Outback Power Systems GS8048 User Manual

Radian Series Inverter/Charger

GS8048

Operator’s Manual

About OutBack Power Technologies

OutBack Power Technologies is a leader in advanced energy conversion technology. Outback products include true sine wave inverter/chargers, maximum power point tracking charge controllers, and system communication components, as well as circuit breakers, accessories, and assembled systems.

Contact Information

Telephone:

Mailing Address: (North America)

E-mail:

Web Site:

+1.360.435.6030 +1.360.618.4363 (Technical Support) +1.360.435.6019 (Fax)

OutBack Power Technologies 5917 – 195 Arlington, WA 98223 USA

Support@outbackpower.com

www.outbackpower.com

Street N.E., #7

Address:

Sales, Marketing, & Warranty 6115 – 192nd Street NE Arlington, WA 98223 USA

Disclaimer

UNLESS SPECIFICALLY AGREED TO IN WRITING, OUTBACK POWER TECHNOLOGIES:

(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.

Warranty Summary

OutBack Power Technologies Inc. warrants that the products it manufactures will be free from defects in materials and workmanship for a period of five (5) years subject to the conditions set forth in the warranty detail, found on page 51 of this manual.

OutBack Power Technologies cannot be responsible for system failure, damages, or injury resulting from improper installation of their products.

Notice of Copyright

Trademarks

OutBack Power is a registered trademark of OutBack Power Technologies.

Date and Revision

August 2011, Revision A (firmware revision 001.000.xxx)

Part Number

900-0020-01-00 Rev A

Important Safety Instructions

READ AND SAVE THESE INSTRUCTIONS!

This manual contains important safety instructions for the Radian Series Inverter/Charger. Read all instructions and cautionary markings on the inverter and on any accessories or additional equipment included in the installation. Failure to adhere to these instructions could result in severe shock or possible electrocution. Exercise extreme caution at all times to prevent accidents.

Audience

This manual is intended for anyone required to operate the Radian Series Inverter/Charger. Operators must be familiar with all the safety regulations pertaining to operating this kind of equipment as dictated by local code. Operators must also have a complete understanding of this equipment’s features and functions. Do not use this product unless it has been installed by a qualified installer in accordance with the Radian Series Inverter/Charger Installation Manual.

Symbols Used

WARNING: Hazard to Human Life

This type of notation indicates that the hazard could be harmful to human life.

CAUTION: Hazard to Equipment

This type of notation indicates that the hazard may cause damage to the equipment.

IMPORTANT:

This type of notation indicates that the information provided is important to the installation, operation and/or maintenance of the equipment. Failure to follow the recommendations in such a notation could result in voiding the equipment warranty.

Definitions

The following is a list of initials, terms, and definitions used in conjunction with this product.

Table 1 Terms and Definitions

Term Definition

12V AUX Auxiliary connection that supplies 12 Vdc to control external devices.

AC Alternating Current; refers to voltage produced by the inverter, utility grid, or generator

AGS Advanced Generator Start

CSA Canadian Standards Association; establishes Canadian national standards and the Canadian

Electrical Code, including C22.1 and C22.2

DC Direct Current; refers to voltage produced by the batteries or renewable source

900-0020-01-00 Rev A 1

Important Safety Instructions

Table 1 Terms and Definitions

Term Definition

DVM Digital Voltmeter

ETL Electrical Testing Laboratories; short for the company ETL Semko; refers to a certification issued by

ETL to OutBack products indicating that they meet certain UL standards

FCC Federal Communications Commission

GND Ground; a permanent conductive connection to earth for safety reasons; also known as Chassis

Ground, Protective Earth, PE, Grounding Electrode Conductor, and GEC

Grid-interactive, grid-intertie, grid-tie

HBX High Battery Transfer; a function of the remote system display

IEEE Institute of Electrical and Electronics Engineers; refers to a series of standards and practices for the

LBCO Low Battery Cut-Out; set point at which the inverter shuts down due to low voltage

LED Light-Emitting Diode

NEC National Electric Code

NEU AC Neutral; also known as Common

Off-grid

PV Photovoltaic

RELAY AUX Auxiliary connection that uses switch (relay) contacts to control external devices.

RTS Remote Temperature Sensor; accessory that measures battery temperature for charging

Split-phase A type of utility electrical system with 2 “hot” lines that are 120 Vac with respect to neutral and 240

System display Remote interface device (such as the MATE3), used for monitoring, programming and

Utility grid power is available for use and the inverter is a model capable of returning (selling) electricity back to the utility grid

testing of electrical products

Utility grid power

Vac between the “hot” lines; common in North America

communicating with the inverter; also called “remote system display”

available for use

is not

UL Underwriters Laboratories; refers to a set of safety standards governing electrical products

Utility grid The electrical service and infrastructure supported by the electrical or utility company; also called

“mains”, “utility service”, or “grid”

General Safety

WARNING: Limitations on Use

This equipment is NOT intended for use with life support equipment or other medical equipment or devices.

