Ouellet ETO2 User Manual

67221 12/13 (JRK)
© 2013 OJ Electronics A/S
Type ETO2
Controller for ice and snow melting
English Français
GREEN COMFORT
Maximum comfort with low energy consumption
© 2013 OJ Electronics A/S
English
Instruction
ETO2 is an electronic controller for fully automatic, economical ice and snow melting on outdoor surfaces and in gutters. Ice forms due to a combination of low temperature and moisture. ETO2 detects both temperature and moisture, and the ice and snow melting system will usually only be activated if ice or snow is present. ETO2 is suitable for controlling both electric heating cables and hydronic heating pipes.
Product programme
ETO2-4550 Thermostat. ETOG-55 Ground sensor for detecting temperature
and moisture.
ETOG-56/ETOK-1 Embedded ground sensor for detecting
temperature and moisture. ETOR-55 Gutter sensor for detecting moisture. ETF-744/99 Outdoor sensor for detecting temperature. ETF-522 Water pipe sensor for detecting
temperature.
WARNING! – Read this manual!
Carefully read this instruction manual in its entirety, paying close attention to all the warnings listed below. Make sure that you fully understand the use, displays and limitations of the controller because any confusion resulting from neglecting to follow this instruction manual, or from improper use of the device it concerns, may cause an installer to commit errors which could lead to ice and snow conditions capable of causing serious injury or death.
WARNING! – Note that snow, ice and icicles may be
present even though you follow the instructions contained in this manual.
You are strongly advised to monitor any unexpected build-up of snow, ice or icicles. As an additional safety measure, you should always perform a manual inspection of public areas in order to ensure safe access to the controlled areas.
WARNING! – Important safety instructions.
Disconnect the power supply before carrying out any installation or maintenance work on this control unit and
associated components. This control unit and associated components should only be installed by a competent person (i.e. a qualified electrician). Electrical installation must be in accordance with appropriate statutory regulations.
NOTE! – The output relays are potential free. The installer must connect a power source, e.g. from an
electrical panel.
CE MARKING FOR EU
OJ Electronics A/S hereby declares that the product is manufactured in accordance with Council Directive 2004/108/ EC on electromagnetic compatibility (and subsequent amendments) and Council Directive 2006/95/EEC on electrical equipment designed for use within certain voltage limits.
Applied standards
ETO2-4550-EU28: CE marking LVD/EMC: EN60730-2-9 ETO2-4550-US28: CAN/CSA E 60730-2-9:01. ETO2-4550-RU28: CE marking LVD/EMC: EN60730-2-9
The product may only be used if the complete installation complies with current directives. The product carries a manufacturer’s warranty if installed in accordance with these instructions and current regulations. If the product has been damaged in any way, e.g. during transport, it must be inspected and checked by authorised personnel before being connected to the power supply.
TECHNICAL DATA
Thermostat ETO2-4550:
Designed for indoor mounting only!
Supply voltage ............................115/240 V AC ±10%, 50-60 Hz
Supply voltage for ETOG/ETOR heating (SMPS) ..28 V DC, 8 VA
3 output relays (potential-free contact, NO) ...................3 X 16 A
Alarm relay (potential-free contact, NO) ........................ max. 5 A
Control signal to actuator (mixing valve) .....................0-10 V DC
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© 2013 OJ Electronics A/S
INSTRUCTION
Type ETO2
English / Instruction
Supply voltage to actuator
(mixing valve) .................................max. 48 V AC/DC / max. 2 A
On/o dierential ........................................................1.8°F / 1°C
Temperature range ....................................-4/+50°F / -20/+10°C
Ambient temperature .................................... 32/122°F / 0/+50°C
Ambient air humidity .......................................................10-95%
Enclosure rating .....................................................
Weight .............................................................
Nema 1- IP 20
17.46 oz - 600 g
Dimensions H/W/D ...........3.54/6.14/1.77 Inches - 90/156/45 mm
Type ................................................................................. 1B
Control pollution degree ............................................................2
Rated impulse voltage .......................................................... 4 kV
Ground sensor - type ETOG-55:
Designed to be embedded in outdoor surfaces.
Detection ............................................ Moisture and temperature
Mounting ..........................................................Outdoor surfaces
Enclosure rating .................................................
NEMA 6P - IP 68
Ambient temperature ............................. -57/+158°F / -50/+70°C
Dimensions
H/Ø................................1.26/2.36 Inches - 32/60 mm
Ground sensor - ETOG-56/ETOK-1:
Designed to be embedded in outdoor surfaces.
Detection ........................................... Moisture and temperature
Mounting .........................................................Outdoor surfaces
Enclosure rating .................................................
NEMA 6P - IP 68
Ambient temperature ............................. -57/+158°F /-50/+70°C
Dimensions, sensor H/Ø .................
1.26/2.36 Inches - 32/60 mm
Dimensions, tube H/Ø ...................3.07/2.50 Inches - 78/63,5 mm
Gutter sensor - type ETOR-55:
Designed to be mounted in gutter or downpipe. Is used together with outdoor sensor type ETF-744/99.
Detection ........................................................................Moisture
Mounting ...................................................... Gutter or downpipe
Enclosure rating .................................................
NEMA 6P - IP 68
Ambient temperature ............................. -57/+158°F / -50/+70°C
Dimensions H/W/D ...........
4.13/1.18/0.51 Inches - 105/30/13 mm
Outdoor sensor - ETF-744/99:
Detection ................................................................. Temperature
Mounting ...............................................................................Wall
Enclosure rating ...................................................
NEMA 3 - IP 54
Ambient temperature ............................. -57/+158°F / -50/+70°C
Dimensions H/W/D .............
3.39/1.77/1.38 Inches - 86/45/35 mm
Water pipe sensor - ETF-522:
Detection ................................................................. Temperature
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Mounting ...........................................................Strapped to pipe
Enclosure rating ...................................................
NEMA 3 - IP 54
Ambient temperature ........................... -40/+248°F / -40/+120°C
Dimensions
Ø/L ...............................0,26/1.97 Inches - 6,5/50 mm
NOTE: The snow and ice melting system is deactivated in the event of sensor failure - regardless of sensor type.
SENSOR INSTALLATION
Ground sensor - ETOG, figs 1+3:
For installation in outdoor surfaces where ice and snow are a regular problem. The sensor must be embedded horizontally with its top flush with the surrounding surface. The sensor cable must be installed in accordance with current regulations. NOTE: We strongly recommend the use of cable pipes in order to protect the sensor cable. Detailed installation instructions are supplied with the sensor.
With ETOG-55, use the accompanying installation plate. With ETOG-56, use the ETOK-1 mounting kit.
NOTE: Remove the installation plate from ETOG-55 before initial start-up.
Gutter sensor - ETOR, figs 2+4:
For installation in a gutter or downpipe on the sunny side of the building. It is important to ensure that the sensor contact elements face against the flow of melt water. If necessary, two sensors can be installed in parallel. Detailed installation instructions are supplied with the sensor.
Note that the pink and grey wires are not used.
Outdoor sensor - ETF-744/99, figs 2+4:
Although ETF is designed for use with gutter sensor ETOR, it can also be used separately for the detection of temperature alone. The sensor should be mounted on the wall beneath the eaves on the north side of the building.
Water pipe sensor - ETF-522:
Is only used with hydronic heating systems to detect the temperature of the supply and return water. Must be fastened to the pipe directly with strips.
Sensor cables:
With the exception of ETOG-56, which has a cable, ETOG and ETOR sensors are supplied with a
32.8 ft (10 m)
82.02 ft
© 2013 OJ Electronics A/S
Type ETO2
(25 m) cable, which can be extended up to approx. 656 ft - (200 m) using standard installation cable: ETOG and
4x16 AWG (4x1.5 mm² ) for ETOR. The ETF cable can
be extended up to approx.
6x16 AWG (6x1.5 mm² ) for
164 ft (50 m) in length. Sensor cables
must be installed in accordance with current regulations. They must never be installed parallel to power cables as electrical interference may distort the sensor signal.
ETO2:
The unit is intended to be DIN-rail mounted in an approved panel. Wall mounting:
For USA and Canada: The thermostat can be wall-mounted in a specially designed and UL-approved metal box (accessory).
The accompanying plastic cover can be used for wall mounting in an indoor area. Connect supply voltage to terminals N and L. All electrical and mechanical installation must be performed in accordance with applicable local regulations.
SETUP, ELECTRIC HEATING
1-zone electric heating control with ETOG (figs 3+6): Connect 1 or 2 ETOG sensors to terminals 11-20. Connect heating cable to potential-free output relays 1, 2 and
3 according to fig. 8.
• 1-zone electric heating control with ETOR + ETF
(figs 4+7):
Connect 1 or 2 ETOR sensors to terminals 11-20.
Note that the pink and grey wires are not used. Connect 1 ETF sensor to terminals 31-32. Connect heating cable to potential-free output relays 1, 2 and
3 according to fig. 8.
• 2-zone electric heating control with ETOG (figs 3+6): Connect 2 ETOG sensors to terminals 11-20.
Connect heating cable for zone 1 to potential-free output
relay 1 according to fig. 8. Connect heating cable for zone 2 to potential-free output
relay 2 according to fig. 8.
• 2-zone electric heating control with ETOR (figs 4+7):
Connect 2 ETOR sensors to terminals 11-20.
Note that the pink and grey wires are not used. Connect heating cable for zone 1 to potential-free output
English / Instruction
relay 1 according to fig. 8.
Connect heating cable for zone 2 to potential-free output
relay 2 according to fig. 8.
• 2-zone electric heating control with ETOG and ETOR (figs 5+6+7):
Connect 1 ETOG sensor to terminals 11-16 as sensor 1.
Connect 1 ETOR sensor to terminals 17-20 as sensor 2. Note that the pink and grey wires are not used. Connect heating cable for zone 1 (ground) to potential-free
output relay 1 according to fig. 8. Connect heating cable for zone 2 (roof) to potential-free output relay 2 according to fig. 8.
• 1-zone electric heating control with output control (Y/) (figs 6+9+10):
Advanced 2-stage control with ETOG. 1/3 power on heating
cables in afterrun.
Connect 1 or 2 ETOG sensors to terminals 11-20. Connect external contactor/relays to potential-free output
relays 1, 2 and 3 according to fig. 10.
SETUP, HYDRONIC HEATING
• 1-zone hydronic heating control for controling the supply water temp. with mixing valve (figs 6+11+13+16):
Connect 1 or 2 ETOG sensors to terminals 11-20 (fig. 6). Connect supply voltage (24 V AC) for mixing valve to
terminals 25-26 (fig. 13).
Connect mixing valve to terminals 21-24 (fig. 13). Connect ETF-522 supply and return sensors to terminals
27-30 (fig. 16).
Connect primary pump to potential-free output relay 1
according to fig. 14.
Connect secondary pump to potential-free output relay 2
according to fig. 14.
• 1- or 2-zone hydronic heating control, simple (figs 3+6+12):
Connect 1 or 2 ETOG sensors to terminals 11-20 (fig. 6).
Connect circulation pump for zone 1 to potential-free output
relay 1 according to fig. 14.
If zone 2 is used, connect circulation pump for zone 2 to
potential-free output relay 2 according to fig. 14.
Same application setup as for 1- or 2-zone electric heating
control, see User Manual, Startup.
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© 2013 OJ Electronics A/S
INSTRUCTION
Type ETO2
English / Instruction
REMOTE CONTROL (fig. 15):
The forced heat and standby functions can be remotely con-
trolled by wiring ETO2 to external buttons/relays (normally open). Connect external standby button to terminals 33-34. Connect external forced heat button to terminals 35-36.
TESTING SNOW MELTING SYSTEM
After completing installation and application setup, it is recommended that the snow melting system is tested.
1. Adjust SET TEMP in the setup menu to max. temperature.
2. Pour some water onto the sensor (ETOG/ETOR).
3. The output relay for the heating cable in the zone concerned
should activate and ON should be indicated on the ETO2
display. Check that the heating cable becomes warm, check
the voltage if possible.
4. After testing, adjust SET TEMP back to the desired setting
(factory setting = +3.0°C / 37.4°F).
