Customer: Oxymat A/S
Project no.: RCON_26603
File name: RCON_26603_V5
Initials: JKA
Approved: JKA
Redundancy controller
Degree of enclosure: IP54
Main Power supply/Frequency: 230 50Hz
Control Voltage / Frequency: 24 V DC
Type: Control cabinet
OXYMAT A/S
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
TOC
PAGE TITLE LAST REV. PAGE NO. #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Information sheet 11/10/2010 1
Cabinet overview 1/18/2012 2
Supply 1/18/2012 3
Supply 1/18/2012 4
I/O points (Digital inputs) 1/18/2012 5
I/O points (Digital inputs) 1/18/2012 6
I/O points (Relay outputs) 1/18/2012 7
I/O points (Relay outputs) 1/18/2012 8
Analogue Inputs 1/18/2012 9
Terminal strip -X0 11/9/2010 10
Terminal strip -X1 1/18/2012 11
Terminal strip -X2 - Valve block 11/29/2011 12
Terminal strip -X3 1/18/2012 13
Terminal strip -X4 1/18/2012 14
15
16
17
OXYMAT A/S
Page:I1 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Terminal strip -X5 1/18/2012 15
Component list 1/18/2012 16
Part list 1/18/2012 17
Orig. date: 03-12-2015
Oxymat A/S
Redundancy controller
TOC
Rev. date: 18. 1. 2012
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: I1 of 17
Information sheet
DS/EN60757 IS USED
FOR IDENTIFICATION OF COLOUR MARKING
ENGLISH ABBREVIATIONS ARE
USED IN THE DIAGRAMS
= BLACK BK
= BROWN BN
= BLUE BU
= GREEN GN
= GRAY GY
= ORANGE OG
= PINK PK
= RED RD
WIRE IDENTIFICATION WILL BE CARRIED OUT ACCORDING TO THE GROUPS BELOW
ANALOGUE SIGNALS INTERNAL
UNDEFINED VOLTAGE
= VIOLET VT
= WHITE WH
= YELLOW YE
= GOLD GD
= TURQUOISE TQ
= SILVER SR
= GREEN-YELLOW GNYE
VOLTAGE DESCRIPTION
230, 400 HIGH VOLTAGE SUPPLY
24 VDC LOW VOLTAGE SUPPLY
24 VAC LOW VOLTAGE SUPPLY
24 VDC DIGITAL SIGNALS INTERNAL
THE TERMINALS ON BUTTONS & SELECTOR SWITCHES
ARE NUMBERED AS FOLLOWS:
FIRST DIGIT = PLACING
SECOND DIGIT = FUNCTION (1-2=NC & 3-4=NO)
EMERGENCY STOP PUSH BUTTON
600 -> 699
+, 10 -> 19
20 -> 49
50 -> 89
90 -> 99
EXAMPLES
21 22
11 12
S100 S70
COLORS WIRE NUMBERS
BK / BU
BU
RD
BU
BU
OG
THE FOLLOWING LINE TYPES
ARE USED IN THE DIAGRAMS
TYPE
13 14
23 24
33 34
WIDTH DESCRIPTION
0.25
0.5
0.7
0.25
0.25
0.25
IS USED, IF NOTHING ELSE IS STATED
IS USED AS FRAME AROUND EXTERNAL BOXES
IS USED AS FRAME AROUND EXTRA ACCESSORIES
PROTECTIVE CONDUCTOR IN THE DIAGRAMS
CABLE AND EXTERNAL CONDUCTORS IN THE DIAGRAMS
LINE BETWEEN TERMINALS IN THE CONNECTION DIAGRAMS
Orig. date: 03-12-2015
OXYMAT A/S
Page:1 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Information sheet
Rev. date: 10. 11. 2010
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 1 of 17
0 1 2 3 4 5 6 7 8 9
Control Cabinet Overview
400mm
300mm
OXYMAT A/S
Manuf actu rer of O xyge n and Nit roge n Ge nera tor S yste ms
Auto
On/Off
1 2 3
7 8 9 0
Service
Menu
Manual
On/Off
JZ10-11-R31-OX
6 5 4
-K1.2
SUPPLY
