Outback Power Systems DOM-OBK03 User Manual

DOM-OBK03 Rev. A
OUTBACK
HITCH OWNER’S MANUAL
Effective January, 2003
Last Edit May, 2003
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1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Definitions of Safety and Service Statements . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Sign Locations and Care . . . . . . . . . . . . . . . . . . 4
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tractor Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mounting the Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mounting the Tilt Sensor . . . . . . . . . . . . . . . . . . . . . . . 9
Routing the Hitch Control Cable . . . . . . . . . . . . . . . . . . 9
Mounting the Console . . . . . . . . . . . . . . . . . . . . . . . . . 10
Console Cable Connections . . . . . . . . . . . . . . . . . . . . 11
Get Acquainted with the Controls . . . . . . . . . . . . . . . . 12
Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hitch Pin Position Calibration . . . . . . . . . . . . . . . . . . . 13
Curvature Compensation . . . . . . . . . . . . . . . . . . . . . . 13
Slope Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Follow GPS Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Match Tracks Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
This manual has been prepared to assist you in the
operation and maintenance of your OUTBACKHitch
Drawbar Implement Guidance System and to provide the
necessary part numbers to keep it in near original condi-
tion.
OutbackHitch Serial Number_____________________
Congratulations on your purchase of an OUTBACK
Hitch Drawbar Implement Guidance System. We at RHS
wish to thank you for your patronage and appreciate your
confidence in OUTBACKequipment. Your OUTBACK
Hitch has been carefully designed and ruggedly built to
provide many years of dependable service in return for
your investment.
TABLE OF CONTENTS
INTRODUCTION
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Initial Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Grease Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Replace Worn Components . . . . . . . . . . . . . . . . . . . . 15
Trouble-Shooting Tips . . . . . . . . . . . . . . . . . . . . . . . . . 15
Contacting the Factory . . . . . . . . . . . . . . . . . . . . . . . . . 16
Outback Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Appendix A - Parts Listings . . . . . . . . . . . . . . . . . . . . . . .
Outback-Hitch Drawbar Guidance System . . . . . . . . . A1
Console Mounting Details . . . . . . . . . . . . . . . . . . . . . . A2
Tilt Sensor Mounting Details . . . . . . . . . . . . . . . . . . . A2
Hydraulic & Electrical Assembly . . . . . . . . . . . . . . . . . A3
Mechanical Assembly . . . . . . . . . . . . . . . . . . . . . . . . . A4
Drawbar Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . A5
Hydraulic Component Details. . . . . . . . . . . . . . . . . . . . A6
Mounting Hardware Details . . . . . . . . . . . . . . . . . . . . . A7
Clevis Hitch Attachment [Optional]. . . . . . . . . . . . . . . . A8
Footnotes: OUTBACKand OUTBACK Guidanceare registered trademarks of RHS, Inc. OUTBACK Guidance Center, Steering Guide, and Hitchare proprietary trademarks of RHS, Inc. The OUTBACKS and OutbackHitch are protected under U.S. Patent No. 6,539,303 and patents pending.
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Definitions of Safety and Service Statements
TAKE NOTE! THIS SAFETY ALERT SYM-
BOL FOUND THROUGHOUT THIS MANU-
AL IS USED TO CALL YOUR ATTENTION
TO INSTRUCTIONS INVOLVING YOUR
PERSONAL SAFETY AND THE SAFETY
OF OTHERS. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN
INJURY OR DEATH.
!
THIS SYMBOL MEANS
- ATTENTION!
- BECOME ALERT!
- YOUR SAFETY IS INVOLVED!
All safety statements in this manual, as well as those
found on safety decals, are preceded by the following
warning symbols. Carefully read and follow the instruc-
tions provided.
Indicates an imminent­ly hazardous situation that, if not avoided,
will result in death or serious injury. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded.
Indicates a potentially haz-
ardous situation that, if not
avoided, could result in
death or serious injury and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
Indicates a potentially haz-
ardous situation that, if not
avoided, may result in
minor or moderate injury. It may also be used to alert against unsafe practices.
The IMPORTANT notice gives important instructions to prevent damage to the machine or systems.
A Note will give general information about the correct operation and maintenance of the machine and sys­tems.
DANGER:
!
WARNING:
!
CAUTION:
!
IMPORTANT:
NOTE:
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Specifications
Dimensions: Inch (mm)
(A) Min. Long Drop Clearance 11.5 (292)
(B) Max. Short Drop Clearance 12.25 (311)
(C) Min. Mounting Clearance 14.25 (362)
(D) Tractor Drawbar Thick. Range 1.5 - 2.0 (38 - 51)
(E) Tractor Drawbar Width Range 2.25 - 3.25 (64 - 83)
(F) Hitch Pin Point Below Tractor 1.75 (46)
(G) Hitch Pin Point Behind Tractor 10.25 (260)
(H) Hitch Clearance Below Tractor 6.5 (165)
(I) Hitch Overall Width 21 (534)
(J) Hitch Drawbar Thickness 2.0 (51)
(K) Hitch Drawbar Width 3.0 (76)
(L) Hitch Drawbar Swing ±10.0 (±254)
(M) Hitch Pin to Rear Clevis Hole 4.0 (102)
(N) Hitch Clevis Hole Spacing 3.25 (83)
(O) Hitch Pin Hole Diameter 1.67 (42)
Weights: Lbs (Kg)
Hitch Assy. (less mount. hardware & clevis) 220 (100)
Hitch System Shipping Weight 300 (136)
Clevis Attachment Shipping Weight 25 (11)
Hydraulic Requir
ements:
Single Remote Hydraulic Outlet, Continuous Duty
Flow Rate (fixed) 1.5 gpm
Pressure Range 2250 - 3000 psi
Not compatible with open-center hydraulic systems.
Electrical Requirements:
Max. Current 3.5 amp
Voltage Range 9 - 16 vdc
Capacity & Performance:
Max. Vertical Static Load 4000 lbs. (1800 kg)
Power Rating 80 - 228 h.p. (60 - 170 kW)
Left / Right Travel 20 in. (508 mm) swing
6 sec. stop to stop
Standards & Limitations:
ASAE S482 compliant drawbar extender.
Not for use on articulated 4WD or tracked tractors.
Not for use with PTO drive-line powered equipment.
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Safety Sign Locations and Care
!
A
C
B
C
P/N DEC-MT4163 C
P/N DEC-HAZ01 B
P/N 60257 A
Safety Sign Care:
Keep safety signs clean and legible at all times.
Replace safety signs that are missing or have become
illegible.
Replaced parts that displayed a safety sign should also
display the current sign.
Replacement safety signs are available from your
distributor, dealer, or online at outbackguidance.com
Installing Safety Signs:
Be sure that the installation area is clean and dry.
Decide on the exact position before you remove the
backing paper.
Remove the smallest portion of the split backing
paper.
Align the decal over the specified area, and carefully press the small portion with the exposed sticky backing in place.
Slowly peel back the remaining paper, and carefully smooth the remaining portion of the decal in place.
Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper.
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Safety Information
!
As the manufacturer of your Outback Hitch Drawbar
Implement Guidance System, we care about your safety. In
fact, this machine and its systems have been designed to
provide maximum safety. Unfortunately, no machine
design can prevent operator error or carelessness.
This operator’s manual provides instructions for the
safe operation and maintenance of the OutbackHitch.
Please read and understand this manual before operating
the machine.
DO NOT Use with PTO Drive-line Powered Equipment. A tractor­mounted PTO drive shaft is not designed for use with a swinging drawbar
extender, such as the Outback
Hitch.
WARNING:
!
DO NOT Exceed Weight Limits. Review tractor specific limits for drawbar
extender application. The maximum vertical static load is 4000 lbs. (1800 kg).
WARNING:
!
HIGH-PRESSURE FLUID HAZARD. The Hitch utilizes hydraulic compo-
nents. Always relieve pressure on the system before repairing or adjusting. To avoid hazard, wear proper hand and eye protection, and keep in good repair.
WARNING:
!
MOVING PARTS HAZARD. To avoid injury, keep hands and fingers
away from the swinging Hitch drawbar area.
WARNING:
!
ALWAYS Attach Safety Chain Between Tractor and Implement.
WARNING:
!
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INSTALLATION
1. Tractor Preparation: Before attempting to install the Outback® Hitch, park the tractor on a smooth level floor with adequate clearance to work around the drawbar area. Remove any accessories installed on the tractor drawbar including the hammerstrap clevis and safety chain holder.
If the tractor is equipped with a drop-style drawbar, remove the drawbar and flip it upside down. Reinstall the drawbar as shown. The Outback® Hitch requires a minimum mounting clearance of 14-1/4 in. (362mm) between the center of the drawpin hole and the rear of the tractor sup­port casting.
2. Determine Proper Mounting Configuration: The Outback® Hitch is supplied with a universal mounting kit (packaged in a burlap bag) and includes all necessary hard­ware to mount the hitch to most CAT II or III tractor draw­bars. Not all parts included in the kit are required for each specific installation.
Carefully review the mounting hardware details shown on page A7 for your tractor specific mounting configuration. Identify the required parts as shown.
Label
Description Qty
A 3/4” x 4” Hex Bolt, Gr5 5 B 3/4” x 6” Hex Bolt, Gr5 5 C 3/4” Lock Washer 5 D 3/4” Hex Nut, Gr5 5 E Hitch Hammer Strap Plate 1 F Hitch Spacer Plates:
3/4” Thick 3 1/2” Thick 4 1/4” Thick 2
G Draw Pin Bushings:
1-5/8”OD x 3/4”ID x 1-15/16”Lg 1 1-1/2”OD x 3/4”ID x 1-11/16”Lg 1 1-1/4”OD x 3/4”ID x 1-7/16”Lg 1
H CAT II Draw Bar Bushing:
1-3/8”OD x 13/16”ID x 1-7/16”Lg 4
14-1/4” (362mm) Min.
A
B
E
F
C
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3. Mounting the Hitch: Using a forklift, floor jack, or chain hoist, position the Outback® Hitch under the tractor drawbar as shown. Notice that the hydraulic hoses to the left cylinder must route over the top of the tractor drawbar. Center the hitch directly under the tractor drawbar with the drawpin hole lined up over the center of the corresponding hitch mounting hole.
