O.S. Engines 20B User Manual

INSTRUCTIONS FOR O.S. TYPE 20A & 20B AUTOMATIC CARBURETTORS
These slide-throttle carburettors have been designed expressly for O.S. racing car engines. They release the full
potential
output.
The
shank of
mission of heat from the crankcase to the carburettor body. This prevents excessive pre-heating of the incom-
ing
charge
and maximum power output.
of
these engines,
the
carburettor
is
and maintains steady
providing
fitted
with
running
instant
an
insulating
characteristics
response,
sleeve
with
rapid
rapid
acceleration
of
engineering plastic
deceleration,
as
well
and
to
minimize
as
instant
high
peak
power
the
trans-
acceleration
When supplied with the engine, the carburettor is fitted loosely in the intake boss. Secure it in the following manner.
1. Loosen the carburettor retainer screw and rotate the carburettor to its proper position in the intake boss.
2. The carburettor is aligned vertically and sealed against air leaks by a sealing washer in the bottom of the intake boss and by a heatproof rubber gasket between the carburettor body and the rim of the intake boss. Therefore, press the carburettor firmly down into the intake boss while rotating the retainer screw. Rotate the screw gently until it stops, then tighten a further 120~180°.
Note: The two-piece retainer is designed to pinch the
carburettor from both sides and the insulating sleeve effectively prevents the assembly from vibrating loose.
Warning! Do not over-tighten the retainer screw as
this will damage the insulator.
Important: These carburettors require muffler pres-
surized fuel feed. Make sure that the fuel tank is completely sealed when filled and that there are no leaks in the pressure line or delivery pipe.
Needle Valve
Mixture Control Valve (Mixture Control Screw)
Throttle Stop Screw
Photo1
ADJUSTING THE CARBURETTOR
Three adjustable controls are provided on this carbuettor.
• The Needle Valve:
When set to produce maximum power at full throttle, this establishes the basic fuel/air mixture strength, which is then maintained by the carbu­rettor's automatic mixture control system to cover the engine's requirements at reduced throttle set­tings.
• The Mixture Control Valve (Mixture Control Screw):
For adjusting the mixture strength at part-throttle and idling speeds, to obtain steady idling and smooth acceleration to medium speeds. The Mix­ture Control Valve has been factory set for the approximate best result. First, run the engine as received, and re-adjust the Mixture Control Valve only when necessary.
• The Throttle Stop Screw:
For setting the position where the carburettor rotor is closed.
0.3-0.5mm
Fig.1
ADJUSTMENT
Note: Optimum carburettor performance is possible
only after the engine has been adequately run­in - as described in the engine instruction leaflet. Carburettor adjustment procedures should then be carried
out
(with
the
air
cleaner
fitted,
where appropriate) as follows.
1. Use the same fuel as you intend to use for normal running.
2. Open the Needle-Valve 2 1/2 turns (20A carburettor) or 3 turns (20B carburettor) from the fully closed
position. Set the throttle very slightly open from
the idling position (0.3mm~0.5mm from the fully closed position). Start the engine and allow it to warm up.
3. Now check that the Mixture Control Valve is set slightly rich, i.e. so that, after idling for five seconds, the engine hesitates, when the throttle is opened, before picking up speed. If the engine stops due to being over-rich, set the idling speed slightly higher by means of the Throttle Stop Screw. Operate the car smoothly, avoiding abrupt throttle movements at this stage. If, however, the engine still stops through being over-rich, close the Needle-Valve about 30° and try again.
4. Run the vehicle with this needle-valve setting (and with throttle fully open) over the longest available straight course, in order to observe the model's speed. Next, return the car to the starting point, close the Needle-Valve 30° and repeat the run, taking note of the improvement in performance. Continue with further runs, gradually reducing the
Needle-Valve setting and aiming to achieve the highest straight-line speed. Remember, however, that, if the Needle-Valve is shut down too far, the engine will overheat and, accompanied by visibly diminished exhaust smoke, the model will lose speed. At this point, throttle down immediately, stop the vehicle and reopen the Needle-Valve 30~ 45°.
5. Re-check performance, making small readjustments to the Needle-Valve, until a setting is found that gives the highest speed without overheating, then open the Needle-Valve 20~30° as a safety margin. This is the optimum setting, although it may need to be altered if a different fuel is used.
6. Having established the optimum needle-valve set­ting, check the Mixture Control Valve setting as follows.
7. With the engine running, close the throttle and allow it to idle for about five seconds, then open the throttle fully. If, at this point, the engine puffs
out an excessive amount of smoke and the vehicle does not accelerate smoothly and rapidly, it is probable that the idling mixture is too rich. In this case, turn the Mixture Control Valve clockwise 30°. If, on the other hand, the engine tends to speed up momentarily and then cut out abruptly when the throttle is opened, the idling mixture is too lean. Correct this by turning the Mixture Control Valve counter-clockwise 30~45°.
Note: Mixture Control Valve adjustment should be
made in steps of not more than 30°, carefully checking the effect, on throttle response, of each small adjustment.
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