Outback Power Systems MATE2 User Manual

MATE
System Controller and Display
Installation and User Man ual for the OutB ack MATE and MATE 2
1
Warranty
Dear OutBack Customer,
ank you for your purchase of OutBack products. We make every eort to assure our power conversion products will give you long and reliable service for your renewable energy system.
• Any and all warranty repairs must conform to the terms of the warranty.
• All OutBack equipment must be installed according to their accompanying instructions and manuals with specied over-current protection in order to maintain their warranties.
• e customer must return the component(s) to OutBack, securely packaged, properly addressed, and ship­ping paid. We recommend insuring your package when shipping. Packages that are not securely packaged can sustain additional damage not covered by the warranty or can void warranty repairs.
• ere is no allowance or reimbursement for an installer’s or user’s labor or travel time required to disconnect, service, or reinstall the damaged component(s).
• OutBack will ship the repaired or replacement component(s) prepaid to addresses in the continental United States, where applicable. Shipments outside the U.S. will be sent freight collect.
• In the event of a product malfunction, OutBack cannot bear any responsibility for consequential losses, ex­penses, or damage to other components.
• Please read the full warranty at the end of this manual for more information.
About OutBack Power Systems
OutBack Power Systems is a leader in advanced energy conversion technology. Our products include true sine wave inverter/chargers, maximum power point charge controllers, system communication components, as well as breaker panels, breakers, accessories, and assembled systems.
Notice of Copyright
MATE System Controller and Display Installation and User Manual REV A © 2007 All rights reserved.
2
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, OUTBACK POWER SYSTEMS: (a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION. (b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.
Date and Revision
September, 2007 REV A
Contact Information
OutBack Power Systems 19009 62nd Ave. NE Arlington, WA 98223 Phone (360)435-6030 Fax (360)435-6019 outbackpower.com
3
Contents
INTRODUCTION 6
MATE Specications and Features 7-8
Manual Setup 9 Installation 9-10
1 Basic Operation 12
Power Up 13 MAIN Screen 15 How to Read a MATE Screen 17 Screen Types 19
2 MATE Setup 20
Setup the MATE 21 Setting the Clock 22 Contrast Adjustment 24 Backlight Adjustment 25
3 MATE Communications Options 26
Communications Options 27 Communications Errors 30 Errors and Debugging 30
4 MATE Summary Screens 32
FX Summary Screen 34 Charge Controller Summary Screen 34 Summary Screen Options 34
5 MATE Status Screens 38
FX Status Screens 41 Charge Controller Screens 47
6 MATE Hot Keys 50
INV Hot Key 51 AC In Hot Key 52
7 Advanced MATE Menus 57
MATE Control Codes 58 e Advanced Menus 59 HBX Mode 60 Advanced Generator Mode 66 AGS Setup 67 Quiet Time 72 Weekday Start 73 Weekday Stop 74 Weekend Start 75 Weekend Stop 76 Voltage Start 77 Load Start 78 Must Run 81 Weekday Start 81 Weekday Stop 82 Weekend Start 83 Weekend Stop 84 Generator Exercise 88 Exercise Period 89
4
Grid-Use Mode 91 Weekday Grid-Use Start 93 Weekday Grid-Use Stop 94 Weekend Grid-Use Start 95 Weekend Grid-Use Stop 95 MATE DEFAULTS 96
8 MATE Menu Map 100 Menu Structure 101
MATE Menu Guide 103 MATE Menus 105 MATE Menu Map Overview 119
APPENDIX 121
Troubleshooting 124 User Information and Settings 125 Warranty 126 Product Registration 127
5
Introduction
e OutBack Power Systems MATE serves several functions:
• Displays and congures the system and its components—the FX Series Inverter/Charger, the FLEXmax 80 Charge Controller*, and the FLEXnet DC
• Coordinates system operation, maximizes performance, and prevents multiple products from conicting
• Permits exact adjustments of your power system through a series of convenient display screens, which allow switching among dierent components, viewing the status of each and changing settings
* MX60 Charge Controller—remote controls the AUX function and displays, but does not
control, all other functions
When connected to an OutBack HUB communications manager, a single OutBack MATE can:
• Link to as many as ten FX Series Inverters/Chargers, OutBack Charge Controllers and additional future OutBack Power System products
• Issue a global Bulk or EQ recharging command which includes the Charge Controller’s charging function.
is manual will show step-by-step use of the OutBack MATE to best run a power system.
MATE At a Glance
Yellow Status Indicator, AC Input LED
MAIN-------------------------
“Hot Key” AC Input Button
LCD Display
Included with each MATE are one 50’ and one 6’ length of CAT5 cable.
1:35:04p SUM STATUS SETUP ADV
Green Status Indicator,
Inverter LED
“Hot Key”
Inverter Button
Four “Soft” Keys
or Buttons to scroll the
menus and change values.
6
MATE Specications
• Communication Protocol: proprietary OutBack multi-drop network
• Interconnecting Cable: CAT 5 (8 IATIA 518B) PC non-crossover network cable
• Maximum Cable Length Successfully Tested: 1000 feet (300 meters) of cable in an oce/
NOTE: Signal degradation can result if cable is run in conduit with AC wiring or in other electronically “noisy” environments; these can aect the maximum length the cable can run without incurring transmission errors.
• PC computer interface: RS232 Opto-Isolated DB9 serial communication port
NOTE: OutBack Power Systems does not produce or technically support any PC computer soware programs compatible with its products. e following companies sell compatible soware:
RightHand Engineering LLC (Winverter soware) 19310 226th Ave NE Woodinville, WA 98077 (425) 844-1291 Info@RightHandEng.com
commercial building
Intellact (WattPlot soware) 57 Mary Street, Alton, Ontario, Canada L7K 0E3 wattplot@intellact.ca
OutBack MATE Functions
Why use a MATE with your OutBack Power System FX Series Inverter/Chargers and Charge Controllers? What exactly does it do?
A typical power system providing utility-supplied electricity requires very little from a user. Other than ipping an occasional tripped circuit breaker back on due to an overload and paying a monthly bill, there is little to monitor or adjust. A renewable energy (RE) system requires more diligence and attention, including battery maintenance and setting various times and voltages for the system to act eciently and economically.
Utility-supplied power is generated, monitored, and controlled by systems you neither see nor maintain. An RE system requires some combination of inverter/chargers, batteries, charge controllers, and an RE power source, oen including a generator, all of which need monitoring and adjusting for optimum performance. e OutBack MATE provides a window to your system and allows setting each OutBack component for its best and most ecient usage according to your power needs and living conditions.
The MATE’s functions occur in to two general areas:
1. e display of information about or the status of dierent system components and actions
2. Enabling the user to control certain system functions, e.g., the times or the conditions under which they will occur
7
With the MATE, a user can know the system’s activity and conditions at any given time. Sometimes, aer careful observations, a user might want to change the conditions or set points which cause an action to occur.
What is a set point?
A set point is a condition, measurement, or baseline a user establishes in order for something else to happen. A home thermostat oers a simple example. When predetermined temperatures and times are set for weekdays and weekends, the thermostat signals to a heating/cooling system to turn on at one time until a certain temperature is reached, maintain that temperature, and nally shut o at a later time, usually during sleep hours to conserve energy. Otherwise, the user would have to manually control the system. An outdoor light connected to a timer turns on when its set point—a certain time of the night—occurs. You can set various set points for your power system, such as when a generator turns on and shuts o, using the MATE.
Among other functions, the OutBack MATE:
• Displays FX Series Inverter/Charger functions and allows the user to establish the
• Shows FX AC current and AC and DC voltage-related information including the source
• Instantly displays any FX or Charge Controller errors as well as the specic component
• Displays Charge Controller modes, programs the FLEXmax 80 Charge Controller and
• Will start a two-wire generator at pre-set times, including dierent settings for weekdays
• Displays all readings of the FLEXnet DC.
conditions—time of day or the voltage of the battery, for instance—that initiate or shut o these functions.
(AC input, load, or batteries), the voltage levels of the batteries, and recharging voltages.
aected for easier troubleshooting.
allows control over its AUX function.
and weekends, as well as “exercise” periods for generator maintenance.
e MATE allows a user to view, monitor, and establish all the pertinent settings and values that occur while the system is running. From time to time, these settings and values might be adjusted as components are added or upgraded, electrical loads increase, or patterns of usage change. Making these adjustments using the MATE is similar to adjusting any number of electronic devices we all use every day, such as a clock radio whose wake-up time and stations are pre-set.
Programming the start and stop times for dierent sources of energy (when to use grid­supplied power, stored battery power, or generator-supplied power) and determining the frequency and duration of battery recharging are highly recommended with any RE system. Many settings are based on battery voltage. Certain voltages, for example, will trigger battery recharging (a low voltage, as recommended by the battery manufacturer) while others stop recharging (a high voltage value, also recommended by the battery manufacturer). e OutBack MATE accommodates a wide range of time-based and voltage-level functions and conditions for maximum control of your power system while working through the FX Series Inverter/Chargers and OutBack Charge Controllers.
As you go through the manual, start with the simple functions, such as setting the system’s clock and calendar, to familiarize yourself with the OutBack MATE’s feel and capabilities. While using your system, you might change settings from time to time depending on the season of the year and the cost of grid-supplied power during peak and o-peak hours. For additional information and discussion on the OutBack MATE, please go to www.outbackpower.com and join our forum discussions.
8
Manual Setup
e MATE is a micro-computing device which means it is less powerful and smaller in size than a personal computer. A user will oen scroll through a series of MATE screens in order to view the system status or change system conditions. is manual will show all the MATE screens and tell what they do.
• Chapters 1-5: setting basic items and display options (when, how, and what you want to view) with the “so keys,” enabling the user to get around the MATE and change its settings.
• Chapters 6-7: changing the settings of MATE specic critical functions such as battery recharging (HBX), generator usage (AGS), and using grid-supplied power (Grid Use modes).
• Chapter 8 and the Appendix: lists and explains all the MATE menus. Some functions are not MATE-specic functions and are placed at the end of the manual for easy searching. Values for MATE specic functions, such as FX or OutBack Charge Controller specic functions, are covered in their respective manuals.
The MATE displays three kinds of screens:
• Screens pertinent to the MATE’s own functions, such as its clock and the appearance of its displays
• FX function screens which deal with its inverting and charging processes
• Screens showing Charge Controller modes and status
Installation
Although the MATE displays values and functions for the FX and OutBack Charge Controller (shown as “CC” on the screens), the values reside within the components themselves.
The OutBack MATE:
• Designed for surface mounting in an indoor location, just below the eye level of a typical
user (the MATE 2 is designed for recessed installation, requiring a 5 1/2” X 4” opening to be cut in a wall and four drywall screws or other fasteners to secure it)
• Readability of the display is aected by direct sunlight
• Connects to other OutBack devices using standard non-crossover CAT5 or CAT5e cable
• Has voltage less than 30 VDC and is thus considered a “limited energy circuit” normally
requiring no conduit (consult your local inspector for specic installation requirements)
NOTE: e MATE is shipped with (1) OBCAT-50 and (1) OBCAT-6 CAT5 cables with the correct RJ45 connectors already installed. Longer (up to 1000’) or shorter cables can be purchased (at home improvement and computer stores) pre-made or custom length cable can be made on site. Follow the cable manufactures’ instructions when choosing connectors, punch-down tools, and crimping tools. Incorrect crimping or handling of CAT5 cable can negatively aect the operation of the MATE. CAT5 cable is not as robust as standard house wiring and must be handled carefully. Avoid kinking the cable or tearing its outer sheathing. Use plastic stand-o cable staples, J-hooks, or cable trays to support long runs of CAT-5 cable. Do not splice cables. Cable runs must be protected and runs must be in approved conduit and not exposed to the weather.
9
DCAC ……………….0.0 kW AC Load . ……………….. Buying …………………………. Battery ………….…14.4V
To Install the MATE:
• Install all other OutBack components rst.
• Run the CAT 5 cable from the source (HUB, FX or Charge Controller) to the MATE’s
• If connecting a computer to the MATE or MATE2, run a serial cable from the computer to
• Unsnap the MATE’s back plate and nd the four screw holes. If a MATE2 version is used,
• e MATE and MATE2 are designed for easy wall mounting using appropriate fasteners
• Power up every OutBack device connected directly or indirectly (through the HUB) to the
• If installing the MATE, snap the MATE onto the back plate and push any excess cable back
MATE2 Dimensions
location. Connect the CAT5 cable to the source but not to the MATE just yet.
the MATE’s location, but do not connect the cable at this time.
the back cover need not be removed.
(molly bolts, screws, etc.).
MATE and then connect the CAT5 cable to the jack and, if used, the computer serial cable to the RS-232 port, on the back MATE or MATE2.
into the wall. If installing the MATE2 version, secure its four corners to the wall.
5” between screw holes
4 ½”
3 ½” between screw holes
10
6 1/4”
11
1 Basic Operation
12
Power Up
NOTE: For a viewing of all MATE screens, please see pages 105-118 at the end of this manual.
A soon as the MATE cable is plugged into a powered OutBack product, the MATE itself will power-up and display several information screens.
G’day Mate
(C) 2007 OutBack Power Systems
Version Code a.aa Serial #xxxxxxxx Screen EE b.bb
First Screen
Second Screen
ird Screen
t “Code” dictates the MATE’s operation and
features*
t Serial #” matches the bar code sticker inside
the MATE on its circuit board
t “Screen EE” refers to the MATE’s menu system
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NOTE: you will need the code and serial number of the MATE if contacting OutBack Power Systems regarding its operation
*For an explanation of the diering code versions, see the MATE rmware revisions topic under MATE Release Notes on the OutBack Power Systems User Forum found at: http://www.outbackpower.com/
forum/viewtopic.php?t=211
Searching for Devices
FX Found
Searching for Devices
CC Found
Fourth screen (one of the following):
t e MATE found an FX Series
Inverter/Charger
t e MATE has found a Charge Controller
Searching for Devices
HUB Found
Port Assignment 1> FX 2> FX 3> CC 4> CC 5> 6> 7> 8> 9> 10> 2M>
Searching for Devices
No Devices Found
t e MATE has found the HUB
t Port Assignment screen follows the HUB
Found screen
t Each Port used will show its connected
component.
t e MATE has not found an OutBack
product
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MAIN Screen
No Device Found
Would you like to Retry?
YES NO
NOTE: If the MATE does not nd the connected device, refer to page 124, Troubleshooting
e MAIN screen appears aer the MATE detects
MAIN---------------------------------
12:17:04P
SUM STATUS SETUP ADV
the HUB (and any devices connected to it) or detects a single device if a HUB is not in use. e MAIN screen is always the same with the excep­tion of the time display. At the bottom of the MAIN screen are the four so key commands.