4. Install Hammerstrap at Front of Hitch: Insert mounting bolt (A) into the front slot of the hitch, on both sides of the drawbar, and install hammerstrap plate (E). Secure with lock washers (C) and hex nuts (D). Do not tighten hardware at this time. Slight adjustments of the hitch forward or backward may be required to install mounting hardware at the rear of the hitch.
5. Remove Hitch Shipping Pallet: The hitch is secured to the shipping pallet with two lag screws and washers. Remove both screws and lower the shipping pallet, allow­ing the hitch to be suspended from the front hammerstrap.
6. Connect Hydraulic Feed Hoses: The hitch hydraulic supply lines have colored grips. Connect the supply lines to the tractor remote outlets so that the red grip is pressure and the black grip is return. During operation the hitch requires a fixed 1.5 gpm oil flow, up to 3000 psi. Adjust the tractor remote outlet oil flow to closely match this requirement.
E
A
C D
REMOVE
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7. Move Hitch Drawbar Right: Start the tractor and enable the hitch hydraulic remote outlet. The coils on the hitch hydraulic control block have manual push button overrides. Using a small screwdriver or common nail, push the manual override at the center of the rear coil to move the hitch drawbar to the far right extent. Disable the hitch hydraulic remote outlet, and shut off the tractor.
8. Install Mounting Hardware at Rear of Hitch: Add necessary hitch spacer plates (F) between the hitch and the tractor drawbar so that the hitch is level. Insert the proper sized draw pin bushing (G) into the tractor hitch pin hole. Make certain that the bushing is not longer than the thick­ness of the tractor drawbar. Insert mounting bolts (B) up from the bottom of the hitch through the top hitch plate, spacer plates, and draw pin bushing. Install 3/4” thick spacer plate (F) on top of the tractor drawbar, and secure with lock washers (C) and hex nuts (D).
9. Move Hitch Drawbar Left: Start the tractor and enable the hitch hydraulic remote outlet. Push the manual override at the center of the front coil to move the hitch drawbar to the far left extent. Disable the hitch hydraulic remote outlet, and shut off the tractor.
10. Complete the Hitch Mounting: Insert the remaining mounting bolt (B) up from the bottom of the hitch along the right side of the tractor drawbar, and secure with lock washer (C) and hex nut (D). Securely tighten all mounting hardware (5 places), beginning with the rear center hex nut. Make certain that the spacer plates tighten uniformly so that no gaps are observed between the hitch and the tractor drawbar.
B
C D
B
C D
F
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11. Determine Tilt Sensor Location: The tilt sensor should be mounted directly onto the rear tractor frame in an area protected from mud and flying debris. The sensor must be oriented relative to the forward travel direction as shown on the sensor decal. Orient the sensor with the label up and the connector towards the rear. The sensor may require re-orientation onto the sensor bracket to accommo­date mounting directly to the tractor frame.
12. Mounting the Tilt Sensor: The preferred tilt sensor mounting technique is to locate an extra bolt hole in the rear tractor casting. The large slot on the sensor mounting bracket can be slipped under the head of a mounting bolt (customer supplied) and tightened. Make certain that the sensor is oriented with the label up, level with the tractor, and with the connector towards the rear.
13. Routing the Hitch Contol Cable: Route the hitch control cable up from the drawbar past the tilt sensor and through the back window of the tractor cab. Install the tilt sensor cable connection. Secure the control cable with the tie straps provided. Make certain that the control cable is clear of any pinch points around the three-point linkage and is protected from mud and flying debris.
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14. Exchange Power Cable: Install the Outback® S, using the instruction booklet provided. Do not use the power cable provided with it. Locate the Power/CAN cable in the Hitch package. It has two connectors and a cigarette lighter plug. Install the connector with two cables coming out into the S Power/CAN port as shown. Twist the connector firmly until it locks into place.
Note: The Outback® Hitch may also be used in com­bination with the optional Outback® 360. If a 360 is already installed, step 14 is not required as the two­connector Power/CAN cable is installed between the S and the 360. Instead, a three-connector CAN expansion cable is installed between the 360 and the Hitch as described in step 15.
15. Daisy Chain Power Cable: Install the optional Outback® 360, using the instruction booklet provided. Locate the CAN expansion cable in the Hitch package. It has three connectors in a ‘Y’ arrangement with a male and female connector on one end and a female connector on the other end. Disconnect the CAN connector from the 360 and insert the ‘Y’ end of the CAN expansion cable as shown. Twist connectors firmly until they lock into place.
16. Rotate Suction Cup: Remove the Hitch console from its package, and loosen the center adjusting bolt on the suc­tion cup so the cup can be rotated 180 degrees. This puts the pump button on top for easy access.
17. Mounting the Console: Find a desirable mounting location inside the cab and THOROUGHLY clean the glass. Remove the red cap from the vacuum mount, press it to the window, and pump the button located on the vacu­um mount. Pump until the red line is no longer visible on the button. (Check it periodically. If the red line becomes visible, you may have to pump it a little to maintain suc­tion.) Adjust the display for proper viewing angle.
Note: Do not leave the console unattended for extended periods of time. If possible, remove the unit from glass when not in use. Continued exposure to the elements (such as direct sunlight) can be harmful to the suction cup.
