Otto Bock B500 classc, B500 advanced Instruction Manual

Page 1
Instructions for Use (User)
B500 classic/advanced
Page 2
Additional options for the B500 advanced
The model B500 advanced power wheelchair can be equipped with the following additional options (applicable options are checked):
Electronic drive-away lock* [ ] Function enabled [ ] Function disabled
The function is deactivated with the joystick.
2-way adapter cable* [ ] Adapter cable included [ ] Adapter cable not included
The included adapter cable allows the following functions to be selected directly through separate buttons:
[ ] Footrest, left [ ] Footrest, right [ ]Seat tilt [ ] Seat height adjustment [ ] Back angle adjustment [ ] Light [ ] Direction indicator, right [ ] Direction indicator, left [ ] Horn [ ] Warning flasher [ ] other:
*See the "Usage" chapter for more information
Page 3

Table of contents

Table of contents
Foreword 1 6............................................................
Product description2 7............................................
Function 2.1 7..............................................................
Product Overview2.2 7................................................
Safety3 8..................................................................
Explanation of warning symbols3.1 8...........................
General Safety Instructions3.2 8..................................
Reference to additional safety instructions3.3 10.........
Rating Plate and Warning Labels3.4 11......................
Delivery4 13.............................................................
Scope of supply4.1 13.................................................
Options4.2 13..............................................................
Model B500 classic4.2.1 13...........................................
Model B500 advanced4.2.2 13.......................................
Storage4.3 14..............................................................
During daily use4.3.1 14.................................................
In case of extended disuse4.3.2 14.................................
Preparation for use5 15...........................................
Safety Instructions5.1 15.............................................
Initial operation5.2 16..................................................
Locking the back angle adjustment in place5.2.1 16.......
Adjustments5.3 17.......................................................
Prerequisites5.3.1 17......................................................
Adjusting the back angle5.3.2 17....................................
Adjusting the side panels5.3.3 18...................................
Adjusting the footrests5.3.4 19........................................
Adjusting the belt lengths5.3.5 20...................................
Adjusting the control panel5.3.6 20.................................
Changing control unit parameters5.3.7 21......................
Operation6 22..........................................................
Side panels6.1 22........................................................
Footrests6.2 23...........................................................
Getting in / transfer6.3 24............................................
Control unit6.4 25........................................................
Control Panel6.4.1 26.....................................................
Buttons and display functions6.4.2 27.............................
Driving Functions6.5 30...............................................
Safety Instructions6.5.1 30.............................................
Driving notes6.5.2 33......................................................
Switching on and off6.5.3 34..........................................
Selecting the speed levels6.5.4 35..................................
Driving6.5.5 35...............................................................
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Page 4
Table of contents
Drive-away lock6.5.6 36.................................................
Adjusting the driving characteristics6.5.7 38...................
Activating/deactivating the brakes6.6 38......................
Batteries/charging process6.7 40................................
Safety Instructions6.7.1 40.............................................
General6.7.2 41..............................................................
Battery charging information6.7.3 41..............................
Battery charger6.7.4 42..................................................
Charging the battery6.7.5 43..........................................
Power seat functions6.8 44..........................................
Safety Instructions6.8.1 44.............................................
Power seat height adjustment6.8.2 45............................
Power seat tilt6.8.3 47....................................................
Power back angle adjustment6.8.4 47............................
Power footrests6.8.5 48..................................................
Controlling power seat functions6.8.6 48........................
Joystick and display functions6.8.7 50............................
Manual seat functions6.9 51........................................
Safety Instructions6.9.1 51.............................................
Manual seat tilt6.9.2 51..................................................
Manual back angle adjustment6.9.3 52..........................
Manual elevating footrests6.9.4 52.................................
Additional seat options6.10 53.......................................
Contour seat6.10.1 53......................................................
Recaro® seat6.10.2 53.....................................................
Headrest6.10.3 56............................................................
Control unit accessories6.11 56.....................................
Attendant control6.11.1 56................................................
Push-button module6.11.2 59...........................................
Adapter cable for Piko or Buddy button6.11.3 62.............
External odometer6.11.4 62..............................................
Additional options6.12 63..............................................
Control panel holder6.12.1 63..........................................
Lights6.12.2 64.................................................................
Belts / belt systems6.12.3 64............................................
Suspension (steering casters/drive wheels)6.12.4 67........
Locking the steering casters6.12.5 68..............................
Rear bumper6.12.6 69......................................................
Overview of additional options6.12.7 69...........................
Disassembly/transport6.13 70.......................................
Safety Instructions6.13.1 70.............................................
Reducing the transportation size6.13.2 71........................
6.13.3 72.......
Reducing the transportation size – Recaro® seat
Preparing for transport6.13.4 72.......................................
Use in a wheelchair accessible vehicle6.14 73...............
Safety Instructions6.14.1 73.............................................
Permitted use6.14.2 74.....................................................
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Table of contents
Necessary accessories6.14.3 74......................................
Care6.15 74..................................................................
Safety Instructions6.15.1 74.............................................
Cleaning6.15.2 75............................................................
Disinfection6.15.3 75........................................................
Maintenance / repair7 75........................................
Safety Instructions7.1 75.............................................
Maintenance7.2 76......................................................
Maintenance intervals7.2.1 77........................................
Repair7.3 80................................................................
Replacing a defective fuse7.3.1 80.................................
Replacing a defective bulb7.3.2 82.................................
Replacing the battery7.3.3 84.........................................
Troubleshooting7.4 84.................................................
Types of notifications7.4.1 85.........................................
Wheelchair control unit fault overview7.4.2 86................
Attendant control fault overview7.4.3 89.........................
Disposal8 91............................................................
Safety Instructions8.1 91.............................................
Disposal Information8.2 91..........................................
Legal information9 91..............................................
Service life9.1 91.........................................................
Liability9.2 91..............................................................
CE Conformity9.3 92...................................................
Warranty terms9.4 92..................................................
Appendices10 93.......................................................
Technical data10.1 93...................................................
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Page 503/2011B500 classic/advanced
Page 6
Foreword

1 Foreword

INFORMATION
These instructions for use (user) can be viewed and downloaded from our website www.ottobock.com. It is possible to increase the display size of the PDF document stored there.
For further questions about the instructions for use (user), please contact the authorised personnel who issued the product to you.
With this wheelchair, you have purchased a high quality product which can be put to versatile, daily use at home, and outdoors.
Be sure to read these instructions for use before you start using the wheelchair. Pay special attention to the "Safety" and "Usage" chapters.
Please note the following:
■
If questions or problems arise which cannot be resolved despite reading the instructions for use, please contact the authorised personnel which fitted your wheelchair, or Otto Bock service (address inside back cover or on back cover).
■ All users and/or attendants must be instructed in use of the product with the aid of these instructions for use. In particular, the user(s) and/or attendant(s) must be informed of the residual risk with the aid of the safety instructions in these instructions for use.
■
The wheelchair was fitted to the user's requirements. Further changes may only be made by authorised per sonnel. We recommend a regular review of the wheel chair fit in order to ensure an optimal fit over the long term. For growing children and youth, fitting should be performed every six months.
■
The wheelchair may only be combined with the options listed in these instructions for use. Otto Bock assumes no liability for combinations with medical devices and/or accessories from other manufacturers outside of the modular system.
■
Please note the information in the "Liability" chapter as well.
■
The operational safety of the wheelchair can only be ensured if it is used properly in accordance with the information contained in these instructions for use. The user is ultimately responsible for accident-free opera tion.
Page 6 03/2011 B500 classic/advanced
Page 7
Product description
■ Your wheelchair model may differ from the models shown. In particular, not all the options described in these instructions for use will be installed on your wheelchair.
■
We reserve the right to make technical changes to the version described in these instructions for use.

2 Product description

2.1 Function

The wheelchair is designed solely for individual use by per sons who are unable to walk or who have a walking imped iment, and can be operated either by the patient or by another person.
The wheelchair can be used on solid ground both indoors and outdoors.

2.2 Product Overview

Fig. 1 Main Components
1 Backrest 5 Brake release
2 Joystick and control panel 6 Footplate
3 Armrest (side panel) 7 Motor with drive wheel
4 Seat cushion 8 Anti-tipper
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Page 8
Safety
Fig. 2 Anti-tipper

3 Safety

3.1 Explanation of warning symbols

WARNING
CAUTION
NOTICE
Warnings regarding possible risks of severe accident or injury.
Warnings regarding possible risks of accident or injury.
Warnings regarding possible technical damage.

3.2 General Safety Instructions

WARNING
Improper wheelchair operation
Risk of falling, tipping, collision with persons or nearby objects
► The power wheelchair may only be operated by a
qualified user.
► Have the user or attendant trained in operation of the
power wheelchair by authorised personnel instructed by Otto Bock.
► As the user, read the entire Instructions for Use.
► The power wheelchair may not be used in case of
exhaustion or under the influence of alcohol or medic ations.
► Ensure that the power wheelchair is only operated by
persons who do not have any mental limitations which can temporarily or permanently restrict attentiveness and judgment when driving in road traffic.
► You must observe road traffic regulations when driv
ing in road traffic.
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Page 9
Safety
WARNING
Failure to heed or observe the safety instructions
Risk of pinching, crushing, being pulled in, tipping, falling
► Observe all safety instructions in these instructions for
use and in all other applicable documents.
WARNING
Improper use of the power wheelchair
Risk of pinching, crushing, being pulled in, tipping, falling
► Only use the power wheelchair for its intended pur
pose.
► Only one person may be transported in the power
wheelchair at any one time.
CAUTION
Ignition of seat cushion and backrest cover
Risk of burns
► The seat cushion and backrest cover of the wheel
chair are not highly flammable, but there is a possibil ity they may catch fire. Utmost caution is therefore required near any open fires.
► Keep away from any sources of fire, in particular
burning cigarettes.
CAUTION
Extreme temperatures
Risk of hypothermia or burns on wheelchair parts
► Do not expose the product to any extreme temperat
ures (e.g. direct sunlight, sauna, extreme cold).
NOTICE
Overloading
Risk of damage to the product
► Don't exceed the maximum load capacity of 140 kg /
310 lbs.
► If the power wheelchair is equipped with a seat height
adjustment feature, then the maximum load capacity is 130 kg / 285 lbs.
NOTICE
Use under wrong environmental conditions
Risk of damage to the product
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Page 10
Safety
► Only use the power wheelchair within a temperature
range of -25°C to +50°C (-13°F to 122°F).

3.3 Reference to additional safety instructions

Observe additional safety instructions in the following chapters:
■
Chapter "Preparation for Use"
■
Chapter "Usage" > "Driving Functions"
■
Chapter "Usage" > "Batteries/Charging Process"
■
Chapter "Usage" > "Power Seat Functions"
■
Chapter "Usage" > "Manual Seat Functions"
■
Chapter "Usage" > "Disassembly/Transport"
■
Chapter "Usage" > "Use in a Wheelchair Accessible Vehicle"
■
Chapter "Usage" > "Care"
■
Chapter "Maintenance/Repair"
■
Chapter "Disposal"
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Page 11

3.4 Rating Plate and Warning Labels

Label Meaning
The rating plate is located on the side of the frame below the seat.
Safety
A Type designation B Maximum load capacity (see chapter "Technical Data") C Maximum climbing ability (see chapter "Technical Data") D Maximum speed (see chapter "Technical Data") E Maximum front/rear axle load capacity F Maximum gross weight G Symbol for separate collection of electric and electronic devices.
Components of the power wheelchair and batteries may not be dis posed of in household waste.
H CE symbol – product safety according to EU guidelines I Serial number J Read the instructions for use before using the product. Observe
safety instructions found in the instructions for use
K Manufacturer information / address L Country of origin A Electric driving mode: lock motor brake B Manual pushing mode: unlock motor brake
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Page 12
Safety
Label Meaning
Risk of pinching. Do not reach into the danger area.
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Page 13
Delivery

4 Delivery

4.1 Scope of supply

The power wheelchair is normally shipped fully assembled and fitted to the personal requirements of the respective user.
The scope of delivery includes:
■
Fitted power wheelchair with main components
■
Installed options
■
Battery charger
■
Instructions for Use (user)

4.2 Options

The standard model can be fitted to the user's personal requirements through a large range of options.
A full list of the available modules and accessories is shown on the order form and in the accessories catalogue.
To use options: see Page22 et. seq.

4.2.1 Model B500 classic

The B500 classic power wheelchair can be equipped with up to 2 of the following power seat options:
■
Power seat height adjustment
■ Power seat tilt available in 3 different versions (up to 20°, up to 30°, up to 45°)
■
Power back angle adjustment up to 30°
■
Power adjustable footrests
The wheelchair is controlled by an enAble40 control unit.

4.2.2 Model B500 advanced

The B500 advanced power wheelchair can be equipped with up to 4 of the following power seat options:
■
Power seat height adjustment
■
Power seat tilt available in 3 different versions (up to 20°, up to 30°, up to 45°)
■
Power back angle adjustment up to 30°
■
Power adjustable footrests with 3 programmable ver sions (only left, only right, or both sides control)
The wheelchair is controlled by an enAble50 control unit. For additional information on enabling/user specific adjust
ment of certain enAble50 control unit functions: see inside front cover.
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Page 14
Delivery

4.3 Storage

4.3.1 During daily use

The power wheelchair should always be protected against external influences.
The control unit must be turned off.

4.3.2 In case of extended disuse

NOTICE
Deep discharge due to standby current
Risk of battery damage
► Remove the fuse if the wheelchair is not used for more
than 3 days.
INFORMATION
To remove the fuse: see Page80 et. seq.
Please observe the following if the power wheelchair is not used for more than 3 days:
Storage Conditions
■
Maintain an ambient temperature between -40 °C and +65 °C (-40 °F to 149 °F) and a relative humidity between 45 and 85 %.
■
Store the power wheelchair in a dry, enclosed room with sufficient air circulation and protection from extern al influences.
■
Protect the wheels against ground frost, e.g. by reliev ing them completely through assembly blocks or wooden boards.
■
Fill the wheels with slight overpressure and rotate them at regular weekly intervals to prevent flat tyres from extended standing.
Note regarding the tires
■
If the power wheelchair is not moved for several days, permanent colour changes may occur where the wheelchair comes into contact with the surface it is standing on. Therefore a suitable underlay should be used if the wheelchair is parked for extended periods of time.
■
Tires contain chemical substances that can react with other chemical substances (such as cleaning agents or acids).
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Page 15
Preparation for use
■ Black tires contain soot particles. They may leave black marks where they come into contact with the ground. Therefore Otto Bock recommends grey tires if the wheelchair is primarily used indoors.
■
Direct sunlight/UV light causes the tires to age prema turely. As a result, the tread surface hardens and corner pieces break out of the tread.
■
Avoid unnecessary parking outdoors. The tires should be replaced every 2 years regardless of wear and tear.

5 Preparation for use

5.1 Safety Instructions

WARNING
Improper modification of the settings
Risk of tipping, falling, improper user posture
► Do not modify the settings made by the authorised
personnel.
► In case of problems with the settings (unsatisfactory
sitting position, control panel problems, etc.), please contact the authorised person who fitted your power wheelchair.
WARNING
Incorrect handling of packaging materials
Risk of suffocation
► Packaging materials must be kept out of reach of chil
dren.
CAUTION
Uncontrolled movement of components when making adjustments
Risk of crushing, pinching, blows to limbs
► Ensure that body parts, such as hands or head, are
never in the danger zone.
► Perform the work with the aid of a helper for support.
CAUTION
Unsecured screw connections
Risk of pinching, crushing, tipping, and falling due to com ponents coming loose
► After all adjusting/readjusting work, re-tighten the
attachment screws/nuts firmly. Observe any torque settings which may be specified.
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Page 15B500 classic/advanced
Page 16
Preparation for use
► Any time you loosen a screw connection with thread
lock, replace it with a new screw connection or secure the old screw connection with medium strength thread locker (e.g. Loctite 241®).

5.2 Initial operation

The specialist dealer ships the power wheelchair fully assembled and ready to use.
The following additional tasks may be required:
■
Adjusting settings: see Page17 et. seq.
■
Installing the side panels: see Page22
■
Installing the footrests: see Page23
■
Charging the battery: see Page40 et. seq.

5.2.1 Locking the back angle adjustment in place

If the power wheelchair is equipped with mechanical/power back angle adjustment, proceed as follows if necessary:
1) Fold the backrest up.
2) Place the cross bolt on the end of the gas compression spring or actuator into the bracket (see Fig.3, item. 1).
3) Push the lever down until the lock engages (see Fig.3, item. 2).
4) Check the bolt and lock to ensure that they are securely engaged.
Fig. 3 Place the cross bolt into the bracket (top); locked cross
bolt (bottom)
1 Cross bolt 2 Lock with lever
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Page 17

5.3.2 Adjusting the back angle

Preparation for use

5.3 Adjustments

5.3.1 Prerequisites

Fine fitting/adjusting work should always be performed with the user. The user should sit upright in the wheelchair while adjustments are made.
Seat height, seat width, and seat angle are set according to the customer order and may only be changed by a spe cialist dealer.
The following can be adjusted by the user:
■
Back angle
■
Armrest height/position
■
Lower leg length
■
Strap lengths
■
Control panel position
All parts of the product should be cleaned thoroughly before adjustments are made.
Standard/contour seat
1) Pull on the strap until the locking bolts are free.
2) Change the backrest angle to the desired position.
3) Release the strap. The locking bolts engage at the desired position.
Fig. 4 Adjusting the back angle
1 Release/locking strap 2 Locking bolts
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Preparation for use
Recaro® Seat
WARNING
Incorrect Recaro® Seat settings
Risk of falling, tipping
► Note that the maximum backrest angle is 30° while
standing and 20° while driving.
INFORMATION
For further Recaro® Seat settings: Adjusting the Recaro® Seat.
► Turn the knob on the left or right side of the backrest
until the backrest is in the desired position (see Fig.5, item. 2).
Fig. 5 Adjusting the Recaro® Seat angle
1 Release handle
2 Back angle adjustment knob

5.3.3 Adjusting the side panels

INFORMATION
To remove and install the side panels: see Page22.
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Page 19
Preparation for use
Adjusting the armrest height
1) Loosen the Allen head bolt on the side panel (see Fig.6).
2) Slide the armrests up or down to the desired position.
3) Tighten the Allen head bolt.
Fig. 6 Allen head bolt for height adjustment
Adjusting the armrest to the forearm length
1) Loosen the 2 Allen head screws on the bottom of the armrest (see Fig.7).
2) Slide the armrest with the spare tube forward or back wards along the attachment rail to the desired position.
3) Tighten the 2 Allen head screws.
Fig. 7 Adjusting the armrest depth

5.3.4 Adjusting the footrests

INFORMATION
To remove and install the footrests: see Page23.
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Page 19B500 classic/advanced
Page 20
160
Preparation for use
Adjusting the lower leg length
CAUTION
Exposed pinch points
Pinching, crushing of fingers
► Ensure that your fingers are not in the danger area
when flipping the footrests up or down.
1) Loosen the 2 Allen head screws on the footrest bar (see Fig.8).
2) Slide the footplate up/down to the desired position.
INFORMATION Do not pull the footrest bar more than 160 mm out of the bracket, otherwise it no longer provides secure support.
3) Re-tighten the footrest bar screws.
Fig. 8 Adjusting the lower leg length

5.3.5 Adjusting the belt lengths

To adjust the belt lengths: see Page64.

5.3.6 Adjusting the control panel

INFORMATION
The power wheelchair may be equipped with an optional height-adjustable or swing-away control panel holder (see Page63)
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Page 21
Preparation for use
Adjusting the control panel to the forearm length
1) Loosen the 3 set screws on the bottom of the armrest.
2) Slide the rail with control panel forwards or backwards.
INFORMATION If the control panel rail is too long, then the excess length can be trimmed.
3) Tighten the 3 set screws on the bottom of the armrest.
Fig. 9 Adjusting the control panel
Changing the control panel side
By default, the control panel is mounted on the side spe cified in the order. It can also be mounted on the other side later on if the user so desires.
INFORMATION
The control panel mounting side may only be changed by authorised personnel.

5.3.7 Changing control unit parameters

WARNING
Wrong configuration settings
Risk of falling, tipping, collision with persons or objects in the vicinity
► Programming may only be performed by authorised
personnel trained by Otto Bock. Otto Bock and the control unit manufacturer are not liable in case of damage caused by programming which was not per formed properly and/or which was not adjusted prop erly according to the user's abilities.
► Note that modified parameter settings in the configur
ation can lead to changes in driving characteristics. In particular, changes to the speed, acceleration, brak ing or joystick settings can lead to unexpected and therefore uncontrollable driving characteristics and cause an accident.
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Operation
► After configuration/programming is complete, the user
must test the driving characteristics of the power wheelchair under the supervision of the authorised personnel.
If necessary, the authorised personnel can fit the already preprogrammed wheelchair control system and accessor ies to the specific user requirements.

6 Operation

6.1 Side panels

Removing the side panel
1) Loosen the thumb screw on the side panel holder (see Fig.10).
2) Withdraw the side panel from the side panel holder and set it aside.
3) Only for side panel with control panel: Carefully allow the side panel with control panel to hang down.
INFORMATION If necessary, the hook and loop clos ures for routing the control panel cable can be loosened and the control panel can be removed.
Fig. 10 Side panel thumb screw
Installing the side panel
1) If necessary, install the control panel and fasten the hook and loop closures for routing the control panel cable.
2) Insert the side panel into the side panel holder.
3) Tighten the thumb screw on the side panel holder again.
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Page 23

6.2 Footrests

CAUTION
Exposed pinch points
Pinching, crushing of fingers
► Ensure that your fingers are not in the danger area
when flipping the footrests up or down.
Removing the footrests
1) Unhook the calf band.
Operation
2) Flip the footplate up.
3) Release the footrest lock (see Fig.11).
4) Flip the footrest out or in.
5) Pull the footrest up and remove it.
Fig. 11 Locking the footrest
Installing the footrests
Proceed as follows if a footrest must be installed:
1) Hook the footrest into the holder from above.
2) Swing the footrest forward until the footrest lock engages.
3) Hook the calf band into the holder.
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Operation

6.3 Getting in / transfer

CAUTION
Getting in and out incorrectly
Risk of falling, tipping, pinching, crushing
► Turn the control unit off while getting in and out, in
order to avoid accidental driving.
► Note that the armrests are not capable of bearing full
body weight, and therefore must not be used for get ting into or out of the wheelchair.
► Ensure that your limbs are not in the danger area
when flipping the footrests up or down.
The modular design of the power wheelchair and the ease with which you can remove the side panels and footrests make it easy to get into and out of the wheelchair from the side or from the front.
Users can choose the method for getting into and out of the wheelchair which is most suitable for them.
Getting in from the front
CAUTION
Exposed pinch points
Pinching, crushing of fingers
► Ensure that your fingers are not in the danger area
when flipping the footrests up or down.
1) Place the seat in the horizontal position.
2) Flip the footrests up (see Fig.12) or remove them to gain a larger entry and exit area (see Fig.11). Remov ing the footrests increases the available entry or exit area (see Fig.13).
3) Have an attendant assist you or use a transfer lifter to get into and out of the power wheelchair.
4) Flip the footrest down or reinstall it and flip it down (see Page23).
5) Put the lap belt on when necessary (when driving on the road).
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Page 25
Operation
Getting in from the side
1) Place the seat in the horizontal position.
2) Bring the power wheelchair as close as possible to where the user is sitting.
3) Remove the side panel (see Page22).
INFORMATION If the control panel is on the side from which the user is getting into the wheelchair, it can be removed and laid onto the seat.
4) Remove the footrest if necessary (see Fig.11).
Fig. 12 Footrest flipped up
Fig. 13 Footrest removed
5) Slide onto the seat from the side.
INFORMATION A ramp makes it easier to get into and out of the wheelchair from the side.
6) Install the side panel (see Page22).
7) Put the lap belt on when necessary (when driving on the road).