CAUTION: Equipment Damage

Only use components or accessories recommended or sold by OutBack Power Technologies or its authorized agents.

2 900-0020-01-00 Rev A

Table of Contents

Important Safety Instructions ........................................................................1

Audience .................................................................................................................................................................................1

Symbols Used ........................................................................................................................................................................1

Definitions...............................................................................................................................................................................1

General Safety .......................................................................................................................................................................2

Introduction.................................................................................................5

Welcome to OutBack Power Technologies.................................................................................................................5

MATE3 System Display and Controller .........................................................................................................................6

Commissioning ............................................................................................7

Functional Test......................................................................................................................................................................7

Pre-startup Procedures .................................................................................................................................................................. 7

Startup................................................................................................................................................................................................. 7

Powering Down................................................................................................................................................................................ 8

Adding New Devices.......................................................................................................................................................................8

Firmware Updates ...........................................................................................................................................................................8

Operation ....................................................................................................9

Input Modes ...........................................................................................................................................................................9

Generator............................................................................................................................................................................................9

Support..............................................................................................................................................................................................10

Grid Tied............................................................................................................................................................................................11

UPS (Uninterruptible Power Supply).......................................................................................................................................12

Backup ...............................................................................................................................................................................................13

Mini Grid............................................................................................................................................................................................13

Functions.............................................................................................................................................................................. 15

Inverting............................................................................................................................................................................................15

Search ................................................................................................................................................................................................16

Input...................................................................................................................................................................................................16

Generator..........................................................................................................................................................................................18

Transfer..............................................................................................................................................................................................18

Offset..................................................................................................................................................................................................19

Battery Charging ............................................................................................................................................................................20

Charging Steps................................................................................................................................................................................20

Equalization .....................................................................................................................................................................................24

Battery Temperature Compensation.......................................................................................................................................24

Multiple-Inverter Installations (Stacking)...............................................................................................................................26

Power Save Levels..........................................................................................................................................................................28

Auxiliary Terminals ........................................................................................................................................................................29

System Display-Based Functions................................................................................................................................. 32

Advanced Generator Start (AGS) ..............................................................................................................................................32

High Battery Transfer....................................................................................................................................................................32

Grid Use Time ..................................................................................................................................................................................32

Troubleshooting.........................................................................................33

Basic Troubleshooting..................................................................................................................................................... 33

Error Messages ...................................................................................................................................................................39

900-0020-01-00 Rev A 3

Table of Contents

Warning Messages............................................................................................................................................................ 40

Disconnect Messages ...................................................................................................................................................... 42

Sell Status............................................................................................................................................................................. 43

Specifications .............................................................................................45

Specifications for Model GS8048................................................................................................................................. 45

Environmental Specifications ....................................................................................................................................... 46

Regulatory Specifications............................................................................................................................................... 46

Firmware Revision............................................................................................................................................................. 47

Default Settings and Ranges......................................................................................................................................... 47

Product Registration ...................................................................................49

Extended Warranty........................................................................................................................................................... 50

Warranty....................................................................................................51

How to Arrange for Warranty Service ........................................................................................................................ 52

Contacting OutBack......................................................................................................................................................................52

Troubleshooting.............................................................................................................................................................................52

Return Material Authorization (RMA)......................................................................................................................................52

Returning Product to OutBack ..................................................................................................................................................53

Out of Warranty..............................................................................................................................................................................53

Index .........................................................................................................55

List of Tables

Table 1 Terms and Definitions ...................................................................................................................................................1

Table 2 Troubleshooting............................................................................................................................................................33

Table 3 Error Troubleshooting.................................................................................................................................................39

Table 4 Warning Troubleshooting..........................................................................................................................................40

Table 5 Disconnect Troubleshooting....................................................................................................................................42

Table 6 Sell Status Messages ....................................................................................................................................................43

Table 7 Electrical Specifications for Model GS8048..........................................................................................................45

Table 8 Mechanical Specifications for Model GS8048.....................................................................................................45

Table 9 Environmental Specifications for All Models.......................................................................................................46

Table 10 Radian Series Interconnection Response Times to Abnormal Voltages or Frequencies (per leg).....46

Table 11 GS8048 Inverter Settings............................................................................................................................................47

List of Figures

Figure 1 GS8048 Inverter/Charger .............................................................................................................................................5

Figure 2 MATE3 System Display and Controller.................................................................................................................... 6

