Product Guide
Powering the Planet, One System at a Time
Welcome
Welcome to the fi h year of OutBack Power designing
and manufacturing great products with you, our customers, in mind. OutBack’s ability to continuously innovate
and lead the industry as well as listen to our customers
has been a major infl uence in our success.
Since our last catalog, OutBack has spent countless hours
in research and development to engineer products at an
elevated level of technological innovation. Our eff orts
have resulted in new products and improved reliability.
Some of these new products include: our vented higher
power versions of our inverter/chargers, the world’s most
effi cient grid-interactive inverter/charger, a fully integrated
grid-interactive system and mobile inverter/chargers for
when you are on the move.
Despite our accomplishments we will not become
complacent. In 2005 we expect to maintain a steady
growth and pioneer solutions to challenging problems
and developing even more cutting edge power electronics.
We will continue to collaborate with our customers in
order to develop our products and improve our industry
leading technical support.
We are confi dent that OutBack is a company that is
built to last, and we would like to thank you for your
continued support in powering the planet, one system
at a time...
History
2001
OutBack Power started by a passionate group of
engineers whom wanted to bring power conversion
electronics technology into the 21st century.
This small startup quickly grew by off ering innovative and
well designed solutions to renewable energy problems.
OutBack listened to their customers and made many of the
changes that were suggested, creating a truly customer focused company in the power conversion electronics industry.
2002
OutBack introduces its fi rst sealed sinewave inverter/charger -
This single model changed the way people looked at system
design by off ering unprecedented fl exibility in system design
and expansion while the sealed construction allowed for uses
which previously would have been considered too “extreme”
for other inverter/chargers.
OutBack releases the MX60 solar MPPT charge controller
redefi ning performance and value.
This revolutionary product changed the way solar systems
were being installed and quickly gained a reputation for getting the most power possible from a PV array - often making
it more expensive to not use one.
2003
OutBack launches the fi rst of the vented versions of
the FX series inverter/chargers.
These VFX models were introduced in direct response to our
customer’s requests providing higher power at a similar price
as the sealed counterpart.
OutBack launches the PS2 value - priced system integration
accessories.
This line of accessories addressed the needs of our customers
for competitively priced system integration accessories for
smaller systems.
2004
OutBack releases the world’s most effi cient
grid-interactive inverter/charger.
These models raise the bar for performance and value for
battery-connected grid-interactive inverter/charger systems.
OutBack introduces the PS1 fully integrated grid-interactive
power system.
This unique system sets a new standard for system
integration, performance and ease of installation in
grid-interactive applications.
the FX2024, with resounding success.
2005
What’s new at OutBack? Read these pages to fi nd out...
Printed on Recycled Paper • Copyright 2005®
Index
3
Sinewave Inverter/Charger
6
Charge Controller
7
System Display and Controller
8
Communications Manager
9
Remote Temperature Sensor
Sinewave Inverter/Chargers 3
MATE
7
Design by Karen O’Bryan
Photography by Erik Stuhaug
10
Auto Transformer
11
OutBack System Stacking
12
Grid-Interactive System
14
System Accessories
18
System Components
Charge Controllers 6
2005 OutBack Power Systems Inc. l 28
1
Off-Grid
Solar. Wind. Hydro. Generator. No matter what your energy source OutBack’s products
are engineered to provide your home or business with reliable electricity day-in and dayout. e OutBack modular system architecture allows your system to grow along with
your power needs up to 36,000 watts. Power hungry appliances like washing machines, air
conditioning and power tools are easily started by our inverter’s substantial surge power
capability. When not being used, the inverter enters a power save mode, which consumes
as little as 3 watts, saving your battery power for when you need it the most. OutBack’s
innovative Maximum Power Point Tracking (MPPT) technology gets the most from your
solar array or can also control hydro or wind turbine charging sources. Complete system
status and control is easily monitored by a single control, instead of requiring the user to
keep an eye on multiple displays and status indicators.
Grid-Interactive
Grid-Interactive renewable energy systems enable you to demonstrate your personal
commitment to a renewable energy future. With the OutBack grid-interactive system,
backup AC power is made available 24 hours a day in the event of a utility outage, providing reliable power and peace-of-mind. At night, the inverter’s automatic power save mode
ensures that energy is not wasted by needlessly charging your batteries from the utility
grid. An average conversion efficiency of 91% using the California Energy Commission
(CEC) test protocol provides greater savings and a shorter time period for system payback.
OutBack’s grid-interactive technology provides you more than a typical solar inverter, we
also have an unmatched ability to utilize solar, wind and hydropower sources.
Mobile and Marine
OutBack’s Mobile and Marine inverter/charger models provide the high performance and
reliability you need no matter where your travels take you. Our die-cast metal construction
allows mounting in any position, even upside down. e required AC input neutral/ground
switching is taken care of by a fully integrated 30 amp AC transfer switch for shore chord
or generator hook-up. ree circuit boards and a simple design make field servicing the
unit easy no matter where you are. Rigorous testing at the factory ensures that each
inverter/charger works the first time as well as for many years to come.
European and Exports
Wherever you are in the world, OutBack’s European and Export off-grid inverter/chargers
are engineered to provide your home or business with reliable 50 Hz AC power. Our
high surge power capability starts the most demanding of 230 volt appliances and
the modular system architecture makes expanding a system’s power capacity or
switching to three-phase output power simple and trouble free. Both sealed (FX) and
vented (VFX) models are available with 50 Hz output to match your installation’s environmental conditions. e inverter/chargers low weight (as low as 27 kilograms) and
compact dimensions allow easy transport and installation in less than ideal locations.
Our field serviceable design eliminates the need to ship inverters if repair or upgrades
are required. Superior technical support is available from our European office, allowing questions to be promptly answered and any problems to be quickly resolved.
2
28 l OutBack Power Systems Inc. 2005
Sinewave Inverter/Charger
OutBack inverter/chargers are the next
generation in advanced power management. Each is a DC to AC
sinewave inverter, battery
charger and AC transfer
switch housed within
a tough die-cast
aluminum chassis.
Just like the local utility
grid, the inverter produces
true sinewave AC electricity for your stand-alone or
backup power needs. Computers, TVs and pumps are
just some of the examples of
modern electronics that last
longer and run better when
powered with true sinewave
electricity from an OutBack
inverter. Starting up your air
conditioning, washing machine or
well pump is worry-free because of
our high surge power capability.
improves performance in hot conditions.
FX
Sealed Inverter/Chargers
e FX series is designed to survive in
environments that would normally destroy
other inverter/chargers. Protection for
internal components is provided by our
die-cast aluminum chassis with a powder
coated fi nish to prevent corrosion. Internal
and external cooling fi ns allow for passive
heat transfer, enabling peak operating
effi ciencies as high as 93% and looking cool
while doing it. Water and small particles
are kept out through the generous use of
gaskets and 0-ring seals on all seams and
openings. A protective conformal coating
on all circuit boards provides the fi nal line of
defense against corrosion. e now standard
externally mounted “TURBO” cooling system
Batteries and generators are the costly
consumables when using inverters
to generate electricity. e integrated
smart battery charger uses multiple
stages to perform quick recharging
while prolonging battery life, saving
your batteries and generator from
unnecessary wear. Automatic switching
between AC power sources is seamless
due to an AC transfer switch that reacts
in less than 16 milliseconds.
Unique networked communication
is built into all OutBack products providing complete integration. Expanding
your system with your growing power
needs is as simple as adding additional
inverters with modular architecture.
Further fl exibility is provided with the
ability to be connected at any time in either parallel, series or three-phase power
confi gurations. Industry leading OutBack
reliability is achieved through simplifi ed
design and rugged construction.
VFX
Vented Inverter/Chargers
e VFX series is designed for more protected installations. By
utilizing an effi cient active cooling design, the VFX models are
available with AC output up to
3.6 kilowatts. Our tough die-
cast aluminum chassis
physically protects the
internal components
while the air intake
includes an easily
cleaned fi lter, which
allows for ventilation
while also keeping
bugs and other debris
out. All circuit boards
are conformal coated to
prevent corrosion from
airborne moisture in
humid conditions. e now
standard DC wiring cover
(DCC) protects the DC
terminals and battery cables
from damage.