6.4 Control unit

CAUTION
Uncontrolled driving behaviour due to interference from electromagnetic fields
Risk of falling, tipping, collision with persons or nearby objects
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Operation
► Switch all mobile devices off while driving.
► Turn the control unit off when it is not needed.
The power wheelchair is controlled by a VR2 controller. Since the control unit is programmable, it can be adapted
to the personal requirements of the user; e. g. the speed, acceleration and deceleration values can all be adapted.

6.4.1 Control Panel

The power wheelchair is operated using the control panel. The control panel consists of a keypad, LCD display and
joystick. The charging/programming receptacle and two inputs for external push-buttons are located on the under side.
The control panel is used to switch the power wheelchair on and off, to enter driving commands and to display the current state of certain functions and components.
Fig. 14 enAble50 control panel (identical to: enAble40)
1 Joystick 5 [Warning Flasher On/Off]
Button
2 [On/Off] Button 6 [Horn] Button
3 LCD Display 7 [Direction Indicator
Left/Right] Button
4 [Mode] Button 8 [Lights On/Off] Button
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Page 27
Operation
[On/Off] Button
Holding this button turns the power wheelchair on or off and activates/deactivates the drive-away lock.
[Mode] Button
Pressing the button briefly increases/decreases the speed level. After reaching the maximum speed level, you can change back to speed level 1 by pressing the button again (1-2-3-4-5-1-…).
Holding the button (for at least 2 seconds) switches the control unit into the Power Seat Functions menu.
Fig. 15 Connections on the underside
1 External button connection [On/Off] (only with enAble50)
2 External button connection [Mode] (only with enAble50)
3 Charging / programming receptacle

6.4.2 Buttons and display functions

Joystick
The speed and driving direction are controlled with the joy stick. When a seat option is activated, the joystick operates this seat option.
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[Warning Flasher On/Off] Button
All 4 warning flashers are activated/deactivated when this button is pressed.
[Horn] Button
The horn will sound as long as the button is pressed.
[Direction Indicator Left] and [Direction Indicator Right] Button
Pressing these buttons activates/deactivates the respective front and rear direction indicators. The direction indicator lights turn off automatically after 20 seconds.
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Operation
[Lights On/Off] Button
The front and rear lights are activated/deactivated by pressing the button.
LCD Display
The LCD display is the communication interface between the user and the control unit. It indicates the selected speed level, the remaining battery capacity, the status of power options as well as warnings and errors. All display symbols are displayed while the power wheelchair turns on.
Fig. 16 LCD display with all symbols
1 Direction indicator, left 9 Excess temperature
2 Battery capacity 10 Direction indicator, right
3 Power backrest 11 Drive wheel brake
4 Power seat tilt 12 Warning
5 Control Panel 13 Creeping speed
6 Drive-away lock 14 Power module
7 Speed level 15 Drive motor
8 Open-end wrench 16 Light
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Operation
Selected speed level (LCD display)
After turning the wheelchair on, the display indicates the selected speed level and battery capacity in the Driving menu:
Display Information
Right: Selected speed level = 1
Left: Battery capacity
Battery capacity indicator (LCD display)
The "Battery Capacity" LCD display (see Fig.16, item 2) is divided into 7 segments which indicate the current battery capacity:
■
Immediately after switching the power wheelchair on, the battery indicator shows the last saved battery capacity. Charge condition following last use.
■
After driving for a little bit, the battery display indicates the exact battery status.
■
A charge of 100% corresponds to 7 segments on the battery symbol.
■ If one segment turns of, this means that the battery’s capacity has decreased by approximately 14%. At a total range of approximately 25 km over even terrain, each segment corresponds to a range of approximately
3.5 km when the speed is kept constant.
■
If only 1 blinking segment is shown on the LCD display, then the battery is in a low voltage state. Since further use results in battery damage, the warning signal is also shown on the LCD display. The battery must be charged immediately.
■
If all 7 segments on the LCD display are flashing, this means that the battery is over voltage. Since further use results in battery damage, the warning signal is also shown on the LCD display.
■
The charging process is indicated by the battery seg ments lighting up one after the other. The driving func tion is locked out while the battery is charging.
Battery indicator on the control panel
Display Information
Full battery capacity (right: selected speed level)
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Operation
Display Information
Low battery capacity
Charging process with drive-away lock
Battery is under voltage, with warn ing symbol
Battery is over voltage, with warning symbol
Further LCD display functions
Further LCD display symbols are described in the following chapters:
■
see chapter "Usage" > "Drive-away Lock"
■
see chapter "Usage" > "Seat Functions"
■
see chapter "Maintenance/Repair" > "Troubleshooting"

6.5 Driving Functions

6.5.1 Safety Instructions

CAUTION
Lack of driving experience
Risk of tipping, falling
► Practice on level, open ground first.
Dangers while driving
WARNING
Uncontrolled rolling
Risk of collision with persons nearby objects
► Note the lack of brake functionality when the brake is
deactivated. The brake function may only be released in the presence of an attendant.
► Should the user be unable to release the brake him
self, the brake can be released by the attendant.
► Note that when the power wheelchair is moved on an
incline, the attendant must provide the required brake force.
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Operation
► Lock the brake every time before parking the power
wheelchair.
CAUTION
Insufficient support of the seated person
Risk of falling out of the power wheelchair
► Always wear the safety belt / lap belt when driving in
public.
CAUTION
Risk of uncontrolled driving behaviour
Risk of falling, tipping, collision with persons or nearby objects
► If any faults, defects or other hazards that can lead to
personal injury are detected, the power wheelchair must be taken out of service immediately.
► Contact your authorised specialist dealer if uncon
trolled movement of the power wheelchair occurs due to a malfunction.
CAUTION
Driving in the dark
Risk of an accident involving other traffic, collision with persons or objects in the vicinity.
► Wear bright clothing or clothing with reflectors.
► Turn the lights on (if available) or install active lights.
► Ensure that the reflectors on the power wheelchair
are clearly visible.
CAUTION
Interference from electromagnetic fields
Risk of falling, tipping, collision with persons or nearby objects
► Turn all mobile devices off while driving, since the driv
ing characteristics of the power wheelchair are affected by electromagnetic fields (mobile phones or other radiating devices).
► Turn the control unit off when it is not required, since
the power wheelchair may generate electromagnetic fields that can cause interference with other devices. The power wheelchair has been tested according to EMC regulations.
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Operation
INFORMATION
During use of the power wheelchair, electrical discharges (high voltage with low current; discharge via the user) may occur which are caused by factors such as friction. However, these do not represent a health hazard. The resulting discomfort can be prevented by customisation measures (attaching a mechanical discharge contact / grounding strap to the power wheelchair frame). The user's environment must be taken into consideration.
Electrostatic discharge may also occur if the power wheelchair is equipped with puncture-proof tires. Retrofit ting the wheelchair with pneumatic tires can correct this problem.
Danger during use of public transportation, elevators, lifting platforms
WARNING
Use of public transportation, elevators, lifting platforms
Risk of tipping, collision with persons or objects in the vicinity
► Always turn the power wheelchair control unit off
when using buses, trains, elevators, or lifting plat forms.
► Engage the brake.
Danger due to defective tires
CAUTION
Defective tires
Risk of accident/falls due to poor traction, reduced brak ing effect, or lack of manoeuvrability
► Check for proper tire pressure. The correct tire pres
sure is printed on the casing.
► Ensure that the drive wheels have the same pressure.
► Ensure that the tires have sufficient tread depth.
► Avoid parking outside and in direct sunlight (UV radi
ation) since this causes the tires to age quickly. Otto Bock recommends replacing the tires every 2 years regardless of the amount of wear.
► Always ensure sufficient clearance to sources of heat.
If the wheelchair is parked for an extended period of time or the tires overheat (e.g. in the vicinity of radiat ors or in case of exposure to strong sunlight behind glass), the tyres may become permanently deformed.
► Move your power wheelchair frequently or have a way
to jack it up for storage.
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Operation

6.5.2 Driving notes

General:
■
Beginners should always drive slowly.
■
Always take curves slowly.
■
Uncontrolled driving behaviour may occur on uneven ground. Therefore the speed must always be adjusted to the ground conditions.
■
Driving backwards should be limited to manoeuvring or short distances on level ground.
Obstacles (steps, curbs):
■
The critical obstacle height is 50 mm (2 in). Obstacles higher than 50 mm (2 in) may not be crossed.
■
Always approach obstacles directly from the front (nev er at an angle with only one caster wheel).
■
Always drive forward over obstacles.
■
Always reduce speed to cross over obstacles (e.g. select speed level 1).
■
Avoid jumping down from steps.
■
Don't lean out of the wheelchair while crossing obstacles
■ Uncontrolled driving behaviour may occur on uneven ground. The speed must always be adjusted to the ground conditions.
Inclines and downgrades:
■
Ascending or descending slopes up to max. 17 % is permitted. Driving on steeper inclines or downgrades is not permitted. Otherwise safe braking is not ensured.
■
In order to navigate downgrades safely, the speed must be reduced according to the slope (e.g. select speed level 1).
■
Never drive downhill backwards.
All terrain driving:
The speed must be reduced in dangerous areas (e.g. select speed level 1).
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Operation
■ Typical dangerous areas include:
- narrow paths along waterways/slopes/cliffs (e.g. quay walls, dikes, etc.)
- cramped rooms or areas.
- steep downgrades (e.g. in the mountains, facing streets).
- unsurfaced areas (e.g. on construction sites, cross ings, train crossings).
- snow-covered or icy areas.

6.5.3 Switching on and off

WARNING
Lack of brake functionality
Risk of falling, tipping, collision with persons or nearby objects
► Ensure that the brake release lever is locked every
time before you drive.
► Check to ensure that the brakes are operational and
functional every time before you drive.
WARNING
Defective safety functions
Risk of falling, tipping, collision with persons or nearby objects
► Before every use, ensure that the power wheelchair
and its safety functions are in safe and proper condi tion.
► Only use the power wheelchair if all safety functions,
e.g. the automatic brakes, are functional.
INFORMATION
In dangerous situations, the power wheelchair can be turned off at any time using the on/off button. When the button is pressed, the power wheelchair brakes immedi ately and the electrical functions cease. Malfunctions such as an insufficient supply of power to the brake are recognised by the software, triggering an emergency stop or reducing the speed of the power wheelchair. A warning signal will also sound.
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Operation
■ Pressing the [On/Off] button (see Fig.14, item 2) turns the power wheelchair control unit on or off. The power wheelchair turns off automatically if the control panel is not used for an extended period of time.
■
The power wheelchair brakes automatically and comes to a stop if it is turned off with the [On/Off] button while driving.
■
The specialist dealer can use the parameter settings to specify the speed level or menu of the power wheel chair after it is turned on, according to the user's requirements.

6.5.4 Selecting the speed levels

■
The power wheelchair has a programmable number of speed levels (delivery condition = 5 speed levels).
■
The speed level is increased by briefly pressing the [Mode] button (see Fig.14, item 4).
■
After reaching the maximum speed level, the next speed level is 1.
■
The LCD display indicates the selected speed level in the Driving menu:
Display Information
Selected speed level = 1 (left: bat tery capacity)

6.5.5 Driving

WARNING
Driving on slopes, over obstacles
Risk of falling, tipping
► Only drive on slopes up to max. 17 %.
► Only cross obstacles which are not higher than 50
mm (2 in).
► Do not cross over any obstacles while driving on
inclines or downgrades.
► Reduce speed when driving downhill (e.g. select
speed level 1).
► Only drive over obstacles such as steps or low curbs
at a reduced speed (max. 3 km/h).
► Approach obstacles at right angles and drive over
them at one go.
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Operation
► Only drive on inclines and over obstacles with the
seat tilt and seat height adjustments lowered and with a vertical backrest. The seat can be tilted back slightly when driving downhill.
► Avoid getting into or out of the power wheelchair on
slopes.
► Do not drive over stairs.
WARNING
Driving on unsuitable surfaces
Risk of falling, tipping
► Do not operate the power wheelchair on very smooth
surfaces (e.g. icy surfaces) or very rough surfaces (e.g. gravel or rubble).
INFORMATION
The control unit of the power wheelchair switches to a safe mode at elevated temperatures and after driving uphill for extended periods of time, limiting the perform ance of the power wheelchair.
The user is able to drive the power wheelchair out of a hazardous situation at any time. The power wheelchair is
fully functional again once the unit has cooled down suffi ciently (this may take several minutes depending on the ambient temperature).
The power wheelchair is controlled by moving the joystick:
■
The further the joystick is deflected from the centre pos ition, the faster the power wheelchair will drive in this direction.
■
The maximum speed at full deflection of the joystick depends on the selected speed level.
■
Releasing the joystick automatically activates the brake function, bringing the power wheelchair to a halt.
The mechanical brakes are activated automatically when the power wheelchair comes to a stop so that it cannot roll.

