O.S. Engines 29381010 User Manual

INSTRUCTIONS FOR THE O.S. TYPE 9B CARBURETTOR
The O.S. Type 9B carburettor has been designed
to
provide a correctly balanced mixture of fuel and air at all throttle settings. It ensures steady power and a smooth response — even to abrupt operation of the throttle. With the special O.S. mixture control system featured by this carburettor, adjustment can be made easily and accurately.
INSTALLATION AND LINKAGE
Needle Valve
Fuel inlet
Throttle Lever
Rotor Guide Screw
Mixture Control Screw
• Make sure, when the engine is installed in the aircraft or that there is a clearance of at least 15mm between the carburettor air intake and the firewall or adjacent bulkhead.
• This carburettor is not provided with a screw for setting the throttle opening at the idling position. Instead, the throttle is set up as follows: Connect the throttle lever linkage so that the throttle rotor is (a) fully open when the transmitter throttle stick is fully advanced and (b) fully closed when the throttle stick is fully retarded. Adjustment of the throttle rotor opening at the idling position
can then be made with the throttle trim lever on the transmitter.
ADJUSTING THE CARBURETTOR
1. Advance the throttle trim lever so that the throttle rotor opens approximately 1 mm from the fully closed position as sketched. Set the needle-valve 1-1/2 to 2 turns (depending on the size of the engine and type of fuel) open from the fully closed position, and start the engine.
Warning: When a watercooled marine engine is started on shore
2. In the case of a marine installation, put the boat on the water
3. The Mixture Control Screw is for adjusting fuel mixture strength
4. If. after carrying out mixture adjustments, the idling speed is
Note: Once the correct carburettor settings have been established, it
avoid running it at high r.p.m. without load. either by keeping the throttle in the idling position, or by opening the needle-valve to reduce speed. Although the engine is designed to run at high r.p.m. even when new. such com­ponents as the cylinder, piston, connecting-rod, etc. will be seriously damaged if they are allowed to become over­heated.
before opening the throttle and then adjust the Needle-Valve for
the approximate best setting.
In the case of a ducted fan model, adjust the Needle-Valve in the
same way as for a normal propeller driven aircraft.
at part throttle and idling speeds. Having set the needle-valve as detailed above, close the throttle. The engine should idle conti-
nuously and steadily. (If it stops immediately, first try advancing the throttle trim lever on the transmitter to raise the idling speed a little.)
(a) If, however, the engine idles unevenly and hesitates when the
throttle is re-opened, it is probable that the idling mixture is too rich. Check this by closing the throttle again and re­opening it after about 10 seconds. If the engine now puffs out a good deal of smoke and hesitates or even stops, it will be necessary to close the Mixture Control Screw. Therefore, turn it a few degrees clockwise. (Turn the Mixture Control Screw in steps of about 10 degrees only, re-checking the running qualities each time.)
(b) If, instead of being set too rich, the Mixture Control Screw is
set too lean. the engine will stop when the throttle is closed, or will lose speed while idling and then cut out abruptly (without smoking) when the throttle is opened again. In this case. turn the Mixture Control Screw counter-clockwise.
Mixture Control Screw adjustment is not critical and, by re­membering the symptoms of rich and lean running quoted above. it is a simple matter to establish the best setting.
The correct mixture for part-throttle (medium speed) running is automatically controlled by the Mixture Control Screw when it has been adjusted to the best idling setting.
found to be too high, the throttle trim lever should be moved downward until the desired idling speed is achieved.
should be unnecessary to alter them. Such slight needle-valve adjustments as may be required to cope with variations in atmospheric conditions, will not normally affect the other controls. A small readjustment may be required if the fuel and/or plug are changed to different types.
SUBSEQUENT OPERATION AND CARE
It is important that the carburettor operates under perfectly clean conditions. Make sure that fuel is properly filtered before use. We also
advise
engine. Foreign matter in the fuel system can reduce the flow of fuel, thereby weakening the mixture and risking damage to the engine by overheating. Check filters at regular intervals and remove
any dirt or fibres. It is also advisable to check the cleanliness of the
fitting a filter
in
the
delivery tube between the tank and
Set-screw
carburettor periodically. Using the wrench supplied, remove the needle-valve holder from the carburettor body and wash out the interior to remove any minute particles that may have escaped through the filters.
Dirt and librous matter mostly
Remove this with an 8mm wrench
accumulate here
Fixing nut
Model or fitting plate
Ratchet spring
Remote needle holder
Needle
Needle knob
Silicone tubing
Plug screw
Needle-valve control lever
Remote needle holder
REALIGNMENT OF MIXTURE CONTROL SCREW
The Mixture Control Screw is factory set at the approximate best
position. If, however, the Mixture Control Screw has been tampered with, or moved accidentally, set it at the original position
as follows. Screw in the Mixture Control Screw until it stops while
keeping the rotor fully closed. Then. unscrew 2-1/2 turns. This is the original position of the Mixture Control Screw.
Needle Control Lever
By fitting the Needle Control Lever (supplied) to the needle knob, the needle-valve can be adjusted by radio-control. Before fitting the
Lever, remove the needle ratchet spring.
Type 9B Remote-mounting Needle Valve Assembly
This is an optional extra part. It enables the Needle Valve to be installed separately from the engine in a position where (especially with a cowled or enclosed engine) it may be more accessible for adjustment. (See sketch.) Install as follows:
• Remove the needle-valve holder from the carburettor and fit the plug screw in its place.
• Drill a 6mm dia. hole in the required position on the model and insert the Remote Needle Valve Assembly. If necessary, install a suitable mounting plate in the model to which the Remote Needle Valve Assembly may be fitted.
• For piping, use heavy-duty silicone tubing of at least 2mm bore and 5mm outer diameter. Tube length should be kept as short as possible.
• You may also use the Needle Control Lever in conjunction with
the Remote-mounting Needle Valve Assembly.
PARTS LIST
Description
28282300 28281900 28281970 24981837 26381501 27381940 26711305 28281110 29315000 28281500 28281200 28281210
28281300 27881820 28281400 22681953 24925202 28281600
The specifications are subject to alteration (or improvement without notice.
Needle Control Lever Needle Valve Assembly Needle
"0" Ring(2pcs.) Set-Screw Needle Valve Holder Assembly Ratchet Spring Carburettor Body Carburettor Rubber Gasket Rotor Spring
Carburettor Rotor Carburettor Insert Mixture Control Screw
"0" Ring(2pcs.)
Throttle Lever Assembly Fuel Inlet Carburettor Fixing Screw Rotor Guide Screw
6-15 3-Chome Imagawa Higashisumiyoshi-ku Osaka 546-0003. Japan TEL. (06)6702-0225
FAX (06)6704-2722
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