WIRING (fig. 16):
TERMINAL COLOUR CODE WIRING
N, L Supply voltage, 115-240 V AC
1, 2 Alarm relay (potential-free), max. 5 A 3, 4 Output relay 1, 16 A (potential-free), Heating cable 1 (zone 1) /
5, 6 Output relay 2, 16 A (potential-free), Heating cable 2 (zone 2) /
7, 8 Output relay 3, 16 A (potential-free),
11, 12 brown/green Sensor heating 1+2, ETOG 1+2 and
13, 14 grey/pink Temperature sensor, ETOG 1 15, 16 yellow/white Moisture sensor 1, ETOG 1/ETOR 1 17, 18 grey/pink Temperature sensor, ETOG 2 19, 20 yellow/white Moisture sensor 2, ETOG 2 /ETOR 2 21, 22 3- or 4-way mixing valve, 0-10 V 23, 24 3- or 4-way mixing valve, 24 V AC 25, 26 24 V AC from external supply for 3-
27, 28 Supply water temperature sensor,
50/60Hz
Primarypump
Secondary pump
Heating cable 3
ETOR 1+2
or 4-way mixing valve
ETF-522
29, 30 Return water temperature sensor,
ETF-522 31, 32 Outdoor temperature sensor, ETF 33, 34 Standby, external input 35, 36 Forced control heat, external input
ETOR SENSOR WIRES : Note that the pink and grey wires are not used.
Environment protection and recycling
Help protect the environment by disposing of the packaging and redundant products in a responsible manner.
Product disposal
Products marked with this symbol must not be disposed of along with household refuse, but must be delivered to a waste collection centre in accordance with current local regulations.
Figures
Fig. 1 Installation of ETOG ground sensor 1 Sensor 2 Installation plate 3 Heating element Fig. 2 Installation of ETOR gutter sensor and ETF outdoor
sensor 1 Thermostat ETO2 2 Gutter sensor 3 Outdoor sensor Fig. 3 1-zone electric heating with ETOG sensor Fig. 4 1-zone electric heating with ETOR/ETF sensor Fig. 5 2-zone electric heating (roof/ground) Fig. 6 ETOG connection Fig. 7 ETOR connection Fig. 8 Heating cable connection, example Fig. 9 2-stage electric heating control (Y/∆) Fig. 10 Advanced 2-stage connection (Y/∆) Fig. 11 1-zone hydronic heating control for control of supply
water temp. with mixing valve Fig. 12 1- or 2-zone hydronic heating control, simple (same
application setup as 1- or 2-zone electric heating
control) Fig. 13 Hydronic mixing valve connection Fig. 14 Hydronic pump connection Fig. 15 Connections for remote control of standby and forced
heat Fig. 16 ETO2 controller, terminal overview
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© 2013 OJ Electronics A/S
English
User Manual
CONTENTS
Glossary .............................................................. Page 41
Introduction ............................................................. Page 41
Startup ............................................................... Page 42
Operation .............................................................. Page 43
Main menu ............................................................. Page 43
Display texts ............................................................ Page 43
Application info .......................................................... Page 44
Settings ............................................................... Page 44
Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 46
Oset calibration .......................................................... Page 46
Factory settings .......................................................... Page 46
Troubleshooting .......................................................... Page 47
GLOSSARY
Zone 1, 2: Independent heating zones in which ice and snow can be melted. Encoder button: Button which can be turned or pressed to easily configure the settings. ETOG-55: Ground sensor for detecting moisture and temperature. ETOR-55: Gutter sensor for detecting moisture. ETOG-56/ETOK-1: Embedded ground sensor for detecting moister and temperature. ETF-744/99: Outdoor sensor for detecting temperature. Y/Δ: Advanced 2-stage control of electric heating systems. Afterrun: The heat provided by the system, for a specified length of time, after the moisture/temperature signal has been
eliminated by a heating cycle.
INTRODUCTION
Type ETO2 is an electronic controller for fully automatic, economical ice and snow melting on outdoor surfaces and in gutters. Ice forms due to a combination of low temperature and moisture. ETO2 detects both temperature and moisture and the heating system will only be activated if a possibility of ice or snow is indicated by both parameters.
An easily operated encoder button and backlit graphic display ensure quick and easy configuration and simple indication of temperature, status, etc.
ETO2 is suitable for controlling electric heating cables in 1 or 2 zones. It also features advanced two-stage output control for economic operation.
© 2013 OJ Electronics A/S - ® The OJ trademark is a registered trademark belonging to OJ Electronics A/S
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