Orion Car Audio XTREME 600.4 User Manual

XTREME 600.4
OWNER’S MANUAL

H

IGH PERFORMANCE

CAR A

UDIO

TABLE OF CONTENTS

INTRODUCTION 3
WARRANTY 6

SPECIFICATIONS 8
TECHNICAL DESIGN FEATURES 10
SYSTEM PLANNING 12
INSTALLATION 18
POWER CONNECTIONS 19
SPEAKER CONNECTIONS 20
OUTPUT CONFIGURATIONS 24
4-CHANNEL INPUT CONFIGURATIONS 24
RCA INPUT / CH 1 & 2 XVR 25
INTERNAL CROSSOVER CONFIGURATION 25
INTELLI Q 28
REMOTE GAIN 31
SIGNAL INPUT AND OUTPUT LEVEL CONTROLS 31
CHOOSING MOUNTING LOCATIONS 32
STEP BY STEP INSTALLATION 33
TESTING THE SYSTEM 35
ADJUSTING THE SOUND OF THE SYSTEM 36
TROUBLESHOOTING TIPS 38
AUTOSOUND 2000 TROUBLESHOOTING TIPS 40

INTRODUCTION

Thank you for your purchase of ORION’s XTREME amplifier. Each ORION amplifier is designed to be the leader in its class offerin g the
most power , advanced features and ease of use. The ORION XTREME amplifiers are designed as the best car audio amplifier money can
buy. Listed below ar e the features of the new ORION XTREME amplifiers.

• XTREME 600.4 – 75 watts per channel, 4-channel amplifier with fully variable low-pass crossovers from 45Hz to 5khz. The high-pass
crossover is continuously variable from 10Hz to 10kHz. The XTREME 600.4 has the INTELLiQ subwoofer optimizing circuitry and dual
remote gain capability . The XTREME 600.4 is capable of 6, 5, 4, 3, or 2 channel operation.

NOTE: The installation of all ORION XTREME amplifiers will determine the overall performance result. Improper installation will not
only limit the performance of your ORION system but also potentially compromise the reliability of this digital processor. To ensure
proper sonic results and component reliability, please refer to your Authorized ORION dealer for installation assistance or advice. If you
decide to perform the installation yourself, read the entire installation section of this manual before beginning the installation.

page 3

ABOUT THIS MANUAL

This manual is divided into different sections for different needs. Whether you are the owner, salesperson or installer, we have devoted
sections of this manual to answer your questions. If you just purchased this amplifier and have yet to decide on a system configuration,
refer to the System Planning section of this manual for awesome system ideas.

We, at ORION, strive to give you the latest up to date information about our products. What we cannot give you is personal installation
or technical experience. If you have questions regarding the installation or the setup or tuning of this product, please refer to your
nearest Authorized ORION Dealer for assistance. Additionally, you can call ORION’s Technical Support Hotline at 1-800-315-2052 or 602­705-5600 for assistance.

PRACTICE SAFE SOUND

Continuous exposure to sound pressure levels over 100dB may cause permanent hearing loss. High powered automotive sound systems
can generate sound pressure levels in excess of 130dB. When playing your system at high levels, please use hearing protection and avoid
long term exposure.

™

RECORD YOUR SERIAL NUMBER AND DATE:

Model: __________________________________________________________

Serial Number: __________________________________________________________

Date of Purchase: __________________________________________________________

Company Purchased From: __________________________________________________________

page 4

WHAT’S IN THE BOX

(1) XTREME amplifier
(1) 4 gauge power and ground connector
(1) 12 gauge speaker and remote connector
(4) #8 self-tapping black Phillips pan head screws
(1) XTREME installation and operation manual

page 5

WARRANTY

ORION Industries Inc. warrants this product to be free from defects in material and workmanship under the following terms:
Parts and Labor are warranted for a period of 3 years IF:

a. The product is purchased from an Authorized ORION Dealer
b. The product is installed by an Authorized ORION Dealer

Parts and Labor are warranted for a period of 1 year IF:

a. The product is purchased from an Authorized ORION Dealer
b. The product is NOT installed by an Authorized ORION Dealer

Parts and Labor are warranted for a period of 90 days IF:

a. The product is NOT purchased from an Authorized ORION Dealer

If you are uncertain as to whether your dealer is authorized, please contact ORION at 1-800-775-7150 or 480-705-5600. In countries other
than the USA, each distributor warrants the ORION product it sells.

The following conditions and situations are NOT covered by this warranty:
Any product on which the serial number has been defaced, modified or removed. Damage or malfunction resulting from:

a. Accident, misuse, abuse, unauthorized modification or failure to follow the instructions provided with this product
b. Repair by anyone NOT authorized by ORION
c. Damage due to shipping (these claims must be presented to the freight carrier)
d. Removal or installation of this product
e. Any failure that has NOT been caused by a defect in material or workmanship

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This warranty is in effect for the original purchaser only . ORION will pay for labor and material expense for covered items. ORION does
not cover removal or installation charges, payment of shipping charges to ORION, payment of OUT-OF-WARRANTY shipping charges, or
damage to other property caused by any defects in this product.

For IN-WARRANTY service, you must include a copy of the original, dated sales receipt, including serial number, from an Authorized
ORION Dealer. Please also provide your name, return street address (No P.O. Boxes) and a detailed description of the problem.

For out-of-warranty products, please include ORION E-Z Repair Form. These are available by contacting ORION Repair at 1-888-362-5283
or 480-705-5600 and ask for the Repair Department.

• If you do not have the original packaging, the product must be packaged to prevent damage during shipment.

ORION Industries Inc.
A TTN.: Repair Department
9235 South McKemy Street
Tempe, Arizona 85284 USA

Exclusion

1. This warranty is in lieu of all other warranties expressed or implied.

2. In no event will ORION be liable for any consequential damages resulting from the use of this product or any defect of this product.

This warranty gives you specific legal rights. You may also have other rights that vary from state to state.

page 7

SPECIFICATIONS

Amplifier Section XTREME 600.4 Front Channels XTREME 600.4 Rear Channels

Power output 4 Ω stereo (watts)

Power output 2 Ω stereo (watts)
Power output 4 Ω mono (watts)

1

2

1

Distortion all channels driven <0.1% THD <0.1% THD
(from 20Hz to 20kHz)
Frequency Response 20Hz to 20kHz ±0.25dB 20Hz to 20kHz ±0.25dB
Linear Bandwidth 6Hz to 50kHz ±3dB 6Hz to 50kHz ±3dB
Signal-to-noise ratio full bandwidth >100dB >100dB
@ rated output power
Damping factor @ output connector >400 at output connector >400 at output connector
@ full bandwidth
Slew Rate >30Vµs >30Vµs
Input Sensitivity

3

Input Impedance 20 k ohm 20 k ohm
Fuse Type (3) 20 Amp ATC (3) 20 Amp ATC

75 x 2 75 x 2

75 x 2, 300 x 1 75 x 2, 300 x 1

150 x 2 150 x 4
300 x 1 300 x 2

200 mV to 5 Vrms 200 mV to 5 Vrms

page 8

Crossover Section

3

XTREME 600.4 Front Channels XTREME 600.4 Rear Channels

Low-Pass Crossover Continuously variable Continuously variable
Low-Pass Frequency Range 45Hz to 5kHz 45Hz to 5kHz
High-Pass Crossover Continuously variable Continuously variable
High-Pass Frequency Range 10Hz to 10kHz 45Hz to 5kHz
High-Pass INTELLiQ Range 0dB to 10dB of Boost n/a
General
Dimensions 18”L x 10.25”W x 2.25”H 18”L x 10.25”W x 2.25”H

(457mm x 260mm x 57mm) (457mm x 260mm x 57mm)

1

All channels driven, continuous rated 4Ω load, 20Hz to 20,000Hz, >0.1% THD, per input voltage at 12.0VDC.

2

All channels driven, continuous rated 2Ω load, 20Hz to 20,000Hz, >0.1% THD, per input voltage at 12.0VDC.

3

XTREME amplifiers are designed to accept full 9 Volts RMS input when set to the minimum gain position.

