Orion Tool SD User Manual

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Modular Service Tool SD

Quick Start Guide

Requires Modular Service Tool SD Code: SS1063

VCC-X Controller Code: SS1062 Version 2.0 and up

VCB-X Controller Code: SS1051 Version 2.0 and up

VCM-X Controller Code: SS1026

VCM-X E-BUS Controller Codes: SS1030, SS1032, SS1033, SS1034

RNE Controller Code: SS1045

SA E-BUS Controller Code: Y200921

VCM Controller Code: SS1016

VAV/CAV Controller Code: SS1003 and MUA II Controller Code: SS1004

VAV/Zone Controller Codes: SS1001, SS1005, SS1025

MiniLink PD Code: SS0040

IMPORTANT NOTICE

This Quick Start guide provides instructions for operating the Modular Service Tool SD.

The Modular Service Tool SD Operator Interface Guide for each controller is available for download from our website at orioncontrols.com or if you have the Modular Service Tool SD Card available, the technical guides can also be printed from the SD card.

VCC-X Controller - OR-VCCXOISD-TGD VCM-X & VCM-X E-BUS Controllers - OR-VCMXRNEOISD-TGD RNE Controller - OR-VCMXRNEOISD-TGD SA E-BUS Controller - AA-SAOISD-TGD VCB-X Controller - OR-VCBXOISD-TGD VCM Controller - OR-VCMOISD-TGD VAV/CAV and MUA II Controllers - OR-VAVCAVMUAOISD-TGD

SD CARD UPDATING INSTRUCTIONS

Your Modular Service Tool comes with an SD memory card that contains the software to communicate to the various controllers. This SD card can be removed and easily updated through a computer by downloading updates, as they become available, from our website to your computer.

In order to perform any updates, your computer needs an SD card drive or you will need to purchase an SD card adapter.

Download instructions are found in Appendix B of this manual.

www.orioncontrols.com

WattMaster Controls, Inc. 8500 NW River Park Drive · Parkville, MO 64152 Toll Free Phone: 866-918-1100 PH: (816) 505-1100 · FAX: (816) 505-1101 E-mail: mail@wattmaster.com Visit our website at www.orioncontrols.com

AAON® is a registered trademark of AAON, Inc., Tulsa, OK. WattMaster Controls, Inc. assumes no responsibility for errors or omissions. This document is subject to change without notice. Form: OR-QSOISD-TGD-01F Copyright May 2015 WattMaster Controls, Inc.

TABLE OF CONTENTS

INTRODUCTION ................................................................................................................4

Modular Service Tool ...............................................................................................................................4

SYSTEM CONNECTION .....................................................................................................5

Modular Service Tool ...............................................................................................................................5

INTERFACE OVERVIEW .....................................................................................................6

Display Screens and Data Entry Keys .....................................................................................................6

Mode Selection Buttons ...........................................................................................................................6

INITIALIZA TION ................................................................................................................ 7

Initialization & Setting the Time & Date ...................................................................................................7

Setting the Operating Mode & Energy Timer ...........................................................................................8

Alarm & Override Search .........................................................................................................................9

Schedules & Holidays ............................................................................................................................10

Schedule Override ................................................................................................................................. 11

TROUBLESHOOTING .......................................................................................................12

Outputs Force ........................................................................................................................................ 12

APPENDIX A - SAVING, LOADING, AND COPYING SETPOINTS .....................................14

APPENDIX B - UPDATING THE SD MEMORY CARD ........................................................16

APPENDIX C - UPDATING CONTROLLERS & E-BUS MODULE SOFTWARE .................... 17

Modular Service Tool SD

SYSTEM CONNECTION

Modular Service Tool SD

Zone

Modular Service Tool SD

The OE391-12 Modular Service Tool is a system operator interface that provides a direct link to enable the system operator to view the status, conﬁ gure, and adjust the setpoints of the VCM-X, VCM-X E-BUS, SA E-BUS, RNE, VCB-X, VCM, VAV/CAV, MUA II or VAV/Zone Controller on the control system communications loop.

The Modular Service Tool is housed in an attractive black plastic enclosure. The display area is covered with a clear plastic bezel for protection of the display screen. The Modular Service Tool has a 4-line-by-20-character display panel with adjustable contrast control and a 27-key membrane keypad for data selection and entry. All keypad operations are simple and straight forward, utilizing non-cryptic plain English language messages. Menu-driven programming allows for easy setup and operation without the need for specialized training. The Modular Service T ool is supplied with a programmable 4 Gigabyte SD memory card, with (4) AA 1.5 V batteries, a wall mount a DC power supply, a mini-Din communication cable, and an E-BUS communication cable. The mini-Din cable allows you to connect the Modular Service Tool to any Orion controller which has a mini-Din connector socket for programming, monitoring, and troubleshooting purposes.

The Modular Service Tool is also equipped with an EBC E-BUS port and an RS-485 three conductor terminal block port. The E-BUS port and included E-BUS cable are used for updating E-BUS Module software (described in Appendix C, page 17). The RS-485 port is used for hard- wiring to older controllers that do not have a mini-DIN connector socket.

The Modular Service Tool is designed to be hand-carried. Its rugged plastic housing provides superior protection for the electronic components housed inside. The Modular Service Tool is a top-quality service tool that will stand up to the demands of the typical job site environment for many years.

Figure 1: Modular Service Tool Dimensions

Modular Service Tool SD

SYSTEM CONNECTION

Modular Service Tool SD

Whether you have a Stand Alone, Interconnected, or Networked Orion Controls System, the Modular Service Tool always connects to the controller or a VAV/Zone Controller via a prefabricated cable that is supplied with the service tool. The Modular Service Tool cable is terminated on both ends with a mini-DIN connector. Attach one end to the Modular Service Tool and the other end to the mini-DIN connector on the controller. If this is an Interconnected System, all controllers that are interconnected with communications cable can be programmed from any controller on the loop. If this is a Networked System, all controllers on the entire Networked System can be programmed from one controller.

Male DIN Connector

Connector Cable

RS-485 Port

Be sure that the Modular Service Tool’s SD memory card is inserted correctly and that the Modular Service T ool has fresh batteries installed or that it is connected to a power source using the supplied power pack before attempting any programming of the controller. See Figur e 2 for connection details.

Female DIN Connector

Typical Controller Board

EBC E-BUS Port

The Modular Service Tool Can Be Connected To Or VAV/Zone Controller By Plugging One End Of The Supplied Cable Into the Modular Service Tool DIN Connector And The Other End Into The DIN Connector On The Controllers.

A Unit Controller

SD Memory Card

Figure 2: Modular Service Tool SD

Modular Service Tool SD

Power On Button

Modular Service Tool SD

Be Sure The Modular Service Tool Is Connected ToThe Supplied Power Pack Or Has Fresh Batteries Installed Before Attempting Programming Of The Controller. Be Sure The Power Is Turned Off On The Modular Service ToolBefore Connecting The Cable To The Controller.

INTERFACE OVERVIEW

Modular Service Tool Keys

Operator Interfaces

In order to conﬁ gure and program the Orion System controllers, you must have an Operator’s Interface or a personal computer with the Prism 2 computer front-end software installed. Three different Operator Interfaces are available for programming of the Orion Controls System—the Modular Service Tool SD, the Modular System Manager (VCM-X and VAV/Zone Controllers only), and/or the System Manager TS II. These devices allow you to access the status and setpoints of the controllers on your communications loop. This manual describes the Modular Service Tool SD. If using the Modular System Manager or System Manager TS II, please see the VCM-X / RNE Operator Interfaces Technical Guide or the System Manager TS II Technical Guide. If using Prism 2, please see the Prism 2 Technical Guide.

The Modular Service T ool allows you to view any input or output status and change any setpoint to ﬁ ne-tune the operations of the total system. All keypad operations are simple and straightforward, utilizing non-cryptic plain English messages.

Display Screens & Data Entry Keys

See the chart below for a list of the keypad descriptions and functions.

Keypad

Key Function

Description

ESC

ENTER

Clear

Minus

DEC





Use this key to access the

Setup Screens.

Use this key to exit from screens or

from data entry or to return to the

Main Screen from any screen in the

system.

Use this key to enter a new value.

If a data entry mistake is made,

press this key to clear the data entry

ﬁ eld and start over. This key also

turns off the power to the Service

Tool when on the

Main Screen

If a setpoint with a negative value

is required, press this key for the

minus sign.

Press this key when entering data

that requires a decimal point.

Use these keys to change values

in the Conﬁ guration screens as

prompted.

Use these keys to step backward or

forward through the screens.



Mode Selection Buttons

The Modular Service Tool is provided with “Mode Selection Buttons.” These buttons give you instant access to the speciﬁ c mode desired without having to scroll through several menu screens to get there.

Button

Description

STATUS

SETPOINTS

SCHEDULES

OVERRIDES

ALARMS

CONFIGURATION

BALANCE-TEST

Notes:

(1) The Modular Service T ool will only search the Over rides one loop at a time. Y ou must enter the Loop number and the MiniLink PD unit ID (60).

Table 2: Button Descriptions

Mode Selection Buttons