Menu
Reset
Alarm
Up
PLC
Next Back
Down
Oxymat A/s: +45 48 79 78 11
www.oxymat.dk
Enter
350mm
-T1
-FX1
ABL8RPS24030
-F1
-X0 -X1 -X3
250mm
-F2
C6/2 30mA
19771
-X2
-X4 -X5
-X20
150mm
350
15310
265
175
105
-S1
35
0
-A1
Cable ducts:
2 x 250mm
DIN Rails:
2 x 200mm
2 x 115mm
Orig. date: 03-12-2015
OXYMAT A/S
Page:2 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Cabinet overview
Rev. date: 3. 11. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 2 of 17
0 1 2 3 4 5 6 7 8 9
230 VAC
single fase
50Hz
Version A - voltage 230 VAC
L1
N
L1 2
N1 N
L1 2
N1 N
-F1
Circuit breaker -S1
L
N
Power switch
-X0
Mounting Plate
Front
-X0
GND GND
GND GND
GND GND
N
L1
3 41 23 4
1 2
-FI1
L
HV
HV
N
LV
LV
-T1
C
C
ABL8REM24030
+
+
+
+
+
-
-
-
-
-
-FX1
WK4/THSI 5
-X0
-X0
++
--
4.0
4.0
+
-
C6/2 30mA
N
L1
-XS1
PC socket, max16A
Orig. date: 03-12-2015
OXYMAT A/S
Page:3 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Supply
Rev. date: 3. 11. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 3 of 17
0 1 2 3 4 5 6 7 8 9
SUPPLY
PLC
PLC INPUT
POLARITY
3.5
+
+
5.0
+
1
-K1.2
1
+24V
+24V
JZ10-11-R31-OX1
4
4
n/p I16-I17
n/p I16-I17
0V
0V
2
2
-
-
3.5
OXYMAT A/S
Page:4 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
n/p I0-I15
n/p I0-I15
5
5
-
-
-
5.0
Orig. date: 03-12-2015
Oxymat A/S
Redundancy controller
Supply
Rev. date: 3. 11. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 4 of 17
0 1 2 3 4 5 6 7 8 9
Remote shut
Remote shut
down
down
Remote Auto
Remote Auto
Start
Start
PSA 1
PSA 1
Running
Running
PSA 1
PSA 1
Alarm
Alarm
PSA 2
PSA 2
Running
Running
PSA 2
PSA 2
Alarm
Alarm
PSA 3
PSA 3
Running
Running
PSA 3
PSA 3
Alarm
Alarm
4.9
+
-X1
+
1+1+
(Bridge if not used)
Remote shut down
-X1
+
2+2+
-X1
+
3+3+
-X1
+
4+4+
-X1
+
5+5+
-X1
+
6+6+
-X1
+
+
-X1
7+7+
8+8+
+
6.0
PSA 1 PSA 2 PSA 3
11
-X1
7.0
20
I0
-K1.2
I0
I0
I0
I1
I1
-
4.9
OXYMAT A/S
Page:5 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
-X1
22
21
I1
I1
-X1
22 33
I2
I2
I2
I2
I3
I3
-X1
44
23
I3
I3
I4
I4
-X1
55
24
I4
I4
-X1
25 66
I5
I5
I5
I5
-X1
26 77
I6
I6
I6
I6
-X1
27 88
I7
I7
I7
I7
-
6.0
Orig. date: 03-12-2015
Oxymat A/S
Redundancy controller
I/O points (Digital inputs)
Rev. date: 3. 11. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 5 of 17
0 1 2 3 4 5 6 7 8 9
Available
PSA 4
PSA 4
Running
Running
PSA 4
PSA 4
Alarm
Alarm
PSA 5
PSA 5
Running
Running
PSA 5
PSA 5
Alarm
Alarm
PSA 6
PSA 6
Running
Running
PSA 6
PSA 6
Alarm
Alarm
Available
Available
input
input
Available
input
input
5.9
+
+
-X1
9+9+
-X1
+
10+ 10+
-X1
+
11+ 11+
-X1
+
12+ 12+
-X1
+
13+ 13+
-X1
+
14+ 14+
-X1
+
+
-X1
+
7.0
PSA 4 PSA 5 PSA 6
-X1
1515
34 15+ 15+
I14
I14
I15
I15
-K1.2
-X1
28 99
I8
I8
I8
I8
-X1
29 1010
I9
I9
I9
I9
I10
I10
-X1
-X1
30 1111
I10
I10
I11
I11
31 1212
I11
I11
I12
I12
-X1
-X1
32 1313
I12
I12
I13
I13
33 1414
I13
I13
I14
I14
-
5.9
Orig. date: 03-12-2015
OXYMAT A/S
Page:6 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
I/O points (Digital inputs)
Rev. date: 3. 11. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
-X1
1616
35 16+ 16+
I15
I15
-
7.0
Page: 6 of 17
0 1 2 3 4 5 6 7 8 9
PSA 1
PSA 1
valve
valve
PSA 2
PSA 2
valve
valve
PSA 3
PSA 3
valve
valve
PSA 4
PSA 4
valve
valve
PSA 5
PSA 5
valve
valve
PSA 6
PSA 6
valve
valve
6.9
5.1
+
20
-K1.2
O0
O0
JZ10-11-R31-OX
O0
O0
36
22
-X2
+
8.0
O1
O1
O1
-X2
O1
37
33
COM
COM
20
O2
O2
-X2
O3
O3
O2
O2
38
44
-X2
O3
O3
39
55
O4
O4
-X2
O5
O5
O4
O4
40
66
-X2
O5
O5
41
77
11
-X2
1
PSA 1
0VDC
2525
GN/BK
11
EL001
-
6.9
OXYMAT A/S
Page:7 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
22
PSA 2
33
PSA 3
44
PSA 4
55
PSA 5
Oxymat A/S
Redundancy controller
I/O points (Relay outputs)
66
PSA 6
Valveblock
Orig. date: 03-12-2015
Rev. date: 3. 11. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
-
8.0
Page: 7 of 17
0 1 2 3 4 5 6 7 8 9
Available
Signal to
Signal to
external device
external device
PSA Alarm
PSA Alarm
Signal to
Signal to
external device
external device
PSA Running
PSA Running
Available
Available
output
output
Available
Available
output
output
Available
output
output
7.9
+
+
9.0
-K1.2
O10
O10
-X4
O10
O10
47
66
-X4
O6
O6
JZ10-11-R31-OX
42
11
COM
COM
-X4
O9
O8
O7
O7
O6
O6
43
22
-X4
O7
O7
44
33
O8
-X4
O8
O8
45
44
O9
-X4
O9
O9
46
55
Max. 250Vac/30Vdc - 3A
-
7.9
Orig. date: 03-12-2015
OXYMAT A/S
Page:8 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
I/O points (Relay outputs)
Rev. date: 3. 11. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 8 of 17
-
9.0
0 1 2 3 4 5 6 7 8 9
8.9
8.9
+
-
+
-
Orig. date: 03-12-2015
OXYMAT A/S
Page:9 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Analogue Inputs
Rev. date: 3. 11. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 9 of 17
0 1 2 3 4 5 6 7 8 9
Terminal strip -X0
X0
PEPEPE
PE
PEPEPE
PE
+-+
-
+-+
-
+-+
-
+-+
-
Orig. date: 03-12-2015
OXYMAT A/S
Page:10 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Terminal strip -X0
Rev. date: 27. 4. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 10 of 17
0 1 2 3 4 5 6 7 8 9
Terminal strip -X1
X1
11+1
1+
22+2
2+
33+3
3+
44+4
4+
55+5
5+
66+6
6+
77+7
7+
88+8
8+
99+9
9+
10
10
10+
10+
11
11
11+
11+
12
12
12+
12+
13
13
13+
13+
14
14
14+
14+
15
15
15+
15+
16
16
16+
16+
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
Remote shut
down
Remote Auto
Start
PSA 1
Running
PSA 1
Alarm
PSA 2
Running
PSA 2
Alarm
PSA 3
Running
PSA 3
Alarm
PSA 4
Running
PSA 4
Alarm
PSA 5
Running
PSA 5
Alarm
PSA 6
Running
PSA 6
Alarm
Available
input
Available
input
Orig. date: 03-12-2015
OXYMAT A/S
Page:11 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Terminal strip -X1