2005 OutBack Power Systems Inc. l 28
3
Off-Grid Specifications
FX2012T FX2524T FX3048T VFX2812 VFX3524 VFX3648
Nominal DC Input Voltage 12 VDC 24 VDC 48 VDC 12 VDC 24 VDC 48 VDC
Continuous Power Rating at 25° C 2000 VA 2500 VA 3000 VA 2800 VA 3500 VA 3600 VA
AC Voltage/Frequency 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz
Continuous AC RMS Output at 25° C 17.0 amps AC 20.8 amps AC 25.0 amps AC 23.3 amps AC 29.2 amps AC 30.0 amps AC
Idle Power Full ~ 20 Watts ~ 20 Watts ~ 23 Watts ~ 20 Watts ~ 20 Watts ~ 23 Watts
Search ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts
Typical Efficiency 90% 92% 93% 90% 92% 93%
Total Harmonic Distortion Typical 2% 2% 2% 2% 2% 2%
Maximum 5% 5% 5% 5% 5% 5%
Output Voltage Regulation ± 2% ± 2% ± 2% ± 2% ± 2% ± 2%
Maximum Output Current Peak 56 amps AC 70 amps AC 70 amps AC 56 amps AC 70 amps AC 70 amps AC
RMS 40 amps AC 50 amps AC 50 amps AC 40 amps AC 50 amps AC 50 amps AC
AC Overload Capability Surge 4800 VA 6000 VA 6000 VA 4800 VA 6000 VA 6000 VA
5 Second 4000 VA 4800 VA 4800 VA 4000 VA 5000 VA 5000 VA
30 Minutes 2500 VA 3200 VA 3200 VA 3200 VA 4000 VA 4000 VA
AC Input Current Maximum 60 amps AC 60 amps AC 60 amps AC 60 amps AC 60 amps AC 60 amps AC
AC Input Voltage Range (MATE Adjustable) 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC
AC Input Frequency Range 54 to 66 Hz 54 to 66 Hz 54 to 66 Hz 54 to 66 Hz 54 to 66 Hz 54 to 66 Hz
DC Input Voltage Range 10.5 to 17.5 VDC 21.0 to 34.0 VDC 42.0 to 68.0 VDC 10.5 to 17.0 VDC 21.0 to 34.0 VDC 42.0 to 68.0 VDC
Continuous Battery Charge Output 80 amps DC 55 amps DC 35 amps DC 125 amps DC 85 amps DC 45 amps DC
Minimum Recommended DC Breaker OBDC-250 OBDC-175 OBDC-100 OBDC-250 OBDC-250 OBDC-175
Warranty Standard 2 year / Optional 5 year Standard 2 year / Optional 5 year
Weight Unit 62.6 lbs (28.4 kg) 61 lbs (27.7 kg)
Shipping 67 lbs (30 kg) 64 lbs (29 kg)
Dimensions (H x W x L) Unit 13 x 8.25 x 16.25” (33 x 21 x 41 cm) 12 x 8.25 x 16.25” (30 x 21 x 41 cm)
Shipping 21.75 x 13 x 22” (55 x 33 x 56 cm) 21.75 x 13 x 22" (55 x 33 x 56 cm)
Sealed Models Vented Models
Grid-Interactive Specifications
GTFX2524 GTFX3048 GVFX3524 GVFX3648
Nominal DC Input Voltage 24 VDC 48 VDC 24 VDC 48 VDC
Continuous Power Rating at 25° C 2500 VA 3000 VA 3500 VA 3600 VA
AC Voltage/Frequency 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz
Continuous AC RMS Output at 25° C 20.8 amps AC 25.0 amps AC 29.2 amps AC 30.0 amps AC
Idle Power Full ~ 20 Watts ~ 20 Watts ~ 20 Watts ~ 20 Watts
Search ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts
Typical Efficiency 92% 93% 92% 93%
Total Harmonic Distortion Inverting 2% 2% 2% 2%
Selling < 5% < 5% < 5% < 5%
Output Voltage Regulation ± 2% ± 2% ± 2% ± 2%
Maximum Output Current Peak 70 amps AC 70 amps AC 70 amps AC 70 amps AC
RMS 50 amps AC 50 amps AC 50 amps AC 50 amps AC
AC Overload Capability Surge 6000 VA 6000 VA 6000 VA 6000 VA
5 Second 4800 VA 4800 VA 5000 VA 5000 VA
30 Minutes 3200 VA 3200 VA 4000 VA 4000 VA
AC Input Current Maximum 60 amps AC 60 amps AC 60 amps AC 60 amps AC
AC Input Voltage Range (MATE Adjustable) 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC
AC Input Frequency Range 58 to 62 Hz 58 to 62 Hz 58 to 62 Hz 58 to 62 Hz
DC Input Range 21.0 to 34.0 VDC 42.0 to 68.0 VDC 21.0 to 34.0 VDC 42.0 to 68.0 VDC
Continuous Battery Charge Output 55 amps DC 35 amps DC 85 amps DC 45 amps DC
Minimum Recommended DC Breaker OBDC-175 OBDC-100 OBDC-250 OBDC-175
Warranty Standard 2 year / Optional 5 year Standard 2 year / Optional 5 year
Weight Unit 62.6 lbs (28.4 kg) 61 lbs (27.7 kg)
Shipping 67 lbs (30 kg) 64 lbs (29 kg)
Dimensions (H x W x L) Unit 13 x 8.25 x 16.25” (33 x 21 x 41 cm) 12 x 8.25 x 16.25” (30 x 21 x 41 cm)
Shipping 21.75 x 13 x 22” (55 x 33 x 56 cm) 21.75 x 13 x 22" (55 x 33 x 56 cm)
Sealed Models Vented Models
4
28 l OutBack Power Systems Inc. 2005
Mobile Specifications
Sealed Models Vented Models
FX2012MT FX2524MT FX2532MT VFX2812M VFX3524M VFX3232M
Nominal DC Input Voltage 12 VDC 24 VDC 32 VDC 12 VDC 24 VDC 32 VDC
Continuous Power Rating at 25° C 2000 VA 2500 VA 2500 VA 2800 VA 3500 VA 3200 VA
AC Voltage/Frequency 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz 120 VAC 60 Hz
Continuous AC RMS Output at 25° C 17.0 amps AC 20.8 amps AC 20.8 amps AC 23.3 amps AC 29.2 amps AC 26.6 amps AC
Idle Power Full ~ 20 Watts ~ 20 Watts ~ 21 Watts ~ 20 Watts ~ 20 Watts ~ 21 Watts
Search ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts
Typical Efficiency 90% 92% 92% 90% 92% 92%
Total Harmonic Distortion Typical 2% 2% 2% 2% 2% 2%
Maximum 5% 5% 5% 5% 5% 5%
Output Voltage Regulation ± 2% ± 2% ± 2% ± 2% ± 2% ± 2%
Maximum Output Current Peak 56 amps AC 70 amps AC 56 amps AC 56 amps AC 70 amps AC 56 amps AC
RMS 40 amps AC 50 amps AC 40 amps AC 40 amps AC 50 amps AC 40 amps AC
AC Overload Capability Surge 4800 VA 6000 VA 4800 VA 4800 VA 6000 VA 4800 VA
5 Second 4000 VA 4800 VA 4000 VA 4000 VA 5000 VA 4000 VA
30 Minutes 2500 VA 3200 VA 2500 VA 3200 VA 4000 VA 4000 VA
AC Input Current Maximum 30 amps AC 30 amps AC 30 amps AC 30 amps AC 30 amps AC 30 amps AC
AC Input Voltage Range (MATE Adjustable) 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC 80 to 150 VAC
AC Input Frequency Range 54.0 to 66.0 Hz 54.0 to 66.0 Hz 54.0 to 66.0 Hz 54.0 to 66.0 Hz 54.0 to 66.0 Hz 54.0 to 66.0 Hz
DC Input Range 10.5 to 17.0 VDC 21.0 to 34.0 VDC 28.0 to 45.3 VDC 10.5 to 17.0 VDC 21.0 to 34.0 VDC 28.0 to 45.3 VDC
Continuous Battery Charge Output 80 amps DC 55 amps DC 35 amps DC 125 amps DC 85 amps DC 45 amps DC
Minimum Recommended DC Breaker OBDC-250 OBDC-175 OBDC-125 OBDC-250 OBDC-250 OBDC-175
Warranty Standard 2 year / Optional 5 year Standard 2 year / Optional 5 year
Weight Unit 62.6 lbs (28.4 kg) 61 lbs (27.7 kg)
Shipping 67 lbs (30 kg) 64 lbs (29 kg)
Dimensions (H x W x L) Unit 13 x 8.25 x 16.25” (33 x 21 x 41 cm) 12 x 8.25 x 16.25” (30 x 21 x 41 cm)