<SUM>
<STATUS>
<SETUP>
<ADV>
SUMMARY shows the direction and amount of power ow in regard to inverting, charging, sell­ing, and/or pass through. It also shows the voltage of the battery.
e STATUS screen is the rst step in viewing the status of either the OutBack Charge Control­ler or FX Series Inverter/Charger and any of their meters and conditions.
e SETUP screen leads to additional screens showing some common set points and parameters of either the MATE or an FX Series Inverter/ Charger. ese screens allow adjustments to such features as the MATE’s clock and background lighting or whether the power input to the FX is coming from a grid or a generator.
e ADVANCED screen leads to screens for the FX Series Inverter/Charger, the OutBack Charge Controller, and the MATE itself that allow for changing each component’s advanced settings.
15
Navigation
MATE Buttons
Press the rst two so keys from any screen to return to the MAIN screen.
MAIN---------------------------------
MAIN---------------------------
12:17:04P
1:35:04p SUM STATUS SETUP ADV
is section of the manual will cover how to use the buttons on the MATE to navigate the menus.
SUM STATUS SETUP ADV
Yellow Status Indicator, AC Input LED
MAIN---------------------------
AC In
Hot Key
Soft Keys
Six buttons or keys navigate the MATE and change its settings:
HOT KEYS
t Two FX dedicated “hot” keys are
labeled AC IN and INV.
t Pushing the INV hot key will
return to its “hot” screen to control the FX inverting function.
t Pushing AC IN will return to the
rst of four AC input “hot” screens. Repeated pushing cycles through the four AC input screens.
t A beeping noise is made every time
a hot key is pushed.
1:35:04p SUM STATUS SETUP ADV
SOFT KEYS
t Each so key corresponds to the word on the
screen directly above it unless you are on the Summary screen.
t e so keys navigate the menus (<UP>,
<DOWN>, <NEXT>, <BACK>, or <TOP>).
t ey can change settings (<OFF>, <AUTO>,
<ON>, <INC> to increase values and <DEC>
to decrease values).
t e so keys perform other functions
depending on the individual menu screen.
t As with the hot keys, a beeping noise occurs
every time a so key is pushed.
Green Status Indicator, Inverter LED
INV
Hot Key
16
NOTE: Pressing and holding the two lower le keys at the same time will always bring up the MAIN screen. Pressing one key sooner than the other may lead to a dierent screen.
How To Read a MATE Screen
MATE screens will either show values that can be changed or navigate to value screens. e information on the MATE’s screen is segregated by type or task and distinguished by location on the screen and the choice of lowercase or uppercase letters. Occasionally it can be misread by a user. e following example is shown for clarication.
Top line: where you are in the system and what HUB Port you’re viewing
HUB Port
Left side: shows a condition, value label, system feature, or measurable event
STATUS/FX/METERS----------P01 output 122 VAC
voltage DOWN UP TOP PORT
Bottom line: soft key commands allowing the user to change screens or alter a condition, feature, or event or change ports if using a HUB.
Right side: status, setting, or measure of value for whatever appears on the left side
Soft Key Related Abbreviations
ADV - Advanced INC - Increase
AGS – Advanced Generator Start INV - Inverter
AUX – Auxiliary Output MIN - Minutes
BATT – Battery PG1, PG2, PG3, PG4 - Page One, Page Two, etc.
CAL – Calibration RSET – Reset
CHGR – Charger SETP – Setup
CNT - Contrast SRCH – Search
COMM – Communication STAT – Status
DEC - Decrease SUM or SUMRY - Summary
DISCON – Disconnect TMRS - Timers
EQ – Equalize WARN – Warning
GEN – Generator P01—Master FX
HBX – High Battery Transfer PO2, PO3, etc. - Slave FXs
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t LOCATION—the top line, STATUS/FX/METER-----P01 (the HUB’s rst Port) indicates
STATUS then FX then METER have been selected from the MAIN screen. Pressing the <DOWN> or <UP> so keys displays the dierent METER screens. Pressing the <PORT> so key advances the Port number if there are other devices connected to the HUB. If no HUB is present, this will read “P00”.
t LABEL—the screen’s le side shows a condition, system feature, or measurable event. If the
text forms too long a statement across the screen, the words will be stacked one above the other such as “output voltage” above. When misread, it’s viewed as “output…122 vac… voltage” when in fact this screen is stating the output voltage is 122 VAC.
t VALUE SETTING—the right side of this screen states the output voltage at 122 VAC. Some
screens allow adjustment of this value setting when appropriate.
t SOFT KEYS—the bottom line, DOWN UP TOP PORT, are the so key commands which
facilitate either a change of screens in the METER menu using <DOWN>, <UP> or <TOP> so keys or a change of HUB ports using the <PORT> so key.
In other cases, a MATE navigation screen leads to a screen that can require a user’s action. e screen below, for instance, asks you to choose a category—HBX, GRIDUSE, AGS, or ADV. Once chosen, you oen are given the choice to change or alter part of your system’s functioning, such as the voltage level the batteries must drop to before automatically recharging or the times the generator runs.
ADV/MATE/PG1-------------------­choose category:
On All Screens:
t Lowercase letters normally show a condition or system item that can be altered or
otherwise adjusted.
t Uppercase letters identify a screen’s name or indicate a step to follow to arrive at a screen
with these values.
Key to the Example Diagrams
DOWN
HBX GRIDUSE AGS PG2
So keys
Solid black indicates key can be pressed
Down arrow will lead to the next screen
Up arrow points to one or more keys that will
change a value
Pressing <DOWN> leads to the next menu
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UP
Pressing <UP> leads to the previous menu
Although the OutBack MATE menu display screens vary depending on the unit’s soware version, the menu structures and navigation are the same for all versions. e MATE uses a branching menu structure to display various OutBack products’ operation modes and statuses. e menus are divided by product type and are categorized by either type of settings or the information being displayed as shown in the following example.
MAIN---------------------------------
12:17:04P
SUM STATUS SETUP ADV
STATUS SCREEN-----------------­choose device:
FX CC DC MAIN
STATUS/FX/PAGE 1---------------­choose category:
MODES METER BATT PG2
P00 inv kw zer kw chg kw buys kw
DOWN STATUS PORT
STATUS/FX/METER–----------P00 output vac voltage
DOWN UP TOP PORT
All the screens showing the FX’s AC meters are grouped together in one menu branch allowing the user to nd the required meter with a mini­mum of key presses.
19
2 MATE Setup
20
Setup the MATE
MAIN---------------------------------
9:57:32A
SUM STATUS SETUP ADV
SETUP------------------------------­choose device:
FX MATE
SETUP/MATE/PAGE 1-------------­mate code rev: 402 choose category:
CLOCK CNT GLOW PG2
Start with the <MAIN> screen, which appears aer the power-up screens, and press the <SETUP> so key.
Press the <MATE> so key.
is screen displays the MATE’s code version and some SETUP choices. Press the <PG2> so key for a second screen of SETUP choices.
21
SETUP/MATE/PAGE2-------------­choose category:
PG1 SUMRY COMM PG3
SETUP/MATE/PAGE3-------------­choose category:
PG2 BEEP MAIN
Note: To return the MATE to its factory default settings, please see page 96
Press the <PG1> so key to return to the previous screen, SETUP/MATE/PAGE1.
Setting the Clock
Why you want to do it: Certain functions—such as when to use grid-supplied power (Grid-Use Mode) or generator (Advanced Generator Start Mode)—are dependent on accurate time and date settings. Otherwise, the system will never work optimally.
SETUP/MATE/PAGE1-------------­mate code rev: 402 choose category:
CLOCK CNT GLOW PG2
Choose <CLOCK> from the SETUP/MATE/ PAGE1 SETUP choices screen.
SETUP/MATE/CLOCK-------------- Tu 1/01/03 12:00:00P
BACK DATE TIME
<DATE> and <TIME> adjust the MATE’s clock and calendar functions. e correct time and date are required for some MATE Control Modes to operate correctly. Pushing the <BACK> so key returns you to the previous screen.
NOTE: e MATE clock does not automatically adjust for daylight savings time or leap year.
To adjust the date, press the <DATE> so key to
Current Day
bring up the Current Day menu.
Tu 9/26/07
INC SET DAY MONTH
<INC DAY> changes the day (Monday-Sunday). Press the <SET MONTH> so key aer changing the day. e next screen, which shows automatically aer hitting <SET MONTH>,
ADJUST DAY AND THEN
MONTH
adjusts the month.
22
Current Month Mo 9/26/07
INC SET MONTH DATE
ADJUST MONTH AND
THEN DATE
<INC MONTH> changes the month. Press the <SET DATE> so key aer changing the month. e next screen adjusts the date.
Current Day Mo 9/26/07
INC SET
DATE YEAR
ADJUST DATE AND THEN YEAR
<INC DATE> changes the day of the month. Press the <SET YEAR> so key aer changing the date. e next screen adjusts the year
Current Year Mo 9/26/07 INC DEC
YEAR YEAR DONE
EITHER
SETUP/MATE/CLOCK-------------­ Mo 1/01/07
12:00:00P
BACK DATE TIME
Current Hour
12:00:00P INC SET HOUR MIN
<INC YEAR> or <DEC YEAR> changes the year setting. Press the <DONE> so key aer the date change is nal. is returns the MATE to the SETUP/MATE/CLOCK screen.
<TIME> sets the MATE’s time. Pressing the <TIME> so key leads to the Current Hour
screen.
<INC HOUR> sets the correct hour. Press the <SET MIN> so key when nished to return to
the Current Minute screen.
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Current Minute
12:00:00P INC DEC RESET MIN MIN SEC DONE
Adjust the minutes by pressing the <INC MIN> or <DEC MIN> so keys as needed. Pressing the <RESET SEC> so key begins the seconds count at zero. Pressing the <DONE> so key returns the MATE to the SETUP/MATE/CLOCK screen.
Contrast Adjustment
Why you want to do it: Everyone has dierent eyesight and ambient lighting varies with every location of a MATE. Like any other monitor, you may want to adjust the lighting and contrast for easier reading.
PATH
MAIN------------------------------------
9:57:32A
SUM STATUS SETUP ADV
SETUP/MATE/PAGE1-------------­mate code rev: 402 choose category:
CLOCK CNT GLOW PG2
SETUP/MATE/CNT-----------------­contrast: 30%
BACK INC DEC
SETUP------------------------------­choose device:
FX MATE
Press the <CNT> (CONTRAST) so key from the <SETUP/MATE/PAGE > Setup choices screen.
<CNT> sets the desired contrast level.
<INC> increases the contrast level and <DEC>
decreases the contrast level. Aer adjusting the contrast, press the <BACK> so key to return to the previous SETUP/MATE/PAGE 1 screen.
SETUP/MATE/PAGE1---------------­mate code rev: 402 choose category:
CLOCK CNT GLOW PG2
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Backlight Adjustment
PATH
MAIN------------------------------------
9:57:32A
SUM STATUS SETUP ADV
Choose <GLOW> from the SETUP/MATE/PAGE 1 Setup choices screen:
SETUP/MATE/PAGE1-------------­mate code rev: 402 Choose Category CLOCK CNT GLOW PG2
SETUP/MATE/GLOW-------------­backlight controls
BACK LEVEL MODE TIME
SETUP------------------------------­choose device:
FX MATE
On the SETUP/MATE/GLOW screen, pressing the <GLOW> so key brings up three backlight settings:
t LEVEL t MODE t TIME
<LEVEL> controls the backlight brightness and is adjustable from 0% to 100% using <INC> and
<DEC> so keys.
<MODE> allows user to set the backlight to al-
ways o, auto-o aer a time, or always on by se­lecting <OFF>, <AUTO>, or <ON>, respectively.
SETUP/MATE/PAGE1-------------­mate code rev: 402 choose category:
CLOCK CNT GLOW PG2
25
<TIME> sets the auto-o time limit from 1 to 60 minutes using <INC> and <DEC> so keys. is is how long the MATE waits aer the last button press to turn o the backlight. Once the backlight has turned o, any button press on the MATE will turn it back on.
<BACK> returns to the previous screen(s) and back to the SETUP/MATE/PAGE 1 screen.
3 MATE Communications Options
26
Communications Options
Why you want them: e MATE communicates commands to dierent components. It needs to be aware of any newly added or moved devices so it can recognize them. An error reading doesn’t mean the system is failing, but that the MATE is looking for a component that has been moved from one HUB Port to another or has been disconnected completely. e MATE is trying to account for the system components.
PATH
MA IN- --- --- -- --- --- --- --- --- ----­ 9:57: 32 A
SUM STATUS SETUP ADV
PATH
SE TUP /MATE/ PAGE2- --- --- --- -­ch oos e c ate go ry:
PG1 SUMRY COMM MAIN
Press the <COMM> so key from the <PAGE 2> Setup choices screen for MATE communications options:
t <REPOLL> forces the MATE to “rediscover” all the OutBack devices it is connected to.
SE TUP --- --- -- --- --- --- --- --- --­Ch oos e p rod uct:
FX MATE
SETUP/MATE/PAGE2---------------­choose category:
BACK REPOLL PC DEBUG
SE TUP /MATE/ PAGE1- --- --- --- ­ma te cod e r ev: 402 ch oos e c ate go ry:
CLOCK CNT GLOW PG2
is must be used any time an OutBack device is moved or added to a HUB.
27
t <PC> will allow you to enable or disable the MATE’s RS232 communications port. is
setting must be enabled if you use any third party logging or control soware.
t <DEBUG> tracks communication errors involving the OutBack HUB.
SETUP/MATE/PAGE2-------------­choose category:
From the SETUP/MATE/PAGE2 screen, press the <COMM> so key.
PG1 SUMRY COMM MAIN
SETUP/MATE/PAGE2-------------­choose category:
BACK REPOLL PC DEBUG
To debug the system, press the <DEBUG> so key.
SETUP/MATE/COMM-------------­comm errors:
BACK VIEW RSET
00:000 01:000 02:000 03:000 04:025 05:001 06:001 07:001 08:001 09:001 10:001 2M:001
SETUP/MATE/COMM-------------­comm errors:
BACK VIEW RSET
On the DEBUG screen, rst press the <VIEW> so key to bring up a list of HUB ports with a count of communications errors for each port; <RESET> allows you to reset the error counting display (see next screen).
is is a typical VIEW screen showing the HUB Ports and any communication errors in the system. e numbered port with more than one error will need correcting. Aer the errors are corrected, all the used ports will return to 000 or 001 values aer pushing the <RSET> so key. Press any so key to return to the SETUP/MATE/ COMM screen. To correct errors, please see “Er­rors and Debugging” in the section that follows. If no errors are present, pressing any so key returns to the previous SETUP/MATE/COMM screen.
Press the <RSET> so key to clear the error­counting display. Press the <BACK> so key to return to the “choose category” screen. Press <VIEW> to return to the previous screen.
28
SETUP/MATE/PAGE2-------------­choose category:
BACK REPOLL PC DEBUG
Press the <PC> so key to enable or disable the MATE’s RS232 communications port.
SETUP/MATE/PAGE2-------------­PC communications: OFF
BACK OFF ON
In the PC communications screen, choose ON or OFF by pressing the respective so key. Press the <BACK> so key to return to the choose category screen.
SETUP/MATE/PAGE2-------------­choose category:
Press the <REPOLL> so key aer a device is added to, moved, or removed from the HUB.