With OBK-360, Insert Daisy Chain Power Cable Here
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18. Install CAN Cable: Install the remaining Power/CAN connector (from either Step 14 or 15) into the upper CAN port on the Hitch console as shown. Twist connector firmly until it locks into place. For permanent installations, we recommend removal of the cigarette lighter plug and hard wiring the leads to a reliable 12-volt power supply. The red wire goes to positive and the black wire to negative.
Note: Cigarette lighter sockets are notorious for inter­mittent power. For maximum portability, install a female cigarette lighter receptacle wired directly to the battery for each application. For permanent installa­tion, we recommend wiring directly to the battery.
19. Install Hitch Control Cable: Install the Hitch control cable connector (from Step 13) into the lower HITCH port on the Hitch console as shown. Twist the connector firmly until it locks into place.
20. Install Auxiliary Power Cable: Locate the auxiliary power cable in the Hitch package. It has a connector on one end and a pair of ring terminals on the other. Install the cable connector into the upper right PWR IN port on the Hitch console as shown. Twist the connector firmly until it locks into place. Route the auxiliary power cable directly to the tractor battery. The red wire goes to posi­tive, and the black wire goes to negative.
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GET ACQUAINTED WITH THE CONTROLS
RUN/HOLD
CENTER
LEFT/RIGHT ARROWS
MODE
S PRESENT
INDICATOR
HITCH POSITION
INDICATORS
HITCH POSITION INDICATORS: A series of 21 lights indicate the current hitch pin position relative to the center of the tractor. Each light represents approximately one inch of hitch pin offset.
S PRESENT INDICATOR: This light indicates the pres­ence of the Outback® S along with its GPS operational sta­tus. If the light is off, communication with the S cannot be established. A blinking light indicates that the S cannot establish DGPS. A solid green light must be present to provide automatic hitch control.
MODE: Press the MODE button to change the current hitch operating mode. Indicator lights show the current mode as either Follow GPS, Match Tracks, or Manual.
LEFT/RIGHT ARROWS: Press the Left or Right Arrow buttons to manually position the hitch pin position. The arrow buttons are also used in Match Tracks mode to adjust the amount of compensation necessary to match the imple­ment tracks to the tractor. The light between the arrows indicates when the left and right arrow buttons are active.
RUN/HOLD: Pressing these buttons enables or disables the active hitch position control. The RUN button enables the active hitch control in the selected mode, whereas the HOLD button suspends active control of the hitch position.
Note: As a safety feature, the tractor must be travel­ing faster than one mile per hour before the RUN but­ton can enable active hitch control.
CENTER: Press the CENTER Button to easily move the hitch pin to center position and quickly prepare for road travel. This CENTER feature may be initiated at any time in all operating modes. A single press of the CENTER but­ton automatically centers the hitch pin, puts the operating mode in manual, and puts the status in hold.
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POWER UP
1. Power up both units: Turn on the power switches of the S and Hitch in any order. The S will boot up and begin acquiring a DPGS signal. The Hitch will establish commu­nication with the S and wait for the DPGS signal to be acquired.
2. Power up S only: Turn the power switch of the S on and leave the Hitch off. This causes the S to operate as normal. Refer to the Outback® S Manual for operation.
Outback®S Power Switch
Outback®Hitch Power Switch
SETUP
Configuration of the Outback® Hitch is accomplished through the S, or 360, menu system. During power-up, the Hitch is detected, and an additional menu option is includ­ed to configure the Hitch for operation.
To access the menu: Press the MENU button. Then choose the HITCH CALIBRATE item. All functions in the Outback® S console menu are navigated and selected using the UP/DOWN ARROWS and the ENTER key.
1. POSITION: This function establishes the relation between the actual hitch pin position and the measured position as displayed on the Hitch console. Selecting this function brings up three successive display screens to cali­brate the left, right, and center hitch pin positions. Use the LEFT/RIGHT ARROWS on the Hitch console to position the physical hitch pin at the required location; then press ENTER to update the calibration values.
2. CURVE: This function adjusts the amount of hitch pin compensation necessary to match the implement tracks to the tractor while driving around a curve. Drive the tractor and implement to an open area which is relatively flat. Proceed to drive around a large curve (typically 150 foot radius or more). Observe how the implement is trailing behind the tractor and use the LEFT/RIGHT ARROWS on the Hitch console to adjust the hitch pin position so the implement tracks match those of the tractor. Press ENTER to update the curvature compensation value.
3. SLOPE: This function enables the Tilt Sensor for side slope compensation and establishes a level reference value. Selecting this function first displays an ON/OFF choice selection. Selecting ON brings up a subsequent display screen to adjust the level reference value. Park the tractor on a nearly level surface. Press ENTER to update the level reference value.
POSITION
Menu Item Display Sequence
Instructions
Press LEFT ARROW until hitch pin is at far left position. Press ENTER to update left position.
Press RIGHT ARROW until hitch pin is at far right position. Press ENTER to update right position.
Press LEFT ARROW until hitch pin is in the center. Press ENTER to update center position.
ADJ LEFT ?? ENTER TO UPDATE
ADJ RIGHT ?? ENTER TO UPDATE
ADJ CENTER ?? ENTER TO UPDATE
CURVE
ADJ CURVE ?? ENTER TO UPDATE
Drive around a curve on relatively flat ground and observe trailing implement tracking. Press LEFT or RIGHT ARROW until implement track matches those of the tractor. Press ENTER to update curvature compensation value.
