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Before Starting Installation
NOTE
Kit parts are prefaced by the word kit and appear in
bold print.
3651 N Highway 89 • Chino Valley, AZ 86323
(928) 636-7080 • www.p-a-g.net
CHEVY HD
FRONT LIGHT BAR KIT
INSTALLATION INSTRUCTIONS
2007+ KIT# 89601
WARNING
Before you install this kit, read and understand all
instructions, warnings, cautions, and notes in this
instruction sheet and in the vehicle owner’s manual.
CAUTION
Proper installation of this kit requires knowledge of the
factory recommended procedures for removal and
installation of original equipment components. We recommend that the factory shop manual and any special
tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper
knowledge of the factory recommended procedures
may affect the performance of these components and
the safety of the vehicle. We strongly recommend that
a certified mechanic familiar with the installation of similar components install this kit.
WARNING
Many states and municipalities have laws restricting
bumper heights and vehicle lifts. Consult state and
local laws to determine if the changes you intend to
make to the vehicle comply with the law.
WARNING
1. Carefully read all warnings and instructions com-
pletely before beginning.
2. Verify all parts have been received in this kit by checking the parts list at the end of this document.
NOTE
If parts are missing from kit, please be prepared to provide the following information:
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
5. Inspector # from inside box cover
3. Only install this kit on the vehicle for which it is
specified. If anytime during the installation you
encounter something different from what is outlined
in the instructions, call technical support at (928)
636-7080.
4. Park vehicle on a clean, dry, flat, level surface and block tires so vehicle cannot roll in either direction.
Install Light Bar
1. Install kit Mounting Brackets
a. Bolt kit Frame Mount Bracket to Sleeve
Bracket using four bolts (3/8” x 1”). Leave
bolts loose enough that you can slide the brack
ets around to allow for adjustment during install.
kit Frame Mount
Bracekt
-
Always wear eye protection when operating power
tools.
WARNING
Before you install this kit, block the vehicle tires to prevent the vehicle from rolling.
NOTE
Performance Automotive Group recommends using
the Loctite® supplied in the kit on the threads of all kit
nuts and bolts unless specified otherwise in these
instructions.
Kit Sleeve
Bracket &
Hardware
1 ‘07+ Chevy HD Light Bar - Kit 89601
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b. Remove bolt going through lower part of frame
p
p
below towhook and lowest forward most bolt
running through towhook horizontally.
Remove two
bolts.
c. Using a hole saw or other plastic cutting method
cut a 2.25”-2.5” diameter hole through plastic
part of bumper to allow for light bar to pass
through. Hole should be located in to the out
side of towhook. Use bracket bolted together to
get an idea of location and use best judgement
to trim the leaset amount needed.
2. Install kit light bar hoop.
a. Slide kit light bar hoop over tubes previously
bolted on.
Bumper
kit light bar
hoo
b. Secure using two kit bolts (7/16 x 1”)
-
kit bracket
kit bolt, 7/16” x 1”
Towhook
d. Install kit bracket assembly securing using OE
bolts removed. kit Bracket should form around
outside of frame rail and flat surface with tube
sticking out should be located outward of the
frame and sticking through hole cut in plastic
portion of bumper.
Towhook
e. Repeat previous steps on opposite side of vehi-
cle.
Area Trimmed
kit Bracket
Assembly
kit light bar
hoo
c. Make sure kit light bar is centered on front of
vehicle and level and tighten all hardware.
d. Install lights if applicable.
After Completing Installation
Engine Compartment
1. Connect both battery cables. Connect positive cable
first, then negative cable.
2 ‘07+ Chevy HD Light Bar - Kit 89601
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Miscellaneous
1. Check all fasteners to ensure they are tight.
2. Ensure all wires, hoses, cables, etc. are properly
connected and there is ample slack.
WARNING
Retorque all fasteners after 500 miles and after off road
use. All body lift components should be visually
inspected and fasteners retorqued during routine vehi
cle servicing.
NOTE
All warranty information, instruction sheets, and other
documents regarding the installation of this product
must be retained by the
contained in the instructions and on the warranty card
will be required for any warranty claims. The vehicle
owner needs to understand the modifications made to
the vehicle and how they affect vehicle handling and
performance. Failure to provide the customer with this
information can result in damage to the vehicle and
severe personal injury.
vehicle owner. Information
-
Kit# 89500 Light Bar
Qty. Description
1 Light Bar Hoop
1 Mounting Bracket (Drvr)
1 Mounting Bracket (Pass)
1 Frame Mounting Bracket (Drvr)
1 Frame Mounting Bracket (Pass)
2 Bolt (7/16” x 1”)
8 Bolt (3/8” x 1”)
8 Washer (3/8” Flat)
8 Nut (3/8” Flange)
3 ‘07+ Chevy HD Light Bar - Kit 89601
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