Optris OPTCSV2MLSFV, OPTCSV3MHSFV, OPTCSV2MHSFV, OPTCSV3MHCFV, OPTCSV2MHCFV User manual

...
Operator’s Manual
optris
®
CSvideo
Infrared-thermometer
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Table of Contents 3-
Table of Contents
Table of Contents ............................................................................................................................................. 3
1 General Information ................................................................................................................................. 6
1.1 Description ....................................................................................................................................... 6
1.2 Warranty ........................................................................................................................................... 7
1.3 Scope of Supply ............................................................................................................................... 7
1.4 Maintenance ..................................................................................................................................... 8
1.5 Model Overview ................................................................................................................................ 8
1.6 Factory Default Settings ................................................................................................................... 9
2 Technical Data ........................................................................................................................................ 10
2.1 General Specifications ................................................................................................................... 10
2.2 Electrical Specifications .................................................................................................................. 11
2.3 Measurement Specifications .......................................................................................................... 12
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-4 -
2.4 Optics ............................................................................................................................................. 14
3 Mechanical Installation .......................................................................................................................... 17
4 Accessories ............................................................................................................................................ 18
4.1 Mounting Brackets .......................................................................................................................... 18
4.2 Air Purge Collar .............................................................................................................................. 19
4.3 Water Cooled Housing ................................................................................................................... 20
5 Electrical Installation ............................................................................................................................. 21
5.1 Cable Connections ......................................................................................................................... 21
5.2 Power supply .................................................................................................................................. 21
5.3 Analog Mode .................................................................................................................................. 23
5.4 Digital Mode ................................................................................................................................... 24
5.5 Maximum Loop Impedance ............................................................................................................ 25
6 Sighting ................................................................................................................................................... 26
6.1 Focusing and Video Sighting ......................................................................................................... 27
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Table of Contents 5-
7 IRmobile app ........................................................................................................................................... 28
8 Software CompactConnect ................................................................................................................... 30
8.1 Installation ...................................................................................................................................... 30
8.2 Communication Settings ................................................................................................................ 32
8.3 Digital Command Set ..................................................................................................................... 33
9 Basics of Infrared Thermometry........................................................................................................... 34
10 Emissivity ............................................................................................................................................... 35
10.1 Definition......................................................................................................................................... 35
10.2 Determination of unknown Emissivities .......................................................................................... 35
10.3 Characteristic Emissivities.............................................................................................................. 36
Appendix A – Emissivity Table Metals ......................................................................................................... 37
Appendix B – Emissivity Table Non Metals ................................................................................................. 39
Appendix C – Smart Averaging ..................................................................................................................... 40
Appendix D – Declaration of Conformity ..................................................................................................... 41
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-6 -
1 General Information
1.1 Description
Thank you for choosing the optris® CSvideo infrared thermometer. The sensors of the optris CSvideo series are noncontact infrared temperature sensors. They calculate the surface temperature based on the emitted infrared energy of objects [►9 Basics of Infrared Thermometry]. The alignment of the sensor can be done with the integrated video sighting and cross laser aiming. The sensor housing of the CSvideo head is made of stainless steel (IP65/ NEMA-4 rating).
The CSvideo sensing head is a sensitive optical system. Please use only the thread for mechanical installation.
Avoid abrupt changes of the ambient temperature.
Avoid mechanical violence on the head – this may destroy the system (expiry of warranty).
If you have any problems or questions, please contact our service department.
Read the manual carefully before the initial start-up. The producer reserves the right to change the herein described specifications in case of technical advance of the product.
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
General Information 7-
All accessories can be ordered according to the referred part numbers in brackets [ ].
1.2 Warranty
Each single product passes through a quality process. Nevertheless, if failures occur please contact the customer service at once. The warranty period covers 24 months starting on the delivery date. After the warranty is expired the manufacturer guarantees additional 6 months warranty for all repaired or substituted product components. Warranty does not apply to damages, which result from misuse or neglect. The warranty also expires if you open the product. The manufacturer is not liable for consequential damage or in case of a non-intended use of the product. If a failure occurs during the warranty period the product will be replaced, calibrated or repaired without further charges. The freight costs will be paid by the sender. The manufacturer reserves the right to exchange components of the product instead of repairing it. If the failure results from misuse or neglect the user has to pay for the repair. In that case you may ask for a cost estimate beforehand.
1.3 Scope of Supply
CSvideo Mounting nut and mounting bracket (fixed) 5 m USB cable Software CompactConnect (as a download) Operators manual
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-8 -
1.4 Maintenance
Lens cleaning: Blow off loose particles using clean compressed air. The lens surface can be cleaned with a
soft, humid tissue (moistened with water) or a lens cleaner (e.g. Purosol or B+W Lens Cleaner).
Never use cleaning compounds which contain solvents (neither for the lens nor for the housing).
1.5 Model Overview
The sensors of the CSvideo series are available in the following basic versions:
Model
Model code
Measurement range
Spectral response
Typical applications
CSvideo 2M 2ML
250 to 800 °C
1,6 µm
Metals and ceramic surfaces
2MH
385 to 1600 °C
CSvideo 3M 3ML
50 to 400 °C
2,3 µm 3MH
100 to 600 °C
In the following chapters of this manual you will find only the short model codes.
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
General Information 9-
1.6 Factory Default Settings
The unit has the following pre-setting at time of delivery:
Signal output object temperature
4-20 mA
Emissivity
1,000
Transmissivity
1,000
Average time (AVG)
0,1 s
Smart Averaging
active
Peak hold
inactive
Valley hold
Inactive
2ML
2MH
3ML
3MH
Lower limit temperature range [°C]
250
385
50
100
Upper limit temperature range [°C]
800
1600
400
600
Lower limit signal output
4 mA
Upper limit signal output
20 mA
Temperature unit
°C
Ambient temperature compensation
internal head temperature probe
Laser
active
Smart Averaging means a dynamic average adaptation at high signal edges.[Activation via software only].►Appendix C – Smart Averaging
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-10 -
2 Technical Data
2.1 General Specifications
Environmental rating
IP65 (NEMA-4)
Ambient temperature 1)
-20…70 °C
Storage temperature
-40...85 °C
Relative humidity
10...95 %, non-condensing
Material
stainless steel
Dimensions
118,5 mm x 50 mm, M48x1,5
Weight
600 g
Cable length (analog+alarm)
3 m, 8 m, 15 m
Cable length (USB)
5 m (incl.), 10 m, 20 m
Cable diameter
5 mm
Ambient temperature cable
80 °C max. [High temperature cable (optional): 180 °C]
Vibration
IEC 68-2-6: 3G, 11 – 200 Hz, any axis
Shock
IEC 68-2-27: 50G, 11 ms, any axis
Software / App (optional)
CompactConnect / IRmobile
1)
The lasers will turn off automatically at ambient temperatures >50 °C.
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Technical Data 11-
2.2 Electrical Specifications
Power Supply
5–30 VDC
Current draw (laser)
45 mA @ 5 V 20 mA @ 12 V 12 mA @ 24 V
Aiming laser
Crosshair laser, 635 nm, 1 mW, On/ Off via external switch (needs to be installed by user before start-up) or software
Video sighting
Digital (USB 2.0), 640 x 480 px, FOV 3.1° x 2.4°
Output/ analog
4–20 mA current loop
Alarm output
Programmable open collector output at RxD pin [0-30 V/ 500 mA]
Output impedance
max. loop resistance 1000 Ω (in dependence on supply voltage)
Output/ digital
USB 2.0
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-12 -
2.3 Measurement Specifications
2ML
2MH
Temperature range (scalable)
250...800 °C
385...1600 °C
Spectral range
1,6 µm
Optical resolution
150:1
300:1
System accuracy
1), 2)
±(0,3 % of reading +2 °C)
Repeatability
1), 2)
±(0,1 % of reading +1 °C)
Temperature resolution
0,1 K
Response time (90% signal)
10 ms
Emissivity/ Gain
0,100…1,100 (adjustable via switches on sensor or via software)
IR window correction
0,100…1,000 (adjustable via software)
Signal processing
Average, peak hold, valley hold, extended hold functions with threshold
and hysteresis (adjustable via software)
1)
at ambient temperature 235 °C
2)
= 1/ Response time 1 s
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Technical Data 13-
3ML
3MH
Temperature range (scalable) 1)
50...400 °C
100...600 °C
Spectral range
2,3 µm
Optical resolution
60:1
100:1
System accuracy
2), 3)
±(0,3 % of reading +2 °C)
Repeatability
2), 3)
±(0,1 % of reading +1 °C)
Temperature resolution
0,1 K
Response time (90% signal) 4)
20 ms
Emissivity/ Gain
0,100…1,100 (adjustable via switches on sensor or via software)
IR window correction
0,100…1,000 (adjustable via software)
Signal processing
Average, peak hold, valley hold, extended hold functions with threshold
and hysteresis (adjustable via software)
1)
T
Object>TSensor head
+25 °C
2)
at ambient temperature 235 °C
3)
= 1/ response time 1 s
4)
with dynamic adaption at low signal levels
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-14 -
2.4 Optics
The vario optics of the CSvideo allows a smooth focusing of the optics to the desired distance. The sensors are available in two optic versions:
Optics
Focus adjustable in the range
SFV
200 mm till infinity
CFV
90 mm till 250 mm
The size of the measuring object and the optical resolution of the infrared thermometer determine the maximum distance between sensing head and measuring object. In order to prevent measuring errors the object should fill out the field of view of the optics completely. Consequently, the spot should at all times have at least the same size like the object or should be smaller than that.
The following tables show the diameter of the measuring spot for some selected distances. The spot size refers to 90 % of the radiation energy. The distance is always measured from the front edge of the sensing head.
As an alternative to the optical diagrams, the spot size calculator can also be used on the Optris website or the Optris calculator app. The app can be downloaded for free from the Google Play store (see QR code).
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Technical Data 15-
D = Distance from front of the sensing head to the object S = Spot size
2ML SF optics (D:S=150:1)
Spot size
mm
1,3
2,0
3,0
4,7
7,3
10,7
16,7
33,3
Measurement distance
mm
200
300
450
700
1100
1600
2500
5000
2ML CF optics (D:S=150:1)
Spot size
mm
0,6
0,8
1,0
1,2
1,4
1,7
Measurement distance
mm
90
120
150
180
210
250
2MH SF optics (D:S=300:1)
Spot size
mm
0,7
1,0
1,5
2,3
3,7
5,3
8,3
16,7
Measurement distance
mm
200
300
450
700
1100
1600
2500
5000
2MH CF optics (D:S=300:1)
Spot size
mm
0,3
0,4
0,5
0,6
0,7
0,8
Measurement distance
mm
90
120
150
180
210
250
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-16 -
3ML SF optics (D:S=60:1)
Spot size
mm
3,3
5,0
7,5
11,7
18,3
26,7
41,7
83,3
Measurement distance
mm
200
300
450
700
1100
1600
2500
5000
3ML CF optics (D:S=60:1)
Spot size
mm
1,5
2,0
2,5
3,0
3,5
4,2
Measurement distance
mm
90
120
150
180
210
250
3MH SF optics (D:S=100:1)
Spot size
mm
2,0
3,0
4,5
7,0
11,0
16,0
25,0
50,0
Measurement distance
mm
200
300
450
700
1100
1600
2500
5000
3MH CF optics (D:S=100:1)
Spot size
mm
0,9
1,2
1,5
1,8
2,1
2,5
Measurement distance
mm
90
120
150
180
210
250
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Mechanical Installation 17-
3 Mechanical Installation
The CSvideo is equipped with a metric M48x1,5 thread and can be installed either directly via the sensor thread or with help of the supplied mounting nut (standard) and fixed mounting bracket (standard) to a mounting device available.
CSvideo sensing head
Make sure to keep the optical path clear of any obstacles.
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-18 -
4 Accessories
4.1 Mounting Brackets
Mounting bracket, adjustable in two axes [ACCTLAB]
Mounting bracket, adjustable in one axis [ACCTLFB]
For an exact sensor alignment to the object please activate the integrated video and/ or cross laser sighting.
[►6 Sighting]
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Accessories 19-
4.2 Air Purge Collar
The lens must be kept clean at all times from dust, smoke, fumes and other contaminants in order to avoid reading errors. These effects can be reduced by using an air purge collar. Make sure to use oil-free, technically clean air, only.
Air purge collar [ACCTLAP] Hose connection: 6x8 mm Thread (fitting): G 1/8 inch
The needed amount of air (approx. 2...10 l/ min.) depends on the application and the installation conditions on-site.