Figure 3 Charging Stages Over Time ....................................................................................................................................21

Figure 4 Charging Stages Over Time (Generator mode) ..................................................................................................21

Figure 5 Repeated Charging Cycles.........................................................................................................................................23

Figure 6 OutBack HUB4 and MATE3 ........................................................................................................................................26

Figure 7 Example of Parallel Stacking Arrangement (Three Inverters)........................................................................27

Figure 8 AC Test Points ................................................................................................................................................................33

4 900-0020-01-00 Rev A

Introduction

Welcome to OutBack Power Technologies

Thank you for purchasing the OutBack Radian Series Inverter/Charger. This product offers a complete power conversion system between batteries and AC power. It can provide backup power, sell power back to the utility grid or provide complete stand-alone off-grid service.



Battery-to-AC inverting which delivers split-phase

120/240 Vac at 60 Hz



AC-to-battery charging from any AC source



Uses energy from photovoltaic arrays, wind turbines, and other renewable resources. Use of OutBack FLEXmax charge controllers will optimize power production from PV sources.



Dual AC inputs allow direct connection to utility grid and AC generator



Rapid transfer between AC source and inverter output with minimal delay time



Six selectable input modes for different applications

∼ Generator ∼ Support ∼ Grid Tied ∼ UPS (Uninterruptible Power Supply) ∼ Backup ∼ Mini Grid



8000 watts (8 kW) continuous power at 48 Vdc



16.97 kVA peak surge capacity



Stackable in parallel configuration up to 10 inverters



odular internal design allows low idle consumption and

high efficiency at both high and low power operation



Field-upgradeable firmware



Certified by ETL to UL1741 and CSA C22.2



Uses MATE3 System Display and Controller

Figure 1 GS8048 Inverter/Charger

IMPORTANT:

The Radian Series Inverter/Charger is not intended for use with the OutBack MATE or MATE2 System Display and Controller. It is only compatible with the MATE3 System Display and Controller.

900-0020-01-00 Rev A 5

Introduction

MATE3 System Display and Controller

The Radian inverter/charger has no external controls. It can operate normally without an external control or interface. Basic modes and settings are pre-programmed at the factory. (See page 47 for default settings.) The Radian inverter has no display or LED indicators. It is not possible to monitor its status or operating mode without a metering device.

The MATE3 System Display and Controller (sold separately) is an OutBack product designed to accommodate programming and monitoring of an OutBack power system. The MATE3 provides the means to adjust the factory default settings to correctly match the installation where needed. It also provides the means to monitor system performance and troubleshoot fault or shutdown conditions.

Once settings are modified using a MATE3, the MATE3 can be removed from the installation. The settings are stored in the non-volatile memory of the Radian. However, it is highly recommended to include a MATE3 as part of the system. This provides the means to monitor system performance and respond quickly should it be necessary to correct a fault or shutdown condition.

The MATE3’s Configuration Wizard is capable of automatically configuring inverters to a series of preset values. This is often more efficient than attempting to manually program each setting in each inverter. Affected fields include system type, battery charging, and AC source configuration. (For more information, see the MATE3 Owner’s Manual).

NOTE:

002.005.xxx or higher.

The Radian Series Inverter/Charger can only be used with MATE3 firmware revision

IMPORTANT:

Some functions are not based in the inverter, but are part of the MATE3 system display’s firmware. They will not function if the system display is removed. These functions are listed beginning on page 32. For a detailed description of functions and programming, please see the MATE3 Owner’s Manual.

Figure 2 MATE3 System Display and Controller

6 900-0020-01-00 Rev A

Commissioning

Functional Test

WARNING: Shock Hazard and Equipment Damage

It is necessary to remove the cover of the Radian inverter to perform these tests. The components are close together and carry hazardous voltages. Use appropriate care to avoid the risk of electric shock or equipment damage.

Pre-startup Procedures

1. Ensure all DC and AC overcurrent devices are opened, disconnected, or turned off.

2. Double-check all wiring connections.

3. Inspect the work area to ensure tools or debris have not been left inside.

4. Using a digital voltmeter (DVM) or standard voltmeter, verify battery voltage. Confirm the

voltage is correct for the inverter model. Confirm the polarity.

5. Connect the MATE3 system display, if present.

CAUTION: Equipment Damage

Incorrect battery polarity will damage the inverter. Excessive battery voltage also may damage the inverter. This damage is not covered by the warranty.

Startup

If steps are inapplicable, they can be omitted. However, it is highly recommended that all applicable steps be performed in the following order.

If the results of any step do not match the description, see the Troubleshooting section on page 33.

To start the system:

1. Close the main DC circuit breakers (or connect the fuses) from the battery bank to the inverter.

Repeat for every inverter present.

2. Confirm that the MATE3 is operational, if present. (See the MATE3 Owner’s Manual for a

description of the menu items that appear on a correctly functioning display.)

3. Turn on the inverter using the MATE3 or external switch. Unlike previous OutBack inverters, this

product’s default condition is Off.

4. Using a DVM, verify 120 Vac between the L1 OUT and NEU terminals, and between the L2 OUT and

NEU terminals. Verify 240 Vac between the L1 OUT and L2 OUT terminals. Do not turn on any AC circuit breakers at this time. (See page 33 for an illustration of AC test points.)

5. Using the MATE3, perform all programming for input modes, stacking, battery charging, AC

current, generator starting, and any other functions. Refer to the Input Modes section beginning on page 9 and the Functions section beginning on page 15. Also refer to the MATE3 Owner’s Manual and any other literature as needed.

900-0020-01-00 Rev A 7

Commissioning

After programming (if any) is completed, perform the following steps:

1. If other inverters are on the system, use a DVM to verify correct voltage from the L1 OUT terminal

on one inverter to the next. When stacked in parallel, the wires from one inverter to the next should read 0 Vac (although individually they should still read 120 Vac with respect to neutral). Repeat for the L2 OUT terminal.

2. Close the AC output circuit breakers. If AC bypass switches are present, place them in the normal

(non-bypass) position. Do not connect an AC input source or close any AC input circuits.

3. Use a DVM to verify correct voltage at the AC load panel.

4. Connect a small AC load and test for proper functionality.

5. Close the AC input circuit breakers and connect an AC source. Using a DVM, check the appropriate

L1 and L2 IN terminals for 120 and 240 Vac. If a MATE3 system display is present, confirm that the inverter accepts the AC source as appropriate for its programming. Check the system display indicators for correct behavior.

6. If the battery charger has been enabled, confirm that it is charging by using the MATE3. The

inverter will perform a full battery charge when first powered up. This may take several hours. If restarted after a temporary shutdown, the inverter may skip most or all of the charging cycle.

7. Test other functions which have been enabled, such as generator start, selling, or search mode.

8. Compare the DVM’s readings with the MATE3 meter readings. If necessary, the system display’s

readings can be calibrated to match the DVM more accurately. AC input voltage, AC output voltage, and battery voltage can be calibrated.

Powering Down

If steps are inapplicable, they can be omitted. However, it is highly recommended that all applicable steps be performed in the following order.

To Power Down the System:

1. Turn off all load circuits and AC input sources.

2. Turn off all renewable energy circuits.

3. Turn each inverter OFF using the MATE3 system display or external switch.

4. Turn off the main DC overcurrent devices for each inverter.

Adding New Devices

When adding new devices to the system, first power down the system according to the preceding instructions. After adding new devices, perform another functional test, including programming.

Firmware Updates

Updates to the Radian’s internal programming are periodically available. If multiple inverters are used in a system, all units must be upgraded at the same time. See the MATE3 Owner’s Manual for details.

IMPORTANT:

All inverters will shut down during software updates. If it is necessary to run loads while updating the firmware, bypass the inverter with a maintenance bypass switch (if present). During this time, communication cables must remain connected and DC power must remain on. Lack of network communication will cause the update to fail and the inverter(s) may not work afterward. Inverters automatically update one at a time. Updating each inverter requires about 5 minutes.

8 900-0020-01-00 Rev A

Operation

Input Modes

The Radian inverter has two sets of input connections for multiple AC sources. (See the Radian Series Inverter/Charger Installation Manual for more information.) With the MATE3, each input can be

programmed to a particular operating mode. Six modes are available, each with certain advantages which make it ideal for a particular application. Some modes contain functions unique to that mode.

Both of the Radian’s inputs can be programmed for separate modes. The mode for the “Grid” input can be set in the

Gen AC Input Mode and Limits

Grid AC Input Mode and Limits

menu.

menu. The second, “Gen”, input can be set in the

NOTE:

because of inverter requirements. Each input can accept any AC source as long as it meets the requirements of the Radian inverter and the selected input mode. If necessary, the accept grid power. The opposite is also true.

When multiple inverters are stacked together (see page 26), the master inverter’s input mode is imposed on all slave inverters. The slave menu settings are not changed; they retain any input mode that was previously programmed. However, the slave will ignore its own input mode and use that of the master. This also applies to any parameters in the mode menu ( so on).

The following pages compare the various features of each input mode.

The input terminals are labeled for grid and generator due to common conventions, not

terminals can

Gen

Voltage Limit, Connect Delay

, and

Generator

This mode allows the use of any generator, even one with a rough or imperfect AC waveform. In other modes, a “noisy” or irregular waveform may not be accepted by the inverter. This mode allows these waveforms to be accepted. The charging algorithm of this mode is designed to work well with any AC generator regardless of power quality or regulation mechanism. The generator must still comply with the inverter’s nominal input specifications in the Input section of this manual. See page 16.