BACK REPOLL PC DEBUG
NOTE: Disconnecting the MATE’s CAT5 cable and then reconnecting it also performs the re-poll task, but the cable can be inconvenient to remove from a mounted MATE.
29
Searching for Devices
HUB Found
Port Assignment 1> FX 2> FX 3> CC 4> CC 5> 6> 7> 8> 9> 10> 2M>
e MATE has found the HUB and will automati­cally go to the Port Assignment screen.
Aer displaying the devices connected to each Port, the MATE returns to the choose category screen on its own.
Communication Errors
--A COMM ERROR HAS OCCURED
VIEW DEBUG
Errors and Debugging
Communication errors (COMM ERR) that occur with OutBack Power Systems components are oen the result of loose, damaged, or unplugged cables. ey can also occur if AGS (Ad­vanced Generator Start) Mode is used and the wrong port is designated for the generator or if the system is damaged by a lightning strike. When a communication error occurs, the COMM ERR message will appear on any MATE screen in view.
A sample DEBUG screen looks like this:
00:000 01:000 02:000 03:000 04:025 05:001 06:001 07:001 08:001 09:001 10:001 2M:001
NOTE:
t Port 00 is a MATE connected directly to
an FX, no HUB is used.
t Port 2M is the “2nd MATE” Port and is
inoperable.
MORE INFO
e A COMM (communication) ERROR HAS OCCURRED screen appears when a communication error among the components occurs.
Explanation of Ports
01:000 Port Status
Port Number
• Port 00 is the MATE Port
• Port 2M is inoperable.
• 01—10: FX or CC Ports
• 000: a device is present.
• 001: no device present.
• Any other status number means a device was previously present and lost contact, resulting in errors.
30
Here’s how to read the DEBUG screen:
01:000 Number of errors (zero in this case) present at this port.
Port 01
An unused port will show one error:
09:001 Port 09 has no component; the single error is the system default.
A port with a large number of errors requires action. In this example, Port 4 needs attention.
04:025 Port 04 shows 25 errors.
Advancing errors (the count is increasing on the DEBUG screen) mean the HUB is not nding a device that was previously there. In order, try the following:
1. Check that the device’s DC breaker is on and operating correctly, that the device itself is on, and that the CAT5 cable connecting the device to the HUB is plugged in at both ends. en re-poll the system (SETUP MATE PG2 COMM REPOLL, see page 29)
2. Check the DEBUG screen to conrm the problem is solved.
3. Swap HUB ports with another device, each using its own CAT5 cable. Re-poll the system and check for errors on each port. If the error moved, the problem is with the device or the cable between the Port and the device. If the error remains on the same Port, then the problem is with the HUB.
4. Try connecting the MATE directly to the device. If the MATE recognizes the device, the problem could lie with the cable connecting the device to the HUB or with the HUB port itself. An unrecognized device could itself be damaged.
31
4 MATE Summary Screens
32
Summary Screens
e Summary screens provided by the MATE:
• Summarize the current status of any FX, OutBack Charge Controller and/or FLEXnet DC connected to it.
• Can be accessed from the <MAIN> screen by pressing the <SUM> so key and can be set to pop up like a screen saver aer a delay (See Summary Screen Options on the next page for more setup information).
Any MATE so key pressed while the Summary screen is being displayed returns you to the screen that was active before the Summary screen was displayed. Pressing the two lower le so keys at the same time opens the MAIN Menu screen.
MAIN--------------------------------
12:00:30P
SUM STATUS SETUP ADV
If the MATE has a FLEXnet DC connected to it, an initial FLEXnet DC screen will be displayed as the Summary default screen.
E F
Battery Discharging
State of Charge 100%
DC Now 25.4V 100% In 0.1A 0.000 kW Out 0.4A 0.010kW Bat -0.3A 0.010kW
DC TODAY minSOC 97% In 102AH 2.70 kWH Out 93AH 2.44kWH Bat 9AH 0.26kWH
Pressing the second so key brings up the next three FLEXnet DC summary screens as well as the FX and Charge Controller summary screens.
e FLEXnet DC summary screens display the battery state of charge, including the day’s minimum, the current DC voltage, and the in and out kilowatt hours and amp hours.
33
DC BAT 25.4V 100% Bat -0.3A -0.010kW Net 0AH 0.00kWH Days Since Full
1.1
FX Summary Screen
FX Total 12.6V 97% Inverting 0.000kW AC Loads 0.000kW Buying $ 0.000kW
OutBack Charge Controller Summary Screen
If the MATE has one or more FXs connected to it and does not have a FLEXnet DC as part of the system, an FX Summary screen will be displayed as the Summary default screen. Otherwise, it will follow the FLEXnet DC summary screens.
e FX summary screen’s values summarize power ow in an FX system as well as the non­temperature compensated battery voltage.
CC TOTALS 13.3V Output 0A 0.000kW Today 0.0kWh 0 AH
e CC summary applies to all OutBack Charge Controller. Its screen shows the voltage level of the battery (also non-temperature-compensated) and the amount of power (1.5kw) being supplied to the battery. is screen is the default Summary screen if the Charge Controller is directly connected to the HUB. e AH value applies only to the FLEXmax 80 Charge Controller
Summary Screen Options
Why you might want them: Summary screens show the current status of one or more FXs or
Charge Controllers. Given that each user and system is dierent, the MATE oers the choice of viewing the status of either component as well as the timing of those displays.
PATH
PATH
MAIN------------------------------------
9:57:32A
SUM STATUS SETUP ADV
SETUP/MATE/PAGE2-------------­choose category:
PG1 SUMRY COM MAIN
SETUP------------------------------­choose device:
FX MATE
SETUP/MATE/PAGE1-----------------­mate code rev: 402 choose category:
CLOCK CNT GLOW PG2
SETUP/MATE/PAGE2----------------­choose category:
PG1 SUMRY COMM PG3
Press the <SUMRY> so key from the <SETUP MATE/PAGE2> Setup choices screen.
34
SETUP/MATE/SUMMARY---------­summary control
BACK TYPE DELAY ROLL
Pressing the <SUMRY> so key brings up the SETUP/MATE/SUMMARY (summary control) screen options <TYPE> and <TIME>.
SETUP/MATE/SUMMARY--------­summary control
BACK TYPE DELAY ROLL
To choose the SUMMARY screen you want to view automatically and also view via the MAIN menu, press the <TYPE> so key on the SETUP/ MATE/SUMMARY screen.
SETUP/MATE/SUMMARY/TYPE--­summary Roll screen type
BACK INC DEC
Press either <INC> or <DEC> up to six
times to change Summary screen
SETUP/MATE/SUM/TYPE--------­summary None
screen type
BACK INC DEC
SETUP/MATE/SUM/TYPE--------­summary FXOnly
screen type
BACK INC DEC
Press either the <INC> and <DEC> so keys to change the summary screen
Roll—switches between FX and CC (Charge Con­troller) summary screens automatically if both are connected to the MATE through an OutBack Power Systems HUB.
None—disables the SUMMARY screen from automatically opening; the SUMMARY screen can still be accessed via the <SUM> so key on the MAIN screen.
FX Only—displays the FX SUMMARY screen.
35
SETUP/MATE/SUM/TYPE---------­summary CC Only
screen type
BACK INC DEC
CC Only—displays the CC SUMMARY screen. Pressing the <INC> opens the DC Only summary screen.
SETUP/MATE/SUM/TYPE---------­summary DC Only
screen type
BACK INC DEC
SETUP/MATE/SUM/TYPE--------­summary DC OnlySimple
screen type
BACK INC DEC
SETUP/MATE/SUMMARY---------­summary control
BACK TYPE DELAY ROLL
DC Only—displays the DC SUMMARY screen. Pressing the <INC> so key opent the DC Only Simple screen.
From the DC OnlySimple screen, press the
<BACK> so key to return to the summary con- trol screen.
36
NOTE: An Charge Controller or FX must be connected to the MATE or HUB to have “CC Only” or “FX Only” modes.
Having chosen a Summary type—None, Roll, FX Only, CC Only, DC Only or DCSimple:
1. Aer exiting that screen, the SUMMARY type will automatically appear whenever the MATE has been inactive for the <TIME> set point (very much like a screensaver on a computer monitor).
2. e chosen SUMMARY type will also be the SUMMARY manually called up by pushing the <SUM> so key on the MAIN menu.
3. If the MATE is connected to a HUB with both Charge Controller and FX components, it will switch between the CC and FX SUMMARY screens every 20 seconds when in “Roll” mode.
4. If you choose “None,” the MATE continues to display the last active screen viewed; if you press the <SUM> so key on the MAIN menu when “None” is chosen, the FX SUMMARY
screen appears.
PATH
PATH
MAIN--------------------------------
9:57:32A
SUM STATUS SETUP ADV
Pressing the <SUM> so key in the MAIN menu brings up your chosen SUMMARY screen or, if None is chosen, it will bring up the FX SUMMA­RY screen as a default. To adjust the timing of the SUMMARY screen display, see the next section.
MAIN-----------------------------------
9:57:32A
SUM STATUS SETUP ADV
SETUP/MATE/SUMMARY---------­summary control
BACK TYPE DELAY ROLL
SETUP/MATE/SUMMARY/TYPE-­sum screen 19 minutes delay time
BACK INC DEC
SETUP-------------------------------
choose device:
FX MATE
SETUP/MATE/PAGE1----------------­mate code rev: 402 choose category:
CLOCK CNT GLOW PG2
SETUP/MATE/PAGE2----------------­choose category:
PG1 SUMRY COMM MAIN
In the SETUP/MATE/SUMMARY screen, press the <DELAY> so key; this will take you to the sum screen delay time screen. Pressing the <ROLL> so key leads to the sum screen roll rate screen.
SETUP/MATE/SUMMARY/TYPE-­sum screen 10 seconds roll rate
BACK INC DEC
37
<DELAY> in SUMMARY mode shows how long it takes for a SUMMARY screen to be automatically displayed. is time can be increased or decreased by pressing the <INC> and <DEC> so keys. Aer the SUMMARY screen delay time is chosen, press the <BACK> so key to return you to the SETUP/MATE­SUMMARY screen.
e roll rate is how oen the MATEswitches be­tween the FX and CC summary screens. e rate can be adjusted with the <INC> and <DEC> so keys. Pressing the <BACK> so key returns to the SETUP/MATESUMMARY screen.
5 MATE Status Screens
38
STATUS Screens
Why you want them: Status screens give the user a breakdown of individual activities of the FX Series Inverter/Charger(s) and the Charge Controller(s), including AC and DC voltage and AC current meters. It is these individual readings that combine to produce the Summary screens noted earlier and allow monitoring of the system operation.
MAIN---------------------------------
9:57:32A
SUM STATUS SETUP ADV
STATUS ----------------------------­choose device:
FX CC DC MATE
NOTE: Not all STATUS screens are applicable to all FX models. e screens dier by product type and revision. See the Menu Map at the end of the manual for locations of all of the status screens available. Consult your specic OutBack product owner manual for an explanation of all the operating modes and meters.
Press <STATUS> on the Main menu to access the STATUS menu. STATUS contains all the meters and mode displays for OutBack products con­nected to the MATE.
e STATUS menu is divided rst by product and then into menu categories, such as meter, modes, and statuses.
39
STATUS/CC/PAGE 1--------------
MODE METER SETP PG2
Typical CC Status Screen Typical FX Status Screen
NOTE: Other than oering manual on/o control of its AUX relay, the MATE has no control over the workings of the CC Charge Controller except when the system is undergoing a global EQ charger mode. At this time, the system uses both the FX and the Charge Controller(s) to charge the batteries.
STATUS/FX/PAGE 1---------------­choose category
MODE METER BATT PG2
Reading a STATUS Screen
STATUS/FX/PAGE1--------------­choose catagory
MODES METER BATT PG2
• MODE: a functioning condition or state of operation
• METER: displays inverter and charger activity, including output and input AC voltage, and
AC inverter, charger, and input current
• BATT: displays the battery temperature, voltage and the various set points for the dierent
recharging cycles as well as the time remaining to complete any of those cycles
• PG2: pressing the <PG2> so key opens the next selection of STATUS screens
• ERROR: various FX errors and their causes; an error can shut the FX down
• WARN(ING): FX warning situations; warnings will not shut the FX down
• PG3: Pressing the <PG3> so key opens the last STATUS screen
• DISCON: lists the reasons the FX disconnects from an AC source
• SELL: displays a number representing the reason the FX stops selling power to the grid; this
number is used by technicians for troubleshooting grid-tied FX units
STATUS/FX/PAGE2--------------­choose catagory
PG1 ERROR WARN PG3
STATUS/FX/PAGE3--------------­choose catagory
PG2 DISCON SELL MAIN
e second line indicates the FX or Charge Con­troller MODE
STATUS/FX/MODE----------- P00 inv control: ON
CHANGE
DOWN STAT MODE PORT
Pressing the <CHANGE MODE> so key changes the operation of the mode shown on the screen; it does not change to another mode altogether. To change modes, press the <DOWN> so key.
e status of “inv(erter) control” is “ON.”
To choose an FX on a specic Port, press the <PORT> so key.
40
FX STATUS MODE Screens
STATUS/FX/PAGE1-----------------­choose category:
MODES METER BATT PG2
STATUS/FX/MODE------------P00 chr control: ON CHANGE DOWN UP MODE PORT
STATUS/FX/MODE------------P00 inv control: ON CHANGE DOWN STAT MODE PORT
Push <STAT> to return to the choose category STATUS page.
STATUS/FX/PAGE1-------­choose category:
MODES METER BATT PG2
Pressing the <METER> so key brings up the rst METER screen.
STATUS/FX/MODE------------P00 inv control: ON CHANGE DOWN STAT MODE PORT
STATUS/FX/MODE-------------P00 aux control: AUTO CHANGE DOWN UP MODE PORT
MODE Screens
• Pressing the <CHANGE MODE> so key on any MODE screen allows the user to change the operation of that individual mode, i.e., activate the function, shut it o, etc. Aer changing the operation (or leaving it alone), the user presses the <OK> so key to return to the MODE screen whose operation was changed. Press the <DOWN> so key to view the next mode.
inv control: shows the status of the inverter function*
AC in control: the FX accepts or drops an AC source*
chr control: shows charger activity*
aux control: controls 12 VDC and 0.7 ADC loads which can be used to run a fan, activate an alarm, sig­nal a generator start and other low-power functions*
eq enabled: shows status of the equalize recharging cycle and allows user to start or stop the cycle*
* ese modes can be controlled and adjusted in greater detail in the INVERTER, CHARGER, and AUXILIARY menus and through the AC IN hot key respectively.
STATUS/FX/MODE-----------P00 ac in control: USE CHANGE DOWN UP MODE PORT
STATUS/FX/MODE-------------P00 eq enabled: No CHANGE UP MODE PORT
Push <UP> until the inv
control screen appears.
