Outback Power Systems Systems User Manual

Product Guide
Powering the Planet, One System at a Time
Welcome
Welcome to the fi  h year of OutBack Power designing and manufacturing great products with you, our custom­ers, in mind. OutBack’s ability to continuously innovate and lead the industry as well as listen to our customers has been a major infl uence in our success.
Since our last catalog, OutBack has spent countless hours in research and development to engineer products at an elevated level of technological innovation. Our eff orts have resulted in new products and improved reliability. Some of these new products include: our vented higher power versions of our inverter/chargers, the world’s most effi cient grid-interactive inverter/charger, a fully integrated grid-interactive system and mobile inverter/chargers for when you are on the move.
Despite our accomplishments we will not become complacent. In 2005 we expect to maintain a steady growth and pioneer solutions to challenging problems and developing even more cutting edge power electronics. We will continue to collaborate with our customers in order to develop our products and improve our industry leading technical support.
We are confi dent that OutBack is a company that is built to last, and we would like to thank you for your continued support in powering the planet, one system at a time...
History
2001
OutBack Power started by a passionate group of engineers whom wanted to bring power conversion electronics technology into the 21st century.
This small startup quickly grew by off ering innovative and well designed solutions to renewable energy problems. OutBack listened to their customers and made many of the changes that were suggested, creating a truly customer fo­cused company in the power conversion electronics industry.
2002
OutBack introduces its fi rst sealed sinewave in­verter/charger -
This single model changed the way people looked at system design by off ering unprecedented fl exibility in system design and expansion while the sealed construction allowed for uses which previously would have been considered too “extreme” for other inverter/chargers.
OutBack releases the MX60 solar MPPT charge controller redefi ning performance and value.
This revolutionary product changed the way solar systems were being installed and quickly gained a reputation for get­ting the most power possible from a PV array - often making it more expensive to not use one.
2003
OutBack launches the fi rst of the vented versions of the FX series inverter/chargers.
These VFX models were introduced in direct response to our customer’s requests providing higher power at a similar price as the sealed counterpart.
OutBack launches the PS2 value - priced system integration accessories.
This line of accessories addressed the needs of our customers for competitively priced system integration accessories for smaller systems.
2004
OutBack releases the world’s most effi cient grid-interactive inverter/charger.
These models raise the bar for performance and value for battery-connected grid-interactive inverter/charger systems. OutBack introduces the PS1 fully integrated grid-interactive power system.
This unique system sets a new standard for system integration, performance and ease of installation in grid-interactive applications.
the FX2024, with resounding success.
2005
What’s new at OutBack? Read these pages to fi nd out...
Printed on Recycled Paper • Copyright 2005®
Index
3
Sinewave Inverter/Charger
6
Charge Controller
7
System Display and Controller
8
Communications Manager
9
Remote Temperature Sensor
Sinewave Inverter/Chargers 3
MATE
7
Design by Karen O’Bryan
Photography by Erik Stuhaug
10
Auto Transformer
11
OutBack System Stacking
12
Grid-Interactive System
14
System Accessories
18
System Components
Charge Controllers 6
2005 OutBack Power Systems Inc. l 28
1
Off-Grid
Solar. Wind. Hydro. Generator. No matter what your energy source OutBack’s products are engineered to provide your home or business with reliable electricity day-in and day­out. e OutBack modular system architecture allows your system to grow along with your power needs up to 36,000 watts. Power hungry appliances like washing machines, air conditioning and power tools are easily started by our inverter’s substantial surge power capability. When not being used, the inverter enters a power save mode, which consumes as little as 3 watts, saving your battery power for when you need it the most. OutBack’s innovative Maximum Power Point Tracking (MPPT) technology gets the most from your solar array or can also control hydro or wind turbine charging sources. Complete system status and control is easily monitored by a single control, instead of requiring the user to keep an eye on multiple displays and status indicators.