SLOPE
>ON
OFF
LEVEL GND ?? ENTER TO UPDATE
Select if Tilt Sensor is to be used for side slope compensation.
Park the tractor on a nearly level surface. Press ENTER to update the level reference value.
SETUP : HITCH CALIBRATE MENU
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Follow GPS Mode: This mode causes the hitch to seek the GPS guideline you are following. For example, if you
drive right of the guideline, the hitch will move left to com­pensate.
In follow GPS mode, use the Outback® S as normal. You can establish a guideline using either straight or contour guidance. Simply drive the trac­tor near the guideline, and the Hitch will position the hitch pin directly over the line.
Note: When operating with the Hitch in follow GPS mode, the Outback® S and 360 use the actual hitch pin position for contour guidance logging and applica­tion mapping.
OPERATION
GPS Guideline
Hitch positions implement on GPS Guideline
Tractor off to right of GPS Guideline
Match Tracks Mode: This mode is for driving through standing crop in side-hills and curves. For example, when the tractor leans left on a side­hill, the hitch adjusts right so the implement tires don’t dam­age the crop. The amount of adjustment is proportional to the measured tilt of the tractor. The sensitivity of the slope compensation may be adjusted using the LEFT/RIGHT ARROWS, as you drive through the standing row crop.
Likewise, when following rows around a curve to the right, the hitch adjusts left to minimize crop damage. The amount of adjustment is proportional to the sharpness of the turn. The sensitivity of the curve compen­sation is adjusted in the HITCH CALIBRATE setup menu.
Note: When operating with the Hitch in match tracks mode, the Outback® S displays MATCH TRACKS and does not provide driving guidance. The Outback® 360 operates as normal and records the GPS antenna position for application mapping.
Implement Matches Tracks
Downhill Slope
GPS Guideline
Implement Matches Tracks
The operation of the Outback® Hitch is quite simple. Turn it on, activate the tractor hydraulics, select the desired MODE, press RUN, and the rest is automatic.
Note: As a safety feature, the tractor must be travel­ing faster than one mile per hour before the RUN but­ton can enable active hitch control.
Manual Mode: This mode allows the operator to position the hitch pin at any desired offset using the LEFT/RIGHT ARROWS. When operating with the Hitch in manual mode, the Outback® S and 360 operate as normal. All functions of the S and 360 are affected by the presence of the hitch.
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MAINTENANCE
Proper maintenance of the Outback® Hitch mechanical components will ensure years of dependable service and protect your investment.
Initial Installation: After the first few hours of operation, check the tightness of all Hitch mounting bolts and hard­ware. Substantial wear will occur to the Hitch and tractor drawbar if mounting bolts are not properly tensioned.
Grease Fittings: Proper lubrication of the 5 grease loca­tions at 12-hour intervals will dramatically prolong the life of friction production parts. Use an SAE multi-purpose type grease. Make sure to clean the fittings thoroughly before using any grease gun.
Replace Worn Components: At the begining of each application season, check the hitch drawbar for any signs of free-play, both up and down and side to side. All wear points of the Hitch include serviceable replacement parts. Refer to pages A4 and A5 for details.
TROUBLE-SHOOTING TIPS
12 Hours
(3 Places)
12 Hours
(2 Places)
GREASE LOCATIONS
Problem - Probable Cause. Action
Hitch Drawbar Doesn’t Move
Tractor Hydraulics Not Active. Make sure hydraulic hoses are hooked up correctly (red hand grip to pressure;
black hand grip to return). Use push button over-rides on hydraulic block coils to verify operation.
Poor Electrical Connection. Check the indicator lights on the hydraulic block coil connectors. If no lights,
check cable connections. If lights show, then replace coil.
Hitch Drawbar Moves in the Wrong Direction
Tractor Hydraulics Reversed. Make sure hydraulic hoses are hooked up correctly (red hand grip to pressure;
black hand grip to return).
CONTACTING THE FACTORY
Outback Guidance® Division of RHS, Inc. 2005 West Oregon Street, Box 394 Hiawatha, KS 66434 USA
All correspondence to the factory must be in English.
ONLINE:
http://www.outbackguidance.com
PHONE:
Monday Through Friday 8 A.M. - 5 P.M. U.S. Central Time U.S:
1-800-247-3808 (Customer Service & Ordering)
Canada:
1-866-888-4472 (Customer Service & Ordering)
From all other countries: 01-785-742-2949
E-MAIL:
24 hours / 7 days a week Your inquiry will receive a response from one of our Customer Support Representatives within one business day. Sales: outbacksales@outbackguidance.com Customer Service: outbackcs@outbackguidance.com Website Feedback: outbackweb@outbackguidance.com
FAX:
24 hours / 7 days a week Your inquiry will receive a response from one of our Customer Support Representatives within one business day. 1-785-742-4584
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Limited Outback® Hitch One-Year Warranty
RHS, Inc. ("RHS") manufactures its hardware products from parts and components that are in accordance with industry standard practices. RHS warrants that the hard­ware products it manufactures will be free from defects in materials and workmanship. The limited warranty term is one year, beginning on the date of invoice to the original purchaser.