CHARGING

In this mode, when the charger is enabled, the Radian will use the AC source to charge the battery bank. (See page 20.) It will proceed through the battery charging cycle until it reaches the Float stage. It will then remain in the Float stage and maintain the batteries for as long as the AC source is present.

BENEFITS:



The Radian inverter will charge the batteries from the generator even when the generator is undersized, of low quality, or has other problems. The recommended parameters for sizing a generator are listed on page 18.



In cases where utility grid power is unstable or unreliable, accept the power.



This mode has a programmable delay time which will allow a generator to stabilize before connection. In the MATE3, this menu item is

Gen AC Input Mode and Limits

900-0020-01-00 Rev A 9

Generator

Connect Delay

menu, depending on which input is being programmed.

. It is available in either the

mode may allow the Radian inverter to

Grid AC Input Mode and Limits

or the

Operation

NOTES

 

The Support, Offset, and grid-interactive functions of the Radian are unavailable in this mode.

Any AC fluctuations that are accepted by the inverter will be transferred to the output. The loads will be exposed to these fluctuations. It may not be advisable to install senstive loads under these conditions.

In this mode, the Radian inverter’s maximum charge rate is limited to 20 Aac (80 Adc).

While charging, the charger will not go silent (see page 22). After completing the charge, it will remain in the Float charging stage unless this generator is stopped (either automatically or manually) or AC input power is otherwise removed.

Support

This mode is intended for systems that use the utility grid or a generator. In some cases, the amount of current available from the source is limited due to size, wiring, or other reasons. If large loads need to be run, the Radian inverter augments (supports) the AC source, adding inverter and battery power to ensure that the loads receive the power they demand.

In the MATE3 system display, the input. The

Gen Input AC Limit

sets the maximum draw for the Gen input. This function takes effect if

Grid Input AC Limit

dictates the maximum AC draw for the Grid

the AC draw on the appropriate input exceeds its setting.

CHARGING

In this mode, when the charger is enabled, the Radian will use the AC source to charge the battery bank. (See page 20.) It will proceed through the entire battery charging cycle. After the end of the Float timer, it will continue to alternate between Silent and Re-Float stages.

BENEFITS



The large loads on the system can be powered while staying connected to the input, even if the input is limited. Battery power prevents overload of the input source, while at the same time limiting the amount of battery power used.



In this mode, the inverter will offset the loads with excess renewable energy if it is available from the batteries. (See page 19 for more information on the Offset function.)



This mode has a programmable delay time which will allow an AC source to stabilize before connection. In the MATE3, this menu item is the

NOTES

Connect Delay

Gen AC Input Mode and Limits

IMPORTANT:

If the AC loads exceed the amperage limit setting, the inverter will draw energy from the batteries. If the loads are sustained, the batteries may discharge to the point of Low Battery Cut-Out and the inverter may shut down with a Low Battery error. (See pages 15 and 39.) To prevent the loss of backup power, load use should be planned accordingly.

. It is available in either the

menu, depending on which input is being programmed.

Grid AC Input Mode and Limits



The grid-interactive function of the Radian inverter is unavailable in this mode.



Because the inverter limits the current draw from the AC source, it will reduce the charge rate as necessary to support the loads. If the loads equal the amperage setting, the charge rate will be zero.



If the AC loads

the batteries and use it to support the incoming AC current.

from

10 900-0020-01-00 Rev A

exceed

the amperage setting, the charger will begin operating in reverse. It will take power

Operation

Grid Tied

IMPORTANT:

Selling power to the utility company requires the authorization of the local electric jurisdiction. The method used by the local utility company to accommodate this will depend on their policies on this issue. Some may pay for power sold; others may issue credit. Some policies may prohibit the use of this mode altogether. Please check with the utility company and obtain their

permission before using this mode.

The Grid Tied mode allows the Radian inverter to become grid-interactive. This means that in addition to using power from the utility grid for charging and loads, it can also convert excess battery power and sell it to the utility grid. Excess battery power usually comes from renewable energy sources, such as PV arrays, hydroelectric turbines, and wind turbines.

In this mode, the inverter will offset the loads with excess renewable energy if it is available from the batteries. (See page 19 for more information on the Offset function.) If additional energy is available beyond what is consumed by the loads, the energy will be sold to the utility grid.

