ORBIT FR AL-4585-1, AL-4586-1, AL-4587-1, AL-4588-1, AL-4589-1 User Manual

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HEAVY DUTYPERFORMANCE SERIES AZ/EL/AZ
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AZ/EL/AZ Positioners – Heavy Duty
AL-4585-1 • AL-4586-1 • AL-4587-1 • AL-4588-1 • AL-4589-1
AL-4589-1 (Shown with optional wedge & base riser)
APPLICATIONS
General Purpose Positioning
Subsystems
Far-Field & Near-Field Antenna
Measurements
Aircraft Measurements
Indoor & Outdoor Use
PRODUCT HIGHTLIGHTS
Vertical Loads Ranging from 18,000
to 40,000 lbs (8,165 to 18,140 kg)
Turntable Diameters Ranging from
30.0 to 48.0 in (762 to 1,219 mm)
Optimum Performance Relative to Size
Excellent Angular Position Accuracy
Low Backlash Design
Precision Bearings
Closed Loop Servo Control
Industry-Standard Wiring
Tachometers for Optimum Speed
Regulation & Control
Wide Operating Temperature Range:
- 4° F to 140° F (- 20° C to 60° C)
Fully Enclosed Design of Drive Gear
Train & Data Take-Off
Wide Variety of Available Options
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They offer enhanced capabilities and improved performance relative to size and incorporate new engineering advances.
This series provides accurate rotation, velocity, and direction for customers involved in antenna design and development. Their rugged yet simple construction ensures maximum reliability and trouble-free operation, yielding the best size and weight versus performance ratio.
Typically, the primary components include the body, precise slew bearings, DC motors, gear reducers, synchro assemblies, and limit switch assemblies. The turntable surface is designed with a threaded mounting hole pattern for customer use. A Safe/Operate switch is included to ensure the safety of working personnel.
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supplied accessories
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CD-ROM Documentation Set:
User Manual (Installation, Setup, Operation & Maintenance)
technical notes
1 All accuracy data is based on no-load conditions.
Contact ORBIT/FR for accuracy under load conditions.
2 All models are equipped with adjustable limit switches
capable of approx 20° to 900° total travel. When rotary joint and slip ring options are specifi ed, limit switches remain but are electrically disabled. Multi-axis positioners are factory-set at:
Upper Azimuth Axis: 400° (± 200°)
Elevation Axis: 184° (± 92°)
Lower Azimuth Axis: 400° (± 200°)
3 Slip Ring & Rotary Joint Option Notes:
Certain slip ring options may require an extension
cap that protrudes above the turntable surface. Positioner height may increase. Consult ORBIT/FR.
Slip ring contacts for customer use are provided
with dedicated connectors.
When rotary joint and/or slip ring options are
specifi ed, no central thru-hole is available to the user. Option TH002-HD and TH003-HD are available in lieu of rotary joint and/or slip ring options.
4 AL-4588-1 and AL-4589-1 were previously listed as
AL-4578-1 and AL-4579-1, respectively. There is no change in the specifi cations.
AL-4586-1 (Shown with optional counterweights & base riser)
> Rotary Positioners
ORDERING INFORMATION
Refer to Performance Series AZ/EL/AZ Positioners –
Heavy Duty Series Specifi cation Table
AL-4588-1 (Shown with optional counterweights & base riser)
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Specifi cations - Performance Series AZ/EL/AZ Positioners Heavy Duty
Parameter Units
Outline Dimension Drawing Number Technical Notes
Operational
Upper Azimuth
Bending Moment
Lower Azimuth
Vertical Load
Upper Azimuth
Delivered Torque
Withstand Torque
Drive Power
Nominal Speed
Standard Angle Transducer Format
Standard Accuracy
Maximum Backlash
Elevation Limit-to-Limit Travel
Elevation
Lower Azimuth
Upper Azimuth
Elevation
Lower Azimuth
Upper Azimuth Elevation Lower Azimuth Upper Azimuth Elevation Lower Azimuth
Upper Azimuth Elevation Lower Azimuth Upper Azimuth Elevation Lower Azimuth
Positioner Model
AL-4585-1 AL-4586-1 AL-4587-1 AL-4588-1 AL-4589-1
DCD28-6508 DCD27-6169 DCD27-6169 DCD28-6507 DCD28-6506 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3, 4 1, 2, 3, 4
ft-lbs 20,000 40,000 40,000 75,000 100,000 kg-m 2,770 5,530 5,530 10,370 13,830 ft-lbs 35,000 35,000 50,000 180,000 180,000 kg 4,840 4,840 6,910 24,890 24,890 lbs 18,000 28,600 28,600 40,000 40,000 kg 8,165 12,970 12,970 18,140 18,140 ft-lbs 2,850 2,850 5,000 18,000 30,000 kg-m 390 390 690 2,490 4,150 ft-lbs 7,980 20,000 20,000 75,000 100,000 kg-m 1,100 2,770 2,770 10,370 13,830 ft-lbs 2,850 2,850 5,000 18,000 35,000 kg-m 390 390 690 2,490 4,840 ft-lbs 4,200 4,300 6,000 18,000 35,000 kg-m 580 590 830 2,490 4,840 ft-lbs 11,760 23,500 23,500 75,000 150,000 kg-m 1,630 3,250 3,250 10,370 20,740 ft-lbs 4,200 4,200 7,500 18,000 45,000 kg-m 580 580 1,040 2,490 6,220 hp 3/4 3/4 3/4 5 5 hp 3/4 3/4 3/4 5 5 hp 3/4 3/4 3/4 5 5 rpm 0.5 0.5 0.3 0.3 0.3 deg/min 45 25 25 25 20 rpm 0.5 0.5 0.3 0.3 0.2
deg ± 0.03 ± 0.03 ± 0.03 ± 0.02 ± 0.02 deg ± 0.03 ± 0.03 ± 0.03 ± 0.03 ± 0.03 deg ± 0.03 ± 0.03 ± 0.03 ± 0.02 ± 0.02 deg 0.05 0.05 0.05 0.05 0.04 deg 0.05 0.05 0.05 0.04 0.04 deg 0.05 0.05 0.05 0.05 0.04 deg ± 92 ± 92 ± 92 ± 92 ± 92
Dual Speed Synchro
Dual Speed Synchro
Dual Speed Synchro
Dual Speed Synchro
Dual Speed Synchro
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Physical
Height at 0° Elevation
Weight
Turntable Diameter
Environmental
Operating Temperature
in 66 71 71 94 101 mm 1,676 1800 1800 2380 2560 lbs 2,225 4,846 5,286 23,128 26,432 kg 1,009 2,198 2,398 10,490 11,989 in 30.0 30.1 30.1 47.2 48.0 mm 762 765 765 1,199 1,219
- 4° F to 140° F (- 20° C to 60° C)
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Options*
Parameter Units
Positioner Model
AL-4585-1 AL-4586-1 AL-4587-1 AL-4588-1 AL-4589-1
Incremental Encoder (Standard Accuracy)
Accuracy – Upper Azimuth
EN001
Accuracy – Elevation Accuracy – Lower Azimuth Direct Incremental Encoder
(High Accuracy) Accuracy – Upper Azimuth
EN002
Accuracy – Elevation Accuracy – Lower Azimuth Direct Absolute Encoder
(High Accuracy) Accuracy – Upper Azimuth
EN003
Accuracy – Elevation Accuracy – Lower Azimuth Absolute Encoder
(Standard Accuracy) Accuracy – Upper Azimuth
EN004
Accuracy – Elevation Accuracy – Lower Azimuth
SR Slip Ring
RJ Rotary Joint
TH
EX Internal Harnessing CF Connector Format LS Leveling Screw (set)
ST Stow Lock
MM Mounting Thread
IC Interlock Circuit
*See Options Glossary on page 132 (-) N/A Opt Optional
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3
Central Thru-Hole Inner Diameter
Opt Opt Opt Opt Opt deg ± 0.03 ± 0.03 ± 0.03 ± 0.02 ± 0.02
deg ± 0.03 ± 0.03 ± 0.03 ± 0.03 ± 0.03 deg ± 0.03 ± 0.03 ± 0.03 ± 0.02 ± 0.02
Opt Opt Opt Opt Opt deg ± 0.005 ± 0.005 ± 0.005 ± 0.005 ± 0.005
deg ± 0.005 ± 0.005 ± 0.005 ± 0.005 ± 0.005 deg ± 0.005 ± 0.005 ± 0.005 ± 0.005 ± 0.005
Opt Opt Opt Opt Opt deg ± 0.005 ± 0.005 ± 0.005 ± 0.005 ± 0.005
deg ± 0.005 ± 0.005 ± 0.005 ± 0.005 ± 0.005 deg ± 0.005 ± 0.005 ± 0.005 ± 0.005 ± 0.005
Opt Opt Opt Opt Opt
deg ± 0.03 ± 0.03 ± 0.03 ± 0.02 ± 0.02 deg ± 0.03 ± 0.03 ± 0.03 ± 0.03 ± 0.03 deg ± 0.03 ± 0.03 ± 0.03 ± 0.02 ± 0.02
SR051U SR101U SR201U SR301U
in 33344 mm 76.2 76.2 76.2 102.0 102.0 EX002 EX002 EX002 EX002 EX002
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SR402U SR502U
RJ12U RJ18U RJ26U RJ40U RJ50U
TH002-HD TH003-HD
LS002-6 LS002-6 LS002-6 LS002-10 LS002-10 ST002U
ST002E ST002L
MM002 MM003
IC002 IC002 IC002 IC002 IC002
SR051U SR101U SR201U SR301U SR402U SR502U
RJ12U RJ18U RJ26U RJ40U RJ50U
TH002-HD TH003-HD
ST002U ST002E ST002L
MM002 MM003
SR051U SR101U SR201U SR301U SR402U SR502U
RJ12U RJ18U RJ40U RJ50U RJ26U
TH002-HD TH003-HD
ST002U ST002E ST002L
MM002 MM003
SR051U SR101U SR201U SR301U SR402U SR502U SR602U SR512U SR812U
RJ12U RJ18U RJ26U RJ40U RJ50U
TH002-HD TH003-HD
ST002U ST002E ST002L
MM002 MM003
SR051U SR101U SR201U SR301U SR402U SR502U SR602U SR512U SR812U
RJ12U RJ18U RJ26U RJ40U RJ50U
TH002-HD TH003-HD
ST002U ST002E ST002L
MM002 MM003
> Rotary Positioners
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