Oxymat Redundancy controller Service Manual

Customer: Oxymat A/S Project no.: RCON_26603 File name: RCON_26603_V5 Initials: JKA Approved: JKA
Redundancy controller
Degree of enclosure: IP54 Main Power supply/Frequency: 230 50Hz Control Voltage / Frequency: 24 V DC Type: Control cabinet
OXYMAT A/S
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
TOC
PAGE TITLE LAST REV. PAGE NO.#
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Information sheet 11/10/2010 1 Cabinet overview 1/18/2012 2 Supply 1/18/2012 3 Supply 1/18/2012 4 I/O points (Digital inputs) 1/18/2012 5 I/O points (Digital inputs) 1/18/2012 6 I/O points (Relay outputs) 1/18/2012 7 I/O points (Relay outputs) 1/18/2012 8 Analogue Inputs 1/18/2012 9 Terminal strip -X0 11/9/2010 10 Terminal strip -X1 1/18/2012 11 Terminal strip -X2 - Valve block 11/29/2011 12 Terminal strip -X3 1/18/2012 13
Terminal strip -X4 1/18/2012 14 15 16 17
OXYMAT A/S
Page:I1RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Terminal strip -X5 1/18/2012 15
Component list 1/18/2012 16
Part list 1/18/2012 17
Orig. date: 03-12-2015
Oxymat A/S
Redundancy controller
TOC
Rev. date: 18. 1. 2012 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: I1 of 17

Information sheet

DS/EN60757 IS USED FOR IDENTIFICATION OF COLOUR MARKING
ENGLISH ABBREVIATIONS ARE USED IN THE DIAGRAMS
= BLACKBK = BROWNBN = BLUEBU = GREENGN = GRAYGY = ORANGEOG = PINKPK = REDRD
WIRE IDENTIFICATION WILL BE CARRIED OUT ACCORDING TO THE GROUPS BELOW
ANALOGUE SIGNALS INTERNAL UNDEFINED VOLTAGE
= VIOLETVT = WHITEWH = YELLOWYE = GOLDGD = TURQUOISETQ = SILVERSR = GREEN-YELLOWGNYE
VOLTAGEDESCRIPTION 230, 400HIGH VOLTAGE SUPPLY 24 VDCLOW VOLTAGE SUPPLY 24 VACLOW VOLTAGE SUPPLY 24 VDCDIGITAL SIGNALS INTERNAL
THE TERMINALS ON BUTTONS & SELECTOR SWITCHES ARE NUMBERED AS FOLLOWS:
FIRST DIGIT = PLACING SECOND DIGIT = FUNCTION (1-2=NC & 3-4=NO)
EMERGENCY STOP PUSH BUTTON
600 -> 699 +, ­10 -> 19 20 -> 49 50 -> 89 90 -> 99
EXAMPLES
2122
1112
S100 S70
COLORSWIRE NUMBERS BK / BU BU RD BU BU OG
THE FOLLOWING LINE TYPES ARE USED IN THE DIAGRAMS
TYPE
1314
2324
3334
WIDTH DESCRIPTION
0.25
0.5
0.7
0.25
0.25
0.25
IS USED, IF NOTHING ELSE IS STATED IS USED AS FRAME AROUND EXTERNAL BOXES IS USED AS FRAME AROUND EXTRA ACCESSORIES PROTECTIVE CONDUCTOR IN THE DIAGRAMS CABLE AND EXTERNAL CONDUCTORS IN THE DIAGRAMS LINE BETWEEN TERMINALS IN THE CONNECTION DIAGRAMS
Orig. date: 03-12-2015
OXYMAT A/S
Page:1RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Information sheet
Rev. date: 10. 11. 2010 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 1 of 17
0 1 2 3 4 5 6 7 8 9
Control Cabinet Overview
400mm
300mm
OXYMAT A/S
Manuf actu rer of O xyge n and Nit roge n Ge nera tor S yste ms
Auto
On/Off
1 2 3
7 8 9 0
Service
Menu
Manual On/Off
JZ10-11-R31-OX
654
-K1.2
SUPPLY
Menu Reset Alarm
Up
PLC
NextBack
Down
Oxymat A/s: +45 48 79 78 11
www.oxymat.dk
Enter
350mm
-T1
-FX1
ABL8RPS24030
-F1
-X0 -X1 -X3
250mm
-F2
C6/2 30mA
19771
-X2
-X4 -X5
-X20
150mm
350
15310
265
175
105
-S1
35
0
-A1
Cable ducts: 2 x 250mm
DIN Rails: 2 x 200mm
2 x 115mm
Orig. date: 03-12-2015
OXYMAT A/S
Page:2RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S

Cabinet overview

Rev. date: 3. 11. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 2 of 17
0 1 2 3 4 5 6 7 8 9
230 VAC single fase 50Hz
Version A - voltage 230 VAC
L1
N
L12
N1N
L12
N1N
-F1
Circuit breaker -S1
L
N
Power switch
-X0
Mounting Plate
Front
-X0
GNDGND
GNDGND
GNDGND
N
L1 341234
12
-FI1
L
HV
HV
N
LV
LV
-T1
C
C
ABL8REM24030
+
+
+ +
+
-
-
-
-
-
-FX1
WK4/THSI 5
-X0
-X0
++
--
4.0
4.0
+
-
C6/2 30mA
N
L1
-XS1
PC socket, max16A
Orig. date: 03-12-2015
OXYMAT A/S
Page:3RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S

Supply

Rev. date: 3. 11. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 3 of 17
0 1 2 3 4 5 6 7 8 9

SUPPLY

PLC
PLC INPUT
POLARITY
3.5
+
+
5.0
+
1
-K1.2
1
+24V
+24V
JZ10-11-R31-OX1
4
4
n/p I16-I17
n/p I16-I17
0V
0V
2
2
-
-
3.5
OXYMAT A/S
Page:4RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
n/p I0-I15
n/p I0-I15
5
5
-
-
-
5.0
Orig. date: 03-12-2015
Oxymat A/S
Redundancy controller
Supply
Rev. date: 3. 11. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 4 of 17
0 1 2 3 4 5 6 7 8 9
Remote shut
Remote shut
down
down
Remote Auto
Remote Auto
Start
Start
PSA 1
PSA 1
Running
Running
PSA 1
PSA 1
Alarm
Alarm
PSA 2
PSA 2
Running
Running
PSA 2
PSA 2
Alarm
Alarm
PSA 3
PSA 3
Running
Running
PSA 3
PSA 3
Alarm
Alarm
4.9
+
-X1
+
1+1+
(Bridge if not used)
Remote shut down
-X1
+
2+2+
-X1
+
3+3+
-X1
+
4+4+
-X1
+
5+5+
-X1
+
6+6+
-X1
+
+
-X1
7+7+
8+8+
+
6.0
PSA 1 PSA 2 PSA 3
11
-X1
7.0
20
I0
-K1.2
I0
I0
I0
I1
I1
-
4.9
OXYMAT A/S
Page:5RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
-X1
22
21
I1
I1
-X1
22 33
I2
I2
I2
I2
I3
I3
-X1
44
23
I3
I3
I4
I4
-X1
55
24
I4
I4
-X1
25 66
I5
I5
I5
I5
-X1
26 77
I6
I6
I6
I6
-X1
27 88
I7
I7
I7
I7
-
6.0
Orig. date: 03-12-2015
Oxymat A/S
Redundancy controller

I/O points (Digital inputs)

Rev. date: 3. 11. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 5 of 17
0 1 2 3 4 5 6 7 8 9
Available
PSA 4
PSA 4
Running
Running
PSA 4
PSA 4
Alarm
Alarm
PSA 5
PSA 5
Running
Running
PSA 5
PSA 5
Alarm
Alarm
PSA 6
PSA 6
Running
Running
PSA 6
PSA 6
Alarm
Alarm
Available
Available
input
input
Available
input
input
5.9
+
+
-X1
9+9+
-X1
+
10+10+
-X1
+
11+11+
-X1
+
12+12+
-X1
+
13+13+
-X1
+
14+14+
-X1
+
+
-X1
+
7.0
PSA 4 PSA 5 PSA 6
-X1
1515
34 15+15+
I14
I14
I15
I15
-K1.2
-X1
28 99
I8
I8
I8
I8
-X1
29 1010
I9
I9
I9
I9
I10
I10
-X1
-X1
30 1111
I10
I10
I11
I11
31 1212
I11
I11
I12
I12
-X1
-X1
32 1313
I12
I12
I13
I13
33 1414
I13
I13
I14
I14
-
5.9
Orig. date: 03-12-2015
OXYMAT A/S
Page:6RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S

I/O points (Digital inputs)

Rev. date: 3. 11. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
-X1
1616
35 16+16+
I15
I15
-
7.0
Page: 6 of 17
0 1 2 3 4 5 6 7 8 9
PSA 1
PSA 1
valve
valve
PSA 2
PSA 2
valve
valve
PSA 3
PSA 3
valve
valve
PSA 4
PSA 4
valve
valve
PSA 5
PSA 5
valve
valve
PSA 6
PSA 6
valve
valve
6.9
5.1
+
20
-K1.2
O0
O0
JZ10-11-R31-OX
O0
O0
36
22
-X2
+
8.0
O1
O1
O1
-X2
O1
37
33
COM
COM
20
O2
O2
-X2
O3
O3
O2
O2
38
44
-X2
O3
O3
39
55
O4
O4
-X2
O5
O5
O4
O4
40
66
-X2
O5
O5
41
77
11
-X2
1
PSA 1 0VDC
2525
GN/BK
11
EL001
-
6.9
OXYMAT A/S
Page:7RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
22
PSA 2
33
PSA 3
44
PSA 4
55
PSA 5
Oxymat A/S
Redundancy controller

I/O points (Relay outputs)

66
PSA 6
Valveblock
Orig. date: 03-12-2015 Rev. date: 3. 11. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
-
8.0
Page: 7 of 17
0 1 2 3 4 5 6 7 8 9
Available
Signal to
Signal to
external device
external device
PSA Alarm
PSA Alarm
Signal to
Signal to
external device
external device
PSA Running
PSA Running
Available
Available
output
output
Available
Available
output
output
Available
output
output
7.9
+
+
9.0
-K1.2
O10
O10
-X4
O10
O10
47
66
-X4
O6
O6
JZ10-11-R31-OX
42
11
COM
COM
-X4
O9
O8
O7
O7
O6
O6
43
22
-X4
O7
O7
44
33
O8
-X4
O8
O8
45
44
O9
-X4
O9
O9
46
55
Max. 250Vac/30Vdc - 3A
-
7.9
Orig. date: 03-12-2015
OXYMAT A/S
Page:8RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S

I/O points (Relay outputs)

Rev. date: 3. 11. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 8 of 17
-
9.0
0 1 2 3 4 5 6 7 8 9
8.9
8.9
+
-
+
-
Orig. date: 03-12-2015
OXYMAT A/S
Page:9RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S

Analogue Inputs

Rev. date: 3. 11. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 9 of 17
0 1 2 3 4 5 6 7 8 9

Terminal strip -X0

X0
PEPEPE PE PEPEPE PE
+-+
-
+-+
-
+-+
-
+-+
-
Orig. date: 03-12-2015
OXYMAT A/S
Page:10RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Terminal strip -X0
Rev. date: 27. 4. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 10 of 17
0 1 2 3 4 5 6 7 8 9