The grid-interactive function is referenced heavily in the Battery Charging section, as it is integrally tied with the battery charger. Where the charger draws power from the AC input and puts it into the batteries, the grid-interactive function removes power from the batteries (or the DC system) and returns it to the AC input. When a renewable source of energy raises the batteries above a designated reference point (or “target”), the inverter exports power in order to bring the voltage back down or to prevent it from rising further.



The inverter uses several set points as targets for selling, particularly the battery charger settings. In the MATE3, the



If the battery charger is not active, the target voltage used by the Radian inverter is

Grid-Tie Sell

Manual to change any of these settings.)



Unlike the other target voltages, the Radian inverter cannot import AC power to raise the batteries to the

Sell Voltage

CHARGING

Absorb Voltage, Float Voltage

menu. (See page 21 for more information on charging and selling. See the MATE3 Owner’s

set point. It can only use excess DC power, if it is available, and export it as AC power.

, and

Equalize Voltage

settings are all used as target voltages.

Sell Voltage

in the

BENEFITS



The most obvious advantage of this mode is the ability to return power to the utility grid.

NOTES



The Support function of the Radian inverter is unavailable in this mode.



The inverter has a minimum five-minute delay before selling will begin. Upon initial connection to the utility grid, the inverter may be required to perform a full battery charge. This may delay the operation of the grid-interactive feature.



The grid-interactive function only operates when excess DC (renewable) power is available.

900-0020-01-00 Rev A 11

Operation



The grid-interactive function can only operate while the utility grid power is stable and within specific limits.

 If the AC voltage or frequency vary outside these limits, the inverter will stop selling. If the inverter

stops selling, the MATE3 will show the reason. Sell Status messages are listed on page 43.

 If the AC voltage or frequency vary outside the maximum limits, the inverter will also disconnect from

the utility grid. The Radian inverter’s grid-interactive limits are specified on page 46. The AC source acceptance limits are specified on page 17. These numbers are not necessarily the same.



When power is returned to the utility grid, it may possible to make the utility meter run backwards. The net result would be to sell power to the utility company. However, this depends on whether there are other loads in the system. Loads on the main panel (not on the inverter’s output) may consume this power as fast as it is generated, preventing the meter from running backwards. In this case, the result of selling would be to reduce the consumption of AC power, not reverse it.



The amount of power an inverter can sell is not equal to its specified output wattage. Its maximum selling output is 7.68 kW. However, output will vary with inverter temperature, battery type, and other conditions.

 A good guideline is that the renewable source should be sized to continuously deliver no more than

85% of the inverter’s specified wattage (per inverter, in a multi-inverter system).

 This recommendation is specifically for the inverter’s grid-interactive feature. In some cases, the source

may be sized larger to account for environmental conditions or the presence of DC loads. This depends on individual site requirements.

UPS (Uninterruptible Power Supply)

In the event of utility grid failure, UPS mode allows the inverter to switch to its inverting mode almost instantaneously. This allows the system to support sensitive AC loads without interruption.

The transfer speed in this mode has been reduced so that if the AC input power is disconnected or a scheduled disconnect occurs, the transfer speed will be less than 4 milliseconds.

CHARGING

BENEFITS



This mode will maintain constant power to the loads with virtually no drop in voltage or current.



In this mode, the inverter will offset the loads with excess renewable energy if it is available from the batteries. (See page 19 for more information on the Offset function.)

NOTES



The Support and grid-interactive functions of the Radian inverter are unavailable in this mode.



Due to the need for the Radian inverter to react quickly to AC source fluctuations, it must remain fully active at all times. The inverter requires a continuous consumption of 42 watts.

12 900-0020-01-00 Rev A

Operation

Backup

This mode is intended for systems that have utility grid available as the primary AC source. This source will pass through the Radian inverter’s transfer circuit and will power the loads unless utility power is lost. If utility grid power is lost, then the Radian inverter will supply energy to the loads from the battery bank. When the utility power returns, it will be used to power the loads again.

CHARGING

BENEFITS



In this mode, the inverter will offset the loads with excess renewable energy if it is available from the batteries. (See page 19 for more information on the Offset function.)



This mode will continuously maintain the batteries in a fully-charged state, unlike the Support mode, and does not have the overhead consumption of the UPS mode.

NOTES



The Support and grid-interactive functions of the Radian inverter are unavailable in this mode.

Mini Grid

The Radian inverter can be programmed to automatically reject an AC source and run solely from battery (and renewable) energy. In (usually the utility grid) when the batteries run too low.

In this mode, the Radian inverter runs on battery-supplied power for as long as the batteries can be sustained. It is expected that the batteries will also be charged from renewable sources such as PV. When the batteries become depleted, the system reconnects to the utility grid to operate the loads.

