Other B Bogner-Alchemist112, Bogner-Alchemist212 Schematic

Alchemist

112/212/HD

Alchemist

Service Manual

Line 6, Inc. Customer Service and Repair
3850-A Royal Ave. Simi Valley, CA 93063 P. 818-575-3600 F. 818-575-3961 E. [email protected]

500mVpp Sine Wave @ 500Hz
8 ohm load on Speaker Output
TREBLE, MID, BASS, VOLUME = Max
GAIN = set to read 40Vpp on 8 ohm load
All swithes to Left unless noted

22Vpp - CH1
(to ANALOG UI)

23.4Vpp - CH2
CH2 RELAY ON
(not shown)

1.2Vpp - CH2
PUNCH OFF (shown)

65.2Vpp - CH2
BOOST OFF (shown)

23.2Vpp - CH2
(to ANALOG UI)

110Vpp - CH2
(from ANALOG UI)

220mVpp - CH2

8.0Vpp - CH2

7.0Vpp - CH2
(to ANALOG UI)

1.8Vpp - CH1
(from ANALOG UI)

220mVpp - CH1
(from ANALOG UI)

6.2Vpp - CH1

CRUNCH - OFF
(shown)

220mVpp - CH1

440mVpp - CH2

11.4Vpp - CH1

5.1Vpp - CH1

5.0Vpp - CH2
(from ANALOG UI)

27.0Vpp - CH2
(to ANALOG UI)

46Vpp (-44Vdc offset) CH1
48Vpp (-44Vdc offset) CH2
(to POWER AMP)

50Vpp (-44Vdc offset) CH1
52Vpp (-44Vdc offset) CH2
(to POWER AMP)

5.0Vpp - CH2

22Vpp - CH1
(from PREAMP)

BRIGHT - OFF
(shown)

DEEP - OFF
(shown)

220mVpp - CH1
(to PREAMP)

to and from
PREAMP

23.2Vpp - CH2
(from PREAMP)

110mVpp - CH2
(to PREAMP)

7.0Vpp - CH2
(from PREAMP)

MID SHIFT - OFF
(shown)

1.8Vpp - CH2
(to PREAMP)

27.0Vpp - CH2
(from PREAMP)

5.0Vpp - CH2
(to PREAMP via H1-9)

654321

ECOs INCLUDED ON THIS SCHEMATIC/PCB REVISION

ECO NO:

DESCRIPTION:DATE:

D

HOLE1

HOLE2

HOLE3

HOLE4

HOLE5

HOLE6

HOLE7

HOLE8

GND

H1

1
2
3

H2

1
2
3

XLR BREAK AWAY

+8V

C

B

R10

GND

GND

GND

SW1

SELECT

SW2

3

1

6

4

BOOST

SW3

DELAY

SW4

REVERB

R1

2.00K
1%

R2
1K

SELECT

RG

RED/GREEN

D1

R3

2.00K

2

5

R4

20.0K
1%

1%

D2

1%

GND

BLUE

BOOST

GND

R5

2.00K
1%

R6

7.5K
1%

RED

D3

DELAY

GND

R7

2.00K
1%

7.5K

R8
1%

D4

RED

REVERB

GND

10
1%

C1

0.1uF

GND

GND

R9
1K

1%

R11

R13

2.00K
1%

GND

C2

0.1uF

1K

1%

R12

1K

1%

+8V

GF1

SW1 SW2 SW3 SW4 Vol.OUT (V)

J1

4

2

1

3

00 0 0 0
0 0 0 1 0.5010
00 10
00

01
0

10
01
0

1

11

00

10
1

0

1

0

1
0
1

1

0 3.001
1 3.500
0 4.010

0

1

1 4.501

0 5.000

10 1 1

1.009

1.5010

2.000

2.5010

5.510

1 1 0 0 6.010
1

10

1 6.510

1 1 1 0 7.010
11 1

1 7.510

Tolerance
+/- 0.02V
+/- 0.02V

+/- 0.02V
+/- 0.02V

+/- 0.02V
+/- 0.02V
+/- 0.02V
+/- 0.02V
+/- 0.02V
+/- 0.02V

+/- 0.02V
+/- 0.02V
+/- 0.02V
+/- 0.02V
+/- 0.02V
+/- 0.02V

D

C

B

COMPANY:

A

TITLE:

A16 FOOT SWITCH

LINE 6

A

35-00-0046

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF LINE 6 INC. ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF LINE 6 INC. IS PROHIBITED

DRAWN:

WEI ZHONG

CHECKED:

DATED:

03/25/2008

DATED:

PROGRAM:

FILENAME:

PADS POWER LOGIC 2004

1:1 C 1REVIEW PANEL

PART NUMBER:SIZE:SCALE:

SHEET: OF

REV:

A

1

Alchemist 112/212/HD Parts List

99-011-0305 Alchemist 112 Packout BOM

Part Number Description Qty Reference Designator(s)

21-34-0118-1 CBL XLR-XLR 3 PIN 24AWG 5.3MM X 5486MM STRND A16 1
21-37-1160 CBL PWR UL/CSA SJT 8.2FT BLK E L-302 w/GND EL70 1
40-00-0172 MANUAL USER ALCHEMIST A16 1
40-10-0211 ENDCAP FOAM SHIPPING TOP SV COMBO A15 4
40-10-0212 ENDCAP FOAM SHIPPING BOTTOM SV COMBO A15 4
40-10-0226 NOT USED AT THIS TIME 1
40-10-0229 CARTON GIFT ALCHEMIST A16-1 1
40-15-0022 SILICA GEL PACK 3.0" x 3.5" 3
40-15-0023 ANTISEPTIC PACK (5g/package) 1
40-20-0011 BAG PLASTIC 10 x 16 2 mil 1
40-20-0024 BAG PLASTIC xx" W x xx" H CLEAR 4 MIL A16-1 1
59-00-0280-1 ASSY UNIT COMPLETE AV 112 A16-1 US 120V 1

99-011-0405 Alchemist 212 Packout BOM

Part Number Description Qty Reference Designator(s)

21-34-0118-1 CBL XLR-XLR 3 PIN 24AWG 5.3MM X 5486MM STRND A16 1
21-37-1160 CBL PWR UL/CSA SJT 8.2FT BLK E L-302 w/GND EL70 1
30-48-0005 CASTER PLUG IN 2" A15 4
40-00-0172 MANUAL USER ALCHEMIST A16 1
40-10-0211 ENDCAP FOAM SHIPPING TOP SV COMBO A15 4
40-10-0212 ENDCAP FOAM SHIPPING BOTTOM SV COMBO A15 4
40-10-0227 NOT USED AT THIS TIME 1
40-10-0230 CARTON GIFT ALCHEMIST A16-2 1
40-15-0022 SILICA GEL PACK 3.0" x 3.5" 3
40-15-0023 ANTISEPTIC PACK (5g/package) 1
40-20-0011 BAG PLASTIC 10 x 16 2 mil 1
40-20-0025 BAG PLASTIC xx" W x xx" H CLEAR 4 MIL A16-2 1
59-00-0290-1 ASSY UNIT COMPLETE AV 212 A16- 2 US 120V 1

99-021-0215 Alchemist HD Packout BOM

Part Number Description Qty Reference Designator(s)

21-34-0118-1 CBL XLR-XLR 3 PIN 24AWG 5.3MM X 5486MM STRND A16 1
21-37-1160 CBL PWR UL/CSA SJT 8.2FT BLK E L-302 w/GND EL70 1
40-00-0172 MANUAL USER ALCHEMIST A16 1
40-10-0211 ENDCAP FOAM SHIPPING TOP SV COMBO A15 4
40-10-0212 ENDCAP FOAM SHIPPING BOTTOM SV COMBO A15 4
40-10-0228 NOT USED AT THIS TIME 1
40-10-0231 CARTON GIFT ALCHEMIST A16-3 1
40-15-0022 SILICA GEL PACK 3.0" x 3.5" 3
40-15-0023 ANTISEPTIC PACK (5g/package) 1
40-20-0011 BAG PLASTIC 10 x 16 2 mil 1
40-20-0026 BAG PLASTIC xx" W x xx" H CLEAR 4 MIL A16-3 1
59-00-1807 ASSY UNIT COMPLETE FOOTSWITCH AV COMBO A16 1

59-00-0280-1 Alchemist 112 Complete Unit BOM

Part Number Description Qty Reference Designator(s)

11-20-1004 SPEAKER 12" 8 OHM CELESTION VINTAGE 30 T3903A 1
21-34-0098-3 CBL 1/4" RT ANGLE TO DUAL .205 12.5" 18AWG QUICK CONNECT 1
30-00-0033 SCREW 10-24 x7/8 TRUSS HD PHH BLK 4
30-00-0072 SCREW WOOD #10 x 1-1/4" OVAL H D PB 10
30-00-1130 SCREW 10-32 x 4" OVAL CTSK PB STL 4
30-03-0035 WASHER #10 SPLIT LK WASH ZINC 4

Alchemist 112/212/HD Parts List

30-03-0112 WASHER FINISHING #10 FLANGED STL BLK OXIDE 14
30-03-1010 WASHER #10 FLAT .20-.25 ID, .45-.55 OD, .04-.05 THK ZINC 4
40-25-0030 LABEL ETL KWANASIA 2"x 1" 1
40-25-0100 LABEL BAR CODE SERIAL NUMBER 4-PANEL LABEL 1
50-03-0053 ASSY CABINET 112 AV/CALI A16-1 1
30-00-0121 SCREW WOOD #6 x 1.25 PHH FLH BLK 10
30-00-0122 SCREW 10-24 x 0.7 OVH PHILLIPS NI PLD / CRM 4
30-00-0138 SCREW WOOD #6 x 1/2" FHP BLACK OXIDE 5
30-00-0141 SCREW 6-32 x 1.25 w/LK WASH PHP STL BLK OXIDE 2
30-00-6839 SCREW WOOD 10-12 x 7/8" PPZ 4
30-03-0806 WASHER #8 0.600 OD x 0.190 ID 0.040 STL BLK OXIDE 2
30-06-1024 NUT-T 10-24 X 5/16 STEEL 8
30-27-0315 PIPING AV AMPS (A16) 1
30-36-0011 COVER VINYL AV/CALI A16 1
30-39-0025 GRILL CLOTH AV/CALI A16 1
30-51-0333 LOGO BOGNER 7.0 X 2.9 X .7 CAS T ALUMINUM BRUSHED A16 1
30-51-0348 TRIM U/I 21.8 x 2.7 x 0.7 BRUS HED ALUM BLK A16 1
30-57-0001 HANDLE CABINET PVC BLACK W/CHROME BRACKETS 1
30-75-0008 RUBBER FOOT 1.50" I.D. X .75"H BLACK 4
50-04-0290-1 ASSY E/M CHASSIS AV/CALI A16 U S 120V 1

59-00-0290-1 Alchemist 212 Compleate Unit Assembly BOM

Part Number Description Qty Reference Designator(s)

11-20-0101 SPEAKER 12" 16 OHM CELESTION G12M GREENBACK 25 WATTS 1
11-20-0102 SPEAKER 12" 16 OHM CELESTION G12H 30 WATTS 1
21-34-0098-4 CBL 1/4" RT ANGLE TO DUAL .205 15.5" 18AWG QUICK CONNECT 1
21-36-0266-2 CBL 2 COND 18AWG TWISTED 15.3" .205 SPADE-FM x 4 BL/WH 1
30-00-0033 SCREW 10-24 x7/8 TRUSS HD PHH BLK 8
30-00-0072 SCREW WOOD #10 x 1-1/4" OVAL H D PB 10
30-00-1130 SCREW 10-32 x 4" OVAL CTSK PB STL 4
30-03-0035 WASHER #10 SPLIT LK WASH ZINC 8
30-03-0112 WASHER FINISHING #10 FLANGED STL BLK OXIDE 14
30-03-1010 WASHER #10 FLAT .20-.25 ID, .45-.55 OD, .04-.05 THK ZINC 8
40-25-0030 LABEL ETL KWANASIA 2"x 1" 1
40-25-0100 LABEL BAR CODE SERIAL NUMBER 4-PANEL LABEL 1

59-00-0300-1 Alchemist HD Complete Unit BOM

Part Number Description Qty Reference Designator(s)

59-00-0300-1 ASSY UNIT COMPLETE AV HD A16-3 US 120V 1
30-00-0858 SCREW #8 x 5/8IN PHIL-TRUSS BLACK w/WAX 5
30-00-1130 SCREW 10-32 x 4" OVAL CTSK PB STL 4
30-03-0112 WASHER FINISHING #10 FLANGED STL BLK OXIDE 4
30-51-0350 PANEL BACK MESH 24.0 x 6.1 x . 3 BLK POWDER COAT A16-3 1
30-48-0010 FOOT RUBBER w/ADHESIVE 3M BUMPON SJ-5012 (OR EQUIV) 2
40-25-0100 LABEL BAR CODE SERIAL NUMBER 4-PANEL LABEL 1
40-25-0030 LABEL ETL KWANASIA 2"x 1" 1
50-03-0052 ASSY CABINET HEAD AV/CALI A16- 3 1
30-00-0024 SCREW WD #8 x 1-1/8IN PPB STL 4
30-00-0122 SCREW 10-24 x 0.7 OVH PHILLIPS NI PLD / CRM 4
30-00-0138 SCREW WOOD #6 x 1/2" FHP BLACK OXIDE 5
30-00-0141 SCREW 6-32 x 1.25 w/LK WASH PHP STL BLK OXIDE 2
30-00-0858 SCREW #8 x 5/8IN PHIL-TRUSS BLACK w/WAX 4
30-03-0806 WASHER #8 0.600 OD x 0.190 ID 0.040 STL BLK OXIDE 2

Alchemist 112/212/HD Parts List

30-06-1024 NUT-T 10-24 X 5/16 STEEL 4
30-27-0315 PIPING AV AMPS (A16) 1
30-36-0011 COVER VINYL AV/CALI A16 1
30-39-0025 GRILL CLOTH AV/CALI A16 1
30-51-0333 LOGO BOGNER 7.0 X 2.9 X .7 CAS T ALUMINUM BRUSHED A16 1
30-51-0348 TRIM U/I 21.8 x 2.7 x 0.7 BRUS HED ALUM BLK A16 1
30-57-0001 HANDLE CABINET PVC BLACK W/CHROME BRACKETS 1
30-75-0008 RUBBER FOOT 1.50" I.D. X .75"H BLACK 4
50-04-0290-1 ASSY E/M CHASSIS AV/CALI A16 U S 120V 1

50-04-0290-1 Alchemist 112 Chassis Assembly BOM

Part Number Description Qty Reference Designator(s)

11-02-0011 VALVE ELECTRO-HARMONIX 12AX7EH (LOW MICROPHONIC) 3
11-02-0020 VALVE RUBY TUBES 12AX7 2
11-02-0022 VALVE RUBY TUBES 6L6GCMSTR MATCHED PAIR 1
11-30-0033 XFMR 100/120VAC 330/240/13.5x2 /6.5 AV A16 W/ 2 GROMMETS 1
11-33-1105 XFMR OUTPUT ALL VALVE A16 50 Watts 8-4-2 Ohm W/2 GROMMETS 1
11-33-1201 XFMR AUDIO CHOKE 5 Henry @1KHz 1V 0mA 1
21-18-0008 TUBE SHIELD #1-2.5-50 2
21-29-0007 WIRE 18AWG FSTN .187 2/.250 14"/3.5" WHITE 1
21-29-0008-1 WIRE 2-PIN/1COND 26AWG 2mm F-F 3" INSUL STRANDED Z-TYPE WHITE 1
21-34-0013 CBL SIL 5 COND 26AWG 2 x 50.8M M F-F 1
21-34-0076-4 CBL SIL 2 COND 26AWG 2MM x 4.0 " JST PHR-2 BLUE 1
21-34-0087-1 CBL ASSY 10 COND 26AWG F/F x 5 .0" WHITE 1
21-34-0095-1 CBL SIL 3 COND 18AWG 3 PIN 3.0" x .156" PITCH WHITE 1
21-34-0099-1 CBL ASSY 4 PIN SIL 4 COND 18" 26 AWG SHLD 1
21-34-0103-1 CBL SIL 3 COND 26AWG 2MM 20" F-F WHITE 1
21-34-0104-1 CBL SIL 3-PIN/2 COND 16AWG 3.96 4" TWSTED F-F RD/WH LKG 2
21-34-0104-2 CBL SIL 3-PIN/2 COND 16AWG 3.96 18.5" TWSTD F-F RD/WH LKG 1
21-34-0105-1 CBL SIL 9-PIN/5 COND 18AWG 3.96 3" WHITE LOCKING 1
21-34-0107-1 CBL SIL 3 COND 26AWG SHLD 2mm 7" F-F 1
21-34-0108-1 CBL SIL 2 COND SHLD 3.96mm 4.25" F-F BLK 2
21-34-0108-2 CBL SIL 2 COND SHLD 3.96mm 6" F-F BLK 1
21-34-0108-3 CBL SIL 2 COND SHLD 3.96mm 9" F-F BLK 4
21-34-0114-1 CBL ASSY 2 PIN SIL 9.0" 26 AWG SHLD 1
21-34-0114-2 CBL ASSY 2 PIN SIL 14.0" 26AWG SHLD 1
21-34-0135-4 CBL ASSY 18AWG 3 PIN SIL 12" x 12" x .250 RCPT RED/WHITE 1
21-34-0135-5 CBL ASSY 18AWG 3 PIN SIL 12" x 12" x .250 RCPT WHITE/BLK 1
21-34-1022 CBL FSTN .187-RCPT x 2 1-COND 178MM STRAND 18AWG BK 1
21-34-1023-1 CBL FSTN .205-RCPT/.250-RCPT 1-COND 18AWG 8" BLK 1
21-34-1023-2 CBL FSTN .205-RCPT/.250-RCPT 1-COND 18AWG 8" WHT 1
21-48-0004 HOLDER FUSE PANEL MOUNT SHOCK SAFE 500V 1
21-48-0005 FUSE CAP No. 816 FOR 6.3 x 32M M 1
24-03-0004 SWITCH TOGGLE DPST ON-OFF 250V 10A QUICK TERMINAL PNL MNT 1
24-03-0014 SWITCH TOGGLE DPDT ON-OFF-ON 250V 10A QUICK TERMINL PNL MT 1
24-19-0005 FUSE 0.5A 250V SLOW BLOW 3AG 1
24-19-0250 FUSE 2.5A 250V 5MM x 20MM 1
30-00-0042 SCREW SHEET METAL 4 x 0.375 IN SELF-TAP PPB 2
30-00-0043 SCREW 6-32 x 5/16 w/LK WASH PPZ STL 28
30-00-0125 SCREW 8-32 x 5/16 W/LK WASH PP H BLK STL 6
30-00-0128 SCREW 6-32 x .375 W/LK WASH PP H BLK 2
30-00-0132 SCREW 10-32 x .375 PPH W/LK WA SH BLACK OXIDE 8

Alchemist 112/212/HD Parts List

30-00-0137 SCREW 4-40 x .3125 w/LK WASH PAN HD PHIL BLK 4
30-15-0041 SPACER .11 THICK x .63OD ABS B LK 6
30-15-0042 SPACER .75 OD x .50 ID x .17 HT ABS BLK 4
30-21-0005 RETAINER TUBE EL34 STYLE 2
30-24-0030 CABLE TIE 4.0" LONG BLACK 18
30-27-0059 LENS LED .19" DIA x .29" HT PLASTIC CLEAR SNAP IN 3
30-27-0314 GUIDE SCREW 2.9 x 1.2 x 0.6 AB S BLK A16 4
30-27-0316 SPRT DUAL LKG CKT BD TEARDROP .500 LG 6/6 NYLON NAT 2
30-42-0055 OVERLAY FRONT 22.5 x 2.75 x .0 60 CLEAR POLYCARBONATE A16 1
41-00-0178 ARTWORK SILKSCREEN OVERLAY UI AV/CALI A16 1
30-45-0021 KNOB 0.88 DIA x 0.5 HIGH ALUMI NUM A16 10
30-45-0022 KNOB 0.76 DIA x 0.46 HIGH ALUM INUM A16 4
30-51-0330 CHASSIS 22.5 x 8.5 x 2.75 STEEL A16 1
41-00-0181 ARTWORK SILKSCREEN CHASSIS REAR AV CALI A16 1
30-51-0331 TUBE CAGE 6.6 x 4.1 x 2.3 ALUM BLK A16 1
30-75-9600 GROMMET RUBBER 7/16-D x 1/16 GRV x 3/4" GRV-DIA BLACK 1
50-00-0001 ASSY RECEPTACLE-A/C w/GND WIRE SNAP-IN 1

50-04-0290-1 Alchemist 212 Chassis Assembly BOM

Part Number Description Qty Reference Designator(s)

50-04-0290-1 ASSY E/M CHASSIS AV/CALI A16 U S 120V 1
11-02-0011 VALVE ELECTRO-HARMONIX 12AX7EH (LOW MICROPHONIC) 3
11-02-0020 VALVE RUBY TUBES 12AX7 2
11-02-0022 VALVE RUBY TUBES 6L6GCMSTR MATCHED PAIR 1
11-30-0033 XFMR 100/120VAC 330/240/13.5x2 /6.5 AV A16 W/ 2 GROMMETS 1
11-33-1105 XFMR OUTPUT ALL VALVE A16 50 Watts 8-4-2 Ohm W/2 GROMMETS 1
11-33-1201 XFMR AUDIO CHOKE 5 Henry @1KHz 1V 0mA 1
21-18-0008 TUBE SHIELD #1-2.5-50 2
21-29-0007 WIRE 18AWG FSTN .187 2/.250 14"/3.5" WHITE 1
21-29-0008-1 WIRE 2-PIN/1COND 26AWG 2mm F-F 3" INSUL STRANDED Z-TYPE WHITE 1
21-34-0013 CBL SIL 5 COND 26AWG 2 x 50.8M M F-F 1
21-34-0076-4 CBL SIL 2 COND 26AWG 2MM x 4.0 " JST PHR-2 BLUE 1
21-34-0087-1 CBL ASSY 10 COND 26AWG F/F x 5 .0" WHITE 1
21-34-0095-1 CBL SIL 3 COND 18AWG 3 PIN 3.0" x .156" PITCH WHITE 1
21-34-0099-1 CBL ASSY 4 PIN SIL 4 COND 18" 26 AWG SHLD 1
21-34-0103-1 CBL SIL 3 COND 26AWG 2MM 20" F-F WHITE 1
21-34-0104-1 CBL SIL 3-PIN/2 COND 16AWG 3.96 4" TWSTED F-F RD/WH LKG 2
21-34-0104-2 CBL SIL 3-PIN/2 COND 16AWG 3.96 18.5" TWSTD F-F RD/WH LKG 1
21-34-0105-1 CBL SIL 9-PIN/5 COND 18AWG 3.96 3" WHITE LOCKING 1
21-34-0107-1 CBL SIL 3 COND 26AWG SHLD 2mm 7" F-F 1
21-34-0108-1 CBL SIL 2 COND SHLD 3.96mm 4.25" F-F BLK 2
21-34-0108-2 CBL SIL 2 COND SHLD 3.96mm 6" F-F BLK 1
21-34-0108-3 CBL SIL 2 COND SHLD 3.96mm 9" F-F BLK 4
21-34-0114-1 CBL ASSY 2 PIN SIL 9.0" 26 AWG SHLD 1
21-34-0114-2 CBL ASSY 2 PIN SIL 14.0" 26AWG SHLD 1
21-34-0135-4 CBL ASSY 18AWG 3 PIN SIL 12" x 12" x .250 RCPT RED/WHITE 1
21-34-0135-5 CBL ASSY 18AWG 3 PIN SIL 12" x 12" x .250 RCPT WHITE/BLK 1
21-34-1022 CBL FSTN .187-RCPT x 2 1-COND 178MM STRAND 18AWG BK 1
21-34-1023-1 CBL FSTN .205-RCPT/.250-RCPT 1-COND 18AWG 8" BLK 1
21-34-1023-2 CBL FSTN .205-RCPT/.250-RCPT 1-COND 18AWG 8" WHT 1
21-48-0004 HOLDER FUSE PANEL MOUNT SHOCK SAFE 500V 1
21-48-0005 FUSE CAP No. 816 FOR 6.3 x 32M M 1

Alchemist 112/212/HD Parts List

24-03-0004 SWITCH TOGGLE DPST ON-OFF 250V 10A QUICK TERMINAL PNL MNT 1
24-03-0014 SWITCH TOGGLE DPDT ON-OFF-ON 250V 10A QUICK TERMINL PNL MT 1
24-19-0005 FUSE 0.5A 250V SLOW BLOW 3AG 1
24-19-0250 FUSE 2.5A 250V 5MM x 20MM 1
30-00-0042 SCREW SHEET METAL 4 x 0.375 IN SELF-TAP PPB 2
30-00-0043 SCREW 6-32 x 5/16 w/LK WASH PPZ STL 28
30-00-0125 SCREW 8-32 x 5/16 W/LK WASH PP H BLK STL 6
30-00-0128 SCREW 6-32 x .375 W/LK WASH PP H BLK 2
30-00-0132 SCREW 10-32 x .375 PPH W/LK WA SH BLACK OXIDE 8
30-00-0137 SCREW 4-40 x .3125 w/LK WASH PAN HD PHIL BLK 4
30-15-0041 SPACER .11 THICK x .63OD ABS B LK 6
30-15-0042 SPACER .75 OD x .50 ID x .17 HT ABS BLK 4
30-21-0005 RETAINER TUBE EL34 STYLE 2
30-24-0030 CABLE TIE 4.0" LONG BLACK 18
30-27-0059 LENS LED .19" DIA x .29" HT PLASTIC CLEAR SNAP IN 3
30-27-0314 GUIDE SCREW 2.9 x 1.2 x 0.6 AB S BLK A16 4
30-27-0316 SPRT DUAL LKG CKT BD TEARDROP .500 LG 6/6 NYLON NAT 2
30-42-0055 OVERLAY FRONT 22.5 x 2.75 x .0 60 CLEAR POLYCARBONATE A16 1
41-00-0178 ARTWORK SILKSCREEN OVERLAY UI AV/CALI A16 1
30-45-0021 KNOB 0.88 DIA x 0.5 HIGH ALUMI NUM A16 10
30-45-0022 KNOB 0.76 DIA x 0.46 HIGH ALUM INUM A16 4
30-51-0330 CHASSIS 22.5 x 8.5 x 2.75 STEEL A16 1
41-00-0181 ARTWORK SILKSCREEN CHASSIS REAR AV CALI A16 1
30-51-0331 TUBE CAGE 6.6 x 4.1 x 2.3 ALUM BLK A16 1
30-75-9600 GROMMET RUBBER 7/16-D x 1/16 GRV x 3/4" GRV-DIA BLACK 1

50-04-0290-1 Alchemist HD Chassis BOM

Part Number Description Qty Reference Designator(s)

11-02-0011 VALVE ELECTRO-HARMONIX 12AX7EH (LOW MICROPHONIC) 3
11-02-0020 VALVE RUBY TUBES 12AX7 2
11-02-0022 VALVE RUBY TUBES 6L6GCMSTR MATCHED PAIR 1
11-30-0033 XFMR 100/120VAC 330/240/13.5x2 /6.5 AV A16 W/ 2 GROMMETS 1
11-33-1105 XFMR OUTPUT ALL VALVE A16 50 Watts 8-4-2 Ohm W/2 GROMMETS 1
11-33-1201 XFMR AUDIO CHOKE 5 Henry @1KHz 1V 0mA 1
21-18-0008 TUBE SHIELD #1-2.5-50 2
21-29-0007 WIRE 18AWG FSTN .187 2/.250 14"/3.5" WHITE 1
21-29-0008-1 WIRE 2-PIN/1COND 26AWG 2mm F-F 3" INSUL STRANDED Z-TYPE WHITE 1
21-34-0013 CBL SIL 5 COND 26AWG 2 x 50.8M M F-F 1
21-34-0076-4 CBL SIL 2 COND 26AWG 2MM x 4.0 " JST PHR-2 BLUE 1
21-34-0087-1 CBL ASSY 10 COND 26AWG F/F x 5 .0" WHITE 1
21-34-0095-1 CBL SIL 3 COND 18AWG 3 PIN 3.0" x .156" PITCH WHITE 1
21-34-0099-1 CBL ASSY 4 PIN SIL 4 COND 18" 26 AWG SHLD 1
21-34-0103-1 CBL SIL 3 COND 26AWG 2MM 20" F-F WHITE 1
21-34-0104-1 CBL SIL 3-PIN/2 COND 16AWG 3.96 4" TWSTED F-F RD/WH LKG 2
21-34-0104-2 CBL SIL 3-PIN/2 COND 16AWG 3.96 18.5" TWSTD F-F RD/WH LKG 1
21-34-0105-1 CBL SIL 9-PIN/5 COND 18AWG 3.96 3" WHITE LOCKING 1
21-34-0107-1 CBL SIL 3 COND 26AWG SHLD 2mm 7" F-F 1
21-34-0108-1 CBL SIL 2 COND SHLD 3.96mm 4.25" F-F BLK 2
21-34-0108-2 CBL SIL 2 COND SHLD 3.96mm 6" F-F BLK 1
21-34-0108-3 CBL SIL 2 COND SHLD 3.96mm 9" F-F BLK 4
21-34-0114-1 CBL ASSY 2 PIN SIL 9.0" 26 AWG SHLD 1
21-34-0114-2 CBL ASSY 2 PIN SIL 14.0" 26AWG SHLD 1

Alchemist 112/212/HD Parts List

21-34-0135-4 CBL ASSY 18AWG 3 PIN SIL 12" x 12" x .250 RCPT RED/WHITE 1
21-34-0135-5 CBL ASSY 18AWG 3 PIN SIL 12" x 12" x .250 RCPT WHITE/BLK 1
21-34-1022 CBL FSTN .187-RCPT x 2 1-COND 178MM STRAND 18AWG BK 1
21-34-1023-1 CBL FSTN .205-RCPT/.250-RCPT 1-COND 18AWG 8" BLK 1
21-34-1023-2 CBL FSTN .205-RCPT/.250-RCPT 1-COND 18AWG 8" WHT 1
21-48-0004 HOLDER FUSE PANEL MOUNT SHOCK SAFE 500V 1
21-48-0005 FUSE CAP No. 816 FOR 6.3 x 32M M 1
24-03-0004 SWITCH TOGGLE DPST ON-OFF 250V 10A QUICK TERMINAL PNL MNT 1
24-03-0014 SWITCH TOGGLE DPDT ON-OFF-ON 250V 10A QUICK TERMINL PNL MT 1
24-19-0005 FUSE 0.5A 250V SLOW BLOW 3AG 1
24-19-0250 FUSE 2.5A 250V 5MM x 20MM 1
30-00-0042 SCREW SHEET METAL 4 x 0.375 IN SELF-TAP PPB 2
30-00-0043 SCREW 6-32 x 5/16 w/LK WASH PPZ STL 28
30-00-0125 SCREW 8-32 x 5/16 W/LK WASH PP H BLK STL 6
30-00-0128 SCREW 6-32 x .375 W/LK WASH PP H BLK 2
30-00-0132 SCREW 10-32 x .375 PPH W/LK WA SH BLACK OXIDE 8
30-00-0137 SCREW 4-40 x .3125 w/LK WASH PAN HD PHIL BLK 4
30-15-0041 SPACER .11 THICK x .63OD ABS B LK 6
30-15-0042 SPACER .75 OD x .50 ID x .17 HT ABS BLK 4
30-21-0005 RETAINER TUBE EL34 STYLE 2
30-24-0030 CABLE TIE 4.0" LONG BLACK 18
30-27-0059 LENS LED .19" DIA x .29" HT PLASTIC CLEAR SNAP IN 3
30-27-0314 GUIDE SCREW 2.9 x 1.2 x 0.6 AB S BLK A16 4
30-27-0316 SPRT DUAL LKG CKT BD TEARDROP .500 LG 6/6 NYLON NAT 2
30-42-0055 OVERLAY FRONT 22.5 x 2.75 x .0 60 CLEAR POLYCARBONATE A16 1
41-00-0178 ARTWORK SILKSCREEN OVERLAY UI AV/CALI A16 1
30-45-0021 KNOB 0.88 DIA x 0.5 HIGH ALUMI NUM A16 10
30-45-0022 KNOB 0.76 DIA x 0.46 HIGH ALUM INUM A16 4
30-51-0330 CHASSIS 22.5 x 8.5 x 2.75 STEEL A16 1
41-00-0181 ARTWORK SILKSCREEN CHASSIS REAR AV CALI A16 1
30-51-0331 TUBE CAGE 6.6 x 4.1 x 2.3 ALUM BLK A16 1
30-75-9600 GROMMET RUBBER 7/16-D x 1/16 GRV x 3/4" GRV-DIA BLACK 1
50-00-0001 ASSY RECEPTACLE-A/C w/GND WIRE SNAP-IN 1

50-00-0001 A/C Receptacle BOM

Part Number Description Qty Reference Designator(s)

21-14-0002 JACK IEC w/FUSE MALE 3 PIN PAN EL MOUNT SNAP IN VERT 1
21-34-1116 CBL EARTHING w/EYELET 16AWG 5" GREEN w/YELLOW STRIPE 1

50-02-0274 Alchemist Main PCBA BOM

Part Number Description Qty Reference Designator(s)