Grid-Interactive
Grid-Interactive renewable energy systems enable you to demonstrate your personal commitment to a renewable energy future. With the OutBack grid-interactive system, backup AC power is made available 24 hours a day in the event of a utility outage, provid­ing reliable power and peace-of-mind. At night, the inverter’s automatic power save mode ensures that energy is not wasted by needlessly charging your batteries from the utility grid. An average conversion efficiency of 91% using the California Energy Commission (CEC) test protocol provides greater savings and a shorter time period for system payback. OutBack’s grid-interactive technology provides you more than a typical solar inverter, we also have an unmatched ability to utilize solar, wind and hydropower sources.
Mobile and Marine
OutBack’s Mobile and Marine inverter/charger models provide the high performance and reliability you need no matter where your travels take you. Our die-cast metal construction allows mounting in any position, even upside down. e required AC input neutral/ground switching is taken care of by a fully integrated 30 amp AC transfer switch for shore chord or generator hook-up. ree circuit boards and a simple design make field servicing the unit easy no matter where you are. Rigorous testing at the factory ensures that each inverter/charger works the first time as well as for many years to come.
European and Exports
Wherever you are in the world, OutBack’s European and Export off-grid inverter/chargers are engineered to provide your home or business with reliable 50 Hz AC power. Our high surge power capability starts the most demanding of 230 volt appliances and the modular system architecture makes expanding a system’s power capacity or switching to three-phase output power simple and trouble free. Both sealed (FX) and vented (VFX) models are available with 50 Hz output to match your installation’s envi­ronmental conditions. e inverter/chargers low weight (as low as 27 kilograms) and compact dimensions allow easy transport and installation in less than ideal locations. Our field serviceable design eliminates the need to ship inverters if repair or upgrades are required. Superior technical support is available from our European office, allow­ing questions to be promptly answered and any problems to be quickly resolved.
2
28 l OutBack Power Systems Inc. 2005
Sinewave Inverter/Charger
OutBack inverter/chargers are the next generation in advanced power man­agement. Each is a DC to AC sinewave inverter, battery charger and AC transfer switch housed within a tough die-cast aluminum chassis.
Just like the local utility grid, the inverter produces true sinewave AC electric­ity for your stand-alone or backup power needs. Com­puters, TVs and pumps are just some of the examples of modern electronics that last longer and run better when powered with true sinewave electricity from an OutBack inverter. Starting up your air conditioning, washing machine or well pump is worry-free because of our high surge power capability.
improves performance in hot conditions.
FX
Sealed Inverter/Chargers
 e FX series is designed to survive in
environments that would normally destroy other inverter/chargers. Protection for internal components is provided by our die-cast aluminum chassis with a powder coated fi nish to prevent corrosion. Internal and external cooling fi ns allow for passive
heat transfer, enabling peak operating
effi ciencies as high as 93% and looking cool
while doing it. Water and small particles
are kept out through the generous use of
gaskets and 0-ring seals on all seams and
openings. A protective conformal coating
on all circuit boards provides the fi nal line of
defense against corrosion.  e now standard
externally mounted “TURBO” cooling system
Batteries and generators are the costly consumables when using inverters to generate electricity.  e integrated smart battery charger uses multiple stages to perform quick recharging while prolonging battery life, saving your batteries and generator from unnecessary wear. Automatic switching between AC power sources is seamless due to an AC transfer switch that reacts in less than 16 milliseconds.
Unique networked communication is built into all OutBack products pro­viding complete integration. Expanding your system with your growing power needs is as simple as adding additional inverters with modular architecture. Further fl exibility is provided with the ability to be connected at any time in ei­ther parallel, series or three-phase power confi gurations. Industry leading OutBack reliability is achieved through simplifi ed design and rugged construction.
VFX
Vented Inverter/Chargers
 e VFX series is designed for more protected installations. By utilizing an effi cient active cooling design, the VFX models are available with AC output up to
3.6 kilowatts. Our tough die- cast aluminum chassis physically protects the internal components while the air intake includes an easily cleaned fi lter, which allows for ventilation while also keeping bugs and other debris out. All circuit boards are conformal coated to prevent corrosion from airborne moisture in humid conditions.  e now standard DC wiring cover (DCC) protects the DC terminals and battery cables from damage.
2005 OutBack Power Systems Inc. l 28
3
Off-Grid Specifications
FX2012T FX2524T FX3048T VFX2812 VFX3524 VFX3648 Nominal DC Input Voltage 12 VDC 24 VDC 48 VDC 12 VDC 24 VDC 48 VDC Continuous Power Rating at 25° C 2000 VA 2500 VA 3000 VA 2800 VA 3500 VA 3600 VA AC Voltage/Frequency 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz Continuous AC RMS Output at 25° C 17.0 amps AC 20.8 amps AC 25.0 amps AC 23.3 amps AC 29.2 amps AC 30.0 amps AC Idle Power Full ~ 20 Watts ~ 20 Watts ~ 23 Watts ~ 20 Watts ~ 20 Watts ~ 23 Watts Search ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts Typical Efficiency 90% 92% 93% 90% 92% 93% Total Harmonic Distortion Typical 2% 2% 2% 2% 2% 2% Maximum 5% 5% 5% 5% 5% 5% Output Voltage Regulation ± 2% ± 2% ± 2% ± 2% ± 2% ± 2% Maximum Output Current Peak 56 amps AC 70 amps AC 70 amps AC 56 amps AC 70 amps AC 70 amps AC RMS 40 amps AC 50 amps AC 50 amps AC 40 amps AC 50 amps AC 50 amps AC AC Overload Capability Surge 4800 VA 6000 VA 6000 VA 4800 VA 6000 VA 6000 VA 5 Second 4000 VA 4800 VA 4800 VA 4000 VA 5000 VA 5000 VA 30 Minutes 2500 VA 3200 VA 3200 VA 3200 VA 4000 VA 4000 VA AC Input Current Maximum 60 amps AC 60 amps AC 60 amps AC 60 amps AC 60 amps AC 60 amps AC AC Input Voltage Range (MATE Adjustable) 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC AC Input Frequency Range 54 to 66 Hz 54 to 66 Hz 54 to 66 Hz 54 to 66 Hz 54 to 66 Hz 54 to 66 Hz DC Input Voltage Range 10.5 to 17.5 VDC 21.0 to 34.0 VDC 42.0 to 68.0 VDC 10.5 to 17.0 VDC 21.0 to 34.0 VDC 42.0 to 68.0 VDC Continuous Battery Charge Output 80 amps DC 55 amps DC 35 amps DC 125 amps DC 85 amps DC 45 amps DC Minimum Recommended DC Breaker OBDC-250 OBDC-175 OBDC-100 OBDC-250 OBDC-250 OBDC-175 Warranty Standard 2 year / Optional 5 year Standard 2 year / Optional 5 year Weight Unit 62.6 lbs (28.4 kg) 61 lbs (27.7 kg) Shipping 67 lbs (30 kg) 64 lbs (29 kg) Dimensions (H x W x L) Unit 13 x 8.25 x 16.25” (33 x 21 x 41 cm) 12 x 8.25 x 16.25” (30 x 21 x 41 cm) Shipping 21.75 x 13 x 22” (55 x 33 x 56 cm) 21.75 x 13 x 22" (55 x 33 x 56 cm)
Sealed Models Vented Models
Grid-Interactive Specifications
GTFX2524 GTFX3048 GVFX3524 GVFX3648 Nominal DC Input Voltage 24 VDC 48 VDC 24 VDC 48 VDC Continuous Power Rating at 25° C 2500 VA 3000 VA 3500 VA 3600 VA AC Voltage/Frequency 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz Continuous AC RMS Output at 25° C 20.8 amps AC 25.0 amps AC 29.2 amps AC 30.0 amps AC Idle Power Full ~ 20 Watts ~ 20 Watts ~ 20 Watts ~ 20 Watts Search ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts Typical Efficiency 92% 93% 92% 93% Total Harmonic Distortion Inverting 2% 2% 2% 2% Selling < 5% < 5% < 5% < 5% Output Voltage Regulation ± 2% ± 2% ± 2% ± 2% Maximum Output Current Peak 70 amps AC 70 amps AC 70 amps AC 70 amps AC RMS 50 amps AC 50 amps AC 50 amps AC 50 amps AC AC Overload Capability Surge 6000 VA 6000 VA 6000 VA 6000 VA 5 Second 4800 VA 4800 VA 5000 VA 5000 VA 30 Minutes 3200 VA 3200 VA 4000 VA 4000 VA AC Input Current Maximum 60 amps AC 60 amps AC 60 amps AC 60 amps AC AC Input Voltage Range (MATE Adjustable) 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC AC Input Frequency Range 58 to 62 Hz 58 to 62 Hz 58 to 62 Hz 58 to 62 Hz DC Input Range 21.0 to 34.0 VDC 42.0 to 68.0 VDC 21.0 to 34.0 VDC 42.0 to 68.0 VDC Continuous Battery Charge Output 55 amps DC 35 amps DC 85 amps DC 45 amps DC Minimum Recommended DC Breaker OBDC-175 OBDC-100 OBDC-250 OBDC-175 Warranty Standard 2 year / Optional 5 year Standard 2 year / Optional 5 year Weight Unit 62.6 lbs (28.4 kg) 61 lbs (27.7 kg) Shipping 67 lbs (30 kg) 64 lbs (29 kg) Dimensions (H x W x L) Unit 13 x 8.25 x 16.25” (33 x 21 x 41 cm) 12 x 8.25 x 16.25” (30 x 21 x 41 cm) Shipping 21.75 x 13 x 22” (55 x 33 x 56 cm) 21.75 x 13 x 22" (55 x 33 x 56 cm)
Sealed Models Vented Models
4
28 l OutBack Power Systems Inc. 2005
Mobile Specifications
Sealed Models Vented Models
FX2012MT FX2524MT FX2532MT VFX2812M VFX3524M VFX3232M
Nominal DC Input Voltage 12 VDC 24 VDC 32 VDC 12 VDC 24 VDC 32 VDC Continuous Power Rating at 25° C 2000 VA 2500 VA 2500 VA 2800 VA 3500 VA 3200 VA AC Voltage/Frequency 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz Continuous AC RMS Output at 25° C 17.0 amps AC 20.8 amps AC 20.8 amps AC 23.3 amps AC 29.2 amps AC 26.6 amps AC Idle Power Full ~ 20 Watts ~ 20 Watts ~ 21 Watts ~ 20 Watts ~ 20 Watts ~ 21 Watts Search ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts Typical Efficiency 90% 92% 92% 90% 92% 92% Total Harmonic Distortion Typical 2% 2% 2% 2% 2% 2% Maximum 5% 5% 5% 5% 5% 5% Output Voltage Regulation ± 2% ± 2% ± 2% ± 2% ± 2% ± 2% Maximum Output Current Peak 56 amps AC 70 amps AC 56 amps AC 56 amps AC 70 amps AC 56 amps AC RMS 40 amps AC 50 amps AC 40 amps AC 40 amps AC 50 amps AC 40 amps AC AC Overload Capability Surge 4800 VA 6000 VA 4800 VA 4800 VA 6000 VA 4800 VA 5 Second 4000 VA 4800 VA 4000 VA 4000 VA 5000 VA 4000 VA 30 Minutes 2500 VA 3200 VA 2500 VA 3200 VA 4000 VA 4000 VA AC Input Current Maximum 30 amps AC 30 amps AC 30 amps AC 30 amps AC 30 amps AC 30 amps AC AC Input Voltage Range (MATE Adjustable) 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC AC Input Frequency Range 54.0 to 66.0 Hz 54.0 to 66.0 Hz 54.0 to 66.0 Hz 54.0 to 66.0 Hz 54.0 to 66.0 Hz 54.0 to 66.0 Hz DC Input Range 10.5 to 17.0 VDC 21.0 to 34.0 VDC 28.0 to 45.3 VDC 10.5 to 17.0 VDC 21.0 to 34.0 VDC 28.0 to 45.3 VDC Continuous Battery Charge Output 80 amps DC 55 amps DC 35 amps DC 125 amps DC 85 amps DC 45 amps DC Minimum Recommended DC Breaker OBDC-250 OBDC-175 OBDC-125 OBDC-250 OBDC-250 OBDC-175 Warranty Standard 2 year / Optional 5 year Standard 2 year / Optional 5 year Weight Unit 62.6 lbs (28.4 kg) 61 lbs (27.7 kg) Shipping 67 lbs (30 kg) 64 lbs (29 kg) Dimensions (H x W x L) Unit 13 x 8.25 x 16.25” (33 x 21 x 41 cm) 12 x 8.25 x 16.25” (30 x 21 x 41 cm) Shipping 21.75 x 13 x 22” (55 x 33 x 56 cm) 21.75 x 13 x 22" (55 x 33 x 56 cm)
European Specifications
Nominal DC Input Voltage 12 VDC 24 VDC 48 VDC 12 VDC 24 VDC 48 VDC Continuous Power Rating at 25° C 2000 VA 2000 VA 2300 VA 2600 VA 3000 VA 3000 VA AC Voltage/Frequency 230 VAC 50 Hz 230 VAC 50 Hz 230 VAC 50 Hz 230 VAC 50 Hz 230 VAC 50 Hz 230 VAC 50 Hz Continuous AC RMS Output at 25° C 8.7 amps AC 8.7 amps AC 10.0 amps AC 11.3 amps AC 13.0 amps AC 13.0 amps AC Idle Power Full ~ 20 Watts ~ 20 Watts ~ 23 Watts ~ 20 Watts ~ 20 Watts ~ 23 Watts Search ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts Typical Efficiency 90% 92% 93% 90% 92% 93% Total Harmonic Distortion Typical 2% 2% 2% 2% 2% 2% Maximum 5% 5% 5% 5% 5% 5% Output Voltage Regulation ± 2% ± 2% ± 2% ± 2% ± 2% ± 2% Maximum Output Current Peak 28 amps AC 35 amps AC 35 amps AC 28 amps AC 35 amps AC 35 amps AC RMS 20 amps AC 25 amps AC 25 amps AC 20 amps AC 25 amps AC 25 amps AC AC Overload Capability Surge 4600 VA 5750 VA 5750 VA 4600 VA 5750 VA 5750 VA 5 Second 4000 VA 4800 VA 4800 VA 4000 VA 4800 VA 4800 VA 30 Minutes 2500 VA 3100 VA 3100 VA 3100 VA 3300 VA 3300 VA AC Input Current Maximum 30 amps AC 30 amps AC 30 amps AC 30 amps AC 30 amps AC 30 amps AC AC Input Voltage Range (MATE Adjustable) 160 to 300 VAC 160 to 300 VAC 160 to 300 VAC 160 to 300 VAC 160 to 300 VAC 160 to 300 VAC AC Input Frequency Range 44 to 56 Hz 44 to 56 Hz 44 to 56 Hz 44 to 56 Hz 44 to 56 Hz 44 to 56 Hz DC Input Voltage Range 10.5 to 17.0 VDC 21.0 to 34.0 VDC 42.0 to 68.0 VDC 10.5 to 17.0 VDC 21.0 to 34.0 VDC 42.0 to 68.0 VDC Continuous Battery Charge Output 100 amps DC 55 amps DC 35 amps DC 120 amps DC 85 amps DC 42 amps DC Minimum Recommended DC Breaker OBDC-250 OBDC-175 OBDC-100 OBDC-250 OBDC-250 OBDC175 Warranty Standard 2 year / Optional 5 year Standard 2 year / Optional 5 year Weight Unit 62.6 lbs (28.4 kg) 61 lbs (27.7 kg) Shipping 67 lbs (30 kg) 64 lbs (29 kg) Dimensions (H x W x L) Unit 13 x 8.25 x 16.25” (33 x 21 x 41 cm) 12 x 8.25 x 16.25” (30 x 21 x 41 cm) Shipping 21.75 x 13 x 22” (55 x 33 x 56 cm) 21.75 x 13 x 22" (55 x 33 x 56 cm)
FX2012ET FX2024ET FX2348ET VFX2612E VFX3024E VFX3048E
Sealed Models Vented Models
2005 OutBack Power Systems Inc. l 28
5
Charge Controller
MX60
e MX60 raises the bar for high performance solar controllers. OutBack’s ingenuity and engineering experience has been combined to maximize the output power of your expensive solar array. Our real time active Maximum Power Point Tracking (MPPT) system ensures that your solar array is operating at its peak power point regardless of age, shading or environmental conditions. Systems with large solar arrays are now a snap thanks to the MX60’s 60 amp DC output current rating for 12, 24 or 48 VDC systems - all with just one product model!
Real wiring flexibility of your solar array is finally here because of the MX60’s wide range DC input, up to 150 VOC. e ability to step-down a high voltage solar array to a low voltage battery can save you money by reducing the size of wire required and making the installation simpler and faster. Our smart multistage recharging process ensures your batteries are recharged efficiently and gently to prolong battery life and achieves the highest possible performance.
All of the MX60’s status information is displayed on the large built-in 3.1" (8 cm) backlit LCD screen. Monitoring your solar array’s performance is easy because of included data logging system that automatically records the last 64 days of system operation. OutBack’s network communication system allows your MX60 to communicate with the rest of your OutBack system, eliminating multiple product interaction problems and allowing remote monitoring via the OutBack MATE display up to 1000 feet / 300 meters away.
MX60 Specifications
Nominal Battery Voltage 12, 24, 32, 36, 48, 54 or 60 VDC (Single model)
Output Current 60 amps maximum with adjustable current limit for smaller systems
Maximum Solar Array Size 12 VDC systems 800 Watts / 24 VDC systems 1600 Watts / 48 VDC systems 3200 Watts
PV Open Circuit Voltage (VOC) 150 VDC absolute maximum coldest conditions / 135 VDC start-up and operating maximum
Standby Power Consumption 1 Watt or less
Charging Regulation Five Stages: Bulk, Absorption, Float, Silent and Equalization
Voltage Regulation Set points 13 to 80 VDC User adjustable with password protection
Equalization Voltage Up to 5.0 VDC above Absorb Set point Adjustable Timer - Automatic Termination when completed
Battery Temperature Compensation Automatic with optional RTS installed / 5.0 mV per °C per battery cell / 30 mV per °C for a 12 VDC system
Voltage Step-Down Capability Can charge a lower voltage battery from a higher voltage PV array
Power Conversion Efficiency Typical 98% at 60 amps with a 48 V battery and nominal 48 V solar array
Status Display 3.1” (8 cm) backlit LCD screen with 4 lines with 80 alphanumeric characters total
Remote Interface Proprietary network system using RJ 45 Modular Connectors with CAT 5e Cable (8 wires)
Data Logging Last 64 days of operation
amp hours, watt hours and time in float for each day along with total lifetime power production
Hydro / Wind Turbine Applications Consult factory for approved turbines
Positive Ground Applications Requires two pole breakers for switching both positive and negative conductors on both solar array
and battery connections
Operating Temperature Range Minimum -40° to maximum 60° C (Power capacity of the controller is derated when above 25° C)
Environmental Rating Indoor Type 1
Conduit Knockouts Two .5” (13 mm) and .75” (19 mm) on the back; One .75” (19 mm) and 1” (25 mm) on each side;
Two .75” (19 mm) and 1” (25 mm) on the bottom
Warranty Standard 2 year / Optional 5 year
Weight Unit 11.6 lbs (5.3 kg)
Shipping 14 lbs (6.4 kg)
Dimensions (H x W x L) Unit 13.5 x 5.75 x 4” (40 x 14 x 10 cm)
Shipping 18 x 11 x 8” (46 x 30 x 20 cm)
Use appropriate wire size in accordance with NEC. Note * Add 1% to the solar arrays open circuit voltage for every 2.5° C expected below the 25° C standard panel rating (STC). The resulting value must be below 150 VDC at the lowest expected temperatures conditions and less than 135 VDC for typical conditions to ensure reliable operation.
6
28 l OutBack Power Systems Inc. 2005
Loading...
+ 16 hidden pages