Mini Grid

mode, the inverter only connects to the AC source

The inverter will reconnect to the utility grid if the battery voltage decreases to either the

Voltage

grid, if the charger is turned off, the Radian will use its transfer circuit to send grid power to the loads. If the charger is turned on, it will use the grid to charge the battery, as well as powering the loads.

While connected to the utility grid, any excess energy from the renewable source will be sent to the loads and used to “offset” the use of grid power. When the renewable energy is equal to or greater than the load demand, the utility grid will no longer be required. The Radian inverter will then disconnect from the utility grid and begin running from batteries again. It will not disconnect until these conditions are met.

CHARGING

In this mode, the Radian inverter will wait for the batteries to pass through the charging stages until certain internal charger settings are met (see below). This is true regardless of whether the Radian or the renewable source is charging. This means that the regulator for the renewable source must be set to the same settings as the Radian (or higher). See the MATE3 Owner’s Manual to locate the exact settings of the Radian inverter.

If the reconnection was triggered by the batteries to pass through the

900-0020-01-00 Rev A 13

set point (see page 22), or the Rebulk voltage (see page 23). Once it reconnects to the utility

Re-Float Voltage

Float Voltage

and

Float Time

set point, the inverter will only require the

settings (as well as Offset.) The inverter

Re-Float

Operation

will then enter Silent (see page 22) and continue repeating this part of the charging cycle until it disconnects from the utility grid.

If the reconnection was triggered by the Rebulk voltage setting, the inverter will require the charger to pass through the entire charge cycle, including the

Float Time

settings (as well as Offset). The inverter will continue repeating the Float part of the

Absorb Voltage, Absorb Time, Float Voltage

charging cycle until it disconnects from the utility grid.

See page 20 for more information on the battery charging cycle.

, and

BENEFITS



Mini Grid

can be minimized or eliminated.



In this mode, the inverter will offset the loads with excess renewable energy if it is available from the batteries. (See the previous page and page 19 for more information on the Offset function.)



This mode is similar to to the high-battery transfer (HBX) mode used by the MATE3 system display, but it has several differences (see below).

NOTES



The Support and grid-interactive functions of the Radian inverter are unavailable in this mode.



This mode has similar priorities to the high-battery transfer (HBX) mode used by the MATE3 system display. However, it is not compatible with HBX mode and cannot be used at the same time. When using mode, HBX mode should be disabled to prevent conflicts.



When deciding whether to use

 Mini Grid logic is based in the Radian inverter and can function in the absence of the MATE3. HBX logic

is based in the MATE3 and cannot function unless the MATE3 is installed and operating.

 Mini Grid can use utility grid power to fully recharge the batteries on reconnection. HBX can only do so

under specific circumstances.

 HBX set points have a wide range of settings. Mini Grid uses settings which tend to prevent the

 HBX works more efficiently when the renewable source is larger, but there is no specific requirement for

renewable size. Mini Grid is unable to work properly unless the renewable source is larger than the size of the loads. (See previous page.) If this condition is not met, Mini Grid will not disconnect the inverter from the utility grid.

 HBX can be combined with the settings of any other Radian input mode (Generator, UPS, etc.). The

Mini Grid input mode is naturally limited to its own settings and does not have access to certain functions of other modes. (See the first bullet above.)

 See page 32 and the MATE3 Owner’s Manual for more information on HBX.

mode allows a system to take full advantage of renewable energy. Dependence on the utility grid

Mini Grid

batteries from excessive discharge; however, most of its settings are automatic and do not allow customization.

mode or HBX, the user should consider various advantages of each.

14 900-0020-01-00 Rev A

Operation

Functions

The items in this section are states of operation common to all Radian inverters. These functions can be used in most or all of the input modes described in the preceding section. Some can be manually selected or enabled; others are automatic.

All items identified as settable or adjustable have set points which can be accessed using the remote system display. (See the MATE3 Owner’s Manual for instructions on locating these set points.) The default settings and ranges of adjustment are listed beginning on page 47 of this manual.

Inverting

The Radian inverter converts DC voltage from batteries into AC voltage that is usable by AC appliances. It will continue to do this as long as the batteries have sufficient energy. The batteries can be supplied or recharged from other sources, such as solar, wind, or hydroelectric power.

The inverter’s design uses two transformers and two high-frequency H-Bridge FET modules to achieve the required high-wattage output. When not in use, the dual design allows half the inverter to shut down for lower idle consumption.

The Radian inverter requires batteries to operate

that are consistent enough for the inverter to operate reliably.

. Other sources may not maintain DC voltages

CAUTION: Equipment Damage

Do not substitute other DC sources in place of the batteries. High or irregular voltages may damage the inverter. It is normal to use other DC sources in conjunction with the batteries and the inverter, but not in place of the batteries.

Certain features will affect the inverter’s operation. These features only operate when the inverter is generating AC power on its own. They do not function when the inverter is being supplied by an AC source.



Low Battery Cut-Out

functioning and give a This appears as an Event on the MATE3 system display, as described in the MATE3 Owner’s Manual. It is one of the Error messages described on page 39. This function is intended to protect both the batteries and the inverter’s output. (Continuing to invert on a low DC voltage may produce a distorted waveform.) This item is adjustable.



Low Battery Cut-In

specified level for 10 minutes, the low battery error will clear and the inverter will resume functioning. This item is adjustable.

 Connecting an AC source to charge the batteries will also clear a low battery error.



Output Voltage

for conditions. This item is adjustable.



The inverter is also controlled by a high battery cut-out function. If the DC voltage rises above a specified level, the inverter will immediately stop functioning and give a Event on the MATE3 system display, as described in the MATE3 Owner’s Manual. This is one of the Error messages displayed on page 39 of this manual. (If the voltage drops below this point, the inverter automatically recovers.)

For the standard GS8048 inverter, the high battery cut-out voltage is 68 volts. It cannot be changed.

This function is intended to protect the inverter’s output and loads. Continuing to invert on a high DC voltage may produce a distorted waveform. Note that the inverter’s high battery cut-out does not alleviate or solve the high battery condition itself; the cause is an external condition.

900-0020-01-00 Rev A 15

: This feature prevents the inverter from draining the batteries completely. It will stop

Low Battery V

: The recovery point from Low Battery Cut-Out. When the DC voltage rises above a

: The inverter’s AC output voltage can be adjusted up or down by a certain amount, to allow

error when the DC voltage drops below a specified level for 5 minutes.

High Battery V

error. This appears as an

Operation

An automated search circuit is available to minimize the power draw when no loads are present. When enabled, the inverter does not always deliver full output. The output is reduced to brief pulses with a delay between them. These pulses are sent down the output lines to see if a resistance is present. Basically, the pulses “search” for a load. If a load is detected on either the L1 or L2 outputs, the inverter’s output increases to full voltage so that it can power the load. When the load is turned off, the inverter “goes to sleep” and begins searching again.

The sensitivity of Search mode is in increments of approximately 0.1 Aac. The default is 6 increments, or about 0.6 Aac. A load which draws this amount or greater will “wake up” the inverter.

NOTE:

Due to load characteristics, these increments are only approximate and may not function

exactly as listed.

The pulse duration and the delay both have a time period that is measured in AC cycles. These two items and the load detection threshold are adjustable.



Search mode may not be useful in larger systems with loads that require continuous power (e.g., clocks, answering machines, fax machines). Search mode may cause nuisance shutdowns, or it may sleep so rarely that there is no benefit.



Some devices may not be easily detected by Search mode.

Input

When the Radian inverter input terminals are connected to a stable AC source, the inverter will synchronize itself with that source and use it as the primary source of AC power. (See AC Source Acceptance on page 17.) Its transfer relay will engage, linking the AC source directly with the inverter’s output. It can also use the source to charge batteries. (See Transfer on page 18 and Battery Charging on page 20.)



Two sets of AC input terminals are available. Both inputs are identical and can be used for any AC source. However, for easy reference, the first input has been labeled GRID (for the utility grid). The second input is labeled GEN (for a generator). These designations are also used in the menus of the MATE3 system display. Each input has a separate set of input criteria and input modes. The programming for each input also has identical content.



The independent inputs are intended to simplify the connection to multiple AC sources; however, only one input can be used at a time. If both inputs are powered, the default setting is for the inverter to accept the GRID input. This can be changed. In the MATE3 system display, these priorities are selected using

Priority



Six input modes are available which affect the Radian inverter’s interactions with AC input sources. The

Grid Tied

battery power to assist a smaller AC source. See page 9 for descriptions of these and other input modes.



There are a number of considerations when selecting the type and size of an AC generator. (See the section entitled Generator on page 18.)



The AC input current is used to power both loads and battery charging. The combined amount should not exceed the size of the AC overcurrent device or AC source. These devices should be sized appropriately during planning. (See AC Current Settings on the next page. See the Radian Series Inverter/Charger Installation Manual for more information.)



The loads powered by the inverter entitled “Transfer” on page 18.)

in the

AC Input and Current Limit

mode allows the Radian to sell power using the input connection. The

must not

menu.

Support

exceed the size of the inverter’s transfer relay. (See the section

mode can use

Input

CAUTION: Equipment Damage

Current draw in excess of the inverter’s transfer relay rating can damage the transfer relay. This damage is not covered by warranty.

16 900-0020-01-00 Rev A

+ 42 hidden pages

Outback Power Systems GS8048 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual