Page 1
Before Starting Installation
NOTE
Kit parts are prefaced by the word kit and appear in
bold print.
3651 N Highway 89 • Chino Valley, AZ 86323
(928) 636-7080 • www.p-a-g.net
FORD F150
FRONT LIGHT BAR KIT
INSTALLATION INSTRUCTIONS
2004-2008 KIT# 89500
WARNING
Before you install this kit, read and understand all
instructions, warnings, cautions, and notes in this
instruction sheet and in the vehicle owner’s manual.
CAUTION
Proper installation of this kit requires knowledge of the
factory recommended procedures for removal and
installation of original equipment components. We recommend that the factory shop manual and any special
tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper
knowledge of the factory recommended procedures
may affect the performance of these components and
the safety of the vehicle. We strongly recommend that
a certified mechanic familiar with the installation of similar components install this kit.
WARNING
Many states and municipalities have laws restricting
bumper heights and vehicle lifts. Consult state and
local laws to determine if the changes you intend to
make to the vehicle comply with the law.
NOTE
OE Tow Hook will not be able to be reinstalled or used
in conjunction with this light bar.
1. Carefully read all warnings and instructions completely before beginning.
2. Verify all parts have been received in this kit by checking the parts list at the end of this document.
NOTE
If parts are missing from kit, please be prepared to provide the following information:
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
5. Inspector # from inside box cover
3. Only install this kit on the vehicle for which it is
specified. If anytime during the installation you
encounter something different from what is outlined
in the instructions, call technical support at (928)
636-7080.
4. Park vehicle on a clean, dry, flat, level surface and block tires so vehicle cannot roll in either direction.
Prepare to Install Pro-Guard
1. Remove four bolts and two tow hooks from two
frame rails.
WARNING
Always wear eye protection when operating power
tools.
WARNING
Before you install this kit, block the vehicle tires to prevent the vehicle from rolling.
NOTE
Performance Automotive Group recommends using
the Loctite® supplied in the kit on the threads of all kit
nuts and bolts unless specified otherwise in these
instructions.
Tow
Hooks
Bolts
Frame
Rail
1 ‘04-’08 F150 Light Bar - Kit 89500
Page 2
Install Light Bar
After Completing Installation
1. Install kit Mounting Bracket
a. Slide kit Mounting bracket over bolt loosened
during disassembly. Flat face of bracket faces
downward with welded gusset side facing
towards outside of vehicle.
b. Install OE Bolt removed during disassembly and
tighten.
Frame
Rail
Kit Bracket
Bumper Tow
Hook Opening
Kit Bracket
Engine Compartment
1. Connect both battery cables. Connect positive cable
first, then negative cable.
Miscellaneous
1. Check all fasteners to ensure they are tight.
2. Ensure all wires, hoses, cables, etc. are properly
connected and there is ample slack.
WARNING
Retorque all fasteners after 500 miles and after off road
use. All body lift components should be visually
inspected and fasteners retorqued during routine vehi
cle servicing.
NOTE
All warranty information, instruction sheets, and other
documents regarding the installation of this product
must be retained by the
contained in the instructions and on the warranty card
will be required for any warranty claims. The vehicle
owner needs to understand the modifications made to
the vehicle and how they affect vehicle handling and
performance. Failure to provide the customer with this
information can result in damage to the vehicle and
severe personal injury.
vehicle owner. Information
-
c. Repeat above steps on opposite side of vehicle.
2. Install kit light bar hoop.
a. Line up kit Hoop mounting plates with brackets
just installed and loosely secure with kit bolts
(3/8” x 1”) and hardware.
b. Make sure kit light bar hoop is centered and
level with front of vehicle and tighten bolts.
kit Light Bar
Hoop
Kit Bolts,
(3/8” x 1) &
hardware
Kit# 89500 Light Bar
Qty. Description
1 Light Bar Hoop
1 Mounting Bracket (Drvr)
1 Mounting Bracket (Pass)
8 Bolt (3/8” x 1”)
8 Washer (3/8” Flat)
8 Nut (3/8” Flange)
2 ‘04-’08 F150 Light Bar - Kit 89500
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