Orion Car Audio HP-4600, HP-2400, HP-2300, HP-2600 User Manual

HP-2300 HP-2400 HP-2600 HP-4600

CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

What’s in the Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Practice Safe Sound™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Record Your Serial Number and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

End Panel Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

HP-2300, HP-2400, HP-2600 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

HP-2300, HP-2400, HP-2600 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

HP4600 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

HP4600 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

CEA Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

specifications—Continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Amplifier Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Signal Input and Output Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Input Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Line Output Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Low-Pass Crossover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

High-Pass Crossover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Adjusting Intelli-Bass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Infinite Baffle Example High-Pass Set at 30Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Sealed Example High-Pass Set at 20Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Sealed Example High-Pass Set at 30Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Vented Example High-Pass Set at 30Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Remote Bass Operation (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Amplifier Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

High Level Input Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Speaker Connections HP-2300, HP-2400, and HP-2600 . . . . . . . . . . . . . . . . . . . . . . . . .15

Speaker Connections HP-4600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Amplifier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Choosing Mounting Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Passenger Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Trunk Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

General Precautions and Installation Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Tools of the Trade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Step By Step Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Set Up and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Testing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Adjusting the Sound of the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Troubleshooting Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

1

INTRODUCTION

Thank you for your purchase of Orion's amplifier. Each Orion amplifier is designed to be the leader in its class offering ease of use, advanced features, and the most power. Orion amplifiers are designed as the best affordable high end car audio amplifier money can buy. Listed below are the features of these new Orion amplifiers.

● HP-2300 - 50 Watts per channel, two-channel amplifier with dual built-in high-

pass and low-pass 12dB/octave crossover centered at 100Hz and Intelli-Bass. The HP-2300 is capable of 3, 2, or 1 channel operation with a maximum power of 150 Watts into 4W mono.

● HP-2400 - 75 Watts per channel, two-channel amplifier with dual built-in high-

pass and low-pass 12dB/octave crossover centered at 100Hz and Intelli-Bass. The HP-2400 is capable of 3, 2, or 1 channel operation with a maximum power of 200 Watts into 4W mono.

● HP-2600 - 100 Watts per channel, two-channel amplifier with dual built-in high-

pass and low-pass 12dB/octave crossover centered at 100Hz and Intelli-Bass. The HP-2400 is capable of 3, 2, or 1 channel operation with a maximum power of 300 Watts into 4W mono.

● HP-4600 - 50 Watts per channel, four-channel amplifier with dual built-in high-

pass and low-pass 12dB/octave crossover centered at 100Hz and Intelli-Bass. The HP-4600 is capable of 6, 5, 4, 3, or 2 channel operation with a maximum power capability of 300 Watts into 4W stereo (channels 1/2 and 3/4 bridged.)

The installation of all Orion amplifiers will determine the overall performance result. Improper installation will not only limit the performance of your Orion system but also potentially compromise the reliability of the amplifier. To ensure proper sonic results and component reliability, please refer to your Authorized Orion dealer for installation assistance or advice. If you decide to perform the installation yourself, read the entire manual before beginning the installation.

What’s in the Box

● (1) amplifier

● (1) spare fuse(s)

● (1) Allen wrench 2.5mm

● (1) Allen wrench 3mm

● (1) hardware kit

● (1) Amplifier installation and operation manual

● (1) Window decal

PRACTICE SAFE SOUND™

Continuous exposure to sound pressure levels over 100dB may cause permanent hearing loss. High power automotive sound systems can generate sound pressure levels in excess of 130dB. When playing your system at high levels, please use hearing protection and avoid long term exposure.

2

RECORD YOUR SERIAL NUMBER AND DATE

To ensure your warranty (see back cover), please record the following information regarding your new amplifier.

Model: __________________________________________________

Serial Number: __________________________________________________

Date of Purchase: __________________________________________________

Purchased from: __________________________________________________

END PANEL LAYOUTS

HP-2300, HP-2400, HP-2600 Controls

1. Hi Input (high level input) - Accepts 1V to 10V input from the head unit’s speaker output. The amplifier will automatically wake-up when the input is greater than 1V. High level input harness shown below.

2. RCA Input - accepts RCA input from a head unit, preamplifier, or equalizer.

3. RCA Line Output - provides easy connection to additional amplifiers.

4. Gain Control - continuous adjustment for full power output.

5. Intelli-Bass - continuously adjusts from 0 to 12dB of boost centered at 45Hz.

6. Remote Bass Jack - connects optional HP-RB1 remote bass control to control the bass level from the driver’s seat. This control is only active when the crossover switch is at the LPF setting.

7. LPF (Low-Pass Frequency Control) - adjusts the frequency (50Hz–500Hz) of the upper crossover frequency. When set for this position the optional remote bass control is active.

8. X-Over (cross-over) - activates LPF (low pass crossover), FLAT (all pass), or HPF (high pass crossover).

9. HPF (High-Pass Frequency Control) - adjusts the frequency (50Hz–500Hz) of the lower crossover frequency.

10. Power LED - when illuminated (green) indicates that the amplifier is on.

Protect LED - when illuminated (red) indicates that the amplifier protective circuitry has been activated due to thermal, output short, supply undervoltage or supply overvoltage.

3

123 4

5 6 789 10

HI INPUT

INPUT LINE OUT

L CHL CH

R CHR CH

GAIN

MIN MAX

INTELLI-BASE

0dB 12dB

REMOTE

LPF

50Hz 500Hz

X-OVER HPF

LPF FLAT HPF

50Hz 500Hz

POWER (GREEN)

PROTECT

(RED)

HP-2300, HP-2400, HP-2600 Connections

1. ATC Fuse - ATC fuses protect the amplifier against internal electrical damage and is meant to protect the amplifier only. All other power connections should be fused at the source. The HP-2300 has (1) 20-amp, the HP-2400 has (1) 30-amp, the HP-2600 has (2) 20-amp fuses.

2. +BAT - connect this terminal through a FUSE or CIRCUIT BREAKER to the positive terminal of the vehicle battery or the positive terminal of an isolated audio system battery.

WARNING: Always protect this power wire by installing a fuse or circuit breaker of the

appropriate size within 12 inches of the battery terminal connection.

3. REM - this terminal turns on the amplifier when (+) 12 volt is applied. Connect it to the remote turn on lead of the head unit or signal source. If a (+) 12 volt remote turn lead is not available, a Remote Power Adapter (P/N #55000) can be used to supply a remote turn on signal. DO NOT connect this terminal to constant (+) 12 volt.

4. GND - power return connection. Connect this terminal directly to the sheet metal chassis of the vehicle, using the shortest wire necessary to make this connection. Always use wire of the same gauge or larger than the (+) 12 volt power wire. The chassis connection point should be scraped free of paint and dirt. Use only quality crimped and/or soldered connectors at both ends of this wire. DO NOT connect this terminal directly to the vehicle battery ground terminal or any other factory ground points.

5. Speaker - connect the speakers to these terminals. (refer to the Speaker Connection section of this guide.)

NOTE: Make all connections to power, ground, speakers, and remote terminals before

final positioning and installation of the amplifier in the vehicle.

HP4600 Controls

1. Hi Input (high level input Ch 1/2 and Ch 3/4) - Accepts 1v to 10v input from the head unit’s speaker output. The amplifier will automatically wake-up when the input is greater than 1V (on channel 1/2 high level input only).

4

1234 5

SPEAKER

FUSE

+BAT REM GND

BRIDGE

L CH

R CH

L CH

+

R CH

+

-

123456 789 10 11

HI INPUT

1/2 CH

HI INPUT

3/4 CH

INPUT

1 CH

2 CH

LINE OUT

3 CH

L CH

GAIN

MIN MAX

4 CH

GAIN

R CH

INTELLIBASS

0dB 12dB

INTELLIBASS

REMOTE

LPF

50Hz 500Hz

LPF

X-OVER HPF

LPF FLAT HPF

X-OVER

LPF FLAT HPF

50Hz 500Hz

POWER (GREEN)

PROTECT (YELLOW)

INPUT MODE

1/2 CH

HPF

3/4 CH

5

2. RCA Input Channels 1 through 4 - accepts RCA input from a head unit, pream- plifier, or equalizer. These inputs are configured by the Input Mode switch position (refer to item 11 below).

3. RCA Line Output - provides easy connection to additional amplifiers.

4. Gain Control - continuous adjustment for full power output. The upper control is for channels 1/2 and the lower control is for channels 3/4.

5. Intelli-Bass - continuously adjusts from 0 to 12dB of boost centered at 45Hz.

6. Remote Bass Jack - connects optional HP-RB1 remote bass control to control the bass level from the driver’s seat. The HP-RB1 is only active when the crossover switch (lower switch) for channels 3/4 is at the LPF setting.

7. LPF (Low-Pass Frequency Control) - adjusts the frequency (50Hz–500Hz) of the upper crossover frequency. When set for this position the optional remote bass control is active (upper channels 1/2, lower channels 3/4).

8. X-Over (cross-over) - activates LPF (low pass crossover), FLAT (all pass), or HPF (high pass crossover) (upper channels 1/2, lower channels 3/4).

9. HPF (High-Pass Frequency Control) - adjusts the frequency (50Hz–500Hz) of the lower crossover frequency (upper channels 1/2, lower channels 3/4).

10. Power LED - when illuminated (green) indicates that the amplifier is on.

Protect LED - when illuminated (red) indicates that the amplifier protective circuitry has been activated due to thermal, output short, supply undervoltage or supply overvoltage.

11. Input Mode - 1/2 channel or 3/4 channel selectable. In the 1/2 CH position, the input to channels 1 and 2 are also supplied to channels 3 and 4, respectively. In the 3/4 CH position all 4 channels are supplied separately When the switch is to the left (4 CH position), front and rear inputs are independent. This allows a source unit with an internal fader to fade between the 1/2 CH and 3/4 CH outputs.

HP4600 Connections

1. ATC Fuse - (2) 20-amp ATC fuses protect the amplifier against internal electrical damage and is meant to protect the amplifier only. All other power connections should be fused at the source.

2. +BAT - connect this terminal through a FUSE or CIRCUIT BREAKER to the positive terminal of the vehicle battery or the positive terminal of an isolated audio system battery.

WARNING: Always protect this power wire by installing a fuse or circuit breaker of the

appropriate size within 12 inches of the battery terminal connection.

3. REM - this terminal turns on the amplifier when (+) 12 volt is applied. Connect it to the remote turn on lead of the head unit or signal source. If a (+) 12 volt remote turn lead is not available, a Remote Power Adapter (P/N #55000) can be used to

1234 5 6

SPEAKER

FUSE

+BAT REM GND

BRIDGE

1CH

2CH

1CH

+

2CH

+

-

SPEAKER

BRIDGE

3CH

4CH

3CH

+

4CH

+

-

6

supply a remote turn on signal. DO NOT connect this terminal to constant (+) 12 volt.

4. GND - power return connection. Connect this terminal directly to the sheet metal chassis of the vehicle, using the shortest wire necessary to make this connection. Always use wire of the same gauge or larger than the (+) 12 volt power wire. The chassis connection point should be scraped free of paint and dirt. Use only quality crimped and/or soldered connectors at both ends of this wire. DO NOT connect this terminal directly to the vehicle battery ground terminal or any other factory ground points.

5, 6. Speaker - connect the speakers to these terminals. (refer to the Speaker

Connection section of this guide.)

NOTE: Make all connections to power, ground, speakers, and remote terminals before

final positioning and installation of the amplifier in the vehicle.

7

CEA SPECIFICATIONS

HHPP--22330000 Power Output: 50 Watts RMS x 2 at 4 ohms and <

1% THD+N

Signal to Noise Ratio: -70 dBA (reference 1 Watt into 4 ohms)

Additional Power Output: 75 Watts RMS x 2 at 2 ohm at 14.4 Supply<

1% THD+N

HHPP--22440000 Power Output: 75 Watts RMS x 2 at 4 ohms and <

1% THD+N

Signal to Noise Ratio: -75 dBA (reference 1 Watt into 4 ohms)

Additional Power Output: 100 Watts RMS x 2 at 2 ohm at 14.4 Supply<

1% THD+N

HHPP--22660000 Power Output: 100 Watts RMS x 2 at 4 ohms and <

1% THD+N

Signal to Noise Ratio: -75 dBA (reference 1 Watt into 4 ohms)

Additional Power Output: 175 Watts RMS x 2 at 2 ohm at 14.4 Supply<

1% THD+N

HHPP--44660000 Power Output: 50 Watts RMS x 4 at 4 ohms and <

1% THD+N

Signal to Noise Ratio: -80 dBA (reference 1 Watt into 4 ohms)

Additional Power Output: 75 Watts RMS x 4 at 2 ohm at 14.4 Supply<

1% THD+N

8

SPECIFICATIONS

1. Continuous 4W load 20Hz to 20kHz, < 1% THD, with input voltage at 14.4VDC.

2. Continuous 2W load 20Hz to 20kHz, < 1% THD, with input voltage at 14.4VDC.

Amplifier Section HP-2300 HP-2400 HP-2600

Power Output 4W

(Watts)

1

50 x 2 75 x 2 100 x 2

Power Output 2W (Watts)

2

75 x 2 100 x 2 175 x 2

Power Output 4W (Watts) Bridged

150 x 1 200 x 1 350 x 1

Amplifier Efficiency

> 55% into 2W load at max. power

Externally Bridgeable

yes yes yes

Remote Bass Function

yes (HP-RB1 optional)

Distortion at Rated Power

< 1.0% THD+N < 1.0% THD+N < 1.0% THD+N

Frequency Response

20Hz to 20kHz ±0.25dB

20Hz to 20kHz ±2.5dB

Linear Bandwidth

10Hz to 50kHz ±3dB

10Hz to 50kHz

±3dB Damping Factor > 200 > 200 > 200 Input Sensitivity 150mV to 5V rms 150mV to 5V rms 150mV to 5V rms Supply Voltage

Range

9 to 18V 9 to 18V 9 to 18V

Protection

thermal, DC offset, reverse polarity, short protection, under-voltage, over-voltage

thermal, DC offset,

reverse polarity,

short protection,

under-voltage,

over-voltage

Terminal Wire Gauge

Power 0/1 AWG, Remote 12 AWG, Ground 0/1AWG, Speaker 12 AWG

Power 0/1 AWG,

Remote 12 AWG,

Ground 0/1AWG,

Speaker 12 AWG

Input Impedance

20kW 20kW 20kW Fuse Type (1) 20 Amp (1) 30 Amp (2) 20 Amp Dimensions 7.5"x10.25 x 2.4" 7.5"x10.25 x 2.4" 10.5"x10.25 x 2.4" Weight 5.0 lbs. 5.0 lbs. 7.6 lbs.

Crossover Section

High Pass Crossover

Continuously

variable (50-500Hz)

Continuously variable (50-500Hz)

Low Pass Crossover

Continuously

variable (50-500Hz)

Continuously variable (50-500Hz)

Intelli-Bass yes yes

yes

Orion Car Audio HP-4600, HP-2400, HP-2300, HP-2600 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual