Orion Car Audio XTR62, XTR52 User Manual

Component Speaker

MODEL

XTR52 XTR62

OWNER'S MANUAL

TABLE OF CONTENTS

English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Français

Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Deutsch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Italiano Português

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Practice Safe Sound™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

What’s in the Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Tools of the Trade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Finding Speaker Mounting Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Door Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Rear Deck Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installing the Mid/Woofers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installing the Tweeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installing the Crossover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Tweeter level controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . back cover

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INTRODUCTION

Thank you for your purchase of the Orion XTR Component Loudspeaker system. These speakers represent a combination of incredible performance and value. The Orion stamped steel frame components feature treated paper cones and silk dome tweeters. Capable of maintaining their balance and clarity at exceptionally high output levels, they are the perfect complement to the Orion woofers. The crossovers feature tweeter level adjustment. The components are available in standard 5-1/4" and 6-1/2" sizes to fit most applications.

We at Orion strive to give you all the latest up to date information about this product. What we can't give you in this manual is personal installation or technical experience. If you have questions concerning the use or application of this product, please refer to the nearest Authorized Orion Dealer for assistance or call the Orion technical support hot-line at 1-800-876-0800. As we are always finding new ways to improve our product, the features and specifications are subject to change without notice.

PRACTICE SAFE SOUND™

Continuous exposure to sound pressure levels over 100dB may cause permanent hearing loss. High powered automotive sound systems can generate sound pressure levels in excess of 130dB. When playing your system at high levels, please use hearing protection and prevent long term exposure.

Model Number: _____________________________

Serial Number: _____________________________

Date of Purchase: _____________________________

WHAT’S IN THE BOX

Included in this box are all the necessary mounting hardware and cables for your basic installation. Listed below is a detailed list of the components included in this system package.

Quantity Description 1 Owner's Manual 2 Orion Tweeter Elements 2 Surface mount hardware 2 Flush mount hardware 2 Orion mid/woofer speakers 2 Passive crossovers with cables 1 Mounting template 2 Grilles Mounting screws

TOOLS OF THE TRADE

Listed are the majority of the tools required to perform the installation. Having the proper tools will make the installation much easier. It is very difficult when you get half way through the installation and discover that you require a specific tool to get yourself through a particular part of the installation. Some of these tools are necessities. Some make the job much easier.

o Marking Pen o Electric Drill o 1/4" Drill Bit o Phillips Screwdriver o 1/8" Drill Bit o Volt/Ohm Meter (Optional) o 3/8" Drill Bit o Needle Nose Pliers o Hole Saw Arbor o Assorted Tin Snips o Wire Crimpers o Wire Strippers o 4-3/4" Hole Saw (5-1/4" mid/woofer install) o 5" Hole Saw (6-1/2" mid/woofer install) o 2" Hole Saw (for flush mount tweeter installation)

INSTALLATION

The performance of the Orion Component Loudspeaker is directly proportional to the quality of installation. Care taken during the installation process will be rewarded with years of satisfying performance. If you are unsure about your installation capabilities, please refer to your local Authorized Orion Dealer for technical assistance. Orion dealers are trained professionals dedicated to extracting the maximum performance out of your Orion system. If you decide to install this speaker system yourself, please read the entire installation section before starting your installation.

FINDING SPEAKER MOUNTING LOCATIONS

Choosing the correct speaker locations will have the greatest effect on the sound quality of the system. Different considerations are needed when choosing the locations that best suit your needs. The locations must be large enough for the speakers to fit. Care is needed to ensure that

the location you have chosen will not affect any of the mechanical or electrical operations of the vehicle.

Determining the best location for the speakers will depend on your cosmetic needs and your vehicle's interior. If minimal intrusion in your vehicle is desired, factory speaker locations may be the ticket for you. Placing the speaker in the factory location can often give very desirable results.

DOOR MOUNTING

When checking for possible speaker locations in the doors, check the operation of the window and all assemblies. There is also a stabilizer stop bar in between the door and the door jamb. This bar prevents the door from opening too far. Many shade tree installers overlook this and check for clearance only when the door is fully open.

Figure 1 Figura 1 Abbildung 1

Inside

of Door

Speaker installed

with no gaps

or air leaks

Dampening on

top of outer

door skin

Speaker

cut out

Door Panel

Dampening Mat

Grille

Screws

REAR DECK MOUNTING

In rear deck installations, check the operation of the trunk suspension springs or tension bars. These tension bars move in the opening and closing of the trunk. You cannot be too cautious during this part of the installation, In addition, do not locate the speakers too close to the back of the rear deck. Installing the far screws will only be possible with the removal of the rear window.

Rear Seat

Figure 2 Figura 2 Abbildung 2

Rear/Trunk

of Car

INSTALLING THE MID/WOOFERS

Screws Speaker

Wiring Harness

Panel

Step 1: Determine where the speakers will be mounted. Make sure there is a flat area large

enough for the speakers to fit properly. An uneven mounting surface can damage the driver.

Step 2: Check to make sure the space you have chosen for the speakers will not interfere with

the operation of the vehicle.

Step 3: Using the supplied template guide, mark the mounting hole and mounting screw hole

locations with a pen for each speaker.

Step 4: Cut the holes for the speaker. When using correctly sized factory locations, this step

can be passed. A hole can be cut either with a pair of metal tin snips, an air or jig saw, or with a hole saw corresponding to the size of the midrange listed below.

o 4-3/4" Hole Saw (5-1/4" woofer installation) o 5" Hole Saw (6-1/2" woofer installation)

WARNING: Check for clearance of window mechanisms and electrical wires BEFORE you drill.

Step 5: Run the speaker wire to the speakers. Make sure to keep wires away from sharp metal

or other edges. When passing through metal, use a protective grommet.

Step 6: Pre-drill mounting screw holes using a 1/8" drill bit.

WARNING: Check for clearance of window mechanisms and electrical wires BEFORE you drill.

Step 7: Pull the wire through the speaker opening and connect to the speaker. Be sure to

observe proper mid/woofer polarity during this process.

Step 8: Mount the speaker- Place the speaker and the grille in the installation hole. Align the

mounting screw holes and drive in the four mounting screws.

Figure 3 Figura 3 Abbildung 3

INSTALLING THE TWEETER

Surface

Mount

Trim Ring

Mounting

Screws

Surface Mount Housing

Tweeter

Wire

Panel

Wiring Harness

SURFACE MOUNTING

Step 1: Determine the tweeter mounting location, then route the wires from the crossover to

Step 2: Place the provided template or tweeter cup against the panel and mark the two holes

Step 3: Drill the smaller holes using a 1/8" drill bit. These are the mounting screw holes.

WARNING: Check for clearance of window mechanisms and electrical wires BEFORE you drill.

Step 4: Drill the larger off-center hole using a 3/8" drill bit, insert a grommet and route the

Step 5: After removing the surface mount tweeter assembly trim ring, route the tweeter wires

Step 6: Insert the excess speaker wire into the hole and position the housing so the housing

Step 7: Attach the housing using the supplied screws of the correct length for a solid mount.

Step 8: Insert the tweeter into the housing and attach the surface mount trim ring.

the tweeter location.

at the rear of the housing.

speaker wire from the crossover through the grommet.

through the larger hole in the housing and connect to the speaker wires from the crossover. (See Figure 4.)

will not pinch the wires after final mounting.

Figure 4 Figura 4 Abbildung 4

FULL FLUSH MOUNTING

Step 1:. Determine where the tweeter will be mounted. Make sure there is a flat area large

Step 2: Using the back half of the tweeter housing, mark with a pen the hole needed for the

Step 3: Be sure the hole is large enough for the tweeter housing, but not so large that the

Step 4: Cut the hole for the tweeter. When using factory locations, this step can be skipped.

WARNING: Check for clearance of window mechanisms and electrical wires BEFORE you drill.

enough for the tweeter and no obstructions behind the area.

tweeter.

flange will not cover the hole..

A hole can be cut either with a pair of metal tin snips or a 2" hole saw for hard materials.

Step 5: Install tweeter in flush mount housing.

Flush Mount

Tweeter Assembly

Tweeter Cup

X Bracket

Tweeter

Wire

Flush Mount

Trim Ring

Wiring Harness

Panel

Screw

Step 6: Connect the speaker wires observing the correct polarity.

Step 7: Install tweeter and housing in the hole cut for mounting, so that the trim ring is flat

Step 8: Use the supplied X bracket & screw to secure the housing to the surface.

with the front of the surface.

Figure 5 Figura 5 Abbildung 5

INSTALLING THE CROSSOVER

Step 1: Find a location for the crossover away from any factory or after market electrical wires.

Step 2: Mount the crossover using the supplied screws.

Step 3: Connect the wires. Make sure the speaker wires for the midrange go to the mid/

It is recommended to mount the passive crossover close to the amplifier.

woofer output and the tweeter to the tweeter output. Be sure to observe the correct polarity. Changing the polarity of the tweeter may be necessary for optimum sound quality.

TWEETER LEVEL CONTROLS

The three position switch in the crossover box labeled “TW Level” adjusts the relative volume of the tweeter with respect to the midrange. The 0db position is referenced as equal output from the midrange and the tweeter. The -3dB and +3dB positions offer -3dB less and +3dB more output from the tweeter respectively. Tweeter level can be adjusted independently for right and left channels to compensate for different listening tastes and mounting locations.

WIRING DIAGRAM

Crossover

To Woofer

Input

To Amplifier

Note: The tweeter positive is the wire marked with the stripe. Note: Le câble positif du haut-parleur d'aigus est rayé. Nota. El positivo del tweeter es el cable que tiene la franja. Hinweis: Der positive Hochtönerdraht ist mit dem Streifen markiert. Nota: il filo positivo del tweeter è contrassegnato da una striscia. Nota: O cabo positivo do tweeter está marcado com a listra.

Output

To Tweeter

Figure 6 Figura 6 Abbildung 6

SPECIFICATIONS

Model XTR52 XTR62 Nominal Impedance Power Continuous/Maximum 50 /100 W 60 /120 W Frequency Response 80 - 22kHz 75 - 22kHz Sensitivity (2.83V @ 1M) 88dB 90dB

Mounting Depth 2.29"/58mm 2"/51mm Mounting Diameter 4.72"/120mm 5"/127mm

4 Ω 4 Ω

FEATURES

Cone moisture and UV resistant paper cone Surround Butyl rubber

Voice Coil 2 layer copper wire on a Kapton former Tweeter silk dome - Ferrofluid Spider single interlaced Conex Stamped steel baskets with Euro mounting configurations Two way systems have custom crossover with 12 dB high pass, 6 dB low pass and tweeter

protection Swivel tweeter 3 position tweeter level adjustment switch (-3dB, 0dB & +3dB)

NOTE: All Specifications are subject to change without notice.

Figure 7 Figura 7 Abbildung 7

XTR52 XTR62

Dimensions inches/mm, Dimensions pouces/mm, Dimensiones plg./mm, Abmessungen Zoll/mm, Dimensioni pollici/millimetri, Dimensões polegadas/mm

A 2.29/58 2/51 B 0.91/23 0.79/20 C 2.76/70 3.19/81 D 4.72/120 5/127 E 5.16/131 6.50/165

+ 20 hidden pages