Rev. date: 27. 4. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 11 of 17
0 1 2 3 4 5 6 7 8 9
-X2
11
22
33
Upper
terminals
44
55
66
77
Lower
terminals
88
99
10 10
GN/BK
BU/BK
RD/BN
WH/BK
RD/BU
BK/OG
YE/RD
BK/BN
WH/RD
RD/BK
BN/WH
RD/OG
azure
Terminal strip -X2 - Valve block
BU/BK
RD/BN
WH/BK
RD/BU
BK/OG
YE/RD
BK/BN
WH/RD
RD/BK
BN/WH
RD/OG
azure
GN/BK
2525 1212 1111 1010 99 88 44 66 55 33 22 77 11
SUB-D 25 pol. - Valveblock PSA 1
EL001
Orig. date: 03-12-2015
OXYMAT A/S
Page:12 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Terminal strip -X2 - Valve block
Rev. date: 27. 4. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 12 of 17
0 1 2 3 4 5 6 7 8 9
Terminal strip -X3
Orig. date: 03-12-2015
OXYMAT A/S
Page:13 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Terminal strip -X3
Rev. date: 18. 1. 2012
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 13 of 17
0 1 2 3 4 5 6 7 8 9
Terminal strip -X4
X4
414
1
525
2
636
3
Available output
Common
Available output
Signal to
external device
PSA Running
Available output
Signal to
external device
PSA Alarm
Orig. date: 03-12-2015
OXYMAT A/S
Page:14 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Terminal strip -X4
Rev. date: 27. 4. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 14 of 17
0 1 2 3 4 5 6 7 8 9
Terminal strip -X5
Orig. date: 03-12-2015
OXYMAT A/S
Page:15 RCON_26603_V5
Oxygen and Nitrogen Generator Systems
Fasanvej 18-20, DK-3200 Helsinge, Tel +45 48 79 78 11
Redundancy controller
Oxymat A/S
Terminal strip -X5
Rev. date: 18. 1. 2012
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 15 of 17
Component list
REFERENCE AXAPTA-NO. TYPE MANUFACTURE DESCRIPTION PAGE/PATH #
-A1 3202000023 ST3-415-RAL7012 Eta Control cabinet 300x400x150mm. 2/4 1
-F1 3904000012 A9N21555 Schneider Electric Circuit breaker Acti 9 iDPN 1P+N C6
2
-FI1 3906000050 19771 Schneider electric DPN Vigi miniature circuit breaker Multi9, 1P+N, C6A, 30m 3/6
3
-K1.2 2003000008 JZ10-11-R31-OX1 Unitronics PLC with 16 input,2 digital/analog input , 2 analog input
4
-S1 3906000270 RRA32H3FBBNN Cherry Switch rocker, SP, On-Off,green,16A,250Vac 3/2
5
-S1 3906000271 706-4382 Cherry RR series round rocker wate proof cover
6
-T1 2102000008 ABL8REM24030 Telemecanique Regulated power supply 1/2-phase 100...240VAC / 3A 3/3
7
-X0 3903000011 APFN 2,5 D1/2 Wieland electric End plate, grey
8
-X0 2202000044 TWFN 2,5 D1/2 Wieland Electric Partition plate, grey 10/1
9
-X0 (4) 3901000017 9705 A/5/10 B + ROT Wieland electric Marking strip (+)
10
-X0 (4) 3901000037 9705 A/5/10 B - BLAU Wieland electric Marking strip (-) 10/1
11
-X0 3903000010 WKFN 2,5 D1/2/35 Wieland Electric Duo feed-through block with spring connection, grey color
12
-X0 3903000012 WKFN 2,5 D1/2/SL/35 Wieland Electric Duo-ground block with spring connection, green-yellow col 10/1
13
-X0 3903000004 IVB WKF 2,5-10 Wieland electric Cross connector, 10-pole
14
-X1 3903000011 APFN 2,5 D1/2 Wieland electric End plate, grey 11/1
15
-X1 2202000044 TWFN 2,5 D1/2 Wieland Electric Partition plate, grey
16
-X1 3901000015 9705A/5/10 B 1-10 Wieland electric Marking strip (1 - 10) 11/1
17
-X1 (4) 3901000017 9705 A/5/10 B + ROT Wieland electric Marking strip (+)
18
-X1 3903000010 WKFN 2,5 D1/2/35 Wieland Electric Duo feed-through block with spring connection, grey color 11/1
19
-X1 3903000004 IVB WKF 2,5-10 Wieland electric Cross connector, 10-pole
20
-X2 (4) AB1RRNET235U4 Wieland Electric Terminal block, two-level grey 2,5mm2 2x1 l +1 12/1
21
-X2 3903000011 APFN 2,5 D1/2 Wieland electric End plate, grey
22
-X2 2202000044 TWFN 2,5 D1/2 Wieland Electric Partition plate, grey 12/1
23
-X2 3901000015 9705A/5/10 B 1-10 Wieland electric Marking strip (1 - 10)
24
-X2 3903000010 WKFN 2,5 D1/2/35 Wieland Electric Duo feed-through block with spring connection, grey color 12/1
25
-X4 3903000011 APFN 2,5 D1/2 Wieland electric End plate, grey
26
-X4 2202000044 TWFN 2,5 D1/2 Wieland Electric Partition plate, grey 14/1
27
-X4 3901000015 9705A/5/10 B 1-10 Wieland electric Marking strip (1 - 10)
28
-X4 3903000010 WKFN 2,5 D1/2/35 Wieland Electric Duo feed-through block with spring connection, grey color 14/1
29
-XS1 2202000181 5TE6800 Siemens Modular socket PC, L+N+PE, 16A
30
3/1
4/1
3/2
10/1
10/1
10/1
10/1
11/1
11/1
11/1
12/1
12/1
14/1
14/1
3/6
Orig. date: 03-12-2015
Oxymat A/S
Page:16 RCON_26603_V5
Redundancy controller
Component list
Rev. date: 27. 4. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 16 of 17
Part list
AXAPTA-NO. TYPE MANUFACTURE DESCRIPTION QUANTITY #
2
3
4
5
6
7
8
9
10
11
12
13
3904000012 A9N21555 Schneider Electric Circuit breaker Acti 9 iDPN 1P+N C6
3906000050 19771 Schneider electric DPN Vigi miniature circuit breaker Multi9, 1P+N, C6A, 30mA
AB1AB8P35 Telemecanique Lateral stop for symmetrical DIN-rail
AB1RRNET235U4 Wieland Electric Terminal block, two-level grey 2,5mm2 2x1 l +1
AB1RRNACE244 Wieland Electric End plate grey for 2,5mm2 4pole
2102000008 ABL8REM24030 Telemecanique Regulated power supply 1/2-phase 100...240VAC / 3A
2202000181 5TE6800 Siemens Modular socket PC, L+N+PE, 16A
3906000270 RRA32H3FBBNN Cherry Switch rocker, SP, On-Off,green,16A,250Vac
3906000271 706-4382 Cherry RR series round rocker wate proof cover
3202000023 ST3-415-RAL7012 Eta Control cabinet 300x400x150mm.
2003000008 JZ10-11-R31-OX1 Unitronics PLC with 16 input,2 digital/analog input , 2 analog input, 20 output
1 1
1
2
28
2
1
2
1
1
1
1
1
1
Orig. date: 03-12-2015
Oxymat A/S
Page:17 RCON_26603_V5
Redundancy controller
Part list
Rev. date: 27. 4. 2015
Project no.:RCON_26603
File name: RCON_26603_V5
Initials: JKA
Page: 17 of 17