Terminal strip -X1

X1
11+1
1+
22+2
2+
33+3
3+
44+4
4+
55+5
5+
66+6
6+
77+7
7+
88+8
8+
99+9 9+ 10
10
10+
10+
11
11
11+
11+
12
12
12+
12+
13
13
13+
13+
14
14
14+
14+
15
15
15+
15+
16
16
16+
16+
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
Remote shut down
Remote Auto Start
PSA 1 Running
PSA 1 Alarm
PSA 2 Running
PSA 2 Alarm
PSA 3 Running
PSA 3 Alarm
PSA 4 Running
PSA 4 Alarm
PSA 5 Running
PSA 5 Alarm
PSA 6 Running
PSA 6 Alarm
Available input
Available input
Orig. date: 03-12-2015
OXYMAT A/S
Page:11RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Terminal strip -X1
Rev. date: 27. 4. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 11 of 17
0 1 2 3 4 5 6 7 8 9
-X2
11 22 33
Upper
terminals
44 55
66 77
Lower
terminals
88 99
1010
GN/BK BU/BK RD/BN
WH/BK
RD/BU
BK/OG YE/RD BK/BN
WH/RD
RD/BK BN/WH RD/OG
azure

Terminal strip -X2 - Valve block

BU/BK
RD/BN
WH/BK
RD/BU
BK/OG
YE/RD BK/BN
WH/RD
RD/BK BN/WH RD/OG
azure
GN/BK
2525 1212 1111 1010 99 88 4466 55 33 2277 11
SUB-D 25 pol. - Valveblock PSA 1
EL001
Orig. date: 03-12-2015
OXYMAT A/S
Page:12RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Terminal strip -X2 - Valve block
Rev. date: 27. 4. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 12 of 17
0 1 2 3 4 5 6 7 8 9

Terminal strip -X3

Orig. date: 03-12-2015
OXYMAT A/S
Page:13RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Terminal strip -X3
Rev. date: 18. 1. 2012 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 13 of 17
0 1 2 3 4 5 6 7 8 9

Terminal strip -X4

X4
414 1
525 2
636 3
Available output Common
Available output Signal to
external device PSA Running
Available output Signal to
external device PSA Alarm
Orig. date: 03-12-2015
OXYMAT A/S
Page:14RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Terminal strip -X4
Rev. date: 27. 4. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 14 of 17
0 1 2 3 4 5 6 7 8 9

Terminal strip -X5

Orig. date: 03-12-2015
OXYMAT A/S
Page:15RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Terminal strip -X5
Rev. date: 18. 1. 2012 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 15 of 17

Component list

REFERENCE AXAPTA-NO. TYPE MANUFACTURE DESCRIPTIONPAGE/PATH#
-A1 3202000023 ST3-415-RAL7012 Eta Control cabinet 300x400x150mm.2/41
-F1 3904000012 A9N21555 Schneider Electric Circuit breaker Acti 9 iDPN 1P+N C6
2
-FI1 3906000050 19771 Schneider electric DPN Vigi miniature circuit breaker Multi9, 1P+N, C6A, 30m3/6
3
-K1.2 2003000008 JZ10-11-R31-OX1 Unitronics PLC with 16 input,2 digital/analog input , 2 analog input
4
-S1 3906000270 RRA32H3FBBNN Cherry Switch rocker, SP, On-Off,green,16A,250Vac3/2
5
-S1 3906000271 706-4382 Cherry RR series round rocker wate proof cover
6
-T1 2102000008 ABL8REM24030 Telemecanique Regulated power supply 1/2-phase 100...240VAC / 3A3/3
7
-X0 3903000011 APFN 2,5 D1/2 Wieland electric End plate, grey
8
-X0 2202000044 TWFN 2,5 D1/2 Wieland Electric Partition plate, grey10/1
9
-X0 (4) 3901000017 9705 A/5/10 B + ROT Wieland electric Marking strip (+)
10
-X0 (4) 3901000037 9705 A/5/10 B - BLAU Wieland electric Marking strip (-)10/1
11
-X0 3903000010 WKFN 2,5 D1/2/35 Wieland Electric Duo feed-through block with spring connection, grey color
12
-X0 3903000012 WKFN 2,5 D1/2/SL/35 Wieland Electric Duo-ground block with spring connection, green-yellow col10/1
13
-X0 3903000004 IVB WKF 2,5-10 Wieland electric Cross connector, 10-pole
14
-X1 3903000011 APFN 2,5 D1/2 Wieland electric End plate, grey11/1
15
-X1 2202000044 TWFN 2,5 D1/2 Wieland Electric Partition plate, grey
16
-X1 3901000015 9705A/5/10 B 1-10 Wieland electric Marking strip (1 - 10)11/1
17
-X1 (4) 3901000017 9705 A/5/10 B + ROT Wieland electric Marking strip (+)
18
-X1 3903000010 WKFN 2,5 D1/2/35 Wieland Electric Duo feed-through block with spring connection, grey color11/1
19
-X1 3903000004 IVB WKF 2,5-10 Wieland electric Cross connector, 10-pole
20
-X2 (4) AB1RRNET235U4 Wieland Electric Terminal block, two-level grey 2,5mm2 2x1 l +112/1
21
-X2 3903000011 APFN 2,5 D1/2 Wieland electric End plate, grey
22
-X2 2202000044 TWFN 2,5 D1/2 Wieland Electric Partition plate, grey12/1
23
-X2 3901000015 9705A/5/10 B 1-10 Wieland electric Marking strip (1 - 10)
24
-X2 3903000010 WKFN 2,5 D1/2/35 Wieland Electric Duo feed-through block with spring connection, grey color12/1
25
-X4 3903000011 APFN 2,5 D1/2 Wieland electric End plate, grey
26
-X4 2202000044 TWFN 2,5 D1/2 Wieland Electric Partition plate, grey14/1
27
-X4 3901000015 9705A/5/10 B 1-10 Wieland electric Marking strip (1 - 10)
28
-X4 3903000010 WKFN 2,5 D1/2/35 Wieland Electric Duo feed-through block with spring connection, grey color14/1
29
-XS1 2202000181 5TE6800 Siemens Modular socket PC, L+N+PE, 16A
30
3/1
4/1
3/2
10/1
10/1
10/1
10/1
11/1
11/1
11/1
12/1
12/1
14/1
14/1
3/6
Orig. date: 03-12-2015
Oxymat A/S
Page:16RCON_26603_V5
Redundancy controller
Component list
Rev. date: 27. 4. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 16 of 17

Part list

AXAPTA-NO. TYPE MANUFACTURE DESCRIPTION QUANTITY#
2 3 4 5 6 7 8 9 10 11 12 13
3904000012 A9N21555 Schneider Electric Circuit breaker Acti 9 iDPN 1P+N C6 3906000050 19771 Schneider electric DPN Vigi miniature circuit breaker Multi9, 1P+N, C6A, 30mA
AB1AB8P35 Telemecanique Lateral stop for symmetrical DIN-rail AB1RRNET235U4 Wieland Electric Terminal block, two-level grey 2,5mm2 2x1 l +1
AB1RRNACE244 Wieland Electric End plate grey for 2,5mm2 4pole
2102000008 ABL8REM24030 Telemecanique Regulated power supply 1/2-phase 100...240VAC / 3A 2202000181 5TE6800 Siemens Modular socket PC, L+N+PE, 16A 3906000270 RRA32H3FBBNN Cherry Switch rocker, SP, On-Off,green,16A,250Vac 3906000271 706-4382 Cherry RR series round rocker wate proof cover 3202000023 ST3-415-RAL7012 Eta Control cabinet 300x400x150mm. 2003000008 JZ10-11-R31-OX1 Unitronics PLC with 16 input,2 digital/analog input , 2 analog input, 20 output
11 1 2 28 2 1 2 1 1 1 1 1 1
Orig. date: 03-12-2015
Oxymat A/S
Page:17RCON_26603_V5
Redundancy controller
Part list
Rev. date: 27. 4. 2015 Project no.:RCON_26603 File name: RCON_26603_V5 Initials: JKA
Page: 17 of 17
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