Damage caused by shipping the product(s) to the original purchaser is covered under this limited warranty. Otherwise, this limited warranty does not cover damage due to external causes, including accident, abuse, misuse, problems with electrical power, servicing not authorized by RHS, usage not in accordance with product instructions, failure to perform required preventive maintenance and problems caused by use of parts and components not sup­plied by RHS.
This limited warranty does not cover any items that are in one or more of the following categories: software (RHS authorized revision updates may be purchased), external devices (except as specifically noted), accessories or parts added to an Outback® Hitch system after the system is shipped from RHS, accessories or parts that are not installed in the RHS factory.
RHS will repair or replace product(s) covered under this limited warranty that are returned to the RHS facility. To request warranty service, you must call RHS (800-247-
3808) or go to outbackguidance.com for information, with­in the warranty period. If warranty service is required, RHS will issue a Return Material Authorization Number. You must ship the products back to RHS in their original or equivalent packaging, prepay shipping charges, and insure the shipment or accept risk of loss or damage during ship­ment. RHS will ship by UPS Ground Service the repaired or replacement products, within 5 business days, freight paid. In any instance in which RHS issues a Return Material Authorization Number, RHS must receive the product(s) for repair prior to the expiration of the warranty period in order for the repair(s) to be covered by the limited warranty.
RHS owns all parts removed from repaired products. RHS uses new and reconditioned parts made by various manu­facturers in performing warranty repairs and building replacement products. If RHS repairs or replaces a prod­uct, its warranty term is the remainder of the limited war­ranty term.
RHS MAKES NO EXPRESS WARRANTIES OR CONDI­TIONS BEYOND THOSE STATED IN THIS LIMITED WARRANTY STATEMENT. RHS DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES AND CONDITIONS OF MER­CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. SOME STATES (OR JURISDICTIONS) DO NOT ALLOW LIMITATIONS ON IMPLIED WAR­RANTIES OR CONDITIONS, SO THIS LIMITATION MAY NOT APPLY TO YOU.
RHS RESPONSIBILITY FOR MALFUNCTIONS AND DEFECTS IN HARDWARE IS LIMITED TO REPAIR AND REPLACEMENT AS SET FORTH IN THIS LIMIT­ED WARRANTY STATEMENT. THESE WARRANTIES GIVE YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS, WHICH VARY FROM STATE TO STATE (OR JURISDICTION TO JURISDICTION).
RHS DOES NOT ACCEPT LIABILITY BEYOND THE REMEDIES SET FORTH IN THIS LIMITED WARRAN­TY STATEMENT OR LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION ANY LIABILITY FOR PROD­UCTS NOT BEING AVAILABLE FOR USE OR FOR LOST DATA OR SOFTWARE.
SOME STATES (OR JURISDICTIONS) DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCI­DENTAL OR CONSEQUENTIAL DAMAGES, SO THE PRECEDING EXCLUSION OR LIMITATION MAY NOT APPLY TO YOU.
These provisions apply to the RHS Limited Outback® Hitch One-Year Warranty only. For provisions of any extended service plan covering your system, refer to your invoice or the separate extended service plan that you received.
RHS reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold.
No one is authorized to alter, modify, or enlarge this war­ranty nor the exclusions, limitations, and reservations.
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Limited Outback® Hitch Three-Year Extended Service Plan
The Outback® Hitch ESP only applies to the electronic components of the product. Including the console, console mounting, tilt sensor and related cables. The term “hard­ware” below applies only to the non-software portions of the electronic components. Coverage for the mechanical portions of Outback® Hitch are described in the one-year warranty statement.
RHS,Inc. ("RHS") manufactures its hardware products from parts and components that are in accordance with industry standard practices. RHS warrants that the hard­ware products it manufactures will be free from defects in materials and workmanship. The limited plan term is three years, beginning on the date of invoice to the original pur­chaser.
Damage caused by shipping the product(s) to the original purchaser is covered under this limited plan. Otherwise, this limited plan does not cover damage due to external causes, including accident, abuse, misuse, servicing not authorized by RHS, usage not in accordance with product instructions, failure to perform required preventive mainte­nance and problems caused by use of parts and components not supplied by RHS.
This limited plan does not cover any items that are in one or more of the following categories: software (except for RHS authorized revision updates), external devices (except as specifically noted), accessories or parts added to an Outback® Hitch system after the system is shipped from RHS, accessories or parts that are not installed in the RHS factory.
RHS will provide, on an exchange basis and subject to the RHS Exchange Policy in effect on the date of the exchange, replacement parts (up to and including a complete Outback® Hitch system) for the Outback® Hitch product(s) covered under this limited plan when parts require replacement. To request service, you must call RHS (800-247-3808) or go to outbackguidance.com for information within the plan period. If replacement is required, RHS will issue a Return Material Authorization Number and will ship by UPS Next Day Air & Saturday Delivery the replacement parts within 1 business day. You must ship by UPS Ground Service collect the original prod­uct(s) back to RHS in this packaging. In any instance in which RHS issues a Return Material Authorization Number, RHS must receive the original part(s) prior to the expiration of the plan period in order for the replacement(s) to be covered by the limited plan. Failure to return original
part(s) for which replacement(s) have been sent within 30 days of initial shipment will result in the issuance of an invoice for the cost of the sent parts. RHS uses new and reconditioned parts made by various manufacturers in per­forming warranty repairs and building replacement prod­ucts. If RHS repairs or replaces a product, its plan term is the remainder of the limited plan term.
RHS MAKES NO EXPRESS WARRANTIES OR CONDI­TIONS BEYOND THOSE STATED IN THIS LIMITED WARRANTY STATEMENT. RHS DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES AND CONDITIONS OF MER­CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. SOME STATES (OR JURISDICTIONS) DO NOT ALLOW LIMITATIONS ON IMPLIED WAR­RANTIES OR CONDITIONS, SO THIS LIMITATION MAY NOT APPLY TO YOU.
RHS RESPONSIBILITY FOR MALFUNCTIONS AND DEFECTS IN HARDWARE IS LIMITED TO REPAIR AND REPLACEMENT AS SET FORTH IN THIS LIMIT­ED WARRANTY STATEMENT. THESE WARRANTIES GIVE YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS, WHICH VARY FROM STATE TO STATE (OR JURISDICTION TO JURISDICTION).
RHS DOES NOT ACCEPT LIABILITY BEYOND THE REMEDIES SET FORTH IN THIS LIMITED WARRAN­TY STATEMENT OR LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION ANY LIABILITY FOR PROD­UCTS NOT BEING AVAILABLE FOR USE OR FOR LOST DATA OR SOFTWARE.
SOME STATES (OR JURISDICTIONS) DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCI­DENTAL OR CONSEQUENTIAL DAMAGES, SO THE PRECEDING EXCLUSION OR LIMITATION MAY NOT APPLY TO YOU.
These provisions apply to the RHS Limited Outback® Hitch Three-Year Extended Service Plan only.
RHS reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold.
No one is authorized to alter, modify, or enlarge this war­ranty nor the exclusions, limitations, and reservations.
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A1
Outback-Hitch Drawbar Guidance System
REF. P/N DESCRIPTION QTY.
1 OBK-S Outback-S Guidance System 2 OBK-360 Outback-360 Mapping System 3 60081 CAN/Power Cable, OBK-360/Hitch - 10ft Lg/15ft Lg, CLA 1 4 60099 Cable, CAN Expansion - 5' 1 5 60098 Cable, Auxiliary Power - 12' 1 6 Console Mounting Details, see page A2 7 AB674 Cable, Hitch Interface - OBK Hitch 1 8 TS-7R Tie Strap, 7" - Releasable 6 9 Tilt Sensor Mounting Details, see page A2 10 Mounting Hardware Details, see page A7 11 Hydraulic & Electrical Assy, see page A3 12 Mechanical Assy, see page A4
DOM-OBK03 Owner's Manual, OBK-Hitch 1
PARTS LISTING
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A2
Tilt Sensor Mounting Details
REF. P/N DESCRIPTION QTY.
1 AB673 Tilt Sensor - OBK Hitch 1 2 AB677 Bracket, Tilt Sensor Mount - OBK Hitch 1 3 B#8.12 Bolt, #8 x 1/2 Phil Rnd Hd, ZP 2 4 LN#8K Nut, Keeper Lock - #8-32 2
Console Mounting Details
REF. P/N DESCRIPTION QTY.
1 60066 Vacuum Cup, 4-1/2" /w 1/4NC Insert 1 2 60063 Washer, Rubber - 2-1/4OD x 3/8ID x 1/8T 1 3 AB440 Base, Console Mounting - OBK-S/360 1 4 60065 Knob, 3-Arm - 1/4NC x 1/2 Stud, 1-1/8 Dia. 3 5 60064 Washer, Rubber - 1-1/2OD x 3/4ID x 3/32T 2 6 AB441 Frame, Console Mounting - OBK-S 1 7 60097 Outback Hitch Console 1 8 60068 Knob, Thumbscrew - #8-32 x 1/4" Stud 2
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A3
Hydraulic & Electrical Assembly
REF. P/N DESCRIPTION QTY.
1 Mechanical Assy, see page A4 2 60229 Hydraulic Valve Assy, see page A6 1 3 FW38N Washer, Narrow Flat - 3/4"OD x 13/32ID x 1/16"thk, ZP 2 4 B38.4 Bolt, 3/8NC x 4 Gr5 ZP 2 5 60233 Hose, Hyd. - 1/4"x24"lg, #4 Female JIC x #4 Male JIC 2 6 60232 Hose, Hyd. - 1/4"x18"lg, #4 Female JIC x #4 Male JIC 2 7 60231 Hose, Hyd. - 3/8"x60"lg, #6 Male ORB 90deg x 1/2" MPT 2 8 69266 Hydra Grip - One Pair, Red and Black 1 9 8FP-QM Adapter, Hyd. Quick Disconnect - Male Tip x 1/2"fpt 2 10 AB674 Cable, Hitch Interface 1 11 WA027 Clamp, Cushioned Cable - 1/2"DIA. x 1/2"WIDE 1 12 B14.34 Bolt, 1/4NC x 3/4 Gr5 ZP 1 13 60257 Decal, Hazard - Outback Hitch General Warning 1 14 DEC-HAZ01 Decal, Warning - High Pressure Fluid 1 15 DEC-MT4163 Decal, Warning - Pinch Point 2
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A4
Mechanical Assembly
REF. P/N DESCRIPTION QTY.
1 AB663 Wment, Hitch Bottom 1 2 60214 Pin, Hitch Main 1 3 B12.212 Bolt, 1/2NC x 2-1/2 Gr5 ZP 1 4 LN12 Nut, Lock - 1/2NC ZP 1 5 B34.6 Bolt, 3/4NC x 6 Gr5 ZP 4 6 60220 Washer, Shim - 1-1/8"OD x 3/4"ID x 0.062"TH 8 7 60217 Washer, Shim - 1-5/8"OD x 1-1/8"ID x 0.047"TH 2 8 60216 Bushing, Hitch Spacer 4 9 Drawbar Sub-Assembly, see page A5 10 60218 Left Cylinder Assy, see page A6 1 11 60219 Right Cylinder Assy /w Sensor, see page A6 1 12 CLP34.2 Pin, Clevis - 3/4" x 2" ZP 2 13 60220 Washer, Shim - 1-1/8"OD x 3/4"ID x 0.062"TH 4 14 CP532.114 Pin, Cotter - 5/32" x 1-1/4", ZP 2 15 AB664 Wment, Hitch Top 1 16 N34 Nut, 3/4NC Gr5 ZP 8
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A5
Drawbar Sub-Assembly
REF. P/N DESCRIPTION QTY.
1 AB665 Wment, Hitch Drawbar 1 2 LSI-2022-20 Sleeve, L280 - 1.25"ID x 1.375"OD x 1.25"Lg 2 3 60245 Bearing, Composite Sleeve - 3/4"ID x 7/8"OD x 3/4"Lg 2 4 69573 Zerk, Grease 1/4-28 Threaded 3 5 AB667 Wear Plate, Hitch Drawbar 2 6 B56.1FSC Bolt, Hex Socket Flat Head - 5/16NC x 1", ZP 6 7 AB676 Flat, Safety Chain Support 1 8 BM20.110 Bolt, Hex - 20m2.5 x 110, YZ 2 9 LWM20 Washer, Lock - M20, YZ 2 10 NM20 Nut, Hex - 20m2.5, YZ 2 11 60205 Key, 1/2”SQ. x 1-1/2” - 1018, ZP, undersized 4
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A6
Hydraulic Component Details
REF. P/N DESCRIPTION QTY.
1 60239 Replacement Seal Kit /w Instructions 2 2 60240 Replacement Sensor Kit /w Instructions 1 3 4MB-4MJ90 Adapter, Hyd. - #4 Male ORB x #4 Male JIC, 90deg 4 4 60241 Assy, Hydraulic Tube 2 5 69573 Zerk, Grease 1/4-28 Threaded 2 6 60234 Coil, Directional Valve - D02, 12VDC, DIN 2 7 60235 Valve, Directional /w Coils - DO2 Closed Center, Standard 1
60236 Valve, Directional /w Coils - DO2 Tandem Center, Alternate 8 60237 Cartridge, Pressure Comp. - 1.5 GPM Fixed 1 9 60238 Cartridge, Counter Balance - Set 3000 PSI Crack 2 10 4MB-4FJ90 Adpater, Hyd. - #4 Male ORB x #4 Female JIC, 90deg 2 11 4MB-4MJ90 Adapter, Hyd. - #4 Male ORB x #4 Male JIC, 90deg 2
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A7
Mounting Hardware Details
REF. P/N DESCRIPTION QTY.
1 B34.4 Bolt, 3/4NC x 4 Gr5 ZP 5 2 B34.6 Bolt, 3/4NC x 6 Gr5 ZP 5 3 N34 Nut, 3/4NC Gr5 ZP 5 4 LW34 Washer, Lock - 3/4" ZP 5 5 AB672 Flat, Hitch Mount Hammer Strap 1 6A AB671 Flat, Hitch Mount Spacer - 3/4" 3 6B AB669 Flat, Hitch Mount Spacer - 1/2" 4 6C AB670 Flat, Hitch Mount Spacer - 1/4" 2 7A 60223 Bushing, Hitch Draw Pin - 1-5/8"OD x 3/4"ID x 1-15/16"Lg 1 7B 60222 Bushing, Hitch Draw Pin - 1-1/2"OD x 3/4"ID x 1-11/16"Lg 1 7C 60224 Bushing, Hitch Draw Pin - 1-1/4"OD x 3/4"ID x 1-7/16"Lg 1 8 60221 Bushing, Hitch Cat II Mount Spacer 4
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A8
Clevis Hitch Attachment [Optional]
REF. P/N DESCRIPTION QTY.
1 60246 Hammerstrap, Cat. 3 Drawbar 1 2 60248 Hitch Pin Trigger, Cat 3 Drawbar 1
3 60247 Hitch Pin, Cat 3 Drawbar 1 *4 BM20.110 Bolt, Hex - 20m2.5 x 110, YZ 2 *5 LWM20 Washer, Lock - M20, YZ 2 *6 AB676 Flat, Safety Chain Support 1
DIP-OB014 Installation Instructions, Clevis Hitch Attachment 1
*Items 4, 5, & 6 supplied with drawbar hitch assembly.
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A9
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A10
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