41
FX STATUS METER Screens
Charge P00 inv 0.0kw zer 0.0kw chg 0.0kw buy 0.0 kw
DOWN STATUS PORT
STATUS/FX/METER------------P00 inverter 0.0 aac current
DOWN UP TOP PORT
STATUS/FX/METER----------P00 sell 0.0 aac current
DOWN UP TOP PORT
STATUS/FX/METER----------P00 sell 0.0 aac current
DOWN UP TOP PORT
STATUS/FX/METER---------P00 output 117 vac voltage
DOWN UP TOP PORT
STATUS/FX/METER----------P00 charger 0.0 aac current
DOWN UP TOP PORT
STATUS/FX/METER---------P00
FX rmware 61
revision
DOWN UP TOP PORT
STATUS/FX/METER---------P00 input 118 vac voltage
DOWN UP TOP PORT
STATUS/FX/METER--------P00 input 0.0 aac current
DOWN UP TOP PORT
STATUS/FX/METER--------------­end of meter menu
UP TOP STATUS
Push <UP> to return to the rst METER screen.
Push <STAT> to return to the “choose category” STATUS screen.
42
Pressing the <BATT> so key brings up the rst FX BATT screen.
e rst Meter screen shows what the inverter is doing at the time this screen is viewed. A grid-tied FX will also show any target activity. e lists below show the possible activities and target activities. An o-grid FX will only show the current activity.
Activity
O
Search
On
Charge
Silent
Float
EQ Chr O Support
Sell
Passthru
Target Activity
Sell RE
Float
Bulk EQ
METER Screens
e METER screens display current and voltage measure-ments and the version of FX soware.
charge: the current FX mode
output voltage: available AC at the FX AC output
input voltage: available AC at the FX AC input, normally from a utility or a generator
inverter current: available current at FX AC output terminals when the inverter is ON and no AC source is connected
charger current: shows the amount of AC current used by the FX charger
input current: AC current owing into the FX AC input
sell current: AC current being sold to the grid
• FX rmware: current FX soware version
e METER MODE values cannot be changed in the STATUS screens.
FX STATUS Batt(ery) Screens
STATUS/FX/MODE-------------P00 battery 13.6 vdc
actual
DOWN STATUS PORT
STATUS/FX/BATT---------------P00 absorb 00.0 hrs
time remaining
DOWN UP TOP PORT
STATUS/FX/BATT---------------P00
reoat 12.5 vdc
set point
DOWN UP TOP PORT
STATUS/FX/BATT---------------P00 batt temp. 255
(not in degree C/F)
DOWN UP TOP PORT
STATUS/FX/MODE-------------P00 battery 13.6 vdc
temp compensated
DOWN UP TOP PORT
STATUS/FX/BATT---------------P00
oat 13.6 vdc
set point
DOWN UP TOP PORT
STATUS/FX/BATT---------------P00 equalize 14.4 vdc
set point
DOWN UP TOP PORT
STATUS/FX/BATT--------------------­end of battery menu
UP TOP STATUS
STATUS/FX/METER-------------P00 battery 14.4 vdc
set point
DOWN UP TOP PORT
STATUS/FX/BATT---------------P00
oat 24.0 hrs
time remaining
DOWN UP TOP PORT
STATUS/FX/BATT---------------P00 equalize 00.0 hrs
time remaining
DOWN UP TOP PORT
STATUS/FX/PAGE1------------------­choose catagory:
MODES METER BATT PG2
43
Pressing the <PG2> so key brings up more STATUS categories.
BATT(ERY) Screens
battery actual: battery voltage as measured by the FX
battery temp compensated: the Remote Temperature Sensor (RTS) must be connected to this value to be measured
absorb set point: charger set point for absorb recharging cycle
absorb time remaining: time remaining in absorb recharging cycle
oat set point: battery set point for oat recharging cycle
reoat set point: at this battery voltage, the charger restarts the oat recharging cycle
equalize set point: charger set point for equalize recharging cycle
equalize time remaining: time remaining in equalize recharging cycle
batt temp: this value, which reects the battery temperature, is used by the charger when an RTS is connected to the FX
e BATT MODE values cannot be changed in the STATUS screens.
FX STATUS ERROR Screens
STATUS/FX/PAGE1------------------­choose category:
MODES METER BATT PG2
STATUS/FX/ERROR----------P00 stacking No error detected
DOWN UP TOP PORT
STATUS/FX/ERROR----------P00 phase loss No error
DOWN UP TOP PORT
STATUS/FX/ERROR---P00 ac output No backfeed
DOWN UP TOP PORT
STATUS/FX/PAGE2------------------­choose category:
PG1 ERROR WARN PG3
STATUS/FX/ERROR----------P00 inverter No overtemp
DOWN UP TOP PORT
STATUS/FX/ERROR----------P00 high battery No voltage
DOWN UP TOP PORT
STATUS/FX/ERROR-----------------­ end of error menu
UP TOP STATUS
STATUS/FX/ERROR-----------P00 Low ac output No voltage
DOWN STATUS PORT
STATUS/FX/ERROR----------P00 low battery No voltage
DOWN UP TOP PORT
STATUS/FX/ERROR----------P00 ac output No shorted
DOWN UP TOP PORT
STATUS/FX/PAGE2----------------­choose category:
PG1 ERROR WARN PG3
44
Push <STAT> to return to the “choose category” STATUS /FX/PAGE2
Push <WARN> to see the WARN(ING) Menu.
ERROR Screens
low ac output voltage: inverter could not supply enough AC voltage to meet demand
• stacking error detected: communication problem among stacked FXs
inverter overtemp: FX has reached its maximum allowed operating temperature
low battery voltage: battery voltage is below the LOW BATTERY CUT-OUT VOLTAGE set point (this is a
common error and will light up even with low AC out or AC shorted)
phase loss error: not operational
high battery voltage: battery voltage rose above the safe high battery voltage level for 10 seconds
ac output shorted: inverter reached its maximum current and shutdown
ac output backfeed: usually indicates another AC power source was connected to the FX’s AC output
ERROR screens can only display errors; they do not oer any means to correct them. ese are hard faults. e LED is solid and the inverter must be turned o and then on to reset.
FX STATUS WARN(ING) Screens
STATUS/FX/PAGE2----------------­choose category:
PG1 ERROR WARN PG3
STATUS/FX/WARN--------------P00 acin voltage No too high
DOWN UP TOP PORT
STATUS/FX/WARN-------------P00 temperature No sensor fault
DOWN UP TOP PORT
STATUS/FX/WARN------------P00 airtemp 190
STATUS/FX/WARN-------------P00 acin freq No too high
DOWN STATUS PORT
STATUS/FX/WARN-------------P00 acin voltage No too low
DOWN UP TOP PORT
STATUS/FX/WARN-------------P00 internal comm No error detected
DOWN UP TOP PORT
STATUS/FX/WARN-----------P00 fettemp 184
STATUS/FX/WARN-------------P00 acin freq No too low
DOWN UP TOP PORT
STATUS/FX/WARN-------------P00 acin input No current exceeds max
DOWN UP TOP PORT
STATUS/FX/WARN--------------P00 internal fan No failure detected
DOWN UP TOP PORT
STATUS/FX/WARN-----------P00 captemp 186
DOWN UP PORT
STATUS/FX/WARN-----------------­end of warnings menu
UP TOP STATUS
DOWN UP PORT
STATUS/FX/PAGE2-----------------­choose category:
PG1 ERROR WARN PG3
DOWN UP PORT
STATUS/FX/PAGE3----------------­choose category:
PG2 DISCON SELL MAIN
Push <DISCON> to view the DISCONNECT Menu.
WARN(ING) Screens
acin freq too high: AC source is above 66 Hz (upper limit) and will be dropped if frequency gets much higher
acin freq too low: AC source is under 54 Hz (lower limit) and will be dropped if frequency gets much lower
acin voltage too high: AC source’s voltage is over 140 VAC (default limit) and risks loss of FX connection
acin voltage too low: AC source’s voltage is under 108 VAC (default limit) and risks loss of FX connection
acin input current exceeds max: AC loads are drawing more current than the rating of the FX allows
temperature sensor fault: an internal FX temperature sensor is malfunctioning
internal comm. error detected: there is a communication problem between the MATE and the FX
internal fan failure detected: the FX’s internal cooling fan is not operating properly
airtemp: displays a numeric value representing the air temperature around the FX*
fettemp: displays a numeric value representing the temperature of the FETs (Field Eect Transistors)*
captemp: displays a numeric value representing the temperature of the ripple capacitors* *ese values are used for troubleshooting purposes. e higher the numerical value, the cooler the temperature.
45
DISCON(NECT) Screens
STATUS/FX/DISCON-----------P00 acin freq No too high
DOWN STATUS PORT
STATUS/FX/DISCON-----------P00 acin voltage No < min
DOWN UP TOP PORT
STATUS/FX/DISCON----------P00 acin freq No too low
DOWN UP TOP PORT
STATUS/FX/DISCON---------------­end of DISCON menu
UP TOP STATUS
STATUS/FX/DISCON-----------P00 acin voltage No > max
DOWN UP TOP PORT
STATUS/FX/PAGE3---------------­choose category:
PG2 DISCON SELL MAIN
DISCON(NECT) Screens
acin freq too high: screen displays “Yes” if the AC source exceeds 69 Hz and the FX disconnects from
the source
acin freq too low: displays “Yes” if the FX disconnects from an AC source below 51 Hz
acin voltage > max: the source of the AC voltage exceeds the FX maximum of 140 VAC(default value)
acin voltage < min: the source of the AC voltage falls below the FX minimum of 108 VAC (default)
STATUS/FX/PAGE3----------------­choose category:
PG2 DISCON SELL MAIN
STATUS/FX/SELL------------- stop sell 15 reason
STATUS PORT
STATUS/FX/PAGE3----------------­choose category:
PG2 DISCON SELL MAIN
46
Press STATUS to return to the MAIN Menu.
FX SELL Screen
stop sell reason: displays a numerical value (15 in sample screen shown here) indicating a reason a grid-tied FX has stopped selling power to the utility grid; this screen is used for troubleshooting by OutBack Power System technicians.
Press MAIN to return to the STATUS Menu
Stop SELL Reasons
0 1 2 Island-detected wobble 3 4 5 Charge diode battery volt fault 6 7 Silent command 8 Save command 9 R60 o at go fast 10 R60 of at do relays 11 Current limit sell 12 Current limit charge 13 14 Back feed
15 Brute sell charge VAC over
OUTBACK CHARGE CONTROLLER STATUS MODE Screens
To view the CC STATUS screens, return to the MAIN Menu, press the <STATUS> so key and then choose the CC on the STATUS choose product screen. e STATUS screens include MODE, METER, and SET (SET POINT). In STATUS Mode, these Charge Controller functions can be viewed by the MATE, but not changed.
MAIN-------------------------------- 12:00:30P
SUM STATUS SETUP ADV
STATUS/CC/MODE-------------P00 charger mode: Silent
DOWN STATUS PORT
STATUS/CC/MODE----------------­end of mode menu
UP TOP STATUS
NOTE: All OutBack Charge Controller screens are displayed as CC screens on a MATE with soware code revision 402 and higher.
STATUS------------------------------­choose device:
FX CC DC MAIN
STATUS/CC/MODE-------------P00 aux relay mode: Low Batt
DOWN UP TOP PORT
STATUS/CC---------------------------
MODE METER SETP MAIN
STATUS/CC/PAGE1------------------
MODE METER SETP MAIN
STATUS/CC/MODE------------P00 aux relay state: ON
DOWN UP TOP PORT
Press <METER> to view the CC METER screens.
47
CHARGE CONTROLLER MODE Screens
charger mode: displays one of ve charging stages (Bulk, Absorption, Float, Silent, or Equalization)
aux relay mode: displays one of eight Charge Controller AUX modes (Vent Fan, PV Trigger, ERROR OUTPUT, Night Light, Float, Diversion:Relay, Diversion:Solid St, Low Batt(ery) Disconnect, or Remote)
aux relay state: indicates if the AUX is ON or OFF
OUTBACK CHARGE CONTROLLER STATUS METER Screens
To view the CC STATUS screens, return to the MAIN Menu, press the <STATUS> so key and then choose the CC on the STATUS choose product screen. e STATUS screens include MODE, METER, and SET (SET POINT). In STATUS Mode, these Charge Controller functions can be viewed by the MATE, but not changed.
mode: Silent P00 in 33.2 vdc 0 adc out 38.8 vdc 0 adc
DOWN STATUS PORT
STATUS/CC/METER-------------P00 charger +000 adc amps dc
DOWN UP TOP PORT
STATUS/CC/METER--------------­end of meter menu
UP TOP STATUS
NOTE: All OutBack Charge Controller screens are displayed as CC screens on the MATE.
STATUS/CC/METER-----------P00 charger 0 w watts
DOWN UP TOP PORT
STATUS/CC/METER-----------P00 battery 38.7 vdc voltage
DOWN UP TOP PORT
STATUS/CC-----------------
MODE METER SETP MAIN
STATUS/CC/METER----------P00 charger .0 kwh kwhrs
DOWN UP TOP PORT
STATUS/CC/METER-----------P00 panel 33 vdc voltage
DOWN UP TOP PORT
Press <SETP> to view the SET POINT screens
48
CHARGE CONTROLLER METER Screens
Mode/pv/in/bat/out: displays the charger mode, the PV array voltage, the incoming PV amps, the battery voltage, and the outgoing amps to the battery
charger watts: charger output measured in watts
charger kwhrs: kilowatt hours produced in the last 60 minutes by the Charge Controller
charger amps dc: the amount of amperage the Charge Controller is sending to the battery
battery voltage: current battery voltage
panel voltage: current voltage from the PV array
OUTBACK CHARGE CONTROLLER STATUS SETP(OINT) Screens
STATUS/CC/SETPT------------P00 Absorb 28.8 VDC
DOWN STATUS PORT
STATUS/CC/SETPT------------P00 Float 27.2 VDC
DOWN UP TOP PORT
STATUS/CC/METER----------------­end of set point menu
UP TOP STATUS
Press the rst two so keys simultaneously to return to the MAIN Menu or press <STATUS> and then press <MAIN> on the STATUS screen.
NOTE: All OutBack Charge Controller screens are displayed as CC screens on the MATE.
CHARGE CONTROLLER SETP(OINT) Screens
Absorb: displays the voltage that initiates and maintains the Absorb cycle
Float: displays the voltage that begins the Float cycle and is maintained during this cycle
49
6 MATE Hot Keys
50
HOT KEYS
INV Hot Key
e INV “hot” key takes you to the INVERTER CONTROL screen allowing direct control of the FX’s inverter from anywhere in the menu system.
MAIN------------------------­ 1:35:04p SUM STATUS SETUP ADV
e green LED indicator above the INV has three modes:
u Flashing—the inverter is either in the search or power save modes u Continuously On—DC battery power is converted to AC power and the FX is supplying
loads or selling to the grid
u O—the inverter is not converting DC power to AC power or when the AC input source
is powering the loads
INV Hot
INVERTER CONTROL Currently: ON
OFF SRCH ON OK
PRESS ONCE:
<OFF> —turns o all the FX inverters connected to the MATE <SRCH> —the inverter begins search mode if the AC load connected is smaller than allowed by the programming of the search function.
<ON> —turns on all the FX inverters connected to the MATE.
<OK> —returns to the point in the menu system where you entered the INVERTER CONTROL screen.
INV
51
AC IN Hot Key
e AC IN “hot” key allows direct control of the AC input from anywhere in the menu system.
MAIN--------------------------
INV Hot
e yellow LED indicator above the AC IN “hot” key has three settings:
u Flashing - an AC source is available, but not connected u Continuously On - the AC source is connected and in use u O - no AC source is present
e number of AC IN key presses determines which menu is called up.
1:35:04p SUM STATUS SETUP ADV
AC INPUT CONTROL currently: USE
DROP USE OK
PRESS ONCE:
e AC INPUT CONTROL screen is called up, allowing the user to connect or disconnect the FX to an AC input source.
If a HUB is employed, AC INPUT CONTROL only aects the Master FX connected to PORT 1; the Master FX then gives the same command to the Slave FXs
<USE> enables the FX to connect to an AC input source.
<DROP> disconnects the AC input source but will allow it to be reconnected if the “low
battery cut-o set point” occurs or the FX is overloaded.
<OK> returns to the point in the menu system before you entered the AC INPUT CONTROL menu cycle.
If HBX Mode is enabled, the AC INPUT CONTROL will read:
AC INPUT CONTROL currently: DROP-HBX
DROP USE OK
AC INPUT CONTROL currently: USE-HBX
or
DROP USE OK
52
AC INPUT CONTROL currently: USE
DROP USE OK
When an OutBack HUB is employed, the GEN START CONTROL only aects the FX programmed as the AGS PORT in the AGS setup. is is the HUB Port connected to the FX with the generator start relay.
<OFF> manually overrides AGS mode. Pressing <OFF> brings up MAN-OFF indicating the user manually shut o the generator.
<AUTO> allows the MATE to automatically start and stop the generator according to the settings programmed in the AGS menu. Pressing <AUTO> brings up either AUTO-OFF or AUTO-ON depending on the FX programming.
PRESS TWICE:
• e GEN START CONTROL screen allows changes to the Advanced Generator Start (AGS) mode.
• e AGS settings only take eect when Advanced Generator Start is enabled (See the AGS Mode section for more information).
NOTE: is does not control the GenAlert function.
<ON> manually overrides AGS mode. Pressing it brings up MAN-ON indicating the user manually turned the generator ON)
<OK> Returns to the point in the menu system where you entered the GEN START CONTROL screen.
NOTE: To reset an AGS error, press <OFF> and then press <AUTO>.
CHARGER CONTROL
currently: OFF
OFF AUTO ON OK
PRESS THREE TIMES:
• e CHARGER CONTROL screen appears.
• is allows the operation of the FX battery charger to be preset for an available AC source.
• When an OutBack HUB is employed, the CHARGER CONTROL only aects the Master FX connected to PORT 1. e Master FX then gives the same command to all slave FXs.
53
NOTE: e charger’s operation is independent of the inverter. With the inverter in OFF mode, the charger can be set to come on when AC is available, but have the inverter stay o when AC is disconnected.
<OFF> disables all charger functions in the FX.
<AUTO> enables automatic battery charging, silent, and “re-oat” when an AC input source is
connected.
<ON> also recharges the batteries, but eventually remains in the “oat” charging stage (and eliminates silent mode) until the AC input is disconnected.
<OK> returns to the point in the menu system where you entered the CHARGER CONTROL screen.
CHARGER MODE CONTROL global charger mode
BULK EQ OK
NOTE: Global commands apply to the Charge Controllers and FXs connected to a HUB.
BULK CONTROL
START STOP OK
BULK CONTROL
bulk charge started
OK MAIN
PRESS FOUR TIMES:
• e CHARGER MODE CONTROL screen
appears allowing the MATE to issue system (global) recharging commands.
• Pressing <BULK> brings up the BULK
CONTROL screen and starts a new recharging cycle. Please see the FX and Charge Controller product manuals for more information.
BULK CONTROL
bulk charge stopped
OK MAIN
e BULK CONTROL screen allows the user to manually start or stop a bulk charge cycle by pressing the <START> or <STOP> so keys respectively.
54
NOTE: Both Outback Charge Controller and FX products connected to the HUB will respond to global EQ and BULK charger commands.
EQUALIZE CONTROL eq enabled
START STOP OK
Pressing <EQ> on the CHARGER MODE CONTROL screen brings up the EQUALIZE CONTROL screen
When <STOP> has been selected, the EQ charge has stopped.
EQUALIZE CONTROL eq charge stopped
OK MAIN
EQ parameters must be set in ADV/FX menu. follow mauf. Recommendations
MORE
When <START> has been selected, two informational screens are displayed. e user must push the <MORE> so key before an equalizing cycle can begin.
NOTE : EQ (EQUALIZE) is not an automatic part of the FX’s charge cycle. With the AC input already connected to the FX system, an EQ charge must be manually started from this menu. e EQ cycle ends aer the time it takes to charge the batteries to the EQ voltage and the EQ time limit or by manually stopping the EQ charge from this menu.
NOTE: Start the generator or check that the grid is connected before starting an EQ cycle. e AC IN status LED on the FX must be solid yellow.
55
For EQ settings ac source must be connected to start EQ cycle
EQ ENABLED: No are you sure you wish to start an EQ cycle?
YES EXIT
MORE
e EQ ENABLED screen allows an equalize charging cycle or an exit. Press the <YES> so key to enable and then press <EXIT>.
To stop an equalizing process, return to the EQUALIZE CONTROL screen and press the <STOP> so key. To return to the EQUALIZE CONTROL screen:
• Press the <AC IN> hot key four times.
• Press the <EQ> so key.
• Press the <STOP> so key on the EQUALIZE CONTROL screen.
AC INPUT CONTROL Hot Key
MAIN-------------------------­ 1:35:04p SUM STATUS SETUP ADV
CHARGER MODE CONTROL Global charger mode
BULK EQ OK
NOTE: For a global charger command to work, all of the OutBack products must be connected to a HUB. e CHARGER MODE CONTROL aects both FX Series Inverters/Chargers and OutBack Charge Controllers. is requires that the FX and OutBack Charge Controller rmware versions support this feature (See page 124, Troubleshooting, if this command fails to function).
EQUALIZE CONTROL
eq enabled Yes
START STOP OK
56
7 Advanced MATE Menus
57
MATE Control Modes
e MATE, when connected to at least one FX Series Inverter/Charger, oers more sophisti­cated controls than basic debugging and system displays. With the MATE, you can:
• Program when an FX connects to an AC source based on time, battery voltage, or time-of­day grid usage
• Start a generator using Advanced Generator Start (AGS) Mode
• Control auxiliary AC or DC loads such as cooling fans and relays
• Sell power back to the utility grid
• Set up the stacking of multiple FXs, the FLEXmax 80, and the FLEXnet DC
e following chapters detail the MATE Control Modes. Please note whenever a password is called for, the system password is:
e following chapters detail the MATE Control Modes.
Please note whenever a password is called for, the system password is:
141
58
The ADVANCED Menus
e MATE must be connected to an OutBack system for the Advanced features to function.
MAIN----------------------------------­ 9:57:32 A
SUM STATUS SETUP ADV
ADV/SETTINGS/WARNING
changes made could
adversely effect
system performance
ADV/PASSWORD---------------------
enter the password
132
ENTER INC DEC EXIT
To access the MATE’s Advanced Mode settings, go to the MAIN menu and push the <ADV> so key.
e next screen is a warning screen intended to keep those unfamiliar with an OutBack system from altering the settings. Push any key to advance to the next screen to input the password (141).
e screen displays <132>. Push the <INC> so key until it scrolls to 141.
59
ADV/PASSWORD-----------------------
enter the password
141
ENTER INC DEC EXIT
With the password 141 on the screen, push the <ENTER> so key.
ADV-----------------------------------­choose device:
FX CC DC MATE
In the ADV menu, push the <MATE> so key to view the Advanced MATE functions.
HBX Mode
ADV/MATE/PG1----------------------­choose category:
HBX GRIDUSE AGS PG2
What it does: HBX Mode allows control over the use of grid-supplied power based on user­determined battery voltage and time set points. A user can maximize renewable energy use and minimize the use of grid-supplied power through careful HBX usage.
e OutBack default values* for HBX (24V system) are the following:
• High voltage—26 volts
• Low voltage—24 volts
• Time for both high and low settings—one hour
* Double these values for a 48V system; divide them by one half for a 12V system. ese
values are not temperature compensated.
From the ADV/MATE screen, a Control Mode is chosen. Press the <HBX> so key to view the HBX screens.
60
When the battery voltage remains at 26 volts for one hour, the FX will disconnect from the grid and the system will run on battery-supplied power. If the battery voltage falls to 24 volts for one hour, the FX connects to the grid. During this connected period, the grid-supplied AC current will power the loads and recharge the batteries unless the user manually shuts o the FX charging function o. With the charger o, the grid will only power the loads, allowing renewable energy sources to recharge the batteries. is avoids running the loads from the batteries and repeatedly charging and discharging them using more expensive utility power.
To shut the charger function o:
• Press the <AC IN> hot key three times until the CHARGER CONTROL screen appears.
• Press the <OFF> so key.
HBX Mode:
• Stands for high battery transfer
• Is used with grid-connected FX Series Inverter/Chargers that have utility power as their AC
input
• Is a mode primarily used in applications that have enough renewable energy (RE) power
production to meet the needs of the loads most of the time
• Allows the FX to connect to an AC source if the battery voltage has fallen below a program-
mable set point for a user congurable amount of time (MATE will then allow the FX to remain connected to the AC source until the battery voltage has risen above a second set point for a programmable amount of time)
e MATE detects when the battery is truly low and needs charging as opposed to a sudden and momentary drop caused by a sizable demand for power from a device such as a motor. At these times, the MATE directs the FX to use AC power until the battery is fully charged again. e user programs in the amount of time a battery can be below the low voltage and the amount of time aer it’s fully charged before the MATE starts issuing its commands. e MATE uses these times to switch back and forth between AC and battery power. Additionally, in HBX mode, the FX charging function can be shut o to allow the alternative energy source to recharge the batteries while the loads are powered by the utility grid.
Press <INC> until 141, then press enter
MAIN----------------------------------­8:25:04A
SUM STATUS SETUP ADV
ADV---------------------------------­choose a product:
FX CC DC MATE
ADV/MATE/HBX -------------------­hbx-use 01.0 hrs grid delay
DOWN UP INC DEC
ADV/MATE/HBX --------------------­end of HBX menu
UP TOP ADV
ADV/SETTINGS/WARNING
changes made could
adversely affect
system performance
ADV/MATE/PG1-------------------­choose category
HBX GRIDUSE AGS PG2
ADV/MATE/HBX -------------------­hbx-drop 26.0 vdc grid set point
DOWN UP INC DEC
Press <INC> and <DEC> so keys as needed to change set points
ADV/PASSWORD--------------­ enter the password 132
ENTER INC DEC EXIT
ADV/MATE/HBX------------------­hbx-use 24.0 vdc griduse point
DOWN ADV INC DEC
ADV/MATE/HBX ------------------­Hbx-drop 01.0 hrs grid delay
DOWN UP INC DEC
61
NOTE: HBX Mode will control the Master FX Series Inverter/Charger in Port 1 of a HUB-4 or HUB-10. e Master will then instruct any stacked Slaves to USE or DROP the AC input source (please see appropriate the FX programming manual for stacking instructions).
Before starting HBX Mode, set or reset the established values on the four MATE set point modes shown on the following screens:
• e rst screen, HBX-USE GRID SET POINT appears when the HBX so key is pressed on
• Each successive screen appears by pressing the <DOWN> key on the previous menu.
• With these screens, the user sets the battery voltages and the amount of time these voltages
HBX-Use Grid Set Point
the previous ADV/MATE screen.
must remain in order for the grid-supplied AC power to both recharge the battery and to disconnect. Since power demand surges can briey aect a battery’s voltage level, establish­ing voltage and time limits can prevent a premature or inappropriate connection to grid-sup­plied AC power that can occur due to a momentary change.
HBX-Use Grid Delay
ADV/MATE/HBX-------------------­hbx-use 24.0 vdc grid set point
DOWN ADV INC DEC
ADV/MATE/HBX---------------------­hbx-use 01.0 hrs grid delay
DOWN UP INC DEC
is is the voltage set point that allows the FX to connect to (USE) AC power. e battery volt­age must remain below the voltage listed on the screen—24.0 vdc in this case—for the amount of time programmed by the HBX-USE GRID DELAY (see next screen) before a USE command is issued. Use the <INC> and <DEC> so keys to change the voltage set point. Press the <DOWN> so key to proceed to the next screen.
is set point—01.0 hrs in this example—is the amount of time the battery voltage must remain below the HBX-USE GRID SET POINT (above) before a USE command is sent. It can range from
00.1 hrs to 24.0 hrs in 0.1 hour increments. Times are adjusted using the <INC> and <DEC> so keys. Press the <DOWN> so key to proceed to the next screen.
62
HBX-Drop Grid Set Point
HBX-Drop Grid Delay
AC Input Control
ADV/MATE/HBX--------------------­hbx-drop 26.0 vdc grid set point
DOWN UP INC DEC
ADV/MATE/HBX--------------------­hbx-drop 01.0 hrs grid delay
DOWN UP INC DEC
ADV/MATE/HBX--------------------­ac input USE control
DOWN UP CHANGE
is set point shows the voltage—26.0 VDC is the default for a 24V system—at which the FX will DROP its AC input source. e battery voltage must remain above this voltage for the amount of time set by HBX-DROP GRID DELAY (next screen) for a DROP to be issued. Press the <DOWN> so key to proceed.
is set point is the amount of time—01.0 hrs in this case—battery voltage must remain above the HBX-DROP GRID SET POINT (see previous screen) before a DROP command is sent. It can range from 00.1 hrs to 24.0 hrs in 0.1 hour incre­ments. ese increments are adjusted using the <INC> and <DEC> so keys. Press the <DOWN> so key to proceed.
With this screen, HBX Mode can be enabled or disabled. Pressing <CHANGE> allows you to change the current mode in the next screen.
63
ADV/MATE/HBX--------------------­ac input USE control
DROP USE HBX DONE
NOTE: Before enabling HBX Mode, make sure the FX is in DROP mode by pressing the <DROP> so key. e screen will indicate DROP mode, allowing the MATE to reset the HBX values.
Disable HBX
ADV/MATE/HBX---------------------­ac input DROP control
DROP USE HBX DONE
ADV/MATE/HBX---------------------­ac input DROP-HBX
control
DROP USE HBX DONE
Enable HBX by pressing the <HBX> so key. e screen now indicates the MATE is running in HBX mode by displaying the current state, USE or DROP followed by HBX.
ADV/MATE/HBX------------­ac input DROP-HBX control
DROP USE HBX DONE
ADV/MATE/HBX---------------------­ac input DROP control
DROP USE HBX DONE
ADV/MATE/HBX--------------------­ac input DROP control
DOWN UP CHANGE
To disable HBX Mode, press the <HBX> so key again. Aer disabling HBX, the system remains in whichever state—DROP or USE—it was in while HBX Mode was active. Be sure to reset the DROP or USE to the desired state once it’s out of HBX Mode.
Pressing the <DONE> so key returns to the last HBX activated USE menu.
Press either the <UP> or <DOWN> so keys to return to the ADVANCED menu.
64
AC INPUT CONTROL
Currently:USE
DROP USE OK
MAIN------------------­ 1:35:04p SUM STATUS SETUP ADV
Push the <AC IN> hot key to view the AC status and change to USE or DROP as needed. Pressing the <OK> so key means you accept the condi­tions or mode shown on the screen.
NOTE: Even with HBX enabled, the user can issue manual DROP or USE commands using the AC INPUT CONTROL found under the ACIN hot key. Once a manual command is issued, the system will remain in that chosen command until the next HBX scheduled cycle normally occurs.
Because GRID-USE Mode uses the DROP and USE commands, it cannot be enabled at the same time as HBX Mode. Enabling GRID-USE will automatically disable HBX Mode
65
Advanced Generator Start (AGS) Mode
is section applies to o-grid systems which regularly use generator-supplied power.
Why you may want it: Some systems include fuel-powered generators for either back-up or regular usage. Advance Generator Start Mode sets the conditions under which a generator will automatically start and stop, eliminating inconvenient manual starts and stops. If a user isn’t at home or near the system, the generator will run anyway, in some cases keeping vital appliances and motors running.
Advanced Generator Start (AGS) Mode utilizes the auxiliary (AUX) output found on each FX and is compatible with any two- wire start generator. AGS oers a variety of conditions that will start a generator by energizing the FX AUX output or the FLEXnet DC relay output.
AGS starts the generator anytime one or more of the Gen Start conditions are true and will stop the generator only when all of the conditions are false except during a programmed Quiet Time (normally at night when a noisy generator would be disturbing).
NOTE: Low Battery Cut Out overrides Quiet Time.
GenAlert is another way to automatically start a generator, but it does not oer the range of programming options as AGS. AGS is a function of the MATE while GenAlert is a function of the FX, which is programmed using the MATE. Information on the GenAlert function can be found in the FX programming and operations manual.
NOTE: Choose either AGS or Gen Alert to automatically start your generator. Enabling AGS overrides all AUX control functions of that particular inverter.
AGS can start a generator under the following variety of settings:
• Voltage Start
• Load Start
• Must Run
• State of Charge % Start (FLEXnet DC)
• Exercise
SAFETY WARNING: AGS can cause severe damage if the generator and battery bank are not properly maintained.
66
AGS Setup
To enter the AGS setup, go to the <ADV/MATE> screen:
MAIN-----------------------------------
9:57:32 A
SUM STATUS SETUP ADV
ADV----------------------------------
choose device:
FX CC DC MATE
ADV/SETTINGS/WARNING
changes made could
adversely affect
system performance
Press <INC> until 141 and then press <ENTER>
ADV/PASSWORD-------------­ enter the password
132 ENTER INC DEC EXIT
ADV/MATE/PG1----------------------­choose category:
HBX GRIDUSE AGS PG2
ADV/MATE/AGS-----------------------­choose category:
QUIET VOLT SETUP TIME START PG2
Press the <AGS> so key.
Press the <SETUP> so key.
67
AGS Port
e AGS Setup menu contains the following general settings that dene the AGS routines.
e MATE uses the AUX output of an FX or FLEXnet DC relay to control the generator. e MATE is connected to this FX either directly or through a HUB.
If a HUB is used:
• Use the <INC> and <DEC> so keys to set the AGS Port value to the HUB FX or FLEXnet
DC Port controlling the generator
If no HUB is used and the MATE is directly plugged into an FX, then the AGS Port needs to be set to 0 (zero).
Example:
MATE/AGS/SETUP----------------­ags port: 0
DOWN AGS INC DEC
MATE/AGS/SETUP------------------­ags port: 3
DOWN AGS INC DEC
A MATE is connected to a HUB-10 that has four FXs and three Charge Controllers connected to it. e FXs are plugged into Ports 1 – 4, as labeled on the HUB, and the Charge Controllers are plugged into Ports 5 – 7. Any FX can have its AUX output wired to a relay whose contacts are wired to the starting circuitry of the generator. e AGS Port must be set to the port of the chosen FX.
Aer setting the AGS Port, press the <DOWN> so key. e next screen allows you to enable the AGS Mode.
68
AGS Enabled
AGS Control
ADV/MATE/AGS/SETUP------------
AGS enabled: NO
DOWN UP NO YES
ADV/MATE/AGS/SETUP-------------
AGS enabled: YES
DOWN UP NO YES
ADV/MATE/AGS/SETUP-------------
AGS control: MAN-OFF
DOWN UP CHANGE
is is the overall control for the AGS Mode. If AGS is not enabled, none of the AGS settings or controls will work. Enable the AGS rst by pressing the YES so key and then establish your settings.
Aer enabling the AGS Mode, press the <DOWN> so key to continue to the AGS Con­trol menu.
is screen allows the AGS Mode to be changed. Pressing <CHANGE> brings up a screen that allows the user to switch choose from three AGS control modes sown below.
GEN START CONTROL
currently: MAN-OFF
OFF AUTO ON OK
is screen oers three options for AGS control:
OFF manually de-energizes the FX AUX or FLEXnet DC relay output and stops the gen­erator regardless of any AGS setting; this is displayed as MAN – OFF.
AUTO allows AGS settings to start and stop the generator automatically and is displayed as ei­ther AUTO – ON (when the AUX is activated), or AUTO – OFF (when the AUX is deactivat- ed).
ON will manually energize the FX AUX output and start the generator regardless of any AGS setting; this is displayed as MAN – ON.
OFF and ON are considered “manual” selec­tions, hence the MAN-OFF and MAN-ON screen displays.
69
DC Genset
VDC Genstop
ADV/MATE/AGS/SETUP
dc genset NO
DOWN UP NO YES
ADV/MATE/AGS/SETUP-----
vdc genstop: 38.0 vdc
DOWN UP INC DEC
In this screen, YES means a DC generator is present and the AGS routine, which normally stops the generator upon the FX going to Float or Silent, will instead stop the generator when the vdc genstop setting is reached.
NOTE: If you have a generator that produces AC voltage, maintain the NO status shown on this screen.
Press the <DOWN> so key to go to the vdc genstop screen.
is voltage setting will terminate a Voltage Start command when the battery voltage remains above it for 15 minutes regardless of the DC Genset setting. e setting can be adjusted using the <INC> and <DEC> so keys. Press the <DOWN> so key to view the AGS fault time screen.
ADV/MATE/AGS/SETUP----­AGS fault time 17 minutes
DOWN UP INC DEC
NOTE: e vdc genstop will turn o a generator even if the dc genset on the previous screen says <NO>.
AGS Fault Time is the period the generator is given to connect to the FX system aer the AUX output has been activated. If the generator fails to connect and provide AC current, the MATE displays an AGS error. e user can set this time anywhere from 5-30 minutes by pressing the <INC> and <DEC> so keys. Press the <DOWN> so key to reach the cool down time screen.
70
ADV/MATE/AGS/SETUP----­cool down time 0 minutes
DOWN UP INC DEC
Aer the FX charging has been disabled, the cool down time screen allows the user to adjust the
number of minutes the generator will cool down before being shut o. is time should follow the manufacturer’s recommendations. Press the <DOWN> key to view the warm up time screen
ADV/MATE/AGS/SETUP----­warm up time 0 minutes
DOWN UP INC DEC
End of AGS SETUP
UP TOP AGS
menu
e warm up time screen allow the user to adjust the number of minutes the generator will warm up before the FX charging begins. is time should follow the manufacturer’s recommendations. Press the <DOWN> key to view the End of AGS SETUP time screen
NOTE: Cool down and warm up times are not used when DC generator (dc genset) is selected.
NOTE: Cool down and warm up times are not used when DC generator (dc genset) is selected.
In the End of the AGS SETUP screen Press the <menu AGS> so key for more AGS programming.
71
Generators are an integral part of many renewable energy systems. Setting a generator’s start and stop times and voltage set points can be confusing. e following test helps assure your generator is properly functioning and the programming is accurate (AGS must be set up rst in
order to perform this test).
Before any further programming, conrm that the generator is working properly by manually turning it on and then shutting it o.
Advanced Generator Start (AGS) Test
Quiet Time
GEN START CONTROL
currently: AUTO
OFF AUTO ON OK
e AGS test conrms the AGS function works and the generator has been enabled during the AGS programming. Sometimes the GEN ALERT set points and properties get confused with AGS and this test conrms the correct set points are used. GEN ALERT set points should not be used as AGS set points. ese are two separate methods for starting a generator automatically.
Why do you might want it: If Quiet Time Mode is set, the MATE will not allow most AGS settings to start the generator during the Quiet Time window. is is usually set up during night time when a running generator would be an annoyance. Quiet Times can be set individually for weekday and weekend, and consist of a Quiet Time Start and a Quiet Time Stop.
PRESS TWICE:
• Brings up the GEN START CONTROL screen.
• Press the <ON> so key and wait for the
generator to go on.
• Press the <OFF> so key to shut the generator
o.
• Press the <AUTO> so key to put the generator
in AUTO mode
• Press the <OK> so key to return to the ADV/
MATE/AGS screen.
72
NOTE: e 2-minute Voltage set point (see page 78) will override Quiet Time settings. is is necessary to prevent the battery from falling below an unacceptable voltage.
As with GRID-USE settings, if you set the START and STOP modes for the same time (for example, 12:00 a.m. for each), each will be ignored. To program Quiet Time Mode, go to the advanced MATE menu.
PRESS <INC> UNTIL 141 AND THEN PRESS ENTER
MAIN-----------------------------------
9:57:32A
SUM STATUS SETUP ADV
ADV----------------------------------
choose device:
FX CC DC MATE
ADV/MATE/PG1---------------------
choose category
HBX GRIDUSE AGS PG2
ADV/SETTINGS/WARNING
changes made could
adversely affect
system performance
Go to the ADV/MATE screen and press the <AGS> so key.
ADV/PASSWORD--------------------­enter the password
ENTER INC DEC EXIT
131
Weekday Start
ADV/MATE/AGS---------------------­choose category:
QUIET VOLT SETUP TIME START PG2
ADV/MATE/AGS/QT-----------------­weekday 12:00A quiet time start
DOWN AGS CHANGE
Next, press the <QUIET TIME> so key.
weekday quiet time start is the beginning of the Monday-Friday quiet time period. Most AGS start conditions will be stopped during this time. <CHANGE> adjusts the hour and minutes settings.
73
WEEKDAY QT START--------------­adj hour 12:00A
DOWN INC DEC
<INC> and <DEC> adjust the weekday start hours. When nished, press the <DOWN> so key.
Weekday Stop
WEEKDAY QT START---------------­adj min 12:00A
DOWN INC DEC
ADV/MATE/AGS/QT-----------------­weekday: 12:00A quiet time start
DOWN AGS CHANGE
ADV/MATE/AGS/QT-----------------­weekday 12:00A quiet time stop
DOWN AGS CHANGE
<INC> and <DEC> adjust the weekday start min­utes. When nished, press the <DONE> so key. is will return you to the ADV/MATE/AGS/QT weekday quiet time start menu.
Press the <DOWN> so key to go to the weekday
quiet time stop screen.
weekday quiet time stop is the end of the quiet
time period for Monday-Friday. To change the time, press the <CHANGE> so key and adjust the hour and minute settings on the next screens using the <INC> and <DEC> so keys. Proceed through the adj hour and adj min screens in the same manner described in the Weekday Start section. Press the <DOWN> so key on the nal ADV/MATE/AGS/QT weekday quiet time stop screen to open the weekend screens.
74
Weekend Start
ADV/MATE/AGS/QT-----------------­weekend: 12:00A quiet time start
DOWN UP CHANGE
weekend quiet time start is the beginning of the quiet time period for Saturday and Sunday. Most AGS start conditions will be stopped during this time. Press the <CHANGE> so key to adjust the hour and minutes settings.
WEEKEND QT START--------------­adj hour 12:00A
DOWN INC DEC
WEEKEND QT START---------------­adj min 12:00A
INC DEC DONE
ADV/MATE/AGS/QT-----------------­weekend: 12:00A quiet time start
DOWN UP CHANGE
<INC> and <DEC> adjust the hourly setting for the WEEKEND QT START. Press the <DOWN> so key when nished.
<INC> and <DEC> adjust the minutes setting for the WEEKEND QT START. Press the <DONE> so key when nished.
If you are satised with the weekend quiet time start settings, press the <DOWN> so key and go to the weekend stop screen.
75
Weekend Stop
ADV/MATE/AGS/QT-----------------­weekend 12:00A quiet time stop
DOWN UP CHANGE
WEEKEND QT STOP----------------­adj hour 12:00A
DOWN INC DEC
WEEKEND QT STOP----------------
adj min 12:00A
INC DEC DONE
weekend quiet time stop is the end of the quiet time period for Saturday & Sunday. <CHANGE> adjusts the hour and minutes settings.
<INC> and <DEC> adjust the hourly setting for the WEEKEND QT STOP. Press the <DOWN> so key when nished.
<INC> and <DEC> adjust the minute setting for the WEEKEND QT STOP. Press the <DONE> so key when nished.
76
ADV/MATE/AGS/QT--------------­weekend 12:00A quiet time stop
DOWN UP CHANGE
ADV/MATE/QUIET TIME-----------
end of QUIET TIME menu
UP TOP AGS
If you are satised with the weekend quiet time stop settings, press the <DOWN> so key and go
to the end of the quiet time menu.
Press the <AGS> so key to return to ADV/ MATE/AGS screen.
Voltage Start
ere are three voltage start set points in AGS Mode that the user can adjust. Aer a generator is started due to a Voltage Start setting, it will be stopped when the FX completes the absorb charge or based on the VDC Genstop setting in the AGS Setup menu previously explained.
NOTE: If the DC Genset is set to YES, the generator will only stop aer the battery voltage has reached the VDC Genstop voltage for 15 minutes.
ADV/MATE/AGS-----------------------­Choose category:
QUIET VOLT SETUP TIME START PG2
24-Hour Voltage Set Point
ADV/MATE/AGS/VSTART----------­volt start 24.4 vdc 24 hr setting
DOWN AGS INC DEC
2-Hour Voltage Set Point
ADV/MATE/AGS/VSTART-----------­volt start 23.6 vdc 2 hr setting
DOWN UP INC DEC
To get to the Voltage Start screen, press the <VOLT START> so key on the ADV/MATE/ AGS screen.
If the battery voltage falls below this set point, a 24 hour timer starts counting down. Upon reaching zero, a start command is sent to the generator unless it is currently Quiet Time. To change the default settings, use the <INC> and <DEC> so keys. When nished, press the <DOWN> so key to go to the volt start 2 hr setting screen.
If the battery voltage falls below this set point, a 2 hour timer starts to count down. Aer reaching zero, a start command is sent to the generator unless it is currently Quiet Time. To change the default settings, use the <INC> and <DEC> so keys. When nished, press the <DOWN> so key to go to the volt start 2 min setting screen.
77
2-Minute Voltage Set Point
Load Start
ADV/MATE/AGS/VSTART----------­volt start 22.0 vdc 2 min setting
DOWN UP INC DEC
If the battery voltage falls below this set point, a 2-minute timer starts to count down. Upon reach­ing zero, a start command is sent to the generator even if it is currently Quiet Time. Use the <INC> and <DEC> so keys to change the default set­tings. When nished, press the <DOWN> so key to go to the end of VOLTAGE START menu.
ADV/MATE/AGS/VSTART----------­end of VOLTAGE START menu
UP TOP AGS
Press the <AGS> so key to return to ADV/ MATE/AGS
Why you might want it: Instead of the generator starting only at preset times or according to battery voltage conditions, Load Start allows it to start because the demand for electricity is high. is should prevent the batteries from being depleted. As soon as the demand decreases and the batteries can adequately fulll it, the generator will shut o.
Load Start will start a generator whenever the total system AC Load exceeds the set point for the programmed amount of time. e generator will then be stopped when the AC load has dropped below a Load Stop set point for a programmed amount of time.
When the generator is running because of Load Start, the FX system will charge the batteries. is charge might not be completed if the generator is disconnected because of Load Stop.
NOTE: Large instantaneous loads can still overcurrent the inverter prior to the generator starting and getting in sync with the inverter.
78
To open the Load Start screen:
Load Start KW
ADV/MATE/AGS----------------------­choose category
QUIET VOLT SETUP TIME START PG2
ADV/MATE/AGS/PG2---------------­choose category
LOAD MUST PG1 START RUN PG3
ADV/MATE/AGS/LS------------------
load start 0 kw
DOWN AGS INC DEC
Go to the ADV/MATE/AGS screen and press the <P2> so key.
At the ADV/MATE/AGS/PG2 screen, press the <LOAD START> so key.
In the load start kw screen, an AGS start command will be issued when the total AC load of all the FXs connected to the MATE exceeds this setting for the load start delay (next screen) time. A zero value disables any load start function. <INC> and <DEC> adjusts this setting between 1 – 50kW. Aer the value has been set, press the <DOWN> so key to get to the load start delay screen.
79
Load Start Delay
ADV/MATE/AGS/LS-----------------­load start 1 min delay
DOWN UP INC DEC
is setting is the delay time that the total system AC load must remain above the load start kw setting (see previous screen), before the generator is started. It is adjustable from 1 to 240 minutes using the <INC> and <DEC> so keys. Aer making any adjustments to the delay time, press the <DOWN> so key to go to the load stop kw screen.
Load Stop KW
Load Stop Delay
ADV/MATE/AGS/LS-----------------
load stop 0 kw
DOWN UP INC DEC
ADV/MATE/AGS/LS---------------­load stop 1 min delay
DOWN UP INC DEC
ADV/MATE/AGS/LS--------------­end of the LOAD START menu
An AGS stop command will be issued when the total AC load of all the FXs connected to the MATE falls below this setting for the amount of time set with load stop delay (next screen) as long as the generator was started due to Load Start. is setting excludes any FX charger current for its AC load calculation. e setting can be changed using the <INC> and <DEC> so keys. Pressing the <DOWN> so key leads to the load stop delay screen.
is setting is the delay time the total system AC load must remain below the Load Stop kw before the generator is stopped. It is adjustable from 1 to 240 minutes using the <INC> and <DEC> keys. Pressing the <DOWN> so key leads to the end of the VOLTAGE START menu screen.
Pressing the <AGS> so key returns the ADV/ MATE/AGS/PG2 screen
UP TOP AGS
80
Must Run
Why you might want it: In time, a user can determine patterns in energy usage and demands on batteries. Must Run times the generator usage to the heaviest user demands during a day, thus avoiding depleting the batteries or requiring a long recharging period. is might happen in the mornings or early evenings when a family’s power demand is higher.
Must Run Time is a daily time period when the MATE commands the generator to run. Must Run Times can be set individually for weekdays and weekends and consist of a must run start time and a must Run stop time. Setting must run start and stop times to the same time disables
the Must Run function. To go to the Must Run screens, press the <Must Run> so key on the ADV/MATE/AGS/P2 screen.
Weekday Start
ADV/MATE/AGS/PG2--------------­choose category
LOAD MUST PG1 START RUN PG3
ADV/MATE/AGS/MR---------------­weekday 12:00A must run start time
DOWN AGS CHANGE
WEEKDAY MR START
adj hour 12:00A
DOWN INC DEC
From the ADV/MATE/AGS/PG2 screen, press the <MUST RUN> so key and open the ADV/ MATE/AGS/MR weekday must run start time screen.
weekday must run start time is the beginning of the time period Monday-Friday that the generator will be forced to run. Press <CHANGE> to adjust the hour and minutes settings using the <INC> and <DEC> so keys.
Adjust the weekday must run start time minutes with the <INC> and <DEC> so keys. Press the <DOWN> so key to view the adj min screen.
81
WEEKDAY MR START
adj min 12:00A
INC DEC DONE
Aer the minutes have been set, press the <DONE> so key to return to the ADV/MATE/ AGS/MR weekday must run start time screen.
Weekday Stop
ADV/MATE/AGS/MR---------------­weekday: 12:00A must run start time
DOWN AGS CHANGE
weekday must run stop time is the end of the Must Run time period for Monday-Friday. Press the
<DOWN> so key to go to the weekday must run stop screen.
ADV/MATE/AGS/MR-----------------­weekday: 12:00A must run stop time
DOWN UP CHANGE
WEEKDAY MR STOP
adj hour 12:00A
DOWN INC DEC
WEEKDAY MR STOP
adj min 12:00A
INC DEC DONE
To adjust the start time hour and minute settings, press the <CHANGE> so key.
Adjust the hours using the <INC> and <DEC> so keys. When nished, press the <DOWN> so key to adjust the minutes.
Adjust the minutes using the <INC> and <DEC> so keys. When nished, press the <DONE> so key to return to the ADV/MATE/AGS/MR week- day must run stop time screen.
82
Weekend Start
ADV/MATE/AGS/MR---------------­weekday 12:00A must run stop time
DOWN UP CHANGE
ADV/MATE/AGS/MR----------------­weekend 12:00A must run start time
DOWN UP CHANGE
WEEKEND MR START
adj hour 12:00A
DOWN INC DEC
Press the <DOWN> so key in the ADV/MATE/ AGS/MR screen to adjust the weekend must run
start time.
weekend must run start time is the beginning
of the time period, Saturday and Sunday, that the generator will be forced to run. To adjust the weekend must run start time, press the <CHANGE> so key.
Adjust the weekend must run start time hours using the <INC> and <DEC> so keys. Press the <DOWN> so key when nished.
83
WEEKEND MR START
adj min 12:00A
INC DEC DONE
Adjust the weekend must run start minutes us- ing the <INC> and <DEC> so keys. Press the <DONE> so key to return to the ADV/MATE/ AGS/MR weekend must run stop time screen when nished.
Weekend Stop
ADV/MATE/AGS/MR----------------­weekend 12:00A must run start time
DOWN UP CHANGE
Press the <DOWN> so key to go to the ADV/ MATE/AGS/MR weekend must run stop screen.
ADV/MATE/AGS/MR----------------­weekend 12:00A must run stop time
DOWN UP CHANGE
WEEKEND MR STOP adj hour 12:00A
DOWN INC DEC
WEEKEND MR STOP adj min 12:00A
INC DEC DONE
weekend must run stop time is the end of the must run time period for Saturday and Sunday. Press
<CHANGE> to adjust the hour and minutes settings.
Adjust the hour settings using the <INC> and <DEC> so keys. Press the <DOWN> so key when nished to go to adj min screen to change the minutes.
Adjust the minutes settings using the <INC> and <DEC> so keys. When nished, press the <DONE> so key to return to the ADV/MATE/ AGS/MR weekend: must run stop time screen.
84
ADV/MATE/AGS/MR---------------­weekend 12:00A must run stop time
DOWN UP CHANGE
To proceed to the end of MUST RUN menu, press the <DOWN> so key.
ADV/MATE/AGS/MR--------------­ end of MUST RUN menu
UP TOP AGS
To proceed to the ADV/MATE/AGS/PG2 screen, press the <AGS> so key
ADV/MATE/AGS/PG2----------------­choose category
LOAD MUST PG1 START RUN PG3
ADV/MATE/AGS/PG3---------------­choose category
%SOC PG2 START TIMERS PG4
ADV/MATE/AGS/%SOC-------------­%SOC start %
DOWN AGS INC DEC
Press the <P3> so key to access the ADV/MATE/ AGS/PG3 screen which includes the EXERCISE option.
Press the <%SOC> so key.
With a FLEXnet DC, a user can start a generator based on a battery state of charge rather than its voltage, which can be less accurately inteprepeted depending on loads and surges. Use the <INC> and <DEC> so keys to adjust this value. Press the <DOWN> so key to view the %SOC stop screen.
85
ADV/MATE/AGS/%SOC-------------­%SOC stop 90%
DOWN AGS INC DEC
ADV/MATE/AGS/%SOC--------------
end of %SOC
START menu
UP TOP AGS
A user can stop a generator based on the percentage of the battery’s state of charge using <INC> and <DEC> so keys.
Press the <AGS> so key to view the ADV/MATE/
AGS/PG3 screen.
ADV/MATE/AGS/PG3--------------­choose category
%SOC PG2 START TIMERS PG4
ADV/MATE/AGS/TIMERS-----------­agsstate 0
DOWN AGS
ADV/MATE/AGS/TIMERS ---------- agsgenfault 0
DOWN UP
ADV/MATE/AGS/TIMERS--------- 24 hr 1440 min vs time
DOWN UP
Press the <TIMERS> so key to view the various AGS timer-related screens.
e agsstate screen displays a numeric value corresponding to why the generator is or is not running. is is a diagnostic feature for OutBack troubleshooting purposes. Press the <DOWN> so key to view the next TIMER screen.
AGS state can be one or more of the following numbers:
Manual Start 128 Exercise 64 Time of Day 32 Load Start 16 Voltage 24hr/2hr 8 Voltage 2min 4 SOC Start 2
An AGS state of 128 means that AGS is active because of a manual start. More then one reason can be true at any one time (e.g., AGS state of 20 would be load start and 2 min voltage timer). e generator will be running any time AGS state is greater then 0.
e agsgenfault screen displays three states:
• 0 or no generator fault
• 1 indicates the generator did not start and there is no AC input aer ve minutes
• 2 indicates the generator started, but then stopped (e.g., it ran out of fuel)
86
ADV/MATE/AGS/TIMERS--------- 2hr vs time 120 min
DOWN UP
ADV/MATE/AGS/TIMERS --------- 2 min 2 min vs time
DOWN UP
Press the <DOWN> so key to proceed.
e 24 hr vs time screen counts down the minutes, starting at 1440, of the 24-hour voltage start set point. Aer the battery voltage has fallen below its 24-hour set point, the timer starts and is displayed here. Pressing the <DOWN> so key brings up the 2hr vs time screen.
e 2hr vs time 120 min screen counts down the 2-hour voltage start set point. Pressing the <DOWN> so key leads to the 2 min vs time screen.
e 2 min vs time screen counts down the 2-minute voltage start set point. Pressing the <DOWN> so key leads to the lsstart timer screen.
ADV/MATE/AGS/TIMERS --------- lsstart timer 0 min
DOWN UP
is screen displays the load start delay timer which is adjustable up to 240 minutes, counting down. e user determines how many minutes the AC loads must remain above the load start kw set point before starting the generator. Press the <DOWN> so key to view the next TIMERS screen.
ADV/MATE/AGS/TIMERS--------- lsstop timer 0 min
DOWN UP
ADV/MATE/AGS/TIMERS--------- vdcstop timer 0 min
DOWN UP
ADV/MATE/AGS/TIMERS--------- exstop timer 0 min
DOWN UP
e lsstop timer screen counts down the time the AC load must remain below the load stop kw be­fore the generator stops. Press the <DOWN> so key to view the vdcstop timer screen.
e vdcstop timer counts down the amount of time a DC generator is allowed to run. Press the <DOWN> so key to view the last TIMERS screen.
e exstop timer screen displays the amount of time the generator runs during an exercise period (1-240 minutes). Press the <DOWN> so key to open the end of TIMERS screen.
87
ADV/MATE/AGS/TIMERS ---------- end of TIMERS menu
UP TOP AGS
is is the nal TIMERS screen. Press the <AGS> so key to view the nal AGS screen.
Generator Exercise
ADV/MATE/AGS/PG3--------------­choose category
Press the <PG4> so key
%SOC PG2 START TIMERS PG4
ADV/MATE/AGS/PG5-------------­choose category
PG2 EXERCISE ADV
Press the <EXERCISE> so key.
is takes you to the ADV/MATE/AGS/EX (exercise) screen for running a lightly used generator at least one day a month to assure it’s in good working order (see next section).
Why you might want it: Exercising a generator prolongs its life and dependability.
Regularly running a generator keeps engine components lubricated, expels excess moisture, charges the starting battery, and helps prevent carbon build-up. Consult your generator owner’s manual to nd the manufacturer’s recommendations for appropriate length and frequency of exercise periods and what load to run during the exercise periods.
An Exercise time can be set by choosing a day of the week (Sun – Sat), a start time of day (12AM – 11:59PM), and an exercise period (1 – 240 minutes). e generator will run once a month at this chosen time during the rst occurrence of the chosen day.
Sample Generator Exercise Schedule
Day: Saturday Time: 10:00 a.m. Exercise Period: 15 minutes
A een minute exercise period with loads running is a good starting point for most generators.
88
Exercise Start Day (exstartday)
Ex Start Time
ADV/MATE/AGS/EX----------­exstartday
DOWN AGS INC DEC
ADV/MATE/AGS/EX------------------
ex start time 12:00A
DOWN UP CHANGE
EX START TIME adj hour 12:00A
DOWN INC DEC
Use the <INC> or <DEC> so keys to choose the day (Sunday-Saturday) of the week to exercise the generator. To disable the exercise function, push either the <INC> or <DEC> so keys until a broken line (--) appears. Press the <DOWN> so key to go to the EX START TIME screen which sets the exercise start time.
is setting controls the daily exercise start time. Press the <CHANGE> so key to adjust the hour and minute settings using the <INC> and <DEC> so keys on the hour and minute screens.
Aer adjusting the exercise start time hour, press the <DOWN> so key and go to the adj min screen.
EX START TIME adj min 12:00A
INC DEC DONE
Ajust the minutes and then press the <DONE> so key to return to the ADV/MATE/AGS/EX ex start time screen
89
Ex Period
ADV/MATE/AGS/EX-----------------­ex start time 12:00A
DOWN UP CHANGE
ADV/MATE/AGS/EX------------------
ex period 30 min
DOWN UP INC DEC
ADV/MATE/AGS/EX-----------------­ end of exercise menu
UP TOP AGS
Press the <DOWN> so key. is takes you to the ADV/MATE/AGS/EX ex period screen, which allows you to set the number of minutes your generator will run during its exercise period.
e exercise period screen allows you to set the length of the exercise period using the <INC> and <DEC> so keys. e MATE oers a range of 1-240 minutes for this period, but check your generator manufacturer’s recommendations before setting this period. Press the <DOWN> so key to exit this screen and go to the ADV/ MATE/AGS/EX end of exercise menu screen.
