O.S. Engines 2B User Manual

O.S.2B.2CA.2CB.2H
INSTRUCTIONS FOR O.S. TYPE 2B, 2CA, 2CB & 2H AUTOMATIC CARBURETTOR
This new carburettor incorporates an automatic mixture control device which ensures that the engine receives a correctly balanced mixture of fuel and air at all throttle settings. The device progressively reduces the effective size of the fuel jet orifice as the throttle is closed, thereby preventing the engine from running too rich at low speeds. This also means that an airbleed is no longer required and, with its elimination, maximum suction is main­tained at the fuel jet at all times. This is a most important factor where manoeuvres have to be executed at low engine speeds and through wide variations of fuel level within the fuel tank.
average normally function satisfactorily as factory set. Simply start the engine in the normal way and adjust the needle-valve for maximum r.p.m. On closing the throttle, the engine should idle at between 2,500 and 3,000 r.p.m. and also run steadily at all intermediate speeds. However, different fuels and/or climatic
conditions, may require minor readustments for optimum results.
operating
conditions,
the
carburettor
Throttle Rotor Set-Screw
Lock Nut
will
Needle Valve
Mixture Control Screw
Photo shows carburettor type 2B. 2CA or 2CB.
If
mixture control re-setting (1) Unscrew the throttle rotor set screw and set the rotor at a
(2) With the rotor set as above, slowly screw-in the mixture
(3) Re-set the rotor so that the rotor hole opens approximately
(4) Do the final setting of the mixture control screw in accord-
as
position where the rotor hole is completely closed from the carburettor body hole.
control screw until it reaches the maximum point. Avoid trying to force it in abruptly. Otherwise, the tapered tip of the mixture control screw ruins the fuel jet hole. Un­screw the mixture control screw one turn from the maxi­mum point.
0.5 mm (0.02 in.) from the fully closed position. Screw-in the throttle rotor set screw and fix it with lock-nut.
ance with the carburettor adjustment stated below.
screw is moved unnecessarily, observe the
follows:
Throttle Rotor Set-Screw
Needle Valve
Mixture Control Screw
Phot shows carburettor type 2H.
ADJUSTING THE CARBURETTOR
Three adjustable controls are provided on this carburettor:
(1) The Needle Valve (located on left-hand side of
carburettor).
(2) The Mixture Control Screw (located on right-hand side).
(3) The Throttle Rotor Set-Screw (angled at rear of body). I. The Needle-Valve is used in the same way as on all model
engines, i.e., for adjusting the high-speed mixture strength. Start the engine and, with the throttle fully open, gradually close the Needle-Valve until it is running at its maximum speed. Caution: Do not close Needle-Valve to too "lean" a setting as this will cause the engine to overheat and slow up.
Set
the Needle-Valve very slightly
to
the
"rich"
side
of the peak r.p.m. setting. Make sure that the engine is fully "broken-in" (about 1 hour of total running time in short runs) before operating it continuously at full throttle.
II.
The Mixture Control Screw is for adjusting fuel mixture strength at part-throttle and idling speeds. Having set the Needle-Valve as detailed above, close the throttle. The engine
should idle continuously and steadily without further adjustment.
(a) If, however, the engine begins to idle unevenly, open the throttle.
If the engine then
hesitates
before picking up
to
full speed, it is probable that the idling mixture is too rich. Check this by closing the throttle again and letting the engine idle for a little longer before again opening up. If the engine now puffs out a good
deal
of smoke and
hesitates
or
even
stops,
it
will be necessary to close the Mixture Control Screw. Do this by turning it clockwise. About 5 ~ 10° turn should be sufficient.
(b) If instead of being set too rich, the Mixture Control
Screw is set too lean, the engine will stop when the throttle is closed, or will lose speed while idling and then cut-out abruptly (without smoking) when the throttle is opened again.
In this case, turn the Mixture Control Screw about 5 ~ 10°
turn counter-clockwise.
Mixture Control Screw adjustment is not critical and by remembering the symptoms of rich and lean running quoted above, it is a very simple matter to establish the best setting.
III. The Throttle Rotor Set-Screw
is for establishing the minimum idling speed. If the engine runs too fast with the throttle closed, the Rotor Set-Screw should be turned
counter-clockwise to allow the throttle opening to be reduced.
SUBSEQUENT OPERATION AND CARE
Once the required settings, have been established it should be unnecessary to alter them. Such slight needle-valve alterations as may be necessary to cope with differences in atmospheric conditions or fuels, do not affect the other two adjustments. The engine should start readily with the throttle in the idle position.
It is important that the carburettor operates under clean conditions. Make sure that fuel is properly filtered before use. We advise fitting a filter to your fuel can and another filter in the delivery tube between tank and engine, to reduce the risk of the carburettor jet becoming partially clogged and upsetting running adjustments.
If dust or dirt is stuck in the carburettor causing it not to func­tion properly, dismantle and clean the carburettor in the follow­ing way: (1) Loosen the lock-nut and take off the throttle rotor set
screw.
(2) Pull off the rotor from the carburettor body. Be careful
not to lose the rotor spring set in the depth of the rotor. (3) Get the needle out of the needle valve. (4) Screw out the nozzle-nut and push the nozzle out of the
carburettor body from the side where the rotor was set. (5) Take off the fuel inlet. (6) Clean the nozzle fuel inlet and carburettor body with the
clean kerosene or alcohol. After confirming no dust or
dirt is left inside of the nozzle, assemble the parts in the opposite manner from that of dismantling.
(7) Fit the notch at the nozzle's largest diameter with the
notch inside of the carburettor body.
Description
Carburettor complete R/C Needle valve assembly Rotor stop set-screw assembly Throttle lever Rotor spring Throttle lever fixing nut Throttle fixing screw Carburettor gasket Mixture control screw
Fuel inlet
PARTS LIST
2B
Code No.
22681005 22681908 22681306 22681419 22481506 22481420 25081700 22615000 22481628 22681953
The specification is subject to alteration for improvement without notice.
2CA
Code No.
2248026 2268908 2268306 2268419 2248506 2248420 2508700 2261000 2248628 2268953
2CB
Code No.
22481035 22681908 22681306 22681419 22481506 22481420 25081700 22615000 22481628 22681953
2H
6-15 3-chome Imagawa Higashisumiyoshi-ku
Osaka 546, Japan. TEL. Osaka (06) 702-0225
Code No.
22781000 45181919 22681306 22781400 22481506 22781420 25081700 22615000 22781600 22681953
38207
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