Shipping 21.75 x 13 x 22” (55 x 33 x 56 cm) 21.75 x 13 x 22" (55 x 33 x 56 cm)
European Specifications
Nominal DC Input Voltage 12 VDC 24 VDC 48 VDC 12 VDC 24 VDC 48 VDC
Continuous Power Rating at 25° C 2000 VA 2000 VA 2300 VA 2600 VA 3000 VA 3000 VA
AC Voltage/Frequency 230 VAC 50 Hz 230 VAC 50 Hz 230 VAC 50 Hz 230 VAC 50 Hz 230 VAC 50 Hz 230 VAC 50 Hz
Continuous AC RMS Output at 25° C 8.7 amps AC 8.7 amps AC 10.0 amps AC 11.3 amps AC 13.0 amps AC 13.0 amps AC
Idle Power Full ~ 20 Watts ~ 20 Watts ~ 23 Watts ~ 20 Watts ~ 20 Watts ~ 23 Watts
Search ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts ~ 6 Watts
Typical Efficiency 90% 92% 93% 90% 92% 93%
Total Harmonic Distortion Typical 2% 2% 2% 2% 2% 2%
Maximum 5% 5% 5% 5% 5% 5%
Output Voltage Regulation ± 2% ± 2% ± 2% ± 2% ± 2% ± 2%
Maximum Output Current Peak 28 amps AC 35 amps AC 35 amps AC 28 amps AC 35 amps AC 35 amps AC
RMS 20 amps AC 25 amps AC 25 amps AC 20 amps AC 25 amps AC 25 amps AC
AC Overload Capability Surge 4600 VA 5750 VA 5750 VA 4600 VA 5750 VA 5750 VA
5 Second 4000 VA 4800 VA 4800 VA 4000 VA 4800 VA 4800 VA
30 Minutes 2500 VA 3100 VA 3100 VA 3100 VA 3300 VA 3300 VA
AC Input Current Maximum 30 amps AC 30 amps AC 30 amps AC 30 amps AC 30 amps AC 30 amps AC
AC Input Voltage Range (MATE Adjustable) 160 to 300 VAC 160 to 300 VAC 160 to 300 VAC 160 to 300 VAC 160 to 300 VAC 160 to 300 VAC
AC Input Frequency Range 44 to 56 Hz 44 to 56 Hz 44 to 56 Hz 44 to 56 Hz 44 to 56 Hz 44 to 56 Hz
DC Input Voltage Range 10.5 to 17.0 VDC 21.0 to 34.0 VDC 42.0 to 68.0 VDC 10.5 to 17.0 VDC 21.0 to 34.0 VDC 42.0 to 68.0 VDC
Continuous Battery Charge Output 100 amps DC 55 amps DC 35 amps DC 120 amps DC 85 amps DC 42 amps DC
Minimum Recommended DC Breaker OBDC-250 OBDC-175 OBDC-100 OBDC-250 OBDC-250 OBDC175
Warranty Standard 2 year / Optional 5 year Standard 2 year / Optional 5 year
Weight Unit 62.6 lbs (28.4 kg) 61 lbs (27.7 kg)
Shipping 67 lbs (30 kg) 64 lbs (29 kg)
Dimensions (H x W x L) Unit 13 x 8.25 x 16.25” (33 x 21 x 41 cm) 12 x 8.25 x 16.25” (30 x 21 x 41 cm)
Shipping 21.75 x 13 x 22” (55 x 33 x 56 cm) 21.75 x 13 x 22" (55 x 33 x 56 cm)
FX2012ET FX2024ET FX2348ET VFX2612E VFX3024E VFX3048E
Sealed Models Vented Models
2005 OutBack Power Systems Inc. l 28
5
Charge Controller
MX60
e MX60 raises the bar for high performance solar controllers. OutBack’s ingenuity and
engineering experience has been combined to maximize the output power of your expensive
solar array. Our real time active Maximum Power Point Tracking (MPPT) system ensures that
your solar array is operating at its peak power point regardless of age, shading or environmental
conditions. Systems with large solar arrays are now a snap thanks to the MX60’s 60 amp
DC output current rating for 12, 24 or 48 VDC systems - all with just one product model!
Real wiring flexibility of your solar array is finally here because of the MX60’s wide range
DC input, up to 150 VOC. e ability to step-down a high voltage solar array to a low voltage
battery can save you money by reducing the size of wire required and making the installation
simpler and faster. Our smart multistage recharging process ensures your batteries are recharged
efficiently and gently to prolong battery life and achieves the highest possible performance.
All of the MX60’s status information is displayed on the large built-in 3.1" (8 cm) backlit LCD screen. Monitoring your
solar array’s performance is easy because of included data logging system that automatically records the last 64 days of
system operation. OutBack’s network communication system allows your MX60 to communicate with the rest of your
OutBack system, eliminating multiple product interaction problems and allowing remote monitoring via the OutBack
MATE display up to 1000 feet / 300 meters away.
MX60 Specifications
Nominal Battery Voltage 12, 24, 32, 36, 48, 54 or 60 VDC (Single model)
Output Current 60 amps maximum with adjustable current limit for smaller systems
Maximum Solar Array Size 12 VDC systems 800 Watts / 24 VDC systems 1600 Watts / 48 VDC systems 3200 Watts
PV Open Circuit Voltage (VOC) 150 VDC absolute maximum coldest conditions / 135 VDC start-up and operating maximum
Standby Power Consumption 1 Watt or less
Charging Regulation Five Stages: Bulk, Absorption, Float, Silent and Equalization
Voltage Regulation Set points 13 to 80 VDC User adjustable with password protection
Equalization Voltage Up to 5.0 VDC above Absorb Set point Adjustable Timer - Automatic Termination when completed
Battery Temperature Compensation Automatic with optional RTS installed / 5.0 mV per °C per battery cell / 30 mV per °C for a 12 VDC system
Voltage Step-Down Capability Can charge a lower voltage battery from a higher voltage PV array
Power Conversion Efficiency Typical 98% at 60 amps with a 48 V battery and nominal 48 V solar array
Status Display 3.1” (8 cm) backlit LCD screen with 4 lines with 80 alphanumeric characters total
Remote Interface Proprietary network system using RJ 45 Modular Connectors with CAT 5e Cable (8 wires)
Data Logging Last 64 days of operation
amp hours, watt hours and time in float for each day along with total lifetime power production
Hydro / Wind Turbine Applications Consult factory for approved turbines
Positive Ground Applications Requires two pole breakers for switching both positive and negative conductors on both solar array
and battery connections
Operating Temperature Range Minimum -40° to maximum 60° C (Power capacity of the controller is derated when above 25° C)
Environmental Rating Indoor Type 1
Conduit Knockouts Two .5” (13 mm) and .75” (19 mm) on the back; One .75” (19 mm) and 1” (25 mm) on each side;
Two .75” (19 mm) and 1” (25 mm) on the bottom
Warranty Standard 2 year / Optional 5 year
Weight Unit 11.6 lbs (5.3 kg)
Shipping 14 lbs (6.4 kg)
Dimensions (H x W x L) Unit 13.5 x 5.75 x 4” (40 x 14 x 10 cm)
Shipping 18 x 11 x 8” (46 x 30 x 20 cm)
Use appropriate wire size in accordance with NEC.
Note * Add 1% to the solar arrays open circuit voltage for every 2.5° C expected below the 25° C standard panel rating (STC). The resulting value must be below 150 VDC at the
lowest expected temperatures conditions and less than 135 VDC for typical conditions to ensure reliable operation.
6
28 l OutBack Power Systems Inc. 2005
System Display and Controller
MATE
e MATE system display and controllers are complete management
tools for your OutBack Power system. rough the use of a single
MATE you can remotely manage and monitor multiple inverter/
chargers, MX60s and any future OutBack power conversion and
control products.
e MATE and MATE2 are packed full of features to make system
management simple. e easy-to-read 3.1" (8 cm) LCD is backlit for
dark operating conditions. Four so keys allow easy context-based
navigation of menus and functions. Two hot keys give immediate
access to AC and inverter functions.
A built-in clock and calendar function enables timer based programming of inverter and charger operation. is permits you to set the
system to work with time-of-day power rates or to limit a generator’s
run time to a specifi c time period of the day or week. All of your settings
are stored in permanent memory to eliminate the need to reprogram in
the event of a system shutdown or battery replacement. e MATE and
MATE2 include a RS232 port with DB9 jack for connection to the serial
port of a PC computer. rough the use of optional WinVerter so ware
you can perform such operations as data logging and graphical display
of the system’s operation and performance.
MATE
MATE2 and MATE2M
MATE2M
e MATE2M is the same
technology as the MATE
and MATE2 but is designed
to be used with your
M-series inverter/chargers
in mobile applications.
Incorporating a more
simplifi ed menu, the settings
needed for mobile power
system management are
more quickly accessed.
A fl ush mount case design
makes installation in boats
and RVs more compact
and attractive.
Communication with multiple
products requires optional HUB
MATE Specifi cations
MATE Surface mount with RS232 Grey
MATE2 Flush mount with RS232 Black
MATE2M Flush mount without RS232 Black
Interface Display 3.1" (8 cm) backlit LCD
Control Keypad 6 backlit silicone keys - dedicated inverter and AC input keys
Status Indicators Two LED Status Indicators
Communication Protocol Proprietary OutBack Multi-drop using an OutBack HUB4 or HUB10
Interconnection Cabling Standard CAT 5 network cable with RJ45 modular jack - 50' (5 m) included
PC Computer Interface RS232 opto-isolated DB9 jack 9600 baud serial communication
Microprocessor 16 MHz low power consumption version
Set point and Data Memory 32K non-volatile fl ash RAM
Clock / Calendar On-board real time clock with battery backup
Environmental Rating Indoor Type 1
Maximum Cable Length 1000' (300 m)
Warranty Standard 2 year / Optional 5 year
Weight Shipping 1 lb (.5 kg)
Dimensions (H x W x L) Shipping 5.75 x 4.25 x 2” (15 x 11 x 5 cm)
2005 OutBack Power Systems Inc. l 28
7
Communications Manager
HUB
e HUB system communications managers are the backbone of your networked
OutBack power conversion system. e
OutBack HUB communicates stacking,
load share and power save off /on signals.
Interconnection cabling is standard
Ethernet CAT5 with RJ45 modular jacks.
rough the use of a HUB, your system is
completely coordinated and managed by
the MATE.
HUB Specifi cations
Number of Ports 4 Plus MATE 10 Plus MATE
Weight Unit 1 lb (.5 kg) 1 lb (.5 kg)
Shipping 3 lbs (1.4 kg) 3 lbs (1.4 kg)
Dimensions (
Shipping 12 x 6 x 5” (31 x 15 x 13 cm) 12 x 6 x 5” (31 x 15 x 13 cm)
H x W x L)
Unit 10.5 x 6.25 x 1.27” (27 x 16 x 3 cm) 10.5 x 6.25 x 1.27” (27 x 16 x 3 cm)
HUB4
HUB4 HUB10
HUB4
HUB10
8
28 l OutBack Power Systems Inc. 2005
Remote Temperature Sensor
RTS
e OutBack Remote Temperature Sensor (RTS) is a necessary tool
for proper battery charging. All OutBack products with integrated
battery charging have a temperature compensation system built-in
which benefi ts from the installation of the optional RTS. e RTS
ensures that your OutBack system knows the precise ambient temperature so that it can recharge your batteries safely and effi ciently.
Systems with multiple OutBack products connected to one HUB4 or
HUB10 require only a single RTS to be installed.
Battery Charging
Batteries are a key component in backup and off -grid systems, o en serving as the only energy storage device.
To guarantee that they function properly it is important that your batteries are maintained. A chief part of this
maintenance is proper charging. Your batteries should always be maintained above a 50% level of charge and receive
a complete recharge once a month to ensure operation at peak performance. Prolonged use of the battery below a
50% state of charge will adversely aff ect the long-term health of the battery and can result in premature failure.
15' (5 m) cable
e multistage charging process uses several regulation stages to allow fast recharging of the battery energy
storage system while ensuring a long battery life, high performance and effi cient operation of the overall system.
e charging process begins with the BULK stage, where maximum current is sent to the batteries until the target
“absorb” voltage is reached and the absorb stage of the charge begins. During ABSORB, the charger provides the
batteries with the just enough current to hold at the set voltage for a preset amount of time. Following this cycle, the
charging system changes between available OutBack charging products. Using the MX-60, the batteries enter the
FLOAT stage where they are given a maintenance charge until there is no excess renewable energy. e FX or VFX
inverter/charger will go into SILENT mode where the charger turns off until the battery voltage drops to the
“re-fl oat” setting. At this point the inverter/charger initiates the maintenance FLOAT charge. is method reduces
fuel and utility consumption.
It should be noted that the temperature of your batteries has an impact on the charging process. e OutBack RTS
should be used to monitor this. In higher ambient temperatures, the battery charging regulation settings will be
reduced to prevent overcharging of the batteries. Conversely, in lower ambient temperature conditions, the regulation
settings will be increased to ensure complete recharging of the batteries.
Batteries are composed of a group of individual cells. rough normal use, the charge of each individual cell will not
be equal to the other cells. To address this, your batteries should be EQUALIZED either once each month or once
every few months depending on usage. During the equalization charge the electrolyte in the battery is stirred up by
gas bubbles, which help to create
an equal mixture of water and
acid. Simultaneously the full cells
are overcharged which allows the
low cells to “catch up” and all of
the active material in the battery
to be reconverted to its charged
state. Depending on usage, the
hardened battery plate material
that is no longer active in the battery-sulfation can also be reduced
by an equalization charge
.
BULK ABSORB SILENT FLOAT TIME* SILENT FLOAT TIME* SILENT
TIME *
Voltage
Time
* MATE Adjustable
2005 OutBack Power Systems Inc. l 28
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Auto Transformer
e OutBack PSX-240 auto transformer can be used for step-up, step-down,
generator and split phase output balancing or as a series stacked inverter to
load balancing auto-former. Incorporating a transformer with 120 volt/30
amp primary and secondary side, a temperature activated cooling fan and a
25 amp dual breaker in a steal enclosure, the PSX-240 is ready to install in
Powering 240 volt items like deep well pumps with a single 120 volt
inverter is possible thanks to the PSX-240’s step-up capability. Its step-down feature
allows you to charge your batteries with a 240 volt generator through a single 120 volt inverter.
e PSX-240’s ability to balance the output of series stacked inverter/chargers makes it a critical item when
PSX-240
e OutBack PSX-240 auto transformer can be used for step-up, step-down,
generator and split phase output balancing or as a series stacked inverter to
load balancing auto-former. Incorporating a transformer with 120 volt/30
amp primary and secondary side, a temperature activated cooling fan and a
25 amp dual breaker in a steal enclosure, the PSX-240 is ready to install in
your custom application. Use for 120 or 240 VAC 60 Hz systems only.
Powering 240 volt items like deep well pumps with a single 120 volt
inverter is possible thanks to the PSX-240’s step-up capability. Its step-down feature
allows you to charge your batteries with a 240 volt generator through a single 120 volt inverter.
e PSX-240’s ability to balance the output of series stacked inverter/chargers makes it a critical item when
using the OutBack stacking 120/240 VAC confi guration.
e X-240 is also available without the enclosure, for installation inside the PS2AC or PS4AC enclosures.
Step-Up
Inverter/Charger
Step-Down
120/240 VAC Generator
Generator Balancing
120/240 VAC Generator
PSX-240
PSX-240
240 VAC
Loads
PSX-240
120 VAC
Loads
Inverter/Charger
120/240 VAC
Loads
Inverter/Charger
OutBack Balanc
120/240 VAC Generator
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28 l OutBack Power Systems Inc. 2005
ing
Inverter/Charger
PSX-240
120/240 VAC
Loads
Stacking
3 kW 120 VAC
At OutBack, we adhere to a philosophy that a power system should be fully customizable to address your specifi c
needs. erefore we set out to create the world’s only group of inverter/chargers that use a truly modular architecture.
is modular architecture uses the next generation of a technique referred to as “stacking” to enable you to tailor your
system for higher output power, increased charging capabilities and/or three-phase power confi guration.
Whether stacked in parallel, classic series, series/parallel or three-phase there is always an inverter/charger which
performs the task o
while performing three major roles, keeping all inverter/chargers properly phased, controlling inverter and charger
output levels, as well as putting unused inverters into Power Save mode to improve effi ciency at low AC load levels.
Parallel Stacking - More power at same output voltage
When the inverter/chargers are stacked in parallel all inverter and charger outputs are combined. is means that each inverters AC output
is added up to equal your total system AC output, up to 36,000 watts, in phase at the same 120 VAC/60 Hz or 230 VAC/50 Hz output voltage.
Charging output amperage is also combined in this same manner.
Classic Series Stacking - More power at higher output voltage
Stacking inverter/chargers in classic series provides a system with split phase 120/240VAC. is method does not allow balancing between
separate legs on a system and is can only be used in dual inverter/charger systems without the X-240 Auto Transformer.
f Master. e Master talks to the other units through the HUB system communications manager
Load
3 kW 120 VAC3 kW 120 VAC 3 kW 120 VAC
9 kW
120 VAC
Load
3 kW 120 VAC
3 kW 120 VAC
3 kW
120 VAC
Leg 1
3 kW
120 VAC
Leg
2
or
6 kW
240 VAC
Leg 1
and
Leg 2
OutBack Series/Parallel Stacking - More power at all output voltages
Series/Parallel stacking or OutBack (OB) stacking is unique to OutBack inverter/chargers. Never before has it been possible to have inverter/chargers balancing loads intelligently between two legs of AC power while seamlessly changing between series and parallel. OB Stacking uses the X-240
auto transformer to balance the loads between the two separate series legs of a system. e X-240 allows AC loads on leg 1 and leg 2 to be powered
by any combination of inverter/chargers within your system. Even if there are only two inverter/chargers, connected in series, they can also function as if connected in parallel. is allows larger AC loads to be operated by a system without risking overloading one of the 120 VAC outputs.
Load
3 kW 120 VAC
3 kW 120 VAC 3 kW 120 VAC
3 kW 120 VAC
X-240
9 kW
120 VAC
Leg 1
9 kW
120 VAC
Leg 2
or
12 kW
240 VAC
Leg 1
and
Leg 2
3-Phase Stacking - More power for three-phase loads
ree inverter/chargers can be confi gured to provide 120/208 VAC or 230/400VAC four wire “Wye/Star” three-phase AC Power. An inverter/
charger is used to power each of the three legs for 3-phase AC power. e loads on each of the inverters does not need to be kept balanced,
each phase is independently voltage regulated.
Load
3 kW
3 kW 120 VAC
3 kW 120 VAC
3 kW 120 VAC
120 VAC
3 kW
120 VAC
3 kW
120 VAC
or
9 kW
208 VAC
3-Phase
2005 OutBack Power Systems Inc. l 28
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Grid-Interactive System
PS1
e PS1 is advanced engineering and refinement that
you have come to expect from OutBack Power in a next
generation grid-interactive solar electric system. e system’s
battery backup is a silent and hands-off alternative to noisy
and maintenance intensive generators.
In side-by-side “real world” testing the PS1 system
performs within 5% of the industry leading battery-less
grid-tie inverter, translating into more savings when using
net metering. e same field proven MPPT technology found
in the MX60 solar charge controller is featured in the PS1.
is cutting edge concept gives the system the ability to use
your PV array at its peak output. Uninterrupted AC power is
provided by the PS1’s system’s true sinewave inverter that has
an industry leading, California Energy Commission (CEC)
certified, efficiency of 91%, thus guaranteeing that your
household appliances run seamlessly while utilizing all
available solar power. Your recommended AGM batteries
are maintained and charged by an innovative OutBack
multistage charging process, a valuable feature that assists in
providing reliable backup power and a battery life up to 10
years. An ultra-fast 16 millisecond transfer switch guarantees
that even sensitive backup loads, such as computers, never
know when a grid outage occurs.
Like every OutBack Power product, the PS1 is rugged. All
components are protected within an aluminum type 3R
rainproof enclosure. e ETL listed system is pre-wired by
OutBack engineers to ensure that the PS1 system works reliably
for years to come. A standard 5 year warranty provides peace of
mind and satisfies state rebate requirements.
PS1 Specifications
Model Description
PS1 - 3000 Vented Inverter/Charger with MX60 and HUB4
PS1 - 2500 Sealed Inverter/Charger with MX60 and HUB4
PS1 - BE Battery Enclosure with all cables (Order batteries separately)
PS1 Options
Model Rating Version Width
OBAC-20 25 amp 120 VAC Single Pole OutBack .05” (13 mm)
OBAC-15 15 amp 120 VAC Single Pole OutBack .05” (13 mm)
Model Rating Version Width
OBPV-8 8 amps 125 VDC Single Pole OutBack .05” (13 mm)
OBPV-10 10 amps 125 VDC Single Pole OutBack .05” (13 mm)
OBPV-15 15 amps 125 VDC Single Pole OutBack .05” (13 mm)
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28 l OutBack Power Systems Inc. 2005
PS1 Specifications
Sealed Models Vented Models
PS1-2500 PS1-3000
Continuous Power Rating At 40° C 2500 VA 3000 VA
At 25° C 3000 VA 3600 VA
AC Voltage / Frequency Output 120 VAC 60 Hz 120 VAC 60 Hz
AC Input Current Maximum AC Transfer Switch 50 amps AC 50 amps AC
Battery Charger 16 amps AC with automatic back-off 20 amps AC with automatic back-off
Maximum AC Surge Current Peak (1 millisecond) 70 amps AC 70 amps AC
RMS (5 seconds) 50 amps AC 50 amps AC
Maximum PV Array Wattage 3300 watts DC stc rating 3300 watts DC stc rating
PV Open Circuit Voltage Maximum 150 VDC 150 VDC
MPPT Input Voltage Range 44 to 135 VDC 44 to 135 VDC
PV Array Ground Fault Protection Standard - 80 amp DC Standard - 80 amp DC
Inverter Efficiency Typical 91% (not CEC Certified) 91% (CEC Certified)
Peak 93% 93%
MPPT Efficiency 98% 98%
Overall System Efficiency Typical 89% 89%
Peak 92% 92%
Battery Voltage - Nominal 48 VDC 48 VDC
Minimum / maximum operating range 40 to 60 VDC 40 to 60 VDC
Battery Charge Rate Inverter 35 amps DC 45 amps DC
MX60 60 amps DC 60 amps DC
AC Output Voltage Regulation Typical 5% 5%
Nominal 120 VAC 120 VAC
AC Output Current Inverting 25.0 amps AC 30.0 amps AC
Selling 20.8 amps AC 25.0 amps AC
Total Harmonic Distortion Inverting 2% VAC THD 2% VAC THD
Selling < 5% current THD per UL1741 conditions < 5% current THD per UL1741 conditions
AC Transfer Switch Speed Typical < 16 Milliseconds < 16 Milliseconds
Battery Temperature Sensor Included Included
Operating Temperature Range -40° C to 60° C (power derated above 25° C) -40° C to 60° C (power derated above 25° C)
Recommended Minimum Energy Storage 4 kWHRS at 80% discharge 4 kWHRS at 80% discharge
Recommended Batteries Four AGM type 31 or type 27 sealed VRLA Four AGM type 31 or type 27 sealed VRLA
Communications Optional MATE system display with RS232 port Optional MATE system display with RS232 port
Enclosure Materials Powder coated aluminum, stainless steel hardware Powder coated aluminum, stainless steel hardware
Mounting Wall mount, 16 on center studs Wall mount, 16" on center studs
Recommended Mounting Hardware 5/16 x 2.5” Lag Bolts - three per side minimum 5/16 x 2.5” Lag Bolts - three per side minimum
System Enclosure Dimensions (H x W x D) Unit 31.3 x 17.25 x 12.9” (80 x 44 x 33 cm) 31.3 x 17.25 x 12.9” (80 x 44 x 33 cm)
Shipping 40.5 x 20.5 x 17.25” (103 x 52 x 44 cm) 40.5 x 20.5 x 17.25” (103 x 52 x 44 cm)
Battery Enclosure Dimensions (H x W x D) Unit 36.25 x 17.25 x 12.55” (92 x 44 x 32 cm) 36.25 x 17.25 x 12.55” (92 x 44 x 32 cm)
Shipping 43.25 x 20.25 x 16.75” (110 x 51 x 43 cm) 43.25 x 20.25 x 16.75” (110 x 51 x 43 cm)
System Weight Unit 107 lbs (49 kg) 107 lbs (49 kg)
Shipping 117 lbs (53 kg) 117 lbs (53 kg)
Battery Enclosure Weight (without batteries) Unit 29 lbs (13 kg) 29 lbs (13 kg)
Shipping 47 lbs (21 kg) 47 lbs (21 kg)
Certifications ETL certified to the UL1741 standard ETL certified to the UL1741 standard
Anti-Islanding Measures UL1741 compliant UL1741 compliant
Warranty 5 year limited repair warranty standard 5 year limited repair warranty standard
Field Installed Options MATE or MATE2 remote system display MATE or MATE2 remote system display
OBAC breakers for additional AC load circuits OBAC breakers for additional AC load circuits
OBPV breakers for PV array series string protection OBPV breakers for PV array series string protection
2005 OutBack Power Systems Inc. l 28
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System Accessories
PS2
OutBack Power off ers compact enclosures for all of the
AC and DC components of a renewable energy power
conversion system. e PS2 series saves time, money
and space by combining the disconnects, over-current
protection devices and control components into easyto-install enclosures. Capable of supporting one or two OutBack FX series inverter/chargers, up to three MX60 charge
controllers, a MATE system controller and all the associated AC and DC components.
e OutBack PS2 series can be fully customized to your application and ordered pre-wired or as individual
components for fi eld assembly.
PS2AC Breaker Panel
e PS2AC is engineered to be a code-compliant steel enclosure for AC power
routing and management.
• ETL listed indoor type powder coated enclosure
• Ground terminal bus bar bonded to cabinet
• One white insulated AC neutral terminal bus bar
• Two black insulated bus bars for Hot AC IN and OUT Leg 1
• Two red insulated bus bars for Hot AC IN and OUT Leg 2
• Knockouts for eight additional OutBack AC load breakers
• Provisions for mounting an X-240 and cooling fan
• Knockouts on fi ve surfaces to facilitate conduit and inverter connections
Shown with 120/240 VAC/60 Hz dual inverter bypass (50D) or 230 VAC/50 Hz dual
inverter bypass (50DE) and additional AC load breakers
PS2DC Breaker Panel
e PS2DC is a code-compliant steel enclosure engineered to contain all DC power
routing and management components.
• ETL listed indoor type powder coated enclosure with plenty of conduit knockouts
• Knockouts for one additional inverter battery breaker and eight 3/4" (19 mm)
breakers
• 500 amp 50 mVolts DC current shunt standard
• Battery negative/ground bus bar standard
• Battery positive bus bar for DC loads and PV arrays included standard
• Knockouts for battery conduit, MX60 interconnect and stacking another PS2DC
• Use for negative or positive ground systems
• Knockouts on fi ve surfaces to facilitate conduit - inverter connections and
additional MX60s
Shown with DC breakers and DC-GFP/2 - order separately
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28 l OutBack Power Systems Inc. 2005
PS2AC and PS2DC Breaker Panel Specifi cations
Model Standard Breakers Dimensions Unit (H x W x D) Dimensions Shipping (H x W x D) Weight Unit
PS2AC-50D 50 amp 120/240 VAC 60 Hz Bypass assembly 18.5 x 11.5 x 9” (47 x 29 x 23 cm) 22 x 15 x 12” (56 x 38 x 30 cm) 22 lbs (10 kg)
PS2AC-50DE 50 amp 120/230 VAC 50 Hz Bypass assembly 18.5 x 11.5 x 9” (47 x 29 x 23 cm) 22 x 15 x 12” (56 x 38 x 30 cm) 22 lbs (10 kg)
PS2AC No breakers included 18.5 x 11.5 x 9” (47 x 29 x 23 cm) 22 x 15 x 12” (56 x 38 x 30 cm) 20 lbs (9 kg)
PS2DC-175 175 amp DC Breaker 18.5 x 11.5 x 9” (47 x 29 x 23 cm) 22 x 15 x 12” (56 x 38 x 30 cm) 22 lbs (10 kg)
PS2DC-250 250 amp DC Breaker 18.5 x 11.5 x 9” (47 x 29 x 23 cm) 22 x 15 x 12” (56 x 38 x 30 cm) 22 lbs (10 kg)
PS2DC No Breakers included 18.5 x 11.5 x 9” (47 x 29 x 23 cm) 22 x 15 x 12” (56 x 38 x 30 cm) 20 lbs (9 kg)
OutBack PS2AC Bypass Assemblies Specifi cations - for fi eld installations in bare PS2AC version
Model Inverter Output Bypass Breaker Rating Input Breaker Rating Output Breaker Rating
PS2-IOB-50D 120/240 VAC 60 Hz 50 amps at 120/240 VAC 50 amps at 120/240 VAC 50 amps at 120/240 VAC
PS2-IOB-50DE 230 VAC 50 Hz 50 amps at 230 VAC 50 amps at 230 VAC 50 amps at 230 VAC
PS2 DC Breaker Confi gurations
e PS2DC Breaker Panel has eight small
1M 2M 3M
1S 2S 3S 4S 5S 6S 7S 8S
1L 2L
.75" (19 mm), three medium 1" (26 mm) or
two large 1.5" (32 mm)
breaker positions. e
small sizes are 1-80 amps, medium sizes are
100 or 125 amps an the large sizes are 175 or
250 amps.
PS2 Mounting Plate
e PS2MP is a steel powder coated,
one-part mounting plate for all your
PS2 series accessories and up to two
OutBack Inverter/Chargers.
20"
(51 cm)
44" (112 cm)
PS2 Mounting Plate Specifi cations
Model Dimensions Unit (H x W x D) Dimensions Shipping (H x W x D) Weight Shipping
PS2MP 20 x 44 x .75” (51 x 112 x 2 cm) 22.25 x 49.5 x 3” (56 x 126 x 8 cm) 24 lbs (10.8 kg)
2005 OutBack Power Systems Inc. l 28
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System Accessories
PS4
e PS4 series is the ideal AC and DC enclosure system for medium to large
size renewable energy power conversion system. e PS4 is comprised of two
compact enclosures for all of your system’s AC and DC components. It saves
time, money and space by combining disconnects, over-current protection
devices and control components into easy-to-install enclosures.
e PS4 is capable of supporting up to four OutBack FX series inverter/chargers, six MX60 charge controllers, a MATE
system controller and all the required AC and DC components and wiring.
e OutBack PS4 system can be fully customized to your application and ordered pre-wired or as individual
components for fi eld assembly.
PS4AC Breaker Panel
e PS4AC is a NEC compliant enclosure engineered to contain all the AC overcurrent protection
and power management components.
• ETL listed indoor type powder coated steel enclosure with plenty of knockout and mounting
provisions for a variety of OutBack products.
Available without the AC bypass assembly included (PS4AC) (Order all required AC breakers separately)
•
• Available with a four FX inverter ready 60 amp 120/240VAC AC bypass assembly (PS4-IOB-60Q) for
systems with AC generators or utility grid connections up to 15 kW
• Available with a four FX inverter ready 100 amp 120/240VAC AC bypass assembly (PS4-IOB for systems with large AC generators or grid connections over 15kW
• Available with a four FX inverter ready 60 amp 230VAC 50 Hz AC bypass assembly (PS4-IOB-60QE
for export applications
• Ground terminal bus bar bonded to cabinet
• One white insulated AC neutral terminal bus bar
• Two black insulated AC hot/leg 1 terminal bus bars
• Two red insulated AC hot/leg 2 terminal bus bars
• Complete wiring kit is included when the AC bypass kit is included or ordered separately
• Space provided for up to 13 additional OutBack AC load breakers
• Provisions for mounting an X-240 autotransformer and optional cooling fan
• Knockouts on fi ve surfaces to facilitate conduit and inverter connections
100Q)
)
PS4DC Breaker Panel
e PS4DC is a NEC compliant enclosure engineered to contain all the DC overcurrent
protection and power management components.
• ETL listed indoor type powder coated steel enclosure with plenty of knockout and mounting
provisions for a variety of OutBack products.
Available without any DC breakers included (PS4DC) (Order all required DC breakers separately)
•
• Also available with one inverter/battery DC breaker included standard (PS4DC-175 amp
or PS4DC-250)
• Space provided for up to four large breakers (175 or 250 amp) or six medium breaker (100 or
125 amps) - can also be combined as two large and three medium breakers
• Space provided for an additional ten small breakers (1 to 80 amps 150 VDC rated) as well as
the OutBack PV-GFP/2 ground fault protection system
• 500 amp 50 mVolts DC current shunt standard
• One combined negative/ground bus bar attached to the DC shunt included standard
One positive terminal bus bar (TBB-R) for DC loads or PV array combining included standard
•
• Can be used for negative or positive ground systems
• Knockouts on fi ve surfaces to facilitate conduit and inverter connections
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28 l OutBack Power Systems Inc. 2005
PS4 Breaker Panel Specifications
Model Standard Breakers Dimensions Unit (H x W x D) Dimensions Shipping (H x W x D) Weight Shipping
PS4AC-60Q 60 amp 120/240VAC 60 Hz Bypass assembly 18.26 x 11.45 x 8.8” (46 x 29 x 22 cm) 12 x 14 x 21” (31 x 36 x 53 cm) 26 lbs (12 kg)
PS4AC-100Q 100 amp 120/240VAC 60 Hz Bypass assembly 18.26 x 11.45 x 8.8” (46 x 29 x 22 cm) 12 x 14 x 21” (31 x 36 x 53 cm) 26 lbs (12 kg)
PS4AC-60QE 60 amp 230VAC 50 Hz Bypass assembly 18.26 x 11.45 x 8.8” (46 x 29 x 22 cm) 12 x 14 x 21” (31 x 36 x 53 cm) 26 lbs (12 kg)
PS4AC No bypass included 18.26 x 11.45 x 8.8” (46 x 29 x 22 cm) 12 x 14 x 21” (31 x 36 x 53 cm) 24 lbs (11 kg)
PS4DC-175 One 175 amp DC breaker 18.26 x 11.45 x 8.8” (46 x 29 x 22 cm) 12 x 14 x 21” (31 x 36 x 53 cm) 24 lbs (11 kg)
PS4DC-250 One 250 amp DC breaker 18.26 x 11.45 x 8.8” (46 x 29 x 22 cm) 12 x 14 x 21” (31 x 36 x 53 cm) 24 lbs (11 kg)
PS4DC No breakers included 18.26 x 11.45 x 8.8” (46 x 29 x 22 cm) 12 x 14 x 21” (31 x 36 x 53 cm) 22 lbs (10 kg)
OutBack PS4AC Bypass Assemblies Specifications - for field installations in bare PS4AC version
Model Inverter Output Bypass Breaker Input Breaker Output Breaker
PS4-IOB-60Q 120/240 VAC 60 Hz 60 amps at 120/240 VAC Four 50 amps at 120 VAC Four 50 amps at 120 VAC
PS4-IOB-100Q 120/240 VAC 60 Hz 100 amps at 120/240 VAC Four 50 amps at 120 VAC Four 50 amps at 120 VAC
PS4-IOB-60QE 230 VAC 50 Hz 60 amps at 230 VAC Four 30 amps at 230 VAC Four 30 amps at 120/230 VAC
PS4DC Breaker Configurations
1M 2M 3M 4M 5M 6M
1S 2S 3S 4S 5S 6S 7S 8S 9S 10S
1L 2L 3L 4L
e PS4DC Breaker Panel has ten small .75" (19 mm), up to six medium 1" (26 mm) or four large 1.5" (32 mm)
breaker positions. e small sizes are 1-80 amps, medium sizes are 100 or 125 amps an the large sizes are 175
or 250.
PS4 Mounting Plate
e PS4MP is a steel powder coated, one-part
mounting plate for all your PS4 series accesso-
ries and up to four OutBack Inverter/Chargers.
25.5"
65 (cm)
38.3" (97 cm)
PS4 Mounting Plate Specifications
Model Dimensions Unit (H x W xD) Dimensions Shipping (H x W x D) Weight Shipping
PS4MP 25.5 x 38.3 x 3” (65 x 97 x 8 cm) 36 x 50 x 1” (91 x 127 x 3 cm) 46 lbs (21 kg)
2005 OutBack Power Systems Inc. l 28
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System Components
OutBack AC Breakers
Hydraulic-Magnetic type breakers that are DIN
rail “snap-in” mountable and can be used for input, output or load circuits. 1/2" (13 mm) wide.
OutBack DC Breakers
Panel mounted Hydralic-Magnetic type breakers
which can be used for DC sources, inverters or
load circuits. 3/4" (18 mm) wide.
OutBack PV Ground Fault
Protection System
e OBDC-GFP/2 is required by the NEC for
PV arrays mounted on residential dwelling
roofs. It can be used with the PS2DC, PS4DC or
PS1. An OBDC-GFP/2 protects wiring and system components for one or two PV arrays: dual
80 amp PV circuits 150 VDC max VOC. e
OBDC-GFP/2 system includes the GFP unit, a
ground bus bar, neutral and ground connection
wiring and mounting hardware.
OutBack AC Breaker Specifi cations
Model Rating Version Width
OBAC-50 120VAC Single Pole 0.5” (13 mm)
OBAC-50D 120/240VAC Dual Pole 1.0” (26 mm)
OBAC-50-3P 120/208VAC Three Pole 1.5” (39 mm)
OBAC-50DE 240VAC Dual Pole 1.0” (26 mm)
OBAC-30 120VAC Single Pole 0.5” (13 mm)
OBAC-30D 120/240VAC Dual Pole 1.0” (26 mm)
OBAC-25D 120/240VAC Dual Pole 1.0” (26 mm)
OBAC-20 120VAC Single Pole 0.5” (13 mm)
OBAC-20D 120/240VAC Dual Pole 1.0” (26 mm)
OBAC-15 120VAC Single Pole 0.5” (13 mm)
OBAC-15D 120/240VAC Dual Pole 1.0” (26 mm)
OutBack DC Breaker Specifi cations
Model Current Rating Stud Terminal Size Width
OBDC-250 250 amp 125 VDC 3/8 “ stud 1.5" (39 mm)
OBDC-175 175 amp 125 VDC 3/8” stud 1.5" (39 mm)
OBDC-125 125 amp 125 VDC 5/16" stud 1.0” (26 mm)
OBDC-100 100 amp 125 VDC 5/16” stud 1.0” (26 mm)
OBDC-80 80 amp 150 VDC 5/16” stud 0.75" (19 mm)
OBDC-70 70 amp 150 VDC 1/4” stud 0.75" (19 mm)
OBDC-60 60 amp 150 VDC 1/4” stud 0.75" (19 mm)
OBDC-50 50 amp 150 VDC 1/4” stud 0.75" (19 mm)
OBDC-40 40 amp 150 VDC 1/4” stud 0.75" (19 mm)
OBDC-30 30 amp 150 VDC 1/4” stud 0.75" (19 mm)
OBDC-20 20 amp 150 VDC 1/4” stud 0.75" (19 mm)
OBDC-15 15 amp 150 VDC 1/4” stud 0.75" (19 mm)
OBDC-10 10 amp 150 VDC 1/4” stud 0.75" (19 mm)
OBDC-5 5 amp 150 VDC 1/4” stud 0.75" (19 mm)
OBDC-1 1 amp 150 VDC 1/4” stud 0.75" (19 mm)
OutBack PV Ground Fault Protection Specifi cations
Model Description Stud Terminal Size
OBDC-GFP/2 80 amp at 150 VDC 2 Poles - Requires 3
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28 l OutBack Power Systems Inc. 2005
X-240 Auto Transformer
e same auto transformer and
breakers as the PSX-240 but
designed to be housed within the
PS2AC or PS4AC. It can be used
for step-up, step-down, generator
and split phase output balancing
or as a series stacked inverter-toload balancing auto-former. It can
also transfer up to 2kW (3kW with
the optional X fan kit) from one side of the total
power rating of the generator or the total power rating of an
OutBack stacked series/parallel 120/240 VAC inverter/charger
confi guration.
X-Fan Kit
e X-Fan Kit increases the power
rating of the X-240 to a maximum
of 6 kVA continuous. ermostatic
controlled 120 VAC powered.
Terminal and Ground Bus Bars
Use for adding more wire
terminations or for isolating
multiple positive / negative circuits. All TBB and GBB models
have three #1/0 to 14 AWG and
eight #6 to 14 AWG screw type
compression terminals, which
means no ring lugs required.
Available with black, white and
red insulators. e Battery Bus is .25" (7 mm) thick tin plated
copper and can be mounted on the back plate of the PS2DC /
PS4DC or directly on the battery breaker terminals.
Conduit Adapters
Allows connection of the FX and VFX inverter/chargers to the
PS2 and PS4 breaker panels or 2" conduit.
X-240 Auto Transformer Specifi cations
Model Description
X-240 120/240 VAC 60 Hz
2.0 kW without Fan Kit
3.0 kW with X-Fan Kit
X-Fan Kit Thermostatic controlled brushless fan 120 VAC Powered
Terminal and Ground Bus Bars Specifi cations
Model Description
GBB Ground Bus Bar not insulated
TBB Terminal Bus Bar with black insulators
TBB-B Terminal Bus Bar with blue insulators
TBB-R Terminal Bus Bar with red insulators
TBB-W Terminal Bus Bar with white insulators
Conduit Adapters Specifi cations
Model Description
ACA FX and VFX AC end
DCA FX and VFX DC end
Mounting Brackets Specifi cations
Model Description
PS2-CCB One MX60
PS2-CCB2 Two MX60s
PS4-CCB2 Two MX60s
Mounting Brackets
e mounting bracket allows MX60 charge controllers to be
mounted on the side of the PS2DC or PS4DC enclosures.
2005 OutBack Power Systems Inc. l 28
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System Components
PV Array Combiner Box
e PSPV is a solar array combiner which can be used with a wide variety
of system confi gurations and solar module types. e PSPV is designed to
provide NEC code compliant series over current protection of the wiring
of multiple PV modules or subarrays for connection to charge controllers,
inverters or other systems components. e rainproof aluminum enclosure
is easily fi eld confi gured to match your PV system design and amperage
requirements.
• Rainproof, outdoor Type 3R powder coated aluminum enclosure
• Approved for installation on both vertical and angled surfaces with a slope as little as 3-in-12 pitch - also can
be pole mounted (Brackets not included)
• Designed for use with up to twelve OutBack’s OBPV breakers for PV array confi gurations of 12 to 72 VDC
systems - maximum open circuit voltage of 150 VDC
• Also can use the OutBack OBFH “touch safe” type fuse holders for high voltage systems - maximum open
circuit voltage of 600 VDC
• Includes dual combining bus bars which can be installed to provide one or two separate PV output circuits
from a single PSPV enclosure
• Includes one terminal bus bar (TBB) and has mounting holes for an additional TBB
• Includes two #1/0 AWG set-screw compression type box lug terminals for output wiring
• Includes one #1/0 AWG ground lug which can be mounted either on the inside or outside surface of
the enclosure
• Two 1 inch side knockouts which can be
punched out to allow for larger 1.25"
(3 cm) conduit
• Eight .5" (13 mm) knockouts on bottom for PV
module or subarray input wiring
• Clearance is provided on bottom and back main
knockouts to allow up to a 2" (5 cm) conduit
punch for larger cabling
• For negative or positive ground PV systems
• Enclosure ships without breakers or fuse holders
(Order separately)
Photo courtesy of Bob-O Schultz, Electron Connection
20
28 l OutBack Power Systems Inc. 2005
Photovoltaic (PV)
Array Breakers
PV breakers are Hydraulic-Magnetic type and are not aff ected by
high ambient temperatures. All breakers have a 10 year warranty.
Maximum of twelve OBPV in one PSPV enclosure.
PV Array Fuses
and Fuse Holders
DIN rail snap-in mount with #8 AWG setscrew type compression
terminals. Touch-safe design. Not rated for load make or load
break usage. UL listed for up to 600 VDC. Maximum of eight
fuse holders in one PSPV enclosure.
PV Array Breakers Specifi cations
Model Rating
OBPV-2 2 amps 150 VDC
OBPV-4 4 amps 150 VDC
OBPV-6 6 amps 150 VDC
OBPV-8 8 amps 150 VDC
OBPV-9 9 amps 150 VDC
OBPV-10 10 amps 150 VDC
OBPV-15 15 amps 150 VDC
OBPV-30 30 amps 150 VDC
PV Array Fuses Specifi cations
Model Description
OBFH Fuse Holder only
Terminal and Ground Bus Bars
Use for adding more wire terminations or for isolating multiple
positive / negative circuits. Has three #1/0 to 14 AWG and eight
#6 to 14 AWG screw type compression terminals, which means
no ring lugs required.
OBF-6 6 amp 600 VDC
OBF-10 10 amp 600 VDC
OBF-15 15 amp 600 VDC
Terminal and
Ground Bus Bars
Model Description
TBB Terminal Bus bar with black insulators
GBB Ground terminal Bus bar
Specifi cations
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Main Office
19009 62nd Avenue NE
Arlington, WA 98223 USA
Phone: (360) 435.6030
Fax: (360) 435.6019
European Office
Urb. Garraf II, Buzón 214
C/. Eramprunya #26
08860 - Les Botígues de Sitges
Barcelona, ESPAÑA
Phone: (+34) 600.843.845
www.outbackpower.com
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