90
Grid-Use Mode
Why you might want it: Grid-connected systems make use of utility-supplied power. e MATE’s Grid-Use Mode allows the user to pre-determine the time periods it uses the grid.
NOTE: e FX’s default settings are for a generator-supported system. If your system includes a utility’s grid, set the FX to Grid by going to SETUP/FX/INPUT ac transfer control and pressing the <GRID> so key.
MAIN----------------------------------­ 8:25:04A
SUM STATUS SETUP ADV
SETUP/FX/INPUT---------------P00 ac transfer Grid control
DOWN GRID GEN PORT
Grid-Use Mode allows programing the times the FX system connects to an AC input source and enables the <USE> mode. e time and date must be accurately programmed for Grid-Use mode to function properly.
Grid-Use Mode is programmed separately for weekday and weekend connect times. Care must be taken when programming weekday and weekend times that encompass <USE> periods past midnight (12:00 am). e user must take into account weekday <USE> periods that will end on a Saturday.
Example #1:
Weekday Start-6:00 p.m. Press <INC> and <DEC> so keys as needed to change set points
ADV----------------------------------­choose a device:
FX CC DC MATE
SETUP/FX------------------------­choose category:
SRCH INPUT MAIN
91
Weekend Start-12:00 a.m. Weekend Stop-12:00 a.m.
e weekend USE period has been le at its default (12:00 a.m.). Any time that a Start time equals a Stop time, no action will be taken and the time period is ignored. e above settings will have the following results:
• Monday—Friday evenings at 6 p.m., the MATE issues a USE command to the FX allowing the AC input source to be used.
• Monday-Friday mornings at 6 a.m., a DROP will be issued.
• On Friday evening at 6 p.m., a USE will be issued but since the Weekend Start and Stop times are equal, the weekend use time is disabled; no DROP will be issued until Monday morning at 6 a.m.
Example #2: Weekday Start-6:00 p.m. Weekday Stop-6:00 a.m. Weekend Start-4:00 p.m. Weekend Stop-8:00 a.m.
• Monday—ursday evenings at 6:00 p.m., the MATE will issue a USE command to the FX
allowing the AC input source to be used.
• Monday—Friday at 6:00 a.m., a <DROP> will be issued. On Friday evening at 6:00 p.m., a
USE will be issued.
• e following morning is a weekend (Saturday) so a DROP command will be issued at 8:00
a.m. During Saturday aernoon at 4:00 p.m., the FX will USE again until Sunday morning at 8:00 a.m. On Sunday evening at 4:00 p.m., a USE time period will start, ending on Monday morning at 6:00 a.m.
NOTE:
• If the battery voltage falls below the FX’s Low Battery Cut-O voltage, the FX will
automatically connect to the AC input source regardless of the GRID-USE time of day setting.
• Because GRID-USE Mode uses the DROP and USE commands, it cannot be enabled at the
same time as HBX Mode. Enabling GRID-USE will automatically disable HBX Mode.
• GRID-USE Mode only allows one Drop and Use per day. GRID-USE can be aected by the
MATE not automatically adjusting its clock for Daylight Savings Time.
• A START time that equals a STOP time disables a change during that period (weekdays
or weekends). If disabled, the current USE or DROP command will continue through the disabled period. If both the weekday and weekend periods have START and STOP times that are the same, respectively, the GRID-USE Mode will be completely disabled.
To enter grid use mode:
MAIN
9:57:32 A SUM STATUS SETUP ADV
ADV/MATE----------------------------­choose category:
HBX GRIDUSE AGS PG2
ADV/MATE/GRIDUSE--------------­weekend 12:00A gridusestart
DOWN ADV OFF ON
ADV/SETTINGS/WARNING
changes made could
adversely affect
system performance
ADV/MATE/GRIDUSE---------------­griduse enable: Off
DOWN ADV OFF ON
ADV/MATE/GRIDUSE---------------­weekend 12:00A griduse stop
DOWN UP CHANGE
Press until 141 and then press enter.
ADV/PASSWORD-----------------­ enter the password
132 ENTER INC DEC EXIT
ADV/MATE/GRIDUSE---------------­weekday 12:00A griduse start time
DOWN UP CHANGE
ADV---------------------------------­choose device:
FX CC DC MATE
ADV/MATE/GRIDUSE-------------­weekday 12:00A griduse stop time
DOWN UP CHANGE
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ADV-----------------------------------­choose device:
FX CC DC MATE
On the ADV menu, push the <MATE> so key.
NOTE: Set all the weekday and weekend timing rst before turning the GRID-USE Mode on. e GRID-USE settings can be accessed by pressing the <DOWN> so key.
Weekday Grid-Use Start
ADV/MATE-------------------------­choose category:
HBX GRIDUSE AGS PG2
ADV/MATE/GRIDUSE--------------­griduse enable: Off
DOWN ADV OFF ON
Press the <GRIDUSE> so key on the <ADV/ MATE> screen.
e rst GRID-USE screen to appear is the griduse enable screen. is screen turns GRID­USE mode ON or OFF.
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ADV/MATE/GRIDUSE--------------­weekday 12:00A griduse start time
DOWN UP CHANGE
is setting is the time during the week (Monday– Friday) that a USE will be issued to the FX system, allowing it to connect to the AC input source. e time displayed is the default setting. To change the time on the adj hour screen, press the <CHANGE> so key
WEEKDAY GRIDUSE START adj hour 12:00A
DOWN INC DEC
<INC>and <DEC> set the hour to the desired time. Press <DOWN> to access the adj min screen.
Weekday Grid-Use Stop
WEEKDAY GRIDUSE START
adj min 12:00A
INC DEC DONE
ADV/MATE/GRIDUSE----------------­weekday 12:00A griduse start time
DOWN UP CHANGE
ADV/MATE/GRIDUSE---------------­weekday 12:00A griduse stop time
DOWN UP CHANGE
<INC> and <DEC> set the minutes to the desired time. Press the <DONE> so key to return to the weekday griduse start screen.
Press the <DOWN> so key to access the ADV/ MATE/GRIDUSE weekday grid-use stop screen.
e WEEKDAY GRID-USE STOP setting is the time during the week (Monday-Friday) that a DROP will be issued to the FX system, forcing a disconnect from the AC input source. e time displayed is the default setting. To change the time, press the <CHANGE> so key and adjust the hour and minute settings on the next screens using the <INC> and <DEC> so keys. Proceed through the Adjust Hour (adj hour) and Adjust Minutes (adj min) screens in the same manner described in the weekday grid-use start section.
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Weekend Grid-Use Start
Weekend Grid-Use Stop
ADV/MATE/GRIDUSE---------------­weekend 12:00A gridusestart
DOWN ADV OFF ON
ADV/MATE/GRIDUSE---------------­weekend 12:00A griduse stop
DOWN UP CHANGE
is setting is the time during the weekend (Sat­urday and Sunday) that a <USE> will be issued to an FX system, allowing the FX to connect to the AC input source. e time displayed is the default setting. To change the time press the <CHANGE> so key and adjust the time as you would for a weekday setting.
is setting is the time during the weekend (Sat­urday and Sunday) that a DROP will be issued to the FX system, forcing the FXs to disconnect from the AC input source. e time displayed is the default setting. To change the time press the <CHANGE> so key and adjust the time as you would for a weekday setting.
Aer setting the START and STOP times, scroll back to the rst GRID-USE screen using the <UP> so key. Press the <ON> so key to activate GRID-USE Mode.
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MATE DEFAULTS
e MATE comes with factory default settings for its various functions. Many of these can be changed depending on a user’s preferences. To return the MATE to its default settings, go to the ADV/MATE/DEFAULT screen and press the <RESET> so key. Press the <YES> so key in the ADV/MATE/RESET ARE YOU SURE? screen to reset the default values.
ADV-------------------------------------
choose device:
FX CC DC MATE
ADV/MATE/DEFAULT----------------­reset MATE to factory default
RESET NO
MATE SETUP Default Values
SETUP/MATE/CNT----------------­contrast: 30%
BACK INC DEC
ADV/MATE/PG1--------------------­choose category:
HBX GRIDUSE AGS PG2
ADV/MATE/RESET-----------------­ARE YOU SURE?
YES NO
SETUP/MATE/GLOW/LEVEL----­backlight 100%
BACK INC DEC
ADV/MATE/PG2------------------­choose category:
PG1 DEFAULTS ADV
MAIN------------------------------­ 9:20:09A
SUM STATUS SETUP ADV
SETUP/MATE/GLOW/MODE----­current mode AUTO
BACK OFF AUTO ON
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SETUP/MATE/GLOW/Time--------­glow off 5 mins time
BACK INC DEC
SETUP/MATE/SUM ROLL---------­sum screen: 8 secs roll rate
BACK INC DEC
SETUP/MATE/SUM/TYPE---------­summary Roll screen type
BACK INC DEC
SETUP/MATE/SUM/TIME---------­sum screen: 20 Mins
delay time
BACK INC DEC
MATE ADVANCED Default Values
• HBX Menu
ADV/MATE/HBX-------------------­hbx-use 12.0 vdc grid setpoint
DOWN ADV INC DEC
ADV/MATE/HBX--------------------­hbx-drop 01.0 hrs grid delay
DOWN ADV INC DEC
• Griduse Menu
ADV/MATE/GRIDUSE----­griduse enable: OFF
DOWN ADV OFF ON
ADV/MATE/HBX-------------------­hbx-use 01.0 hrs grid delay
DOWN ADV INC DEC
NOTE: e MATE’s hbx-use grid setpoint screen vdc value will equal the battery voltage of the system it’s connected to. In this case, it reects 12 VDC batteries.
NOTE: For a 24 VDC battery, the hbx-drop grid setpoint is
26.0 vdc; for 32 VDC, the value is 34.7 for 36 VDC, it’s 39.0 vdc; and for 48 VDC, the value will be 52 vdc.
ADV/MATE/GRIDUSE----­weekday 12:00A griduse start time
DOWN UP CHANGE
ADV/MATE/HBX-------------------­hbx-drop 13.0 vdc grid setpoint
DOWN ADV INC DEC
ADV/MATE/GRIDUSE----­weekday 12:00A griduse stop time
DOWN UP CHANGE
ADV/MATE/GRIDUSE----­weekend 12:00A griduse start time
DOWN UP CHANGE
• AGS SETUP Menu
MATE/AGS/SETUP-----------------­ags port: 0
DOWN AGS INC DEC
ADV/MATE/AGS/SETUP-------------­dc genset:: No
DOWN UP NO YES
ADV/MATE/AGS/SETUP-----------­cool down time 0 minutes
DOWN UP INC DEC
ADV/MATE/GRIDUSE----­weekend 12:00A griduse stop time
DOWN UP CHANGE
ADV/MATE/AGS/SETUP-----------­AGS enabled: No
DOWN UP NO YES
ADV/MATE/AGS/SETUP-----------­vdc genstop 19.0 vdc
DOWN UP INC DEC
ADV/MATE/AGS/SETUP------------­warm up time 0 minutes
DOWN UP INC DEC
ADV/MATE/AGS/SETUP-----------­AGS control: MAN-OFF
DOWN UP CHANGE
ADV/MATE/AGS/SETUP------------­ags fault 17 min time
DOWN UP INC DEC
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• AGS QUIET TIME Menu
ADV/MATE/AGS/QT---------------­weekday 12:00A quiet time start
DOWN AGS CHANGE
ADV/MATE/AGS/QT-----------------­weekend 12:00A quiet time stop
DOWN UP CHANGE
• AGS VOLT START Menu
ADV/MATE/AGS/VSTART---------­volt start 12.2 vdc 24 hr setting
DOWN AGS INC DEC
Volt start 24 hr setting: 24 VDC system = 24.4 vdc 32 VDC system = 32.6 vdc 36 VDC system = 36.6 vdc 48 VDS system = 48.8 vdc
ADV/MATE/AGS/QT---------------­weekday 12:00A quiet time stop
DOWN UP CHANGE
ADV/MATE/AGS/VSTART----------­volt start 11.8 vdc 2 hr setting
DOWN AGS INC DEC
Volt start 2 hr setting: 24 VDC system = 23.6 vdc 32 VDC system = 31.5 vdc 36 VDC system = 35.4 vdc 48 VDS system = 47.2 vdc
ADV/MATE/AGS/QT-----------------­weekend 12:00A quiet time start
DOWN UP CHANGE
ADV/MATE/AGS/VSTART-----------­volt start 11.0 vdc 2 min setting
DOWN AGS INC DEC
Volt start 2 min setting: 24 VDC system = 22.0 vdc 32 VDC system = 29.3 vdc 36 VDC system = 33.0 vdc 48 VDS system = 44.0 vdc
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• AGS VOLT START Menu
ADV/MATE/AGS/LS----------------­load start 0 kw
DOWN AGS INC DEC
ADV/MATE/AGS/LS----­load stop 1 min delay
DOWN AGS INC DEC
ADV/MATE/AGS/LS----------------­load start 1 min delay
DOWN AGS INC DEC
ADV/MATE/AGS/LS----------------­load stop 0 kw
DOWN AGS INC DEC
• AGS MUST RUN Menu
ADV/MATE/AGS/MR---------------­weekday 12:00A must run start time
DOWN AGS CHANGE
ADV/MATE/AGS/MR----------------­weekend 12:00A must run stop time
DOWN UP CHANGE
• AGS EXERCISE Menu
ADV/MATE/AGS/EX----------------­exstartday ----
DOWN AGS INC DEC
• AGS TIMERS Menu
ADV/MATE/AGS/MR---------------­weekday 12:00A must run stop time
DOWN UP CHANGE
ADV/MATE/AGS/EX----------------­ex start time 12:00A
DOWN UP CHANGE
ADV/MATE/AGS/MR---------------­weekend 12:00A must run start time
DOWN UP CHANGE
ADV/MATE/AGS/EX----------------­ex period 15 min
DOWN UP INC DEC
ADV/MATE/AGS/TIMERS agsstate 0
DOWN AGS
ADV/MATE/AGS/TIMERS 24hr vs time 120 min
DOWN UP
ADV/MATE/AGS/TIMERS 1sstop timer 0 min
DOWN AGS
ADV/MATE/AGS/TIMERS agsgenfault 0
DOWN UP
ADV/MATE/AGS/TIMERS 2 min 2 min vs time
DOWN UP
ADV/MATE/AGS/TIMERS vdcstop timer 0 min
DOWN UP
ADV/MATE/AGS/TIMERS 24hr 1440 min vs time
DOWN UP
ADV/MATE/AGS/TIMERS 1sstart timer 0 min
DOWN UP
ADV/MATE/AGS/TIMERS exstop timer 0 min
DOWN UP
99
8 MATE Menu Map
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