6.5.6 Drive-away lock

INFORMATION
For the B500 advanced/B500 plus, the drive-away lock can only be activated as described if the function was previously enabled (see front inner cover). The factory default setting can be changed by the specialist dealer.
Please ask your specialist dealer about the setting selec ted for your wheelchair.
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Operation
The power wheelchair control unit features an electronic drive-away lock. This function is activated/deactivated via the control panel.
The drive-away lock can only be activated or deactivated if the "Drive-away lock" parameter is set to "Function enabled". Unless otherwise specified in the order, the drive­away lock is set to "Function disabled" at the factory.
If this setting needs to be changed, this is done by the authorised person who fitted the wheelchair.
Activating the drive-away lock
► While the control unit is turned on, press and hold the
mode button for at least 5 seconds.
→ A short beep confirms that the drive-away lock was
activated.
INFORMATION If keypress beeps are activated, then the drive-away lock is only active after the second beep.
→ The control unit turns itself off.
→ The key symbol on the LCD display indicates that the
drive-away lock is activated:
Display Information
Drive-away lock
Deactivating the drive-away lock
1) Push the [On/Off] button on the control panel.
→ The control unit is turned on. The LCD display
indicates that the drive-away lock is activated:
2) Push the joystick all the way forward until a beep sounds.
3) Push the joystick all the way back until a beep sounds.
4) Release the joystick.
→ A long beep confirms that the driving function is
enabled.
→ The battery indicator and speed level are shown on the
LCD display.
→ The drive-away lock is deactivated and driving is
enabled.
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Operation
Problem resolution
The drive-away lock remains active if the joystick is not moved correctly.
1) Turn the control unit off in order to deactivate the drive­away lock again.
2) Turn the power wheelchair on.
3) Deactivate the drive-away lock again.

6.5.7 Adjusting the driving characteristics

WARNING
Wrong configuration settings
Risk of falling, tipping, collision with persons or objects in the vicinity
► Programming may only be performed by authorised
personnel trained by Otto Bock. Otto Bock and the control unit manufacturer are not liable in case of damage caused by programming which was not per formed properly and/or which was not adjusted prop erly according to the user's abilities.
► Note that modified parameter settings in the configur
ation can lead to changes in driving characteristics. In particular, changes to the speed, acceleration, brak ing or joystick settings can lead to unexpected and therefore uncontrollable driving characteristics and cause an accident.
► After configuration/programming is complete, the user
must test the driving characteristics of the power wheelchair under the supervision of the authorised personnel.
Adjusting and setting the speed, acceleration, and delay values to the individual user requirements is performed exclusively by authorised personnel trained by Otto Bock.

6.6 Activating/deactivating the brakes

WARNING
Uncontrolled rolling
Risk of collision with persons nearby objects
► Note the lack of brake functionality when the brake is
deactivated. The brake function may only be released in the presence of an attendant.
► Should the user be unable to release the brake him
self, the brake can be released by the attendant.
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Operation
► Note that when the power wheelchair is moved on an
incline, the attendant must provide the required brake force.
► Lock the brake every time before parking the power
wheelchair.
WARNING
Improper maintenance, repair, or adjustment work on the brake
Risk of falling, tipping, collision with persons or nearby objects
► Repairs and adjustments to the brake may only be
made by authorised personnel trained by Otto Bock. Incorrect settings can lead to a loss of braking power.
It is possible to push the power wheelchair in case of con trol unit failure or insufficient battery capacity. To do so, it is necessary to disable the brake using the release mechan ism described below.
The brake release is located between the frame and seat, on either the right or left side according to customer prefer ence.
Disabling/deactivating the brake
1) Pull the brake release bolt up (see Fig.17, item 1).
→ The brake release lever (see Fig.17, item 2) is
unlocked.
2) Push the brake release lever forward until it engages.
→ The brake is disabled, all braking systems are turned
off.
→ The control unit will recognise that the brake has been
disabled and deactivate the driving function.
→ A warning will appear on the LCD monitor as soon as
the joystick is deflected:
Display Information
Brake is disabled
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Operation
Fig. 17 Disabling the brake
1 Brake release bolt 2 Brake release lever
Enabling/activating the brake
Fig. 18 Enabling the brake

6.7 Batteries/charging process

6.7.1 Safety Instructions

1) Push the brake release lever (see Fig.18, arrow) up until the brake release bolts engage.
2) Turn the control unit off and on again.
→ The driving function is activated.
NOTICE
Unauthorised battery replacement
Risk of battery damage
► Replacing the battery or modifying the battery installa
tion position may only be performed by authorised personnel trained by Otto Bock.
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Operation
► The characteristic curve of the battery charger estab
lished at the factory matches the batteries included in the scope of delivery and may not be altered inde pendently.

6.7.2 General

The standard version of the power wheelchair is equipped with 2 maintenance-free gel batteries with a capacity of 63 Ah.
The batteries are located beneath the wheelchair seat in a battery drawer. If the power wheelchair is not equipped with a drive wheel suspension, then the batteries are loc ated in a tray.
An option is also available to equip the power wheelchair with two lead-acid batteries with a capacity of 60 Ah.
The range of the power wheelchair is determined by the battery capacity. The following factors influence battery capacity:
■
Ambient temperature
■
Age of the batteries
■
Driving load
■
Charging method
When driving at a low charge condition, the power wheel chair control unit switches to a creeping speed which saves power.

6.7.3 Battery charging information

The following information should be observed for an optim al charging cycle:
■
The batteries can be charged at any time, regardless of the remaining battery capacity.
■
It takes about 10 hours until a discharged battery (only 1 flashing segment) is completely charged. When the charging process is complete, the battery charger can remain connected to the power wheelchair with no risk of overcharging or damaging the battery. The battery charger features a programmed recharging phase that will maintain the battery capacity at the level that has been reached.
■
If the power wheelchair is used every day, the battery should be charged every night.
■
Never discharge the batteries completely (deep dis charge).
Extended driving at the lower end of the battery indicator results in deep discharge which causes battery damage.
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Operation
■ The batteries will gradually discharge if the wheelchair is not used for extended periods of time. If the power wheelchair is not used for an extended period, the bat teries should be charged 1 x per week to maintain their capacity.
■
The fuse should be removed if the wheelchair is not used for more than 3 days.
■
The power wheelchair control unit must be switched off while the batteries are charging to allow all of the char ging current to be fed into the battery.

6.7.4 Battery charger

NOTICE
Improper use of the battery charger
Risk of damage of or by the battery charger, battery dam age
► Only use battery chargers from Otto Bock, which
have been verified and approved by Otto Bock for use with the respective batteries (observe information on the battery charger).
► Ensure that the information on the battery charger rat
ing plate matches the country-specific voltage of the respective mains grid.
► Only use the battery charger within the specified tem
perature and humidity limits.
► Place the rubber feet of the battery charger on a level
surface.
► If you locate the battery charger near a window, pro
tect it from direct sunlight.
► Avoid overheating of the battery charger. Ensure that
the ventilation slits on the back of the battery charger are not covered during the charging process.
► Switch the power wheelchair control unit off during
the charging process so that all of the charging cur rent is fed into the battery.
► Avoid dust and dirt.
► Only clean the battery charger with a dry cloth.
The battery charger is designed for maintenance-free and low-maintenance batteries.
Please see the instructions for use supplied with the battery charger for further details on use and on the LED indicat ors.
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Operation

6.7.5 Charging the battery

WARNING
Discharge of explosive gases during battery charging
Risk of injury due to fire or explosion
► Ensure sufficient ventilation in enclosed spaces.
► Don't smoke or light fires.
► Sparks must be avoided.
► Do not cover the ventilation slits in the case.
► Only use battery chargers which have been verified
and approved by Otto Bock for use with the respect ive batteries (observe information on the battery char ger). Non-observance may result in explosion of the battery, resulting in a health hazard through contact with the battery acid.
► Follow the battery manufacturer safety instructions.
► Wear protective goggles.
WARNING
Sparks
Risk of injury due to fire or explosion
► Switch the battery charger off and disconnect the
mains plug before you disconnect the battery.
NOTICE
Improper charging
Risk of battery damage
► Avoid deep-discharge of the battery. Otto Bock does
not provide any warranty for damage due to deep dis charge.
► Charge the battery as soon as possible if the last
three segments of the "Battery Capacity" LED indicat or are flashing.
► Charge the batteries weekly if the power wheelchair
is not used for an extended period of time.
1) Turn the control unit on the power wheelchair off.
2) Plug the battery charger plug into the charging/pro gramming receptacle on the power wheelchair control panel (see Fig.19).
3) Connect the battery charger to the mains plug and turn it on.
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Operation
→ The charging process starts automatically, and
the battery charge condition is indicated by the LED indicator on the control panel and on the battery charger.
4) Turn the battery charger off when the charging process is complete.
5) Remove the battery charger mains plug.
6) Disconnect the battery charger plug from the control panel.
7) Turn the power wheelchair control unit on.
→ The power wheelchair is ready to use.
Fig. 19 Charging / programming receptacle on the control panel

6.8 Power seat functions

The power wheelchair can be equipped with a range of optional power seat functions.

6.8.1 Safety Instructions

WARNING
Exposed pinch points in the seat adjustment and lifting areas
Risk of pinching, crushing of limbs
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Operation
► Note that when power seat options are used, inherent
pinch and shear points are located between the seat frame and the power wheelchair frame.
► Ensure that no body parts, such as hands or feet, are
in the danger area while power seat options are used.
► Ensure that no interfering objects, such as clothing or
other obstacles, are in the danger area while power seat options are used.
WARNING
Overloading of the actuators
Risk of falling, tipping, pinching, crushing of limbs
► Avoid overloading the actuators. Overloading may
cause the spindle nut to break, causing the seat to sag or the backrest to flip back suddenly.
NOTICE
Improper use of power seat options
Risk of damage to the product
► When using power seat options, note that the seat
function actuators are not designed for continuous use, only for short-term use under limited loads (10% load, 90% idle time).
► Observe the following guidelines: At maximum load
capacity, 10 seconds of activation time must be fol lowed by approx. 90 seconds of idle time. The power seat functions are considered independently of the driving function for this purpose.
► Only activate the power seat functions if no fault or
error is present.