50-02-0274 PCBA MAIN ALL VALVE A16 1
01-04-0181 RES 180R 5% 1206 2 R45-R46
01-23-0330 RES METAL OXIDE 33R 3W 5% TH STRAIGHT LEAD 2 R65-R66
01-24-1001 RES 1.00K 1% 0805 5 R30,R54,R56,R58,R60
01-24-1002 RES 10.0K 1% 0805 2 R14,R29
01-24-1003 RES 100K 1% 0805 4 R19-R20,R26-R27
01-24-1004 RES 1.00M 1% 0805 2 R15-R16
01-24-10R0 RES 10.0R 1% 0805 2 R11,R64
01-24-1501 RES 1.50K 1% 0805 1 R21
01-24-1502 RES 15.0K 1% 0805 1 R31
01-24-2001 RES 2.00K 1% 0805 1 R18
01-24-22R1 RES 22.1R 1% 0805 4 R17,R24,R50,R53

Alchemist 112/212/HD Parts List

01-24-3321 RES 3.32K 1% 0805 4 R33,R35-R36,R38
01-24-4751 RES 4.75K 1% 0805 3 R1,R5,R61
01-24-4752 RES 47.5K 1% 0805 1 R9
01-24-4990 RES 499R 1% 0805 1 R25
01-24-4991 RES 4.99K 1% 0805 1 R28
01-24-5R11 RES 5.11R 1% 0805 2 R62-R63
01-24-7500 RES 750R 1% 0805 2 R32,R34
01-25-0000 RES 0R 1% 0603 1 R23
01-25-1001 RES 1.00K 1% 0603 3 R4,R6,R49
01-25-1002 RES 10.0K 1% 0603 4 R3,R10,R12-R13
01-25-2001 RES 2.00K 1% 0603 8 R22,R37,R39-R44
01-25-20R0 RES 20.0R 1% 0603 1 R59
01-25-4121 RES 4.12K 1% 0603 1 R47
01-25-4751 RES 4.75K 1% 0603 1 R2
01-25-47R5 RES 47.5R 1% 0603 6 R7-R8,R51,R55,R57,R68
01-25-5901 RES 5.90K 1% 0603 1 R52
01-25-6812 RES 68.1K 1% 0603 2 R48,R67
03-10-6108 CAP ELEC 1000uF 6.3V 20% RADIAL 8/11.5/5 2 C39,C53
03-12-1476 CAP ELEC 47uF 16V 20% RADIAL 5/7/5 1 C42
03-18-0105 CAP ELEC 1uF 50V 20% RADIAL 5/11/5 2 C47,C56
03-18-0106 CAP ELEC 10uF 50V 20% RADIAL 5/11/5 18 C36-C38,C40,C44,C46,C49-C51,C54-C55,C58-C61,C63-C65
03-50-0100 CAP NPO 10pF 50V 5% 0805 1 C45
03-50-0101 CAP NPO 100pF 50V 5% 0805 2 C66-C67
03-50-0102 CAP NPO 1nF 50V 5% 0805 2 C18,C23
03-50-0272 CAP NPO 2.7nF 50V 5% 0805 2 C33-C34
03-50-0391 CAP NPO 390pF 50V 5% 0805 4 C25,C30-C32
03-52-0104 CAP X7R 0.1uF 50V 10% 0805 16 C1-C3,C6,C8-C9,C11-C16,C21,C26,C28,C35
03-52-0332 CAP X7R 3.3nF 50V 10% 0805 1 C17
03-52-0473 CAP X7R 47nF 50V 10% 0805 16 C19-C20,C22,C24,C27,C29,C41,C48,C52,C57,C62,C68-C70,C4 C10
03-58-0104 CAP X7R 0.1uF 25V 10% 0603 2 C5,C7
06-23-0054 DIODE SCHOTTKY DUAL 30V 200mA 5nS SOT-23 SM 2 D3-D4
06-34-0031 DIODE GEN PUR DUAL 120V 600mA 50nS SOT-23 SM 2 D5-D6
09-00-4401 TRANS NPN SMALL SIGNAL 2N4401 TH 2 Q1-Q2
12-00-7808 IC REG +8V 1A TO-220 TH 1 U10
12-02-0115 IC REG -15V 1.5AMP TO-220F TH 1 U13
12-02-1086 IC REG +3.3V TO-220 TH 1 U9
12-02-7805 IC REG +5V 1.5 AMP TH 1 U11
12-02-7815 IC REG +15V 1AMP TO-220 TH 1 U14
12-54-0072 IC OP AMP DUAL TL072 SM 2 U1,U5
12-54-0084 IC OP AMP QUAD TL084CD SM 2 U2-U3
12-64-4528 IC CONVERTER 24BIT 96KHz AUDIO CODEC AK4528 SM 1 U12
15-72-0002 IC SRAM 512K x 8 BIT TSOP32 SM 1 U6
15-86-6362 IC DSP 24 BIT AUDIO DSP56362 TQFP-144 SM 1 U8
21-18-0002 TERMINAL SCREW PCB MOUNT RIGHT ANGLE SNAP-IN 6-32 THREAD 2 M3-M4
21-20-0202 HDR SIL PCB-MT 2 PIN x 2MM MAL E SHRD VERT MT TH 2 H1,H9
21-20-0203 HDR SIL PCB-MT 3 PIN x 2MM MAL E SHRD VERT MT TH 1 H3
21-20-0204 HDR SIL PCB-MT 4 PIN x 2MM MAL E SHRD VERT MT TH 1 H8
21-20-0205 HDR SIL PCB-MT 5 PIN x 2MM MAL E SHRD VERT MT TH 2 H5-H6
21-20-0206 HDR SIL PCB-MT 6 PIN x 2MM MAL E SHRD VERT MT TH 1 H2
21-20-0210 HDR SIL PCB-MT 10 PIN x 2MM MA LE SHRD VERT MNT TH 1 H10
21-20-1563 HDR SIL PCB-MT 3 PIN x 3.96MM MALE VERT MNT FRIC LOCK 1 H7

Alchemist 112/212/HD Parts List

21-20-2010 HDR DIL PCB-MT 10 PIN 2 x 5 x 100 MALE SHRD VERT 1 H4
35-00-0274 PCB MAIN ALL VALVE A16 1
45-01-0037 IC PROGRAMMED MCU/FLASH V1.00 C/S 0X5D4FE8CA AV CALI A16 1 U7
15-84-0936 IC MCU 16KB FLASH P89LPC936 TS SOP-28 SM 1 U7
45-02-0045 IC PROGRAMMED FLASH VX.XX C/S 0XXXXXXXXX AV COMBO A16 1 U4
15-78-0005 IC FLASH 512Kb SPI SERIAL SOIC -8 SM 1 U4

50-02-0275-1 Alchemist Speaker Out PCBA BOM

Part Number Description Qty Reference Designator(s)

50-02-0275-1 PCBA SPEAKER OUT ALL VALVE A16 1
01-23-2700 RES WIREWOUND 270R 5W 5% TH 1 R2
03-58-0104 CAP X7R 0.1uF 25V 10% 0603 3 C1-C3
21-00-6617 JACK 1/4" TRS PCB MOUNT 6 PIN HORIZONTAL W/CHROME HRDWARE TH 3 J2-J4
21-20-3122 HDR SIL PCB-MT 2 PIN x 7.92MM MALE VERT MNT FRIC LOCK 1 H2
21-20-3124 HDR SIL PCB-MT 4 PIN x 7.92MM MALE VERT MNT FRIC LOCK 1 H1
30-18-3030 CLIP GROUND PCB .30 x .30 x .0 7 3 GF1-GF3
35-00-0275-1 PCB SPEAKER OUT ALL VALVE A16 1

50-02-0275-2 Alchemist XLR Input - FX Send/RETURN PCBA BOM

Part Number Description Qty Reference Designator(s)

50-02-0275-2 PCBA XLR INPUT - FX SEND/RETU RN ALL VALVE A16 1
01-49-0015 POT DUAL 100KA AUDIO TAPER 15M M TH 1 R1
03-52-0104 CAP X7R 0.1uF 50V 10% 0805 2 C4-C5
03-58-0104 CAP X7R 0.1uF 25V 10% 0603 5 C7-C11
04-05-0004 FERRITE BEAD 400mA 1500 OMH 0805 1 L4
11-10-2012 FERRITE BEAD 600R @ 100MHz 300 mA 0805 SM 6 L1-L3,L5-L7
21-00-6617 JACK 1/4" TRS PCB MOUNT 6 PIN HORIZONTAL W/CHROME HRDWARE TH 2 J5-J6
21-08-0002 JACK XLR FEMALE PCB MOUNT RT ANGLE W/NO RELEASE TAB TH 1 J1
21-20-0203 HDR SIL PCB-MT 3 PIN x 2MM MAL E SHRD VERT MT TH 1 H4
21-20-0204 HDR SIL PCB-MT 4 PIN x 2MM MAL E SHRD VERT MT TH 1 H5
30-18-3030 CLIP GROUND PCB .30 x .30 x .0 7 3 GF4-GF6
35-00-0275-2 PCB XLR INPUT - FX SEND/RETURN ALL VALVE A16 1
50-02-0275-3 PCBA GUITAR INPUT ALL VALVE A16 1
03-52-0104 CAP X7R 0.1uF 50V 10% 0805 1 C6
11-10-2020 CHOKE WIDE BAND 1-5 TURNS 1 L8
21-00-6617 JACK 1/4" TRS PCB MOUNT 6 PIN HORIZONTAL W/CHROME HRDWARE TH 1 J7
21-20-0202 HDR SIL PCB-MT 2 PIN x 2MM MAL E SHRD VERT MT TH 1 H6
30-18-3030 CLIP GROUND PCB .30 x .30 x .0 7 1 GF7
30-51-0146 SHIELD PCB MT FOR 1/4 JACK 1.00 Hx1.25Wx.013THK BERYL COP 1 SH1
35-00-0275-3 PCB GUITAR INPUT ALL VALVE A16 1

50-02-0276 Alchemist UI Digital Section PCBA BOM

Part Number Description Qty Reference Designator(s)

50-02-0276 PCBA UI DIGITAL SECTION ALL VALVE A16 1
01-24-1002 RES 10.0K 1% 0805 1 R8
01-24-1003 RES 100K 1% 0805 1 R5
01-24-2211 RES 2.21K 1% 0805 2 R19-R20
01-24-2432 RES 24.3K 1% 0805 1 R11
01-24-7500 RES 750R 1% 0805 1 R4
01-24-4752 RES 47.5K 1% 0805 2 R14-R15
01-25-2002 RES 20.0K 1% 0603 3 R9-R10,R17
01-25-4751 RES 4.75K 1% 0603 2 R12,R16
01-25-47R5 RES 47.5R 1% 0603 4 R6-R7,R13,R18
01-48-2254 POT SINGLE 250KB LINEAR 16MM D-SHAFT W-AXIS ANGLE TH 1 R2

Alchemist 112/212/HD Parts List

03-10-0477 CAP ELEC 470uF 6.3V 20% RADIAL 6.3/11/5 1 C3
03-18-0106 CAP ELEC 10uF 50V 20% RADIAL 5/11/5 1 C6
03-52-0104 CAP X7R 0.1uF 50V 10% 0805 3 C1-C2,C4
03-52-0473 CAP X7R 47nF 50V 10% 0805 2 C5,C7
06-23-0054 DIODE SCHOTTKY DUAL 30V 200mA 5nS SOT-23 SM 2 D3-D4
06-34-0016 DIODE SWITCHING 75V 200mA 6nS SOT-23 SM 2 D1-D2
09-10-4401 TRANS NPN SMALL SIGNAL SOT-23 SM 1 Q1
11-10-2012 FERRITE BEAD 600R @ 100MHz 300 mA 0805 SM 4 L1-L4
12-54-0072 IC OP AMP DUAL TL072 SM 1 U1
21-20-0202 HDR SIL PCB-MT 2 PIN x 2MM MAL E SHRD VERT MT TH 1 H3
21-20-0210 HDR SIL PCB-MT 10 PIN x 2MM MA LE SHRD VERT MNT TH 1 H1
21-30-0004-1 CBL RIBBON SIL 10 COND 28AWG .100 5" Z-TYPE STAKED M-F 1 H2
24-03-0211 SWITCH TOGGLE DPDT 3 POS 20V 0.4VA 8P SNAP IN SEALED 2
24-31-1105 SWITCH TACT 6MM SQ 4 PIN TH 1 SW1
30-27-0300-2 BUTTON 1.00 x .50 x .94 H ABS BLACK A16 1
35-00-0276 PCB UI DIGITAL SECTION ALL VALVE A16 REV.C 1
01-49-0018 POT DUAL 10KA AUDIO TAPER 16MM D-SHAFT W-AXIS ANGLE TH 1 R1
01-48-0014 POT SINGLE 10KA AUDIO TAPER 16MM D-SHAFT TH W-AXIS ANGLE 1 R3

50-02-0290 Alchemist Pre Amp PCBA BOM

Part Number Description Qty Reference Designator(s)

50-02-0290 PCBA PRE AMP ALL VALVE A16 1
01-12-0000 RES CARBON FILM 0R 1/4W 5% TH 8 JMP1-JMP2,R41,R47-R48,R51,R73,R121
01-12-0101 RES CARBON FILM 100R 1/4W 5% TH 5 R44,R86,R95,R111-R112
01-12-0102 RES CARBON FILM 1K 1/4W 5% TH 1 R89
01-12-0103 RES CARBON FILM 10K 1/4W 5% TH 3 R56,R65,R81
01-12-0104 RES CARBON FILM 100K 1/4W 5% TH 4 R27,R31,R58,R88
01-12-0105 RES CARBON FILM 1M 1/4W 5% TH 8 R4,R15,R40,R59,R69,R79,R87,R108
01-12-0124 RES CARBON FILM 120K 1/4W 5% TH 2 R26,R109
01-12-0132 RES CARBON FILM 1.3K 1/4W 5% TH 1 R1
01-12-0151 RES CARBON FILM 150R 1/4W 5% TH 3 R29,R34,R120
01-12-0162 RES CARBON FILM 1.6K 1/4W 5% TH 5 R13-R14,R22,R53,R70
01-12-0182 RES CARBON FILM 1.8K 1/4W 5% TH 2 R25,R46
01-12-0184 RES CARBON FILM 180K 1/4W 5% TH 2 R10,R54
01-12-0223 RES CARBON FILM 22K 1/4W 5% TH 1 R2
01-12-0224 RES CARBON FILM 220K 1/4W 5% TH 5 R52,R57,R66,R75-R76
01-12-0226 RES CARBON FILM 22M 1/4W 5% TH 3 R97-R99
01-12-0243 RES CARBON FILM 24K 1/4W 5% TH 2 R38,R63
01-12-0303 RES CARBON FILM 30K 1/4W 5% TH 2 R16-R17
01-12-0330 RES CARBON FILM 33R 1/4W 5% TH 1 R119
01-12-0334 RES CARBON FILM 330K 1/4W 5% TH 3 R74,R83,R90
01-12-0335 RES CARBON FILM 3.3M 1/4W 5% TH 1 R67
01-12-0373 RES CARBON FILM 37K 1/4W 5% TH 1 R39
01-12-0391 RES CARBON FILM 390R 1/4W 5% TH 1 R68
01-12-0392 RES CARBON FILM 3.9K 1/4W 5% TH 1 R62
01-12-0473 RES CARBON FILM 47K 1/4W 5% TH 2 R30,R60
01-12-0474 RES CARBON FILM 470K 1/4W 5% TH 8 R21,R24,R28,R72,R84,R92-R93,R100
01-12-0475 RES CARBON FILM 4.7M 1/4W 5% TH 1 R12
01-12-0510 RES CARBON FILM 51R 1/4W 5% TH 2 R6,R33
01-12-0620 RES CARBON FILM 62R 1/4W 5% TH 4 R18,R32,R35,R118
01-12-0621 RES CARBON FILM 620R 1/4W 5% TH 1 R82
01-12-0683 RES CARBON FILM 68K 1/4W 5% TH 2 R11,R113

Alchemist 112/212/HD Parts List

01-12-0821 RES CARBON FILM 820R 1/4W 5% TH 3 R3,R49,R64
01-12-0824 RES CARBON FILM 820K 1/4W 5% TH 1 R42
01-17-0103 RES CARBON FILM 10K 1W 5% TH 3 R19,R36,R77
01-17-0104 RES CARBON FILM 100K 1W 5% TH 8 R8-R9,R20,R23,R43,R55,R61,R78
01-17-0224 RES CARBON FILM 220K 1W 5% TH 1 R37
01-17-0823 RES CARBON FILM 82K 1W 5% TH 1 R80
03-00-0222 CAP CER DISC 2200pF 1KV 10% TH 9.5/6/6.35 2 C26,C62
03-00-2223 CAP POLY FILM 22nF 600V 10% TH 3 C12,C15,C25
03-00-3102 CAP CER DISC 1000pF 1KV 10% TH 6.5/6/6.35 2 C53,C90
03-00-3470 CAP CER DISC SL 47pF 1KV 5% TH 6.5/6.0/6.35 2 C48,C65
03-00-3471 CAP CER 470pF 1000V 10% TH 6.5/6/6.35 3 C28,C51,C56
03-10-0106 CAP ELEC 10uF 10V 20% RADIAL 5/11/2 5 C10,C19-C20,C36,C45
03-22-0225 CAP ELEC 2.2uF 100V 20% RADIAL 5/11/2 1 C31
03-22-0226 CAP ELEC 22uF 450V 20% RADIAL 16/32/12.5 4 C13,C23,C34,C39
03-22-0335 CAP ELEC 3.3uF 100V 20% RADIAL 5/11/2 1 C7
03-23-0105 CAP ELEC 1uF 100V 20% LowZ 0.7R RADIAL 5/11/2 1 C9
03-24-0223 CAP MET POLY 22nF 250V 10% TH 10.3/4.4/7.5/7.5 3 C1-C2,C4
03-24-1224 CAP MET POLY 0.22uF 400V 10% 28/8.5/0.8 3 C5,C11,C22
03-24-1684 CAP MET POLY 0.68uF 100V 5% TH 18.0/5.5/10.5/15 1 C21
03-24-3104 CAP MET POLY 0.1uF 400V 10% TH AXIAL 20.5/8/0.8 3 C41,C44,C47
03-25-0103 CAP MET POLYPROP 0.01uF 400V 10% TH 3 C17,C37,C43
03-25-0104 CAP MET POLYPROP 0.1uF 250V 10%TH 1 C49
03-25-0223 CAP MET POLYPROP .022uF 630V 630V, 5% TH 13/5/11/10 1 C67
03-25-0471 CAP POLY-PROP 470pF 630V, 5% TH 10/3/8.5/7.5 1 C60
03-25-0474 CAP MET POLYPROP 0.47uF 400V 10% AXIAL TH 1 C46
03-25-6104 CAP MET POLYPROP 0.1uF 630V 10% TH 26/15/10/22.5 2 C14,C24
03-27-0103 CAP POLYESTER 0.01uF 400V 10% TH 20.3/14.7/7.1/9.5 ORANGE DR 1 C16
03-27-0503 CAP POLYESTER .047uF 400V 10% TH 20.3/16.5/10.4/9.5 ORANGE D 2 C35,C70
03-27-1223 CAP POLYESTER 0.022uF 400V 10% TH 20.3/7.87/16.5/9.5 ORANGE 2 C33,C55
03-70-0050 CAP MICA STD DIPPED 5pF 500V 5% TH 9.1/4.8/8.4/3.6 1 C68
03-70-0120 CAP MICA STD DIPPED 12pF 500V 5% TH 9.1/4.8/8.4/3.6 1 C40
03-70-0220 CAP MICA STD DIPPED 22pF 500V 5% TH 9.1/4.8/8.4/3.6 1 C66
03-70-0330 CAP MICA STD DIPPED 33pF 500V 5% TH 9.4/4.8/8.6/3.6 1 C69
03-70-0470 CAP MICA STD DIPPED 47pF 500V 5% TH 9.4/4.8/8.6/3.6 1 C54
06-00-4148 DIODE SMALL SIGNAL 100V 300mA 4nS DO-35 TH 12 D1-D6,D8-D13
09-00-5401 TRANS PNP SMALL SIGNAL 2N5401 TH 1 Q2
12-12-0109 IC SWITCH ANALOG 1 600V Z0109 TO-92 TH 1 Q1
21-18-0007 TUBE SOCKET BELTON VT9-PT 5 J1-J5
21-20-0202 HDR SIL PCB-MT 2 PIN x 2MM MAL E SHRD VERT MT TH 4 H3,H6-H7,H15
21-20-0203 HDR SIL PCB-MT 3 PIN x 2MM MAL E SHRD VERT MT TH 1 H9
21-20-0214 HDR SIL PCB-MT 14 PIN x 2MM MA LE SHRD VERT MNT TH 1 H14
21-20-1562 HDR SIL PCB-MT 2 PIN x .156 MA LE VERT MNT FRIC LOCK 7 H1-H2,H4-H5,H10,H16-H17
21-20-3122 HDR SIL PCB-MT 2 PIN x 7.92MM MALE VERT MNT FRIC LOCK 3 H8,H11-H12
21-20-3125 HDR SIL PCB-MT 5 PIN x .312 MA LE VERT MNT FRIC LOCK 1 H13
24-15-0005 RELAY DPDT OMRON LOW SIGNAL G6A-234P-ST-US-DC5 1 K4
24-15-0007 RELAY SPST COTO TECHNOLOGY 9007-05-00 SPARTAN REED RELAY 4 K2,K7,K10-K11
24-15-0016 RELAY DPDT NEC MINIATURE SIGNL NON LATCH UC2-5NU CoilRes=178 9 K1,K3,K5-K6,K8-K9,K12-K14
35-00-0290 PCB PRE AMP ALL VALVE A16 1

Alchemist 112/212/HD Parts List

50-02-0291 Alchemist Power Amp PCBA BOM

Part Number Description Qty Reference Designator(s)

50-02-0291 PCBA POWER AMP ALL VALVE A16 1
01-12-0184 RES CARBON FILM 180K 1/4W 5% TH 2 R6,R12
01-12-0222 RES CARBON FILM 2.2K 1/4W 5% TH 2 R4,R11
01-12-0223 RES CARBON FILM 22K 1/4W 5% TH 1 R5
01-12-0682 RES CARBON FILM 6.8K 1/4W 5% TH 1 R3
01-23-0100 RES WIREWOUND 10R 5W 5% TH 2 R1-R2
01-23-0471 RES WIREWOUND 470R 7W 5% TH 2 R7-R8
01-52-0503 POT TRIM 50K MULTI TURN TOP ADJ 9.53/6.10/10.03 2 R9-R10
03-22-0106 CAP ELEC 10uF 100V 20% 85C RADIAL 6.3/11/2.5 2 C1-C2
21-18-0009 TUBE SOCKET BELTON VT8-PTS 8 PIN TH OVAL MNT HOLE SHORT LL 2 J1-J2
21-18-0250 CONN TAB FAST TIN PCB .250" x .032" MALE TH 2 W1-W2
21-20-0012 HDR SIL PCB-MT 3 PIN x .100 MA LE FRIC-LOCK VERT MNT TH 1 H2
21-20-3122 HDR SIL PCB-MT 2 PIN x 7.92MM MALE VERT MNT FRIC LOCK 1 H4
21-20-3125 HDR SIL PCB-MT 5 PIN x .312 MA LE VERT MNT FRIC LOCK 1 H3
30-00-0137 SCREW 4-40 x .3125 w/LK WASH PAN HD PHIL BLK 4
30-12-0011 STANDOFF HEX .250 4-40 F-F 0.500-IN AL 4
35-00-0291 PCB POWER AMP ALL VALVE A16 1

50-02-0292 Alchemist Power Supply PCBA BOM

Part Number Description Qty Reference Designator(s)

50-02-0292 PCBA POWER SUPPLY ALL VALVE A16 1
01-16-0471 RES CARBON FILM 470R 1/2W 5% TH 2 R2,R5
01-17-0101 RES CARBON FILM 100R 1W 5% TH 2 R1,R4
01-17-0224 RES CARBON FILM 220K 1W 5% TH 4 R9-R12
01-23-05R0 RES WIREWOUND 5R 7W 5% TH 3 R6-R8
01-52-0102 POT TRIM 1K SINGLE TURN TOP ADJ 6.75 x 6.75 x 7.75MM 1 R3
03-00-0222 CAP CER DISC 2200pF 1KV 10% TH 9.5/6/6.35 1 C4
03-00-1102 CAP CER DISC Y-CAP 1nF 250VAC 20% 8D/7/7.5 2 C1-C2
03-10-0689 CAP ELEC 68000uF 10V 20% RADIAL 35/40/10 1 C7
03-16-0478 CAP ELEC 4700uF 35V 20% 105C RADIAL 18/35.5/7.5 1 C6
03-18-0108 CAP ELEC 1000uF 50V 20% FC RAD IAL 1 C11
03-22-0826 CAP ELEC 82uF 400V 20% RADIAL 25.4/25/10 SNAP IN 2 C9-C10
03-22-1686 CAP ELEC 68uF 400V 20% RADIAL 25/20/10 SNAP IN 2 C8,C12
03-23-0101 CAP ELEC 100uF 160V RADIAL 1 C5
03-41-0224 CAP X-CAP 0.22uF 275VAC 20% POLYPROYPYLENE 18/9.5/17.5/15 1 C3
06-01-4007 DIODE RECTIFIER 1N4007 1KV 1A DO-41 TH 9 D1-D4,D6,D8-D11
06-16-0008 DIODE BRIDGE RECTIFIER 600V 8A 4 PIN SIL TH 1 D5
06-16-0101 DIODE BRIDGE RECTIFIER 50V 1A 4 PIN DB-1 TH 1 D7
11-10-2020 CHOKE WIDE BAND 1-5 TURNS 2 L1-L2
11-30-0032 XFMR 330VAC-55VAC @ 25mA 1 T1
21-18-0250 CONN TAB FAST TIN PCB .250" x .032" MALE TH 2 W1,W6
21-20-1563 HDR SIL PCB-MT 3 PIN x 3.96MM MALE VERT MNT FRIC LOCK 1 H12
21-20-1564 HDR SIL PCB-MT 4 PIN x .156 MA LE VERT MNT FRIC LOCK 1 H4
21-20-3122 HDR SIL PCB-MT 2 PIN x 7.92MM MALE VERT MNT FRIC LOCK 5 H1-H3,H8-H9
21-20-3123 HDR SIL PCB-MT 3 PIN x 7.92MM MALE VERT MNT FRIC LOCK 3 H5-H6,H10
21-20-3125 HDR SIL PCB-MT 5 PIN x .312 MA LE VERT MNT FRIC LOCK 1 H11
21-34-0106 CBL SIL 9-PIN/5 COND 18AWG 3.96 MULTI 2-COND/3-S/T 1 POWER AMP H3 TO PREAMP H11
21-48-0520 FUSE CLIP PCB MNT FOR 5 x 20MM 2 CL1-CL2
21-48-2071 HOLDER FUSE CLIP BARREL 3AG / 3AB 0.25"(6.3mm) FUSE DIAMETER 2 CL3-CL4
24-19-0010 FUSE 1.0A 250V SLOW BLOW 3AG 1 F1 (CL3 TO 4)

Alchemist 112/212/HD Parts List

24-19-8251 FUSE 8.0A 250V 5MMx20MM SLOW BLOW 1 F3 (CL1 TO 2)
35-00-0292 PCB POWER SUPPLY ALL VALVE A16 1

50-02-0293 Alchemist Analog UI PCBA BOM

Part Number Description Qty Reference Designator(s)

50-02-0293 PCBA ANALOG UI ALL VALVE A16 1
01-12-0101 RES CARBON FILM 100R 1/4W 5% TH 1 R31
01-12-0103 RES CARBON FILM 10K 1/4W 5% TH 1 R22
01-12-0104 RES CARBON FILM 100K 1/4W 5% TH 3 R6,R23,R28
01-12-0105 RES CARBON FILM 1M 1/4W 5% TH 1 R30
01-12-0124 RES CARBON FILM 120K 1/4W 5% TH 1 R8
01-12-0162 RES CARBON FILM 1.6K 1/4W 5% TH 1 R21
01-12-0220 RES CARBON FILM 22R 1/4W 5% TH 1 R1
01-12-0224 RES CARBON FILM 220K 1/4W 5% TH 1 R9
01-12-0274 RES CARBON FILM 270K 1/4W 5% TH 2 R25,R27
01-12-0334 RES CARBON FILM 330K 1/4W 5% TH 1 R26
01-12-0471 RES CARBON FILM 470R 1/4W 5% TH 2 R4,R24
01-12-0472 RES CARBON FILM 4.7K 1/4W 5% TH 1 R3
01-12-0683 RES CARBON FILM 68K 1/4W 5% TH 1 R7
01-12-0684 RES CARBON FILM 680K 1/4W 5% TH 1 R5
01-48-0011 POT SINGLE 250KA AUDIO TAPER 16MM D-SHAFT TH W-AXIS ANGLE 1 R17
01-48-0504 POT SINGLE 500KB LINEAR 16MM D-SHAFT TH 1 R12
01-48-1105 POT SINGLE 1MB LINEAR 16MM D-SHAFT TH 2 R11,R15
01-48-1254 POT SINGLE 250KB LINEAR 16MM D-SHAFT TH 1 R14
01-48-2253 POT SINGLE 25KA AUDIO 16MM D-SHAFT TH 1 R18
01-48-3105 POT SINGLE 1MA AUDIO 16MM D-SHAFT TH 1 R16
01-48-3254 POT SINGLE 250KA AUDIO 16MM D-SHAFT TH 1 R20
01-48-4104 POT SINGLE 100KB LINEAR 16MM D-SHAFT TH 1 R13
01-49-1105 POT DUAL 1MB LINEAR TAPER 16MM D-SHAFT TH 1 R19
03-00-0821 CAP CER DISC 820pF 1KV 10% TH 6.5/6/6.35 1 C16
03-24-2104 CAP MET POLY 0.1uF 400V 10% TH WIMA 1 C11
03-24-2223 CAP MET POLY 22nF 630V 5% TH AXIAL 16.5/7/7/22.5 2 C1,C5
03-25-0102 CAP POLYPROP 1000pF 630V , 5% TH 10/3/8.5/7.5 1 C7
03-25-0471 CAP POLY-PROP 470pF 630V, 5% TH 10/3/8.5/7.5 2 C2,C4
03-25-0472 CAP MET POLYPROP 0.0047uF 1600V, 10% TH 19/9.5/15.5/15 1 C3
03-25-0473 CAP MET POLYPROP 0.047uF 400V 10% TH 13/11/7.5/10 1 C10
03-70-0221 CAP MICA STD DIPPED 220pF 500V 5% TH 11.7/5.1/9.7/5.9 1 C13

Alchemist 112/212/HD Parts List

03-70-0271 CAP MICA STD DIPPED 270pF 500V 5% TH 11.9/5.3/9.9/5.9 1 C6
06-00-4148 DIODE SMALL SIGNAL 100V 300mA 4nS DO-35 TH 6 D1,D3,D5-D7,D9
18-02-0002 LED RED DIFFUSED LENS 5V T-1 3MM 635nM TH 1
18-03-0003 LED BLUE T-1 3MM SOLID STATE LAMP WATER CLEAR TH 1
18-04-0001 LED GREEN SUPER BRIGHT TH 1
21-20-0202 HDR SIL PCB-MT 2 PIN x 2MM MAL E SHRD VERT MT TH 1 H4
21-20-0203 HDR SIL PCB-MT 3 PIN x 2MM MAL E SHRD VERT MT TH 1 H5
21-20-0205 HDR SIL PCB-MT 5 PIN x 2MM MAL E SHRD VERT MT TH 1 H2
21-20-1562 HDR SIL PCB-MT 2 PIN x .156 MA LE VERT MNT FRIC LOCK 6 H3,H6-H10
21-30-0055-1 CBL SIL 14 COND 26AWG 2MM 3.0" S/T 1
21-34-0084-1 CBL SIL 5 COND 22AWG .1" PITCH x 1.5" TINNED ENDS 300V 105C 1
24-03-0200 SWITCH TOGGLE DPDT 120V 5A 6P 1.27 PC TERMINAL THREAD MNT 2
24-03-0210 SWITCH TOGGLE DPDT 2 POS 20V 0.4VA 8P SNAP IN SEALED 6
24-15-0007 RELAY SPST COTO TECHNOLOGY 9007-05-00 SPARTAN REED RELAY 1 K1
24-15-0016 RELAY DPDT NEC MINIATURE SIGNL NON LATCH UC2-5NU CoilRes=178 1 K2
30-15-0029 SPACER LED .160 H x .170 O.D. PLASTIC LH-5-4 3
35-00-0293 PCB ANALOG UI ALL VALVE A16 1

59-00-1807 Alchemist Footswitch BOM

Part Number Description Qty Reference Designator(s)

59-00-1807 ASSY UNIT COMPLETE FOOTSWITCH AV COMBO A16 1
21-34-0103-2 CBL SIL 3 COND 26AWG 2MM 3" F-F WHITE 1
30-00-9813 SCREW 4-40 x 0.250" FLAT-HD STEEL BLACK-OXIDE 6
30-03-0017 WASHER 15.9 x11.9x .53mm STEEL NICKEL 4
30-21-0013 LED RETAINING CLIP PLASTIC BLACK A16 4
30-48-0010 FOOT RUBBER w/ADHESIVE 3M BUMPON SJ-5012 (OR EQUIV) 6
30-51-0324 CHASSIS BOTTOM FT SW 12.5 x 3. 2 x 1.6 GALVANIZED STEEL A16 1
30-51-0325 CHASSIS TOP FT SW 12.5 x 3.3 x 1.6 GALVANIZED STEEL A16 1
41-00-0175 ARTWORK SILKSCREEN CHASSIS FOOTSWITCH AV A16 1

50-02-0109-1 Alchemist Footswitch Main PCBA BOM

Part Number Description Qty Reference Designator(s)

50-02-0109-1 PCBA FOOTSWITCH MAIN A16 1
01-36-0100 RES CARBON FILM 10R 1/4W 1% TH 1 R10
01-36-1001 RES CARBON FILM 1K 1/4W 1% TH 4 R2,R9,R11-R12
01-36-2001 RES CARBON FILM 2K 1/4W 1% TH 5 R1,R3,R5,R7,R13
01-36-2002 RES CARBON FILM 20K 1/4W 1% TH 1 R4
01-36-7501 RES CARBON FILM 7.5K 1/4W 1% TH 2 8,R6
03-24-1104 CAP MET POLY 0.1uF 100VDC 5% TH 4.5/7.5/7/5 2 C1-C2
18-00-1503 LED RED SUPER BRIGHT T1 3/4 5M M TH 2 D2-D3
18-03-0002 LED BLUE DIFFUSED T-1 3/4 5MM 465nM TH 1 D2
18-06-0001 LED BI COLOR GRN/AlGaAs/RED TH 1 D1
21-20-0203 HDR SIL PCB-MT 3 PIN x 2MM MAL E SHRD VERT MT TH 1 H1
24-01-0000 SWITCH LATCHING PUSH BUTTON DP DT 6 PIN DIL TH 4 SW1-SW4
30-15-0740 SPACER LED 0.74 H x 0.255 O.D BIVAR ELM 3-740 4 D1-D4
35-00-0046-1 PCB FOOT SWITCH A16 MAIN 1

50-02-0109-2 Alchemist Footswitch Switch PCBA BOM

Part Number Description Qty Reference Designator(s)

50-02-0109-2 PCBA FOOTSWITCH XLR A16 1
21-08-0013 JACK XLR MALE PCB MOUNT RIGHT ANGLE TH 1 J1
21-20-0203 HDR SIL PCB-MT 3 PIN x 2MM MAL E SHRD VERT MT TH 1 H2
30-18-3030 CLIP GROUND PCB .30 x .30 x .0 7 1 GF1
35-00-0046-2 PCB FOOT SWITCH A16 XLR 1

Line 6 Mechanical Engineering
112 Cabinet and Unit Complete AV/Cali (A16-1)
Assembly Instructions Rev B
Document # L6D000179

Forward and Notes

The information in this booklet applies to the AV/Cali 112 Combo (A16-1). It details the
assembly of the cabinet and complete unit. It is suggested that the steps for assembly follow the
order presented in these instructions.

These instructions deal with the assembling of the major subassemblies, the final product, and
quality/inspection considerations. See also the Related Electrical assembly documentation for
major considerations in assembling the electrical components of the PCBs (through the soldering
process and preparation of the board for addition of custom components).

A note on the text: the illustrations in this book are for reference only. In some cases, color and
geometry of illustrations may not accurately reflect the color or exact geometry of actual parts.

• Unless otherwise noted, all dimensions are in inches.

• Drawings are not to scale.

• Torque value tolerance +/- .5 in.-lbs. Do not over tighten any components.

• For clarity, not all component details are shown. This is especially true with respect to

cable assemblies. They are often omitted from views to provide a clearer picture of the
material discussed. Do not be confused by the absence (or unexpected presence) of any
component in the illustrations in this book.

Confidential Page 1 of 11 8/20/2008

Line 6 Mechanical Engineering
112 Cabinet and Unit Complete AV/Cali (A16-1)
Assembly Instructions Rev B
Document # L6D000179

Revision Comment Sheet

Revision Changes

A ECO 0813601. Initial release.

B ECO 0823304.

Step 5 (added) – application of model # LABEL. Requirement for safety.

Confidential Page 2 of 11 8/20/2008

Line 6 Mechanical Engineering
112 Cabinet and Unit Complete AV/Cali (A16-1)
Assembly Instructions Rev B
Document # L6D000179

STEP 1

P/N required:
1 each 50-03-0053 CABINET ASSY 112
1 each 11-20-1004 SPEAKER 12” 8 OHM CELESTION VINTAGE 30
4 each 30-00-0033 SCREW #10-24 x 7/8”
4 each 30-03-0035 SPLIT LOCK WASHER #10
4 each 30-03-1010 FLAT WASHER #10

Secure the SPEAKER to the CABINET ASSY with 4 SCREWS, SPLIT LOCK
WASHERS, and FLAT WASHERS each. Apply threadlocker (Loctite p/n 21463 or
equivalent) to the threads of the SCREWS before assembly. Torque the SCREWS to 8 –
10 inch-pounds.

The speaker terminals shall be oriented as shown.

4X 30-03-1010

4X 30-03-0035

4X 30-00-0033

11-20-1004

Confidential Page 3 of 11 8/20/2008

Line 6 Mechanical Engineering
112 Cabinet and Unit Complete AV/Cali (A16-1)
Assembly Instructions Rev B
Document # L6D000179

STEP 2

P/N required:
1 each 50-04-0290 CHASSIS ASSY (A16)
4 each 30-03-0112 FINISHING WASHER #10
4 each 30-00-1130 SCREW #10-32 x 4” OVAL BLK

Insert CHASSIS ASSY into CABINET ASSY as shown.

Step 2 is continued on next page

Confidential Page 4 of 11 8/20/2008

Line 6 Mechanical Engineering
112 Cabinet and Unit Complete AV/Cali (A16-1)
Assembly Instructions Rev B
Document # L6D000179

STEP 2 CONT’D

Secure to CABINET using four (4) SCREWS and FINISHING WASHERS.

Torque each SCREW to 10 – 12 inch-pounds.

Confidential Page 5 of 11 8/20/2008

Line 6 Mechanical Engineering
112 Cabinet and Unit Complete AV/Cali (A16-1)
Assembly Instructions Rev B
Document # L6D000179

STEP 3

P/N required:
1 each 21-34-0098-1 SPEAKER CABLE

Plug the 1/4” plug from the SPEAKER CABLE into the ¼” jack labeled “A” on the back
panel of the CHASSIS.

Step 3 is continued on the next page

Confidential Page 6 of 11 8/20/2008

Line 6 Mechanical Engineering
112 Cabinet and Unit Complete AV/Cali (A16-1)
Assembly Instructions Rev B
Document # L6D000179

STEP 3 CONT’D

Plug the Fast-on connectors from the SPEAKER CABLE to the speaker terminals.

Connect the white wire to the positive (+) terminal on the speaker.

Connect the black wire to the negative ( - ) terminal on the speaker.

Confidential Page 7 of 11 8/20/2008

Line 6 Mechanical Engineering
112 Cabinet and Unit Complete AV/Cali (A16-1)
Assembly Instructions Rev B
Document # L6D000179

STEP 4

P/N required:
10 each 30-00-0072 SCREW #10 x 1 ¼”
10 each 30-03-0112 FINISHING WASHER #10
1 each KICK BOARD BOTTOM (included with CAB ASSY)
1 each KICK BOARD TOP (included with CAB ASSY)

Turn SCREWS until fully seated.

Confidential Page 8 of 11 8/20/2008

Line 6 Mechanical Engineering
112 Cabinet and Unit Complete AV/Cali (A16-1)
Assembly Instructions Rev B
Document # L6D000179

STEP 4 CONT’D

Reference View – Cabinet Back (w/Back Panels Installed)

Confidential Page 9 of 11 8/20/2008

Line 6 Mechanical Engineering
112 Cabinet and Unit Complete AV/Cali (A16-1)
Assembly Instructions Rev B
Document # L6D000179

STEP 5

P/N required:
1 each 40-25-0144 LABEL ALCHEMIST 112 REAR CHASSIS A16-1

Install the LABEL in the approximate location shown.

APPLY LABEL HERE

(centered over “Bogner”)

Assembly of the AV/Cali 112 (A16-1) Complete Unit is now complete.

Confidential Page 10 of 11 8/20/2008

Line 6 Mechanical Engineering
112 Cabinet and Unit Complete AV/Cali (A16-1)
Assembly Instructions Rev B
Document # L6D000179

Completed Views (Reference)

Confidential Page 11 of 11 8/20/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

Forward and Notes

The information in this booklet applies to the AV/Cali 212 Combo (A16-2). It details the
assembly of the cabinet and complete unit. It is suggested that the steps for assembly follow the
order presented in these instructions.

These instructions deal with the assembling of the major subassemblies, the final product, and
quality/inspection considerations. See also the Related Electrical assembly documentation for
major considerations in assembling the electrical components of the PCBs (through the soldering
process and preparation of the board for addition of custom components).

A note on the text: the illustrations in this book are for reference only. In some cases, color and
geometry of illustrations may not accurately reflect the color or exact geometry of actual parts.

• Unless otherwise noted, all dimensions are in inches.

• Drawings are not to scale.

• Torque value tolerance +/- .5 in.-lbs. Do not over tighten any components.

• For clarity, not all component details are shown. This is especially true with respect to

cable assemblies. They are often omitted from views to provide a clearer picture of the
material discussed. Do not be confused by the absence (or unexpected presence) of any
component in the illustrations in this book.

Confidential Page 1 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

Revision Comment Sheet

Revision Changes

A ECO 0813601. Initial release.

B ECO 0817604.

Step 4. Revised Cable Assy P/N to 21-36-0266-2. Was P/N 21-36-0266-3.

C ECO 0823304.

Step 6 (added) – application of model # LABEL. Requirement for safety.

D ECO 0825404.

Step 2 – Added instruction for CHASSIS ASSY installation.

Added step after Step 4 – added cable tie to tie the speaker cables together.

Confidential Page 2 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

STEP 1

P/N required:
1 each 50-03-0054 CABINET ASSY 212
1 each 11-20-0101 SPEAKER CELESTION G12M GREENBACK
1 each 11-20-0102 SPEAKER CELESION G12H
8 each 30-00-0033 SCREW #10-24 x 7/8”
8 each 30-03-0035 SPLIT LOCK WASHER #10
8 each 30-03-1010 FLAT WASHER #10

Secure the each SPEAKER to the CABINET ASSY with four (4) SCREWS, SPLIT
LOCK WASHERS, and FLAT WASHERS each. Apply threadlocker (Loctite p/n 21463
or equivalent) to the threads of the SCREWS before assembly.

Torque all SCREWS to 8 – 10 inch-pounds.

Note the position of each speaker.

11-20-0101
SPEAKER

8X 30-03-1010

FLAT WASHER

8X 30-03-0035 SPLIT

LK WASHER

8X 30-00-0033

SCREW

11-20-0102

SPEAKER

Confidential Page 3 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

STEP 1 CONT’D

The speaker terminals shall be oriented as shown.

11-20-0102 SPEAKER

Terminals Oriented to Top

11-20-0101 SPEAKER

Terminals Oriented to Top

Cabinet Back View

Confidential Page 4 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

STEP 2

P/N required:
1 each 50-04-0290 CHASSIS ASSY (A16)
4 each 30-03-0112 FINISHING WASHER #10
4 each 30-00-1130 SCREW #10-32 x 4” OVAL BLK

Insert CHASSIS ASSY into CABINET ASSY as shown. The CHASSIS ASSY shall be
inserted fully until it touches the front panel of the CABINET ASSY.

Step 2 is continued on next page

Confidential Page 5 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

STEP 2 CONT’D

Secure to CABINET using four (4) SCREWS and FINISHING WASHERS.

Torque each SCREW to 10 – 12 inch-pounds.

Confidential Page 6 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

STEP 3

P/N required:
1 each 21-34-0098-4 SPEAKER CABLE

Plug the 1/4” plug from the SPEAKER CABLE into the ¼” jack labeled “A” on the back
panel of the CHASSIS.

Step 3 is continued on the next page

Confidential Page 7 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

STEP 3 CONT’D

Plug the Fast-on connectors from the SPEAKER CABLE to the speaker terminals.

Connect the white wire to the positive (+) terminal on the speaker.

Connect the black wire to the negative ( - ) terminal on the speaker.

Confidential Page 8 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

STEP 4

P/N required:
1 each 21-36-0266-2 SPEAKER CABLE TWISTED

Plug the Fast-on connectors from the SPEAKER CABLE to each set of speaker lugs. Be
sure to connect the correct wire to the correct lug.

Connect the white wire to the positive (+) terminal on the speakers.

Connect the black wire to the negative ( - ) terminal on the speakers.

Confidential Page 9 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

STEP 4 CONT’D

Connect the white wire to the positive (+) terminal on the speakers.

Connect the black wire to the negative ( - ) terminal on the speakers.

Confidential Page 10 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

STEP 5

P/N required:
1 each 30-24-0030 CABLE TIE

Install a CABLE TIE as shown. Clip off excess material from the CABLE TIE after
installation.

Confidential Page 11 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

STEP 6

P/N required:
10 each 30-00-0072 SCREW #10 x 1 ¼”
10 each 30-03-0112 FINISHING WASHER #10
1 each KICK BOARD BOTTOM (included with CAB ASSY)
1 each KICK BOARD TOP (included with CAB ASSY)

Turn SCREWS until fully seated.

Confidential Page 12 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

STEP 6 CONT’D

Reference View – Cabinet Back (w/Back Panels Installed)

Confidential Page 13 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

STEP 7

P/N required:
1 each 40-25-0145 LABEL ALCHEMIST 212 REAR CHASSIS A16-2

Install the LABEL in the approximate location shown.

APPLY LABEL HERE

(centered over “Bogner”)

Assembly of the AV/Cali 212 (A16-2) Complete Unit is now complete.

Confidential Page 14 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

Completed Views (Reference)

Confidential Page 15 of 16 9/10/2008

Line 6 Mechanical Engineering
212 Cabinet and Unit Complete AV/Cali (A16-2)
Assembly Instructions Rev D
Document # L6D000180

Reference View – Cabinet Back (w/Back Panels Installed)

Confidential Page 16 of 16 9/10/2008

Line 6 Mechanical Engineering
Head Cabinet and Unit Complete AV/Cali (A16-3)
Assembly Instructions Rev B
Document # L6D000181

Forward and Notes

The information in this booklet applies to the AV/Cali Head (A16-3). It details the assembly of
the cabinet and complete unit. It is suggested that the steps for assembly follow the order
presented in these instructions.

These instructions deal with the assembling of the major subassemblies, the final product, and
quality/inspection considerations. See also the Related Electrical assembly documentation for
major considerations in assembling the electrical components of the PCBs (through the soldering
process and preparation of the board for addition of custom components).

A note on the text: the illustrations in this book are for reference only. In some cases, color and
geometry of illustrations may not accurately reflect the color or exact geometry of actual parts.

• Unless otherwise noted, all dimensions are in inches.

• Drawings are not to scale.

• Torque value tolerance +/- .5 in.-lbs. Do not over tighten any components.

• For clarity, not all component details are shown. This is especially true with respect to

cable assemblies. They are often omitted from views to provide a clearer picture of the
material discussed. Do not be confused by the absence (or unexpected presence) of any
component in the illustrations in this book.

Confidential Page 1 of 9 8/20/2008

Line 6 Mechanical Engineering
Head Cabinet and Unit Complete AV/Cali (A16-3)
Assembly Instructions Rev B
Document # L6D000181

Revision Comment Sheet

Revision Changes

A ECO 0813601. Initial release.

B ECO 0823304.

Step 4 (added) – application of model # LABEL. Requirement for safety.

Confidential Page 2 of 9 8/20/2008

Line 6 Mechanical Engineering
Head Cabinet and Unit Complete AV/Cali (A16-3)
Assembly Instructions Rev B
Document # L6D000181

STEP 1

P/N required:
1 each 50-03-0052 CABINET ASSY HEAD
1 each 50-04-0290 CHASSIS ASSY (A16)
4 each 30-03-0112 FINISHING WASHER #10
4 each 30-00-1130 SCREW #10-32 x 4” OVAL BLK

Insert CHASSIS ASSY into CABINET ASSY as shown.

Step 1 is continued on next page

Confidential Page 3 of 9 8/20/2008

Line 6 Mechanical Engineering
Head Cabinet and Unit Complete AV/Cali (A16-3)
Assembly Instructions Rev B
Document # L6D000181

STEP 1 CONT’D

Secure to CABINET using four (4) SCREWS and FINISHING WASHERS. Torque
each SCREW to 10 – 12 inch-pounds.

Confidential Page 4 of 9 8/20/2008

Line 6 Mechanical Engineering

n

Head Cabinet and Unit Complete AV/Cali (A16-3)
Assembly Instructions Rev B
Document # L6D000181

STEP 2

P/N required:
2 each 30-48-0010 RUBBER FOOT
1 each 30-51-0350 REAR PANEL

Install two (2) RUBBER FEET against the REAR PANEL in the positions shown.

Install FEET on the
surface of REAR PANEL
with bends facing i

352.8mm

Center RUBBER FEET between REAR PANEL ligaments

153.8mm

79.6mm

Confidential Page 5 of 9 8/20/2008

Line 6 Mechanical Engineering
Head Cabinet and Unit Complete AV/Cali (A16-3)
Assembly Instructions Rev B
Document # L6D000181

STEP 3

P/N required:
6 each 30-00-0858 SCREW #8 x 5/8” WOOD BLK

Install the REAR PANEL as shown. Note the orientation.

Bends on REAR PANEL
face in toward chassis

Step 3 is continued on next page

Confidential Page 6 of 9 8/20/2008

Line 6 Mechanical Engineering
Head Cabinet and Unit Complete AV/Cali (A16-3)
Assembly Instructions Rev B
Document # L6D000181

STEP 3 CONT’D

Secure the REAR PANEL to the CABINET using six (6) screws in the locations shown.
Turn each screw until fully seated.

Confidential Page 7 of 9 8/20/2008

Line 6 Mechanical Engineering

(

Head Cabinet and Unit Complete AV/Cali (A16-3)
Assembly Instructions Rev B
Document # L6D000181

STEP 4

P/N required:
1 each 40-25-0146 LABEL ALCHEMIST HD REAR CHASSIS A16-3

Install the LABEL in the approximate location shown.

APPLY LABEL HERE

centered over “Bogner”)

Assembly of the AV/Cali Head (A16-3) Complete Unit is now complete.

Confidential Page 8 of 9 8/20/2008

Line 6 Mechanical Engineering
Head Cabinet and Unit Complete AV/Cali (A16-3)
Assembly Instructions Rev B
Document # L6D000181

Confidential Page 9 of 9 8/20/2008

Line 6 Mechanical Engineering
AV/Cali (A16) Chassis E/M
Assembly Instructions Rev H
Document # L6D000178

Forward and Notes

The information in this booklet applies to the AV/Cali Chassis E/M Assembly (A16). It is
suggested that the steps for assembly follow the order presented in these instructions.

These instructions deal with the assembling of the major subassemblies, the final product, and
quality/inspection considerations. See also the Related Electrical assembly documentation for
major considerations in assembling the electrical components of the PCBs (through the soldering
process and preparation of the board for addition of custom components).

A note on the text: the illustrations in this book are for reference only. In some cases, color and
geometry of illustrations may not accurately reflect the color or exact geometry of actual parts.

• Unless otherwise noted, all dimensions are in inches.

• Drawings are not to scale.

• Torque value tolerance +/- .5 in.-lbs. Do not over tighten any components.

• For clarity, not all component details are shown. This is especially true with respect to

cable assemblies. They are often omitted from views to provide a clearer picture of the
material discussed. Do not be confused by the absence (or unexpected presence) of any
component in the illustrations in this book.

Confidential Page 1 of 110 10/2/2008

Line 6 Mechanical Engineering
AV/Cali (A16) Chassis E/M
Assembly Instructions Rev H
Document # L6D000178

Revision Comment Sheet

Revision Changes

A ECO 0813601. Initial release.

B ECO 0815501.

Step 47 – Removed 21-34-0101-2 Cable. Replaced with 21-34-0114-2.

Step 48 – Removed 21-34-0101 Cable. Replaced with 21-34-0114-1.

C ECO 0822405.

Step 23 – Updated Hex Nut P/N. Ref ECO 0821404.

Step 68a – (was step 68). Updated Tube to 11-02-0020 TUBE PRE-AMP.
Ref ECO 0815806.

Step 68b – (new step). Updated Tube to 11-02-0000 TUBE PRE-AMP.

Ref ECO 0822104.

D ECO 0823304.

Step 35 – Added Voltage Label sticker specification.

Step 67 – Revised qty of 11-02-0011 TUBE PRE-AMP to 3. (was 2)

Step 68a – Revised qty of 11-02-0020 TUBE PRE-AMP to 1. (was 2)

E ECO 0824904.

Step 57 – Added RTV application to cable header.

F ECO 0825404.

Step 57 – Updated text for clarity; eliminated hot glue.

Step 76 – Updated ETL LABEL to 40-25-0148 ETL LABEL.

Added Step 78 for application of 40-25-0283 SHOCK HAZARD LABEL.

Confidential Page 2 of 110 10/2/2008

Line 6 Mechanical Engineering
AV/Cali (A16) Chassis E/M
Assembly Instructions Rev H
Document # L6D000178

Revision Comment Sheet Cont’d

G ECO 0826306.

Step 26 – Specified new spacer position and installation sequence.

H ECO 0827602.

Step 57a – was Step 57 (no change).

Step 57b – Added cable tie installation.

Confidential Page 3 of 110 10/2/2008

Line 6 Mechanical Engineering
AV/Cali (A16) Chassis E/M
Assembly Instructions Rev H
Document # L6D000178

STEP 1

P/N required:
1 each 30-51-0330 CHASSIS A16
1 each 30-42-0055 OVERLAY FRONT

Remove the protective backing from the UI OVERLAY and press it into place on the
CHASSIS face as shown. Care shall be taken to align the UI OVERLAY with edges and
cutouts on the CHASSIS face.

Confidential Page 4 of 110 10/2/2008