Outdoor Great Room Lodge II Pergola User Manual

Lodge II Pergola
Manual and Installation Instructions
Please read these instructions before removing parts from crate
Introduction
This pergola is made of premium grade kiln dried Douglas Fir. Douglas Fir, if maintained properly, will last a very long time, similar to life of both Cedar and Redwood. All finished pieces have been dipped in stain to ensure penetration. It is recommended that the pergola receive a clear, oil based stain yearly to maintain the color, minimize warping and prevent rotting. Every few years a colored oil based stain should be used to keep the original color. Due to the immersion process used to stain wood pieces, parts may arrive slightly wet. If this occurs, it is recommended that wood pieces be removed from crate and allowed to air-dry for a day or two before assembly.
Important: Anchoring RequiredContact your local authority for details Read instructions prior to assembly Assistance is required and we recommend at least 4 people for installation Do not let wood pergolas touch bare ground. Over time this can cause moisture damage and rotting of wood. If you have questions contact the place of purchase
Douglas Fir Lumber may have surface splits. This occurs while the lumber dries and seasons. This characteristic is also known as “checking” in the lumber industry. These can be upwards of 1/8” running inches to feet in length. These characteristics do not deter the structural strength and integrity of the product nor does it affect or void the warranty.
Before Beginning, make sure that all components listed on the next page were included with your hardware kit. Contact your dealer if any parts are missing.
Tools Required
Corded or Cordless Drill Phillips screw bit Measuring Tape Level Socket Set Rubber Mallet Ladder Hammer Drill* Concrete Drill Bit* Concrete Anchors* Forklift (Highly recommended for raising sides and A-frame, but not required) Metal shears (required for optional roof installation)
*Only Required for anchoring to concrete surfaces. DisclaimerThe Outdoor GreatRoom Company is not liable for damage caused by weather or misuse
Lodge II Pergola Assembly Instructions Part List
U
T
S
R
Q
P
O
N
M
I
L
F
K
E
J
D
H
C
G
B
A
Y
X
W
V
Washer Nut Lock-washer
(Parts not shown to scale)
1
Foot
2
Lodge II Pergola Assembly Instructions – A-Frame Assembly
Step 1:
Use construction adhesive and supplied wood screws to assemble in the configuration shown. Apply construction adhesive to parts “D” and “L” avoiding areas near bolt holes. Insert bolts from back side (the side not visible in the figure below) to hold parts in position. Assemble as shown. Insert wood screws “Y” from back side as indicated by the diagram to the right. Remove bolts once screws are in place.
D
L
C
J
Screw diagram 2
Step 2:
Repeat the process from step 1 on parts “D”, “L”, and “B.” Insert bolts U” from back side (leave hole at each end empty for now).
D
L
B
Screw diagram 1.
IMPORTANT: Parts B and J exist in two forms. The
center A-frames of this pergola require parts B and J with pre-drilled screw holes at one end of each beam used to fasten the center section to the ledger beam assembly. Make sure the screw holes are facing outward when assembling the center A-frame in step 6.
Lodge II Pergola Assembly Instructions – A-Frame Assembly
3
Step 3:
Assemble as shown. Insert bolts U” from back side as necessary to hold frame together. Insert additional screws as shown.
E
G
H
I
Bolt Washer
Lock-Washer
Nut
Step 4:
Apply adhesive and bolt assembly from step 1 as shown. Every bolt requires a washer and lock washer. Insert 4 screws in locations shown in step 3.
Screw diagram 3
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