6.8.2 Power seat height adjustment

WARNING
Improper use of the seat height adjustment feature
Risk of falling, tipping
► A maximum load of 130 kg may be applied to the seat
with seat height adjustment function.
► Put the belt system (lap belt, four-point belt) on and
do not lean past the seat surface while the seat is raised.
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Operation
► Only use the seat height adjustment feature with the
backrest in the upright position.
► Only use the seat height adjustment feature on level
ground.
► Note that the field of vision is limited when driving with
the seat raised.
► Only drive for short distances with the seat raised,
e.g. to manoeuvre.
► Note that creep speed is automatically activated
when the seat height adjustment function is used. If this is not the case, contact a specialist dealer imme diately. Only use the power wheelchair with the seat height adjustment in its lowest position until the fault is repaired.
NOTICE
Lack of maintenance of the seat height adjustment feature
Risk of damage to the power wheelchair
► Inspect the seat height adjustment feature for visible
signs of damage at least 1 x per month and ensure all screw connections are tight.
► Check for correct tire pressure.
NOTICE
Risk of transportation damage.
Risk of damage to the power wheelchair
► Always lower the seat height adjustment feature fully
for loading or transportation.
The power wheelchair can be equipped with a power seat height adjustment feature. The seat height adjustment fea ture increases the height of the seat above the drive unit by up to 40 cm (15 in).
Fig. 20 Seat with raised seat height adjustment feature
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The driving function remains available even when the seat is raised. The speed is reduced (creep speed) as soon as the seat leaves the lowest position, because the power wheelchair is less resistant to tipping. This is indicated on the control panel by the snail symbol on the LCD display:
Display Information
Creeping speed

6.8.3 Power seat tilt

The power wheelchair can be equipped with a power seat tilt function.
The power seat tilt function allows the seat to be tilted, for example to relieve pressure.
The power seat tilt is available in 3 different versions:
■
Power seat tilt up to 20°
■
Power seat tilt up to 30°
■
Power seat tilt up to 45°
The seat can be tilted back continuously up to the angle specified above.
Operation
Fig. 21 Power seat tilt

6.8.4 Power back angle adjustment

The power wheelchair with standard or contour seat can be equipped with a power back angle adjustment feature.
The power back angle adjustment feature allows for con tinuous tilting of the backrest up to 30°.
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Operation
Fig. 22 Power back angle adjustment

6.8.5 Power footrests

To avoid permanent pressure points or to ensure anti-shock support, the power wheelchair can be equipped with power adjustable footrests. The footrests can be activated individually or at the same time, depending on the configur ation.
The footplates can be flipped up to increase the entry and exit area.
Fig. 23 Power footrest flipped up

6.8.6 Controlling power seat functions

■
Holding the [Mode] button (approx. 2 seconds; see Fig.14) activates control of the first power seat func tion, e.g. the power back angle adjustment or seat tilt.
■
The LCD display indicates the currently selected seat function (see following chapter "Joystick and Display Functions").
■
To switch between the various seat functions, press the [Mode] button briefly or move the joystick to the right.
■
Once a seat function is selected, it is activated by mov ing the joystick forward or backward.
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Page 49
■ The electric motor moves the seat function as long as the joystick is deflected, and stops at the end positions.
■
Holding the [Mode] button again (approx. 2 seconds; see Fig.14) deactivates the seat function in the selec ted position. The driving function is available again, and the speed level indicator is lit.
Operation
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Operation

6.8.7 Joystick and display functions

The following power seat functions can be controlled with the joystick:
Display Seat function Joystick* deflection
Power seat height adjustment Forward: Seat surface moves up
Back: Seat surface moves down
Power seat tilt** Back: Seat slowly tips back
Forward: Seat slowly tips toward the horizontal position
Power back angle adjustment Forward: Backrest tilts forward
Back: Backrest tilts backward
Power footrest - left Forward: left footrest moves forward
Back: Left footrest moves back
Power footrest - right Forward: Right footrest moves forward
Back: Right footrest moves back
Power footrests, coupled Forward: Both footrests move forward
Back: Both footrests move back
* Deflection direction can be modified by the specialist dealer; ** Seat surface and backrest
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Operation

6.9 Manual seat functions

The power wheelchair can be equipped with a range of optional manual seat functions.

6.9.1 Safety Instructions

WARNING
Exposed pinch points in the seat adjustment area
Risk of pinching, crushing of limbs
► Note that when manual seat options are used, inher
ent pinch and shear points are located between the seat frame and the power wheelchair frame.
► Ensure that no body parts, such as hands or feet, are
in the danger area while manual seat options are used.
► Ensure that no interfering objects, such as clothing or
other obstacles, are in the danger area while manual seat options are used.

6.9.2 Manual seat tilt

WARNING
Unintentional lowering of the seat tilt
Risk of pinching, crushing of limbs
► Note that the seat can drop suddenly if the release
lever is operated while the seat is tilted.
The power wheelchair with standard or contour seat can be equipped with a manual seat tilt function.
The manual seat tilt function allows the seat to be tilted, for example to relief pressure. The seat can be tilted back con tinuously by up to 20°.
Tilting the seat back
1) Activate the release lever on the armrest (see Fig.24).
2) Move the seat to the desired angle.
3) Let go of the release lever.
→ The seat is tilted back.
The seat is easier to tilt if the backrest is tilted back.
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Operation
Fig. 24 Tilting the seat manually
→ The backrest is adjusted.

6.9.3 Manual back angle adjustment

The power wheelchair with standard or contour seat can be equipped with a manual back angle adjustment func tion.
The manual back angle adjustment function allows for con tinuous tilting of the backrest up to 20°.
Fig. 25 Adjusting the backrest manually

6.9.4 Manual elevating footrests

The power wheelchair can be equipped with manual elev ating footrests.
The manual elevating footrests make it possible to prevent a constant pressure load or to provide anti-shock support.
Adjusting the back angle
1) Activate the release lever on the armrest (see Fig.25).
Swivelling the footrest
1) Activate the release lever on the footrest (see Fig.26).
2) Move the backrest to the desired position.
2) Move the footrest to the desired position.
3) Let go of the release lever.
3) Let go of the release lever.
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→ The footrest is adjusted.
Operation
Fig. 27 Contour seat
Fig. 26 Manual elevating footrest

6.10 Additional seat options

The power wheelchair can be equipped with a range of other seat options.

6.10.1 Contour seat

Compared to the standard seat, the contour seat provides the user with improved comfort and lateral support.
03/2011

6.10.2 Recaro® seat

WARNING
Incorrect Recaro® Seat settings
Risk of falling, tipping
► Note that the maximum backrest angle is 30° while
standing and 20° while driving.
The power wheelchair can be equipped with various Recaro® seat models.
They provide individually adjustable, comprehensive seat ing comfort.
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180
10
Operation
Folding the backrest forward (reducing the transportation size)
1) Pull the release lever on the Recaro® seat(see Fig.5, item 1) up. The release lever is located on the side of the backrest.
2) Fold the backrest forward.
3) Let go of the release handle.
→ The backrest is folded forward.
Folding the backrest up
► The backrest is folded up, the release lever is securely
engaged.
→ The backrest is folded up.
Removing the headrest
Two persons are required to remove the headrest.
1) 1st person: Find the release points on the Recaro® seat below the cover (see Fig.28) and push them at the same time.
2) 2nd person: Pull the headrest up and out.
Fig. 28 Image showing the release points
Removing the Recaro® from the mobility base
1) Pull the release strap located below the seat surface forward and hold onto it.
2) Release the left and right bolts which lock the seat to the frame.
3) To release the rear seat clip from the bracket, tip and push the seat back a bit.
4) Remove the Recaro® seat.
→ The Recaro® has been removed.
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Operation
Attaching the Recaro® seat to the mobility base
CAUTION
Recaro® seat not locked in place
Risk of tipping
► During installation of the Recaro seat, ensure that the
seat clip is engaged firmly in the clips.
► Ensure that the front locking bolts are engaged up to
the key ring.
1) Set the back edge of the Recaro® seat onto the end of the seat frame.
2) Push the seat forward until the rear seat clip protrudes into the bracket.
3) Tip the seat forward until the locking bolts engage with the seat frame.
→ The Recaro® seat is installed.
Adjusting the Recaro® seat
INFORMATION
To adjust the back angle of the Recaro® seat: see Page17.
Adjusting the lateral supports in the lumbar region
INFORMATION
This information only applies to the Recaro® LT model.
1) Turn the knob on the side of the backrest forward.
→ Both lateral supports are moved closer together.
2) Turn the knob on the side of the backrest backwards.
→ Both lateral supports are moved apart.
Adjusting the pads
The seat surfaces X and W are equipped with a pull-out pad at the front of the seat surface. The adjustment lever for the pad is located below the seat surface.
1) Pull the pad adjustment lever up and hold it there.
2) Move the pad to the desired position.
3) Release the adjustment lever and let it engage.
→ The adjustment lever is in a safe position if it engages
audibly and has returned to its initial position.
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Operation
Adjusting the headrest
The height and tilt of the headrest are adjustable.

6.10.3 Headrest

Otto Bock offers the option of equipping the standard and contour seats with a headrest.
The bracket for attaching the headrest mounting kit is attached with an adapter which is mounted to the back frame.
INFORMATION
See the manufacturer documentation for information on attaching the mounting kit.
Fig. 29 Headrest with mounting kit

6.11 Control unit accessories

The power wheelchair can be equipped with the following optional control unit accessories.

6.11.1 Attendant control

The power wheelchair can be equipped with an optional separate control panel for attendant operation. The separ ate control panel is height-adjustable and removable.
For the standard and contour seats, the attendant control is located on the backrest cross tube. For the Recaro® seat, the attendant control is located on the headrest.
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Fig. 30 Attaching the attendant control
Functional overview
The attendant uses the attendant control to operate the driving function and the power seat functions.
The module is connected in conjunction with the control panel or as an individual input device.
Fig. 31 Attendant control
1 [On/Off] Button 4 [Mode] Button
2 Battery capacity (LED indicat
or)
3 Mode (LED indicator) 6 Joystick
5 Selected power seat function
(LED indicator)
Operation
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Operation
[On/Off] Button
The button is used for switching the power wheelchair on, for activating the drive-away lock and for switching the wheelchair off.
Display Information
Attendant control activated
Battery capacity (LED indicator)
The LED lights up when the unit is on. Colour and flash codes provide information on the current
battery capacity status:
LED Information
Green is lit Battery capacity > 70% Orange is lit Battery capacity 30%-70% Red is lit Battery capacity < 30% Red is flashing Battery deep discharge
Charge as soon as possible
Green is flashing Battery over-voltage (e.g. after driv
ing downhill)
Continue driving slowly
LED Information
Red/Orange/Green flashing alternately
[Mode] Button
Switch between speed level 1 and 2 by pressing the button briefly.
Push and hold the button (at least 2 seconds) to switch the control unit to the power seat functions.
Mode (LED indicator)
The LED indicates the speed level status and system faults using 3 colour LEDs and various flash codes:
LED Information
Green is lit Speed level 1 Orange is lit Speed level 2 Red – flashing
1x/2x/3x/4x/5x Off LED display switched to
Selected power seat function (LED indicator)
The power seat functions are accessed by pressing and holding the "M" button (approx. 2 seconds).
Charging process / drive away lock
Fault (see Page89)
seat functions
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Operation
The currently selected seat function is indicated on the con trol panel display (see Page44 et. seq.) and by the follow ing LEDs on the attendant control:
Display Information
Power back angle adjustment
Power seat tilt
Power seat height adjustment
Coupled power seat adjustment (backrest and seat tilt)
Moving the joystick right switches between the different seat functions. The respective function can be extended or retracted by moving the joystick forward or back (see Page44 et. seq.).
The corresponding LEDs flash if an error occurs (see Page89).
Joystick
The joystick is used for driving. The further it is moved away from the centre position, the faster the power wheelchair will drive in this direction.
If the seat functions are accessed with the [Mode] button, then the joystick is used to select and activate the seat functions (see Page44 et. seq.).

6.11.2 Push-button module

WARNING
Risk of uncontrolled driving behaviour
Risk of falling, tipping, collision with persons or nearby objects
► Note that no changes of any kind may be made to the
push-button module by the user. Programming of the push-button module may only be performed by trained, authorised personnel.
Power wheelchairs with the enAble50 control unit can be equipped with an optional push-button module.
The push button module lets the user select additional power seat functions directly during normal driving opera tion.
03/2011
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Operation
Available functions
Depending on the power wheelchair model and program ming of the push button module, up to 5 power seat func tions (see Fig.32, item 1) can be controlled during normal driving operation:
Display Information
Power seat height adjustment
Power seat tilt
Power back angle adjustment
Power footrest left
Display Information
Power footrest right
Power footrests, coupled
Other special functions (combinations)
S1 – S5
Push button functions
■
The [Mode] button (see Fig.32, item 2) is used to toggle among the different functions (1-2-3-4-5-1-2-…).
■
The blue LED (see Fig.32, item 3) indicates the selec ted power function.
■
The respective function is activated (function up/down) using the buttons [Selected function up] / [Selected function down] (see Fig.32, item 4).
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INFORMATION
The function of the [Selected function up/down] buttons can be programmed according to the user's wishes (but ton [Selected function up] = function up or function down ­depending on programming).
In addition, 3 Buddy-Buttons can be connected to the push button module and positioned at will (see Page62).
The Buddy Buttons perform the same functions as the [Mode] button and the [Selected function up] / [Selected function down] buttons (see Fig.32, items 2/4). Symbols on the back of the push button module indicate the corres ponding functions.
Operation
Fig. 32 Push-button module
1 Available power functions
2 [Mode] Button
3 Selected function (LED indicator)
4 [Selected function up/down] Buttons (see information box)
5 Stereo plug for the connection of Buddy buttons
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Operation

6.11.3 Adapter cable for Piko or Buddy button

INFORMATION
For additional information on user specific adjustment of this function: see front inside cover.
Power wheelchairs with the enAble50 control unit and push-button module can be equipped with an optional 2-way adapter cable.
■
The respective connected Piko or Buddy button may be used to control power seat functions as well as other functions (see inside front cover). These functions are specified when the power wheelchair is ordered.
■
The Piko and Buddy button switches are programmed with a so-called toggle function. The selected function is activated as long as the button is pressed. The selected function is activated in the opposite direction if the button is released and pushed again.
■
For example, if the power back angle adjustment is activated, the backrest tilts back as long as the button is pressed the first time around. Activating this function again causes the backrest to tilt forward as long as the button is pushed.

6.11.4 External odometer

The power wheelchair can be equipped with an external odometer.
It is connected to the control panel guard. Additional information on using it can be found in the manu
facturer's instructions for use.
Fig. 33 External odometer
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Page 63

6.12 Additional options

6.12.1 Control panel holder

Swing-away control panel holder
Otto Bock offers the option of equipping the power wheel chair with a removable control panel mounted on a swing­away control panel holder. This control panel holder makes it possible to drive the power wheelchair under a table or closer to an object.
The control panel holder can be rotated up to the armrest.
1) Apply slight pressure to push the control panel holder to the side.
→ The pivot element is unlocked.
2) Swing the control panel holder away to the side.
INFORMATION The pivot element locks in place again when the holder is rotated back to the original position.
Operation
Fig. 34 Swing-away control panel holder with removable control
panel
Height-adjustable control panel holder
The power wheelchair can be equipped with a special con trol panel holder which allows for height adjustment of the control panel.
1) Loosen the mounting screw.
2) Adjust the height of the control panel holder.
3) Tighten the mounting screw.
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Operation
Fig. 35 Height-adjustable control panel holder

6.12.2 Lights

The power wheelchair can be equipped with a light kit.
Fig. 36 Headlights

6.12.3 Belts / belt systems

Lap belt
The warning flashers, the right and left direction indicators, and the light are operated via the control panel.
The light kit consists of 2 rear lights with integrated direc tion indicators and 2 front lights, each consisting of an LED headlight and a blinker (see Fig.36).
To replace broken lights: see Page80.
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CAUTION
Insufficient support of the seated person
Risk of falling out of the power wheelchair
► Always wear the safety belt / lap belt when driving in
public.
Page 65
CAUTION
Putting the lap belt on incorrectly
Risk of pressure points, constriction
► Ensure that the buckle lies in the middle of the body.
► Ensure that the lap belt is not too tight against the
body.
► Remove objects or clothing which get caught.
The power wheelchair can be equipped with a lap belt. The lap belt provides additional support and keeps the user
from sliding out of the seat.
Putting the lap belt on
> The user sits upright or lies in the power wheelchair.
1) Push the 2 halves together until the buckle engages with an audible click.
2) Pull to check that it is secure.
→ The belt is put on.
Operation
Fig. 37 Putting the lap belt on
Opening the lap belt
► Press the red release button.
→ The buckle is open and the belt can be removed.
Adjusting the belt length
The belt length can be adjusted on both sides. Excess belt length is taken up by the plastic slider.
> The user sits upright or lies in the power wheelchair.
1) Close the belt.
2) Position the 2 buckle halves in the middle of the body.
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Operation
3) Position the respective half of the buckle at a right angle (see Fig.38, item 1).
4) Slide the 2 halves of the closure to the desired position.
5) Release the respective half of the buckle.
→ The belt length is adjusted.
Fig. 38 Adjusting the lap belt
1 Buckle
Four-point belt/chest belt
CAUTION
Insufficient support of the seated person
Risk of falling out of the power wheelchair
► When driving in public areas, always wear the four-
point or chest belt for additional support.
► Under no circumstances may the belt system be used
as part of a restraint system for transportation in a wheelchair accessible vehicle.
CAUTION
Putting the four point belt on incorrectly
Risk of pressure points, constriction
► Ensure that the bottom belt is not too tight between
the lap belt and the thigh.
► Ensure that the buckle lies in the middle of the body.
► Ensure that the shoulder belt lies against the chest
equally on both sides and is not too tight.
► Remove objects or clothing which get caught.
The power wheelchair may be equipped with a four-point or chest belt.
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Operation
The four-point or chest belt makes it possible to secure patients in the power wheelchair.
Putting the four point/chest belt on
> The user sits upright or lies in the power wheelchair.
1) Close all buckles so that they engage with an audible click.
2) Pull to check that it is secure.
→ The belt is put on.
Adjusting the belt length
> The user sits upright or lies in the power wheelchair.
1) Close the belt.
2) To lengthen: Turn the length adjustment buckle by 90° and pull.
3) Turn the buckle back to the original position when the belt length is correct.
4) To shorten: Pull on the free belt end.
→ The belt length is adjusted.

6.12.4 Suspension (steering casters/drive wheels)

The power wheelchair may be equipped with a suspension system.
A spring and shock absorber element on each of the two steering casters increases driver comfort and improves traction, especially on uneven surfaces.
The suspension effect is improved even more by a drive wheel suspension.
If the power wheelchair is equipped with a drive wheel sus pension, then the batteries are stored in a drawer.
Fig. 39 Steering caster suspension
03/2011
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Operation
→ The bolt at the bottom edge of the front frame extends
and engages with the front fork as soon as the power wheelchair faces straight ahead (see Fig.41, left).
→ The steering casters are locked. The power wheelchair
drives straight in both forward and reverse.
Disengaging the steering caster lock
► Turn the folding lever to the middle position until it
engages.
→ The lever is in the unlocked position (see Fig.41, right).
Fig. 40 Drive wheel suspension
→ The steering casters are unlocked and can swivel
freely again.

6.12.5 Locking the steering casters

The power wheelchair may be equipped with a steering caster lock.
These serve to lock the steering casters in the forward dir ection, so that turning is no longer possible. Having the power wheelchair drive in a perfectly straight line increases safety when driving on ramps or using elevators.
Engaging the steering caster lock
► Push the folding lever on the front of the frame to the
side a bit until it disengages from the centre position.
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Operation
Fig. 41 Steering caster lock, engaged and disengaged

6.12.6 Rear bumper

The power wheelchair may be equipped with a bumper. The bumper provides increased user protection in case of
a collision.
03/2011
Fig. 42 Rear bumper

6.12.7 Overview of additional options

INFORMATION
You can find these and other optional add-on components on the order form and in the wheelchair accessories cata logue.
The power wheelchair may be equipped with additional options:
■
Curb climbing assist: To overcome curbs and steps with a maximum height of 100 mm
■
Puncture-proof tires: Solid rubber tires
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Operation
■ Seating shell adapter: To attach special seating shells; control panel holder for seating shells also available
■
Armrest accessories: Special adapters for the armrests in our accessories catalogue
■
Joystick accessories: Tetra fork; STICK S80; softball; golfball, flexible joystick stem
■
Control panel guard: Metal guard for impact protection
■
Crutch holder
■
Folding rearview mirror
■
Tray
■
Attachable desktop
■
Accessory box, backpack, cellphone pocket

6.13 Disassembly/transport

6.13.1 Safety Instructions

WARNING
Lifting the power wheelchair incorrectly
Risk of falling, tipping, damage to the power wheelchair
► Only use sufficiently large hoisting devices to trans
port the power wheelchair (see the "Technical Data" chapter for the weight of the power wheelchair).
► Attendants may only lift the power wheelchair by
solidly attached components. Footrests or armrests may not be used as lifting points.
WARNING
Improper transportation in aircraft
Risk of injury due to fire or explosion, battery damage, short circuit
► Follow the IATA (International Air Transport Associ
ation) rules when transporting the power wheelchair in an aircraft. Before checking the power wheelchair as baggage, the fuse must always be removed and the battery contacts insulated to protect them against a short circuit.
► Note that those batteries in particular which may leak
or will not be transported upright must be removed and packaged so they cannot leak or short circuit.
► For more information please visit the www.iata.org
website. Otto Bock recommends contacting the air line directly before every flight to obtain information regarding special transport regulations.
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Page 71
CAUTION
Securing the power wheelchair insufficiently during transport
Risk of pinching, crushing, blows to body parts
► During transportation in vehicles, on lifting platforms
or in lifts, turn the control unit of the power wheelchair off and lock the brake.
► The power wheelchair must be secured in accord
ance with the regulations for the transport device.
► During transport in another vehicle, the power wheel
chair must be secured sufficiently with cargo straps. Only attach the cargo straps to the corresponding transportation eyelets and specified tie-down points.

6.13.2 Reducing the transportation size

1) Flip the footrests up.
2) Remove the side panels.
3) Fold the backrest forward and onto the seat surface.
Operation
Fig. 43 Power wheelchair with reduced transportation size
Folding down the backrest without back angle adjustment
1) Pull on the backrest release strap.
2) Remove the side panels.
3) Pull the release strap back.
4) Manually fold the backrest forward and onto the seat surface.
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Operation
Fig. 44 Folding the backrest down
Folding down the backrest with back angle adjustment
Fig. 45 Removing the cross bolt
1 Cross bolt 2 Lever
1) Remove the side panels.

6.13.3 Reducing the transportation size – Recaro® seat

2) Push the lever (see Fig.45, item 2) on the back of the backrest up and unlock the cross bolt (see Fig.45, item 1) at the bottom end of the gas compression spring or actuator.
3) Remove the cross bolt from the bracket.
4) Fold the backrest forward and onto the seat surface.
Page 72 B500 classic/advanced
To remove/install the Recaro® seat on the mobility base and to fold the backrest down: see Page53.

6.13.4 Preparing for transport

1) Position the power wheelchair in its transport location.
2) Turn the control unit off.
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Operation
3) Engage the brake.
4) Use the eyebolts and cargo straps to attach the power wheelchair to the means of transportation.
Fig. 46 Front (left) and rear (right) eyebolts

6.14 Use in a wheelchair accessible vehicle

6.14.1 Safety Instructions

WARNING
Use as a seat in a wheelchair accessible vehicle
Risk of falling out of the power wheelchair, severe injury in case of accident
► Always use the seats and restraints in the wheelchair
accessible vehicle first. This is the only way to provide optimal protection for the occupants in case of acci dent.
► Never transport more than one person in the power
wheelchair.
► Always ensure that the seat tilt mechanism is lowered
when using the power wheelchair in a wheelchair accessible vehicle.
WARNING
Use of the belt system as a restraint system in a wheelchair accessible vehicle is forbidden
Risk of falling out of the power wheelchair, severe injury in case of accident
► Under no circumstances may the belt system be used
as part of a restraint system for transportation in a wheelchair accessible vehicle.
► Note that the belt system is only intended to help sup
port the user sitting in the power wheelchair.
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Operation

6.14.2 Permitted use

The power wheelchair may be used for transportation in a wheelchair accessible vehicle, if a suitable restraint system is used. The safety components (such as lap belts) sold by Otto Bock only serve to further restrain the person sitting in the power wheelchair.
For more information on the use of the power wheelchair for transportation in wheelchair accessible vehicles, please refer to our brochure "Using your Wheelchair/ Mobility Base with Seating Shell or Buggy for Transportation in Wheelchair Accessible Vehicles", article no. 646D158.

6.14.3 Necessary accessories

An anchor kit is required to use the power wheelchair as a seat in a wheelchair accessible vehicle. This kit is a pre requisite for the AMF anchor point system. The authorised personnel which fit the wheelchair can provide more inform ation.
The weight of the person being transported is limited to
max. 100 kg (220 lbs).

6.15 Care

6.15.1 Safety Instructions

NOTICE
Incorrect cleaning
Risk of damage to the product, especially to the electron ics
► Water must not come into direct contact with the elec
tronics, motor or battery under any circumstances.
► Never use a water jet or high-pressure cleaning
apparatus to clean the power wheelchair.
► Use a cloth or sponge for cleaning.
► To avoid corrosion, don't use any aggressive cleaning
agents or solvents.
► Check the driving behaviour of the power wheelchair
after cleaning it.
INFORMATION
Piston rods do not require lubrication. They are mainten ance-free.
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Maintenance / repair

6.15.2 Cleaning

The power wheelchair must be cleaned regularly, depend ing on the amount of use and the degree of soiling.
■
Clean the control panel, battery charger, armrest and trim components with a damp cloth and mild cleaning solution.
■
Use a dry brush to clean the seat and back upholstery as well as the seat cushion.
■
Use a damp plastic brush to clean the wheels and frame.

6.15.3 Disinfection

► Wipe all parts of the wheelchair down with disinfectant.
Important information about disinfecting
■
Water based disinfectants should be used. Observe the usage information provided by the manufacturer.
■
Prior to disinfection, clean the seat and back uphol stery, seat cushion, control panel, and armrest.

7 Maintenance / repair

7.1 Safety Instructions

WARNING
Improper maintenance, repair, or adjustment work
Risk of falling, tipping, or incorrect user posture, damage to the product
► The power wheelchair may only be serviced by
authorised personnel trained by Otto Bock. The func tionality and operating safety of the power wheelchair must be verified and a service performed at least 1 x per year.
► In case of frequent user changes (children and grow
ing youth) or changing clinical pictures, the power wheelchair should be inspected, adjusted, and ser viced 1 x every six months.
► Repairs and adjustments to the brake may only be
made by authorised personnel trained by Otto Bock. Incorrect settings can lead to a loss of braking power.
03/2011
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Maintenance / repair
NOTICE
Failure to inspect important wheelchair features
Risk of damage to the product
► Check all power seat options for visual damage and
ensure that screw connections are tight at least 1 x per month.
► Check for proper tire pressure. The correct tire pres
sure is printed on the tire casing and listed in the "Technical Data" chapter.

7.2 Maintenance

For the components in the maintenance table below, spe cial attention must be paid to the following points:
■
Functionality
■
Adjustment
■
Damage, deformation
■
Screw connections
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7.2.1 Maintenance intervals

The functions described below must be checked by the user or an attendant at the specified intervals:
Maintenance / repair
Components Activity Before
every trip
Drive wheels
Caster wheels
Manual elevating footrest
Padding/belts Proper condition of the padding X
Wheels must rotate freely and without axial run out X Central nut on the drive shaft tightened X Check if wheel mounts are seated securely X Directional stability of the entire power wheelchair X X Fork seated in the receiver without play X Wheels must turn freely and without axial runout X Mounting nut tightened X Check whether mounting screws are fastened properly XSeat attachment For Recaro® seat, check seat lock X Check that the ratchet mechanism works properly and is
seated securely Check the footplate for damage X Check that the ratchet mechanism works properly and is
seated securely Check footplates for damage X Visual inspection for scratches and oil leaks on the piston
rod
Weekly Monthly
XFootrest
X
X
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Maintenance / repair
Components Activity Before
every trip
Seat belts must not be worn XPadding/belts Check functionality of the belt buckle X
Tires
Batteries Battery charge condition X
Electronics
Caster wheel damper
Air pressure (printed on the tire sidewall) X Sufficient tread depth, at least 1 mm X Check for damage X
Perform a visual inspection for damage XLights Check that they work X No fault indications on the control panel X No faults indicated by the battery charger LEDs X Check plug connections X Activate brake lever while control unit is switched on XBrake Check that the brake function is active when the brake is
engaged Visual inspection of all moving components, especially
cabling - check for damage Check whether the screw connections are tight X Clean and lubricate the whole module X
Mounting screws tightened X
Weekly Monthly
X
XLift seat
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Page 79
Maintenance / repair
Components Activity Before
every trip
Armrest and control panel secured XSide panel and
armrest
Gas compression spring or actuator
Check armrest for damage X Visual inspection for scratches and oil leaks on the piston
rod
Weekly Monthly
X
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Maintenance / repair

7.3 Repair

7.3.1 Replacing a defective fuse

The 80A safety fuse is located in the battery drawer (power wheelchair with drive wheel suspension) or in a battery tray (power wheelchair without drive wheel suspension).
Opening the battery drawer (in models with drive wheel suspension)
> The control unit is turned off.
1) Pull up the release bolt.
2) Pull gently on the battery drawer to roll it out to the
Fig. 47 Pulling on the release bolt
rear.
3) Open the clip on the strap.
4) Remove the battery drawer cover.
Opening the battery tray (on models without drive wheel suspension)
> The control unit is turned off.
1) Lift the seat cushion from the seat plate.
2) Remove the seat plate.
3) Open the clip on the battery tray strap.
4) Remove the battery tray cover.
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Maintenance / repair
Fig. 48 Opening the strap
Removing the fuse
1) Open the fuse holder cover (see Fig.49, item 1).
2) Pull the fuse out of the spring contacts (see Fig.49, item 2).
Installing the fuse
1) Remove the fuse from the protective cover.
2) Open the fuse holder cover.
3) Center the fuse on the spring contacts and plug it in.
4) Close the fuse holder cover until you feel it engage.
Fig. 49 Fuse in the fuse housing
1 Fuse housing with cover
2 Fuse plugged in
3 Fuse holder
Closing the battery drawer (in models with drive wheel suspension)
1) Place the cover on the battery drawer.
03/2011
Page 81B500 classic/advanced
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Maintenance / repair
2) Close the strap.
3) Push the drawer under the seat until the release bolt engages.
INFORMATION As you close the battery drawer, ensure that the release bolt engages correctly in the
intended notch.
Closing the battery tray (on models without drive wheel suspension)
1) Place the cover on the battery drawer.
2) Close the strap.
3) Replace the seat plate and push it down tight.
4) Press the seat cushion firmly onto the hook and loop material on the seat plate.

7.3.2 Replacing a defective bulb

NOTICE
Penetration of moisture
Risk of damage to the light
► During installation, ensure that the plates are seated
accurately in the housing.
► Ensure that the screws are seated tightly against the
plate.
INFORMATION
Lamp housings and lamps can both be ordered from the specialist dealer.
The front lights have rubberised mounts to protect them from damage
Fig. 50 Headlights
1 Notch (apply screwdriver here)
2 LED headlight
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03/2011
Page 83
Maintenance / repair
Replacing the front direction indicator bulb
1) Set a small screwdriver into the notch in the direction indicator housing and flip the cover down (see Fig.50, item 2).
2) Remove the cover.
3) Turn the defective bulb slightly to unlock it, then remove it.
4) Grasp the new bulb with a cloth, set it into the socket, and lock it in place.
5) Set the cover in place, hook it on, and press it down tightly.
Replacing the LED headlight
The LED headlight is maintenance-free. If repairs are required, the authorised person who fitted the wheelchair can help.
Replacing the bulbs in the rear light and rear direction indicator
1) Loosen and remove the 2 Phillips head screws
2) Remove the plate.
3) Push the bulb slightly to the right.
4) Pull the bulb out to the front along the left of the spring­loaded plates.
5) Install the new bulb.
6) Set the plate in place.
7) Install and tighten the 2 Phillips head screws.
Fig. 51 Replacing the front direction indicator bulb
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Maintenance / repair
Fig. 52 Rear light without cover

7.3.3 Replacing the battery

Batteries may only be replaced by authorised personnel.

7.4 Troubleshooting

CAUTION
Risk of uncontrolled driving behaviour
Risk of falling, tipping, collision with persons or nearby objects
► If any faults, defects or other hazards that can lead to
personal injury are detected, the power wheelchair must be taken out of service immediately.
► Contact your authorised specialist dealer if uncon
trolled movement of the power wheelchair occurs due to a malfunction.
INFORMATION
In the event of communication problems in the control unit bus system, the system triggers an emergency stop in order to prevent any uncontrolled functions.
► Note that after every emergency stop, you have to
turn the power wheelchair control unit on again.
► If the driving function is still not available after turning
the control unit on again, activate pushing mode by releasing the brake.
► Contact a specialist dealer.
Faults are indicated on the LCD display via the "Battery Capacity" indicator on the control panel or on the attendant control (if available). The following table shows the individu al notifications as well as the associated fault sources and possible causes and measures.
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Page 85
If the measures described here do not resolve the faults completely, contact your specialist dealer. The specialist dealer is able to read the exact error codes with a hand held programming device and can perform a targeted sys tem analysis.
The control unit stores a list of all faults that occur. The specialist dealer reads this information, for example during a general overhaul of the power wheelchair. The specialist dealer uses the saved data to determine future service and maintenance intervals.

7.4.1 Types of notifications

Warning
A warning indicates a status or malfunction of one or sever al components of the power wheelchair. The function of components that have no errors is not restricted.
For example, if the connection between the control unit and seat motor is faulty, this error will only be indicated if the user attempts to activate the motor. However, the driving function is still available.
Fault
A fault impairs one or several functions of the power wheel chair. The power wheelchair and its functions are not fully operational until the fault is resolved.
Maintenance / repair
03/2011
Page 85B500 classic/advanced
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Maintenance / repair

7.4.2 Wheelchair control unit fault overview

Display Fault/Warning Cause Possible corrective action
Controller temperature warning Overheating due to excess
ive load
Cool down phase
Motor temperature warning Overheating due to excess
ive load
Joystick warning Joystick is not in zero posi
tion when the unit is turned on
Hand control device fault Defective joystick Contact specialist dealer
Controller fault Defective controller Check all connections
Communication error (alternat ing flashing signal)
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Faulty connection between the hand control device and controller;
Defective cabling, software or hardware
Cool down phase
Move the joystick to zero position before turning the unit on
Contact specialist dealer
Check cabling / plug connections
Contact specialist dealer
Page 87
Maintenance / repair
Display Fault/Warning Cause Possible corrective action
Battery under voltage Battery deep discharge
Charge as soon as possible
Battery cable malfunctioning / faulty connection to the battery
Battery over voltage Voltage too high (after full
charge and driving downhill)
Back angle adjustment motor fault
Seat tilt motor fault Faulty cabling or plug con
Seat height adjustment motor fault
Power footrest motor fault Faulty cabling or plug con
Faulty cabling or plug con nections
Defective actuator
nections
Defective actuator
Faulty cabling or plug con nections
Defective actuator
nections
Defective actuator
Check the connection to the battery (charge the battery if the connec tion is good)
Continue driving slowly
Check cabling / plug connections
Contact specialist dealer
Check cabling / plug connections
Contact specialist dealer
Check cabling / plug connections
Contact specialist dealer
Check cabling / plug connections
Contact specialist dealer
03/2011
Page 8703/2011B500 classic/advanced
Page 88
Maintenance / repair
Display Fault/Warning Cause Possible corrective action
Drive motor fault Faulty cabling or plug con
nections
Defective actuator
Check cabling / plug connections
Contact specialist dealer
Brake fault Faulty cabling or plug con
nections
Defective actuator
Emergency stop Faulty cabling or plug con
nections
Defective actuator
Page 88 B500 classic/advanced
03/2011
Check cabling / plug connections
Contact specialist dealer
Check cabling / plug connections
Contact specialist dealer
Page 89
Maintenance / repair

7.4.3 Attendant control fault overview

Battery LED
LED Fault/Warning Cause Possible corrective action
Red is flashing Battery under voltage Battery deep discharge Charge as soon as possible Green is flashing Battery over voltage Voltage too high (after full
charge and driving downhill)
Mode LED
LED Fault/Warning Cause Possible corrective action
Red is flashing 1 x Controller fault Defective controller Contact specialist dealer Red is flashing 2 x Hand control device fault Defective joystick Contact specialist dealer Red is flashing 3 x Communication error Faulty connection between
the hand control device and controller
Defective cabling, software or hardware
Continue driving slowly
Check cabling / plug con nections
Contact specialist dealer
Red is flashing 4 x Joystick warning Joystick is not in zero posi
tion when the unit is turned on
Red is flashing 5 x Brake fault Brake release open
Defective brake
03/2011
Move the joystick to zero position before turning the unit on
Close brake release
Check brake (e.g. Bowden cable)
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Page 90
Maintenance / repair
LED Fault/Warning Cause Possible corrective action
Red is flashing 5 x Drive motor fault Faulty cabling or plug con
tacts;
Check cabling / plug con nections
Defective actuator
Seat function LEDs
LED Fault/Warning Cause Possible corrective action
Backrest LED is flashing Back angle adjustment
motor fault
Seat LED is flashing Seat tilt motor fault Faulty cabling or plug con
2 LED's below the seat sur face are flashing
Backrest / seat surface LED is flashing
Seat height adjustment motor fault
Power seat function temper ature warning
Faulty cabling or plug con tacts
Defective actuator
tacts
Defective actuator
Faulty cabling or plug con tacts
Defective actuator
Overheating due to excess ive load
Contact specialist dealer
Check cabling / plug con nections
Contact specialist dealer
Check cabling / plug con nections
Contact specialist dealer
Check cabling / plug con nections
Contact specialist dealer
Cool down phase
Page 90 B500 classic/advanced
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Page 91
Disposal

8 Disposal

8.1 Safety Instructions

NOTICE
Leaking battery acid
Risk of pollution
► Note that the power wheelchair's wet cell batteries
contain poisonous acid. Battery acid must not get into the sewers or soil.
► Observe the information printed on the batteries by
the manufacturer.
► Note that the batteries may not be disposed of as
household waste.

8.2 Disposal Information

To dispose of the wheelchair, return it to the specialist dealer.
Please return defective batteries to your specialist dealer when buying new ones.
All product components must be disposed of properly in accordance with national regulations.

9 Legal information

9.1 Service life

Based on market observations and the current state of technology, the manufacturer has calculated that the product can be used for a period of 5 years, provided that it is used properly and that the service and maintenance instructions are observed. Storage times at the dealer or with paying parties are not included in this period.
However, we would like to emphasise that the product is reliable far beyond this defined period of time, provided that it is cared for and maintained properly.
If the service life is reached, the user or a responsible attendant should contact the authorised person who fitted the wheelchair or Otto Bock service (see inside or outside of rear cover for address).

9.2 Liability

The manufacturer’s warranty applies only if the device has been used under the conditions and for the purpose described. The manufacturer recommends that the device be used and maintained according to the instructions for use.
Page 9103/2011B500 classic/advanced
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Legal information
The manufacturer is not responsible for damages caused by components and spare parts not approved by the manu facturer. Repairs must be carried out exclusively by author ised dealers or by the manufacturer.

9.3 CE Conformity

This device meets the requirements of the 93 / 42 / EEC guidelines for medical devices. This device has been classi fied as a class I device according to the classification cri teria outlined in appendix IX of the guidelines. The declara tion of conformity was therefore created by Otto Bock with sole responsibility according to appendix VII of the guidelines.

9.4 Warranty terms

Further information on the warranty terms can be provided by the qualified personnel supplying the wheelchair or by the Otto Bock after-sales service (addresses, see rear inside cover or rear cover).
Page 92 B500 classic/advanced
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Page 93
Appendices

10 Appendices

10.1 Technical data

Dimensions and weights
Seat width 380 – 420 mm or 430 – 480 mm
(15 - 16.5 in or 17 - 18.9 in)
Seat depth 380 – 460 mm or 420 – 500 mm
(15 - 18 in or 16.5 - 19.7) Seat height 450 – 600 mm (17.7 - 23.6 in) Armrest height 240 – 360 mm (9.5 - 14.2 in) Armrest length 260 mm (10.2 in) Lower leg length 250 – 340 mm or 350 – 440 mm
(9.8 - 13.4 in or 13.8 - 167.3 in) Back height 450 or 550 mm (17.7 or 21.7 in) Back angle 9/1/11/21° or 0/10/20/30° Overall width 645 mm (25.4 in) Overall height 1030 mm (40.5 in) Overall length 1080 mm (42.5 in) Weight when empty* 95 kg (210 lbs)
Dimensions and weights
Shipping weight* see weight when empty*, of which:
Side panel: < 1 kg (2.2 lbs)
Footrest (standard): approx. 1 kg (2.2 lbs)
Footrest (manual elevating): 1.8 kg (4 lbs)
Maximum load capa city:
Turning radius 1550 mm (61 in) Caster wheel tire
size
Rear wheel tire size
Tire pressure See tire sidewall
* The specified weight varies according to the selected options and model.
Electrical system
Operating voltage 24 V
140 kg (user weight) (310 lbs)
9’’ – 10’’
14’’
03/2011
Page 93B500 classic/advanced
Page 94
Appendices
Electrical system
Batteries -
Wet cell
Gel
Lights:
Front direction indic ator
LED headlight
Rear direction indic ator
Rear light
Fuse 80 A Battery charger For more information, see the
2 x 12 V; 60 Ah (C5)
2 x 12 V; 63 Ah (C5)
H21W 12V BAY9s
maintenance-free
C21W; 12 V; SV8.5
C10W; 6 V; SV8.5
included battery charger instruc tions for use
Control unit
Model
Operating voltage
Max. output current per motor
Driving data
Speed 6 km/h / 10 km/h (3.7 mph / 6.2
Climbing ability 17 % Maximum obstacle
height Range approx. 35 km (22 m) Operating temperat
ure Transportation and
storage temperature range
Corrosion protection
Corrosion protection Coated frame
B500 "classic": enAble40
B500 "advanced": enAble50
24 V DC
75 A
mph)
50 mm (100 mm with curb climbing assist)
-25 °C to +50 °C (-13 °F to 122 °F)
-40 °C to +65 °C (-40 °F to 149 °F)
Page 94 B500 classic/advanced
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Page 95
Kundenservice/Customer Service
Europe Americas Asia/Pacic Other countries
Otto Bock HealthCare Deutschland GmbH
D–37115 Duderstadt Tel. +49 5527 848-3433 Fax +49 5527 848-1460 [email protected]
Otto Bock Healthcare Products GmbH
A–1070 Wien Tel. +43 1 5269548 Fax +43 1 5267985 [email protected]
Otto Bock Suisse AG
CH–6036 Dierikon Tel. +41 41 4556171 Fax +41 41 4556170 [email protected]
Otto Bock Healthcare plc
GB–Egham, Surrey TW20 0LD Tel. +44 1784 744900 Fax +44 1784 744901 [email protected]
Otto Bock France SNC
F–91941 Les Ulis Cedex Tél. +33 1 69188830 Fax +33 1 69071802 [email protected]
Otto Bock Italia S.R.L
I–40054 Budrio (BO) Tel. +39 051 692-4711 Fax +39 051 692-4720 [email protected]
Otto Bock Iberica S.A.
E–28760 Tres Cantos (Madrid) Tel. +34 91 8063000 Fax +34 91 8060415 [email protected]
Industria Ortopédica Otto Bock Unip. Lda.
P–1050-161 Lisboa Tel. +351 21 3535587 Fax +351 21 3535590 [email protected]
Otto Bock Benelux B.V.
NL–5692 AK-Son en Breugel Tel. +31 499 474585 Fax +31 499 4762 50 [email protected]
Otto Bock Scandinavia AB
S–60114 Norrköping Tel. +46 11 280600 Fax +46 11 312005 [email protected]
OOO Otto Bock Service
RUS–143441 Moscow Region/ Krasnogorskiy Rayon Tel. +7 495 564-8360 Fax +7 495 564-8363 [email protected]
Otto Bock Hungária Kft.
H–1135 Budapest Tel. +36 1 4 5110 20 Fax +36 1 4 5110 21 [email protected]
Otto Bock Polska Sp. z o. o.
PL–61-029 Poznań Tel. +48 61 6538250 Fax +48 61 6538031 [email protected]
Otto Bock ČR
CZ–33008 Zruč-Senec Tel. +420 37 7825044 Fax +420 37 7825036 [email protected]
Otto Bock Slovakia s.r.o.
SK–851 01 Bratislava 5 Tel. +421 2 32 78 20 70 Fax +421 2 32 78 20 89 [email protected]
Otto Bock Romania srl
RO–Chitila 077405 Tel. +40 21 4363110 Fax +40 21 4363023 [email protected]
s.r.o.
Otto Bock Bulgaria Ltd.
41 Tzar Boris III- Blvd. BG–1612 Soa Tel. + 359 2 80 57 980 Fax + 359 2 80 57 982 [email protected]
Otto Bock Adria D.O.O.
HR-10431 Sveta Nedelja Tel. +385 1 3361544 Fax +385 1 3365986 [email protected]
Otto Bock Adria Sarajevo D.O.O.
BIH–71000 Sarajevo Tel. +387 33 766200 Fax +387 33 766201 [email protected]
Otto Bock Sava d.o.o.
18000 Niš, Republika Srbija Tel./Fax +381 18 539 191 [email protected]
Otto Bock Ortopedi ve Rehabilitasyon Tekniği Ltd. Şti.
TR–34387 Mecidiyeköy-İstanbul Tel. + 90 212 3565040 Fax +90 212 3566688 [email protected]
Otto Bock Algérie E.U.R.L.
DZ–Algérie Tel. +213 21 913863 Fax +213 21 913863 [email protected]
Otto Bock Egypt S.A.E.
115, El- Alameen St. Mohandeseen – Giza · ET–Egypt Tel. +202 330 24 390 Fax +202 330 24 380 [email protected]
Otto Bock Argentina S.A.
RA–1147 Ciudad Autônoma de Buenos Aires Tel. + 54 11 4300 0076 [email protected]
Otto Bock do Brasil Ltda.
BR–13051-030 Campinas-São Paulo Tel. +55 19 3729 3500 Fax +55 19 32 69 6061 [email protected]
Otto Bock HealthCare Canada Ltd.
CA–Canada, Burlington, Ontario L7L 5N5 Tel. +1 289 288-4848 Fax +1 289 288-4837
Otto Bock HealthCare Andina Ltda.
Bogotá / Colombia Tel. +57 1 8619988 Fax +57 1 8619977 [email protected]
Otto Bock de Mexico S.A. de C.V.
MEX–Guadalajara, Jal. 44210 Tel. +52 33 38246787 Fax +52 33 38531935 [email protected]
Otto Bock HealthCare LP
U.S.A.–Minneapolis, Minnesota 55447 Phone +1 800 328 4058 Fax +1 800 962 2549 usa.customerservice@ ottobock.com
Otto Bock Australia Pty. Ltd.
AUS–Baulkham Hills NSW 2153 Tel. +61 2 88182800 Fax +61 2 88182898 [email protected]
Beijing Otto Bock Orthopaedic Industries Co., Ltd.
Beijing 100015 · P.R.China Tel. +86 10 85986880 Fax +86 10 85980040 [email protected]
Otto Bock Asia Pacic Ltd.
Wanchai · Hong Kong Tel No. +852 2598 9772 Fax No. +852 2598 7886 [email protected]
Otto Bock HealthCare India Pvt. Ltd.
IND–Mumbai 400 071 Tel. +91 22 2520 1268 Fax +91 22 2520 1267 [email protected]
Otto Bock Japan K. K.
J-Tokyo 108-0023 Tel. +81 3 3798-2111 Fax +81 3 3798-2112 [email protected]
Otto Bock Korea HealthCare Inc.
ROK-Seoul 135-090 Tel. +82 2 577-3831 Fax +82 2 577-3828 [email protected]
Otto Bock South East Asia Co. Ltd.
T-Bangkok 10900 Tel. +66 2 930 3030 Fax +66 2 930 3311 [email protected]
Otto Bock HealthCare GmbH
D–37115 Duderstadt Tel. +49 5527 848-1590 Fax +49 5527 848-1676 [email protected]
Page 96
Versandanschrift für Rücksendungen/Adress for Returns:
Otto Bock Manufacturing Königsee GmbH
Lindenstraße 13 · 07426 Königsee/Germany
Hersteller/Manufacturer:
Otto Bock Mobility Solutions GmbH
Lindenstraße 13 · 07426 Königsee/Germany
Phone +49 69 9999 9393 · Fax +49 69 9999 9392
[email protected] · www.ottobock.com
Otto Bock has a certified Quality Management System in accordance with ISO 13485.
© Otto Bock · 647G742=EN-02-1103
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