siemens v.14.1.2022 Page 8 of 28
4. Operation
Tapping the operation button on home screen leads to operation where PSA starting and stopping is operated
When the PSA is powered up the first time or if there has been a power failure, the oxygen, nitrogen sensor will
need to heat up to measure correct. As long they are doing that, the readings can be incorrect (several seconds).
Ref.
Designation
Function
1
Product parameters
Shows information about purity & pressure in product tank
2
Column pressures
Shows information about pressure in both PSA generator columns. Respectively in four
if PSA Generator is X2 version.
3
PSA Start & Stop
Start & Stop of the PSA Generator
3.1
Start
Green when PSA is not running
Grey when PSA is running
Can be tapped to start
3.2
Stop
Grey when PSA is not running.
Red when PSA is running
Can be tapped to stop
4
Log-in information
Can be tapped to move to page 2 of Operation screen
5
Home
Can be tapped to return to Home screen
6
PSA Hour counter
PSA running hours counter
1
2
3.1 4 5
3.2
3
6
User & Superuser Manual intelliControl Siemens v.14.1.2022 Page 9 of 28
Page 2
Ref.
Designation
Function
1
Extended utility monitoring
status
Addon that extends monitoring to additional instruments
Visible only when extended utility monitoring addon is purchased
2
Alarm pack status
Addon that indicates alarms for customer
Visible only when alarm pack addon is purchased
4.1. PSA generator Start & Stop
It is possible to start the PSA when no critical or high level alarms are active. tap “Start” button to start PSA.
Small box appears with confirmation statement: „Start generator? “
To stop generator tap stop button. Again small box appears with confirmation statement: „ Stop generator? “. It
is not possible to restart during the stopping sequence. The text “Stopping” is shown on the Information bar.
Pop up screen when
starting PSA generator
Pop up screen when
stopping PSA generator
4.2. Start & Stop in service mode
Service mode is dedicated for service personnel & troubleshooting only.
It is possible to start the PSA in service mode when no critical alarms are active. Go to Settings/Advanced
(Chapter 6.5) and press “Service mode” ON.
To stop service mode, press button OFF. Than start/stop generator as is described above (Start generator).
It is not possible to restart during the stopping sequence (the text “Stopping”) is shown on the Information bar. It
is possible to switch service mode during running generator. To start service mode the operator must log in
as superuser.
Pressure stop/restart function, high and low alarms are bypassed in service mode.
1
2
Loading...