4

All crossovers are with a slope rate of 12dB/octave and a “Q” of .0707.

page 9

TECHNICAL DESIGN FEATURES

XTREME 600.4

Rear Crossover
Rear Gain
2 CH / 4CH

Switch

RCA Input

Front Gain

Front HP

Crossover

INTELLiQ

Front LP

Crossover

Complementary Matched
Bipolar Outputs

PRS Power supply

MOSFET switches

12 Gauge
Speaker and
Remote

PRS Power
Supply

Remote Gain
ATC Fuse

Power Supply
Controller

4 Gauge Power
& Ground

Rectifier

Diodes

page 10

TECHNICAL DESIGN FEA TURES

1. Power LED - lights up when the amplifier is on

2. Low-pass crossover frequency control-adjusts the front channel
low-pass crossover frequency

3. Low-pass crossover switch-activates the front channel low-pass
crossover

4. INTELLiQ gain-adjusts the level of INTELLiQ from 0dB to 10dB of
boost.

5. High-pass crossover “x10” switch-changes the high-pass crossover
frequency range

6. High-pass crossover frequency control-adjusts the front channel
high-pass crossover frequency

7. High-pass crossover switch-activates the front channel high-pass
crossover

8. Front Gain Control - continuously adjusts from 200mV to 5Vrms
for full power output

9. Front Output Configuration Switch - determines the output
configuration for the front channels

10. Front RCA Inputs- accepts RCA input from a source unit, preampli­fier or equalizer for the front channels

11. Rear RCA Inputs- accepts RCA input from a source unit, preampli­fier or equalizer for the rear channels

12. 2-Channel / 4-Channel Switch - configures the amplifier for two or
four RCA inputs

13. Rear Output Configuration Switch - determines the output
configuration for the rear channels

14. Rear Crossover Control - adjusts the frequency for the rear
channels

15. Rear channel input configures rear channels for direct input or
output of front channel crossover and gain

16. Rear Gain Control - continuously adjusts from 200mV to 5Vrms for
full power output

1

2

18

6789

19

10

11 12

20 21 2322

14

13543

17

16

15

17. Rear Crossover Switch - configures the rear channel for high­pass, low-pass or full range operation

18. REM Remote Turn-on Input - turns on the amplifier when fed 12
V+

19. Front speaker output- allows up to 12 gauge speaker wire

20. Rear speaker output- allows up to 12 gauge speaker wire

21. Remote Gain-allows dashboard control of the amplifier output
level

22. Fuse - protects the amplifier from over current situations

23. Power Connections - allow up to 4 gauge power and ground cables

page 11

SYSTEM PLANNING SYSTEM 1

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The easiest way to maximize the performance for your
ORION XTREME amplifier is to properly plan your sys­tem. By planning your system, you can avoid situation
where the performance of the reliability of your system
is compromised. Your Authorized ORION dealer has been
trained by ORION Industries on how to maximize your
system’s sonic potential. Authorized ORION dealers are
a valuable resource in helping you with your system de­sign and installation. If you wish to venture on with your
own system design, here are some systems designed by
ORION Industries.

System 1 is a simple two-way system. The front chan­nels are bridged mono for a single 4-ohm subwoofer.
The rear channels are configured for stereo operation
and high-passed for a set of satellite speakers.

• Lowest recommended impedance is 2Ω per channel

• Front channels are configured for summed bridged

mono operation

• Front crossover is configured for low-pass operation

• Lowest recommended impedance is 4 ohms bridged

mono for the front channels.

• Rear channels are configured for stereo operation

• Rear crossover is configured for high-pass operation

page 12

SYSTEM PLANNING SYSTEM 2

System 2 is a two-way front / rear
boomer system. Amplifier 1 powers
front and rear separates. Amplifier 2
powers four 4 ohm subwoofers. This sys­tem also has a RGC-1 for dashboard con­trol of the bass level.

Amplifier 1

• Lowest recommended impedance is 2
ohms stereo

• Front and rear channels configured for
stereo operation

• Front and rear channels set for high­pass operation

• 2ch / 4ch input selector configured for
2 channel input

Amplifier 2

• Lowest recommended impedance in 2
ohms stereo

• Front and rear channels configured for
summed stereo operation

• Front channels configured for low-pass
operation with INTELLiQ.

• Rear channel input configured from
crossover and gain output of chan­nels 1 & 2

• RGC –1 connected to front gain point
controls bass level for entire system.

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Note: INTELLiQ is a trademark feature of ORION amplifiers that maximize the performance of

any subwoofer system for information regarding the setup of INTELLiQ please refer to the
crossover section of this manual that explains INTELLiQ.

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RGC-1

page 13

SYSTEM PLANNING SYSTEM 3

RGC-1

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