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-20 -
4.3 Water Cooled Housing
Water cooled housing [ACCTLW] Hose connection: 6x8 mm Thread (fitting): G 1/8 inch
The CSvideo can be used at ambient temperatures up to 70 °C without cooling. For applications, where the ambient temperature can reach higher values, the usage of the optional water cooled housing is recommended (operating temperature up to 175 °C). The sensor should be equipped with the optional high temperature cables (operating temperature up to 180 °C).
Water flow rate: approx. 2 l/ min
(Cooling water temperature should not exceed 30 °C)
To avoid condensation on the optics an air purge collar is recommended.
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Electrical Installation 21-
5 Electrical Installation
5.1 Cable Connections
The CSvideo has two connector plugs integrated in the sensor backplane. Therefore, an opening of the sensor for cable assembling is not necessary. For connection to a PC you can use the supplied 5 m USB cable with a 4-pin sensor connector (lengths of 10 m and 20 m are optional available).
For the analog connection (4-20 mA current loop, alarm, laser) a cable with a 7-pin plug is needed. This cable is not included in the scope of supply and has to be ordered separately. Lengths of 3, 8 and 15 m are available.
Please use the original ready-made, fitting connection cables.
5.2 Power supply
Please use a separate, stabilized power supply unit with an output voltage of 5–30 VDC which can supply 100 mA. The ripple should be max. 200 mV.
Please use shielded cables only for all power and data lines. The sensor shield has to be grounded.
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-22 -
Pin assignment of 7-pin connector (current loop/ alarm/ laser)
PIN
Designation
Wire color (original sensor cable)
1 – yellow
2
LOOP –
brown
3
LOOP +
white
4
Alarm
green
5
LASER –
grey
6
LASER +
pink
7
Pin assignment of 4-pin connector (USB)
PIN
Designation
1
VCC
2
GND
3
D-
4
D+
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Electrical Installation 23-
5.3 Analog Mode
If the CSvideo is used as analog device the sensor provides beside the 4-20 mA signal in addition an alarm output (open-collector). To activate the alarm output and set the alarm threshold value the software is needed.
The supply line for the sighting laser must be led via a switch or pushbutton, which has to be installed max. 2 m away from installation site of the sensor.
With a laptop or tablet PC, the sensor parameterization and alignment can be carried out on site. The USB cable can be plugged into the sensor during operation (hot plug & play).
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-24 -
5.4 Digital Mode
In the digital mode the sensor and the laser will be powered via the 5 V from USB interface. The activation/ deactivation of the laser has to be made via the software.
The sensor is offering two ways of digital communication:
bidirectional communication (sending and receiving data) unidirectional communication (burst mode – the sensor is sending data only)
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Electrical Installation 25-
5.5 Maximum Loop Impedance
The maximum impedance of the current loop depends on the supply voltage level:
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-26 -
6 Sighting
The CSvideo has an integrated video camera which is using the same optical channel than the IR detector. In addition, the sensor has a cross laser aiming which marks the center of the measurement spot at any distance. The combination of video and laser sighting enables a perfect alignment of the sensor to the object.
The supply line for the sighting laser must be led via a switch or pushbutton, which has to be installed max. 2 m away from installation site of the sensor.
The laser can be activated/ deactivated via this switch (which needs to be installed by the user) or via the software.
At ambient temperatures >50 °C the laser will be switched off automatically.
The laser should only be used for sighting and positioning of the sensor. A permanent use of the laser can reduce the lifetime of the laser diodes and also the measurement accuracy can be affected.
WARNING: Do not point the laser directly at the eyes of persons or animals! Do not stare into the laser beam. Avoid indirect exposure via reflective surfaces!
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Sighting 27-
6.1 Focusing and Video Sighting
On the back plane of the sensor you will find a rotary button for focusing of the optics. To set the focus to the desired measurement distance you have to connect the sensor with a PC using the USB cable. Please start the CompactConnect software. You will see the video beside the temperature-time diagram. The position of the measurement spot is indicated by a circle inside the video picture. The size of this circle is equivalent to the IR spot size.
By turning the rotary button clockwise you will change the focus in direction far. By turning counterclockwise you will change the focus in direction close.
After a successful focusing please enter the measurement distance (distance sensor front – object) in the according field in the software (underneath the video picture).
You will find a detailed description of the video settings in the software description which you can call via the menu [?/ Help...].
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-28 -
7 IRmobile app
The CSvideo sensor has a direct connection to an Android smartphone or tablet. All you have to do is download the IRmobile app for free in the Google Play store. This can also be done via the QR code. An IRmobile app connector is recommended for connection to the device (Part-No.: ACPIIAC).
With IRmobile you are able to monitor and analyse your infrared temperature measurement on a connected smartphone or tablet. This app works on most Android devices running 5.0 or higher with a micro USB or USB-C port supporting USB-OTG (On The Go). It is easy to operate: after you plug your CSvideo device to your phone or tablet, the app will start automatically. The device is powered by your phone. Different digital temperature values can be displayed in the temperature time diagram. You can easily zoom-in the diagram to see more details and small signal changes.
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
IRmobile app 29-
IRmobile app features:
Temperature time diagram with zoom functionAligning the sensor via live video with integrated simultaneous temperature
display (CSvideo/CTvideo)
Setup of emissivity, transmissivity and other parametersScaling of the analog output and setting of the alarm outputChange of temperature unit: Celsius or FahrenheitSaving/loading of configurations and T/t diagramsRestore factory default sensor settingsIntegrated simulator
Supported for:
Optris pyrometers: Compact series, high performance series and video thermometersOptris IR cameras: PI and Xi seriesFor android devices running 5.0 or higher with a micro USB or USB-C port supporting USB-OTG (On
The Go)
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-30 -
8 Software CompactConnect
The installation wizard will place a launch icon on the desktop and in the start menu: [Start]\Programs\CompactConnect. If you want to uninstall the software from your system, please use the uninstall icon in the start menu.
A detailed description is provided in the software manual on the downloaded software package.
Min. system requirements:
Windows 7, 8, 10USB interfaceHard disc with at least 30 MByte free spaceAt least 128 MByte RAM
8.1 Installation
The software can be downloaded under Unzip and open the program and start the CDsetup.exe. Follow the instructions of the wizard until the installation is finished.
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Software CompactConnect 31-
Main Features:
Alignment of the sensor
Graphic display for temperature trends and
automatic data logging for analysis and documentation
Complete sensor setup and remote controlling
Adjustment of signal processing functions
Programming of outputs and functional inputs
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-32 -
8.2 Communication Settings
Serial Interface
Baud rate:
9600 baud
Data bits:
8
Parity:
none
Stop bits:
1
Flow control:
off
Protocol
All sensors of the CSvideo series are using a binary protocol. To get a fast communication the protocol has no additional overhead with CR, LR or ACK bytes. To power the sensor the control signal ”DTR“ has to be reset.
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Software CompactConnect 33-
8.3 Digital Command Set
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-34 -
9 Basics of Infrared Thermometry
Depending on the temperature each object emits a certain amount of infrared radiation. A change in the temperature of the object is accompanied by a change in the intensity of the radiation. For the measurement of “thermal radiation” infrared thermometry uses a wave-length ranging between 1 µm and 20 µm. The intensity of the emitted radiation depends on the material. This material contingent constant is described with the help of the emissivity which is a known value for most materials (►10 Emissivity).
Infrared thermometers are optoelectronic sensors. They calculate the surface temperature on the basis of the emitted infrared radiation from an object. The most important feature of infrared thermometers is that they enable the user to measure objects contactless. Consequently, these products help to measure the temperature of inaccessible or moving objects without difficulties. Infrared thermometers basically consist of the following components:
lens spectral filter detector electronics (amplifier/ linearization/ signal processing)
The specifications of the lens decisively determine the optical path of the infrared thermometer, which is characterized by the ratio Distance to Spot size. The spectral filter selects the wavelength range, which is relevant for the temperature measurement. The detector in cooperation with the processing electronics transforms the emitted infrared radiation into electrical signals.
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Emissivity 35-
10 Emissivity
10.1 Definition
The intensity of infrared radiation, which is emitted by each body, depends on the temperature as well as on the radiation features of the surface material of the measuring object. The emissivity (ε – Epsilon) is used as a material constant factor to describe the ability of the body to emit infrared energy. It can range between 0 and 100 %. A “blackbody” is the ideal radiation source with an emissivity of 1,0 whereas a mirror shows an emissivity of 0,1. If the emissivity chosen is too high, the infrared thermometer may display a temperature value which is much lower than the real temperature – assuming the measuring object is warmer than its surroundings. A low emissivity (reflective surfaces) carries the risk of inaccurate measuring results by interfering infrared radiation emitted by background objects (flames, heating systems, chamottes). To minimize measuring errors in such cases, the handling should be performed very carefully and the unit should be protected against reflecting radiation sources.
10.2 Determination of unknown Emissivities
► First, determine the actual temperature of the measuring object with a thermocouple or contact sensor.
Second, measure the temperature with the infrared thermometer and modify the emissivity until the displayed result corresponds to the actual temperature.
► If you monitor temperatures of up to 380 °C you may place a special plastic sticker (emissivity dots – part
number: ACLSED) onto the measuring object, which covers it completely. Now set the emissivity to 0,95
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-36 -
and take the temperature of the sticker. Afterwards, determine the temperature of the adjacent area on the measuring object and adjust the emissivity according to the value of the temperature of the sticker.
► Cove a part of the surface of the measuring object with a black, flat paint with an emissivity of 0,98. Adjust
the emissivity of your infrared thermometer to 0,98 and take the temperature of the colored surface. Afterwards, determine the temperature of a directly adjacent area and modify the emissivity until the measured value corresponds to the temperature of the colored surface.
CAUTION: On all three methods the object temperature must be different from ambient temperature.
10.3 Characteristic Emissivities
In case none of the methods mentioned above help to determine the emissivity you may use the emissivity tables ►Appendix A – Emissivity Table Metals and Appendix B – Emissivity Table Non Metals. These are average values, only. The actual emissivity of a material depends on the following factors:
temperature measuring angle geometry of the surface thickness of the material constitution of the surface (polished, oxidized, rough, sandblast) spectral range of the measurement transmissivity (e.g. with thin films)
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Appendix A – Emissivity Table Metals 37-
Appendix A – Emissivity Table Metals
1,0 µm 1,6 µm 5,1 µm 8-14 µm
Aluminium non oxidized 0,1-0,2 0,02-0,2 0,02-0,2 0,02-0,1
polished 0,1-0,2 0,02-0,1 0,02-0,1 0,02-0,1 roughened 0,2-0,8 0,2-0,6 0,1-0,4 0,1-0,3 oxidized 0,4 0,4 0,2-0,4 0,2-0,4
Brass polished 0,35 0,01-0,05 0,01-0,05 0,01-0,05
roughened 0,65 0,4 0,3 0,3 oxidized 0,6 0,6 0,5 0,5
Copper polished 0,05 0,03 0,03 0,03
roughened 0,05-0,2 0,05-0,2 0,05-0,15 0,05-0,1
oxidized 0,2-0,8 0,2-0,9 0,5-0,8 0,4-0,8 Chrome 0,4 0,4 0,03-0,3 0,02-0,2 Gold 0,3 0,01-0,1 0,01-0,1 0,01-0,1 Haynes alloy 0,5-0,9 0,6-0,9 0,3-0,8 0,3-0,8 Inconel electro polished 0,2-0,5 0,25 0,15 0,15
sandblast 0,3-0,4 0,3-0,6 0,3-0,6 0,3-0,6
oxidized 0,4-0,9 0,6-0,9 0,6-0,9 0,7-0,95 Iron non oxidized 0,35 0,1-0,3 0,05-0,25 0,05-0,2
rusted 0,6-0,9 0,5-0,8 0,5-0,7
oxidized 0,7-0,9 0,5-0,9 0,6-0,9 0,5-0,9
forged, blunt 0,9 0,9 0,9 0,9
molten 0,35 0,4-0,6 Iron, casted non oxidized 0,35 0,3 0,25 0,2
oxidized 0,9 0,7-0,9 0,65-0,95 0,6-0,95
Material
typical Emissivity
Spectral response
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-38 -
1,0 µm 1,6 µm 5,1 µm 8-14 µm
Lead polished 0,35 0,05-0,2 0,05-0,2 0,05-0,1
roughened 0,65 0,6 0,4 0,4
oxidized 0,3-0,7 0,2-0,7 0,2-0,6 Magnesium 0,3-0,8 0,05-0,3 0,03-0,15 0,02-0,1 Mercury 0,05-0,15 0,05-0,15 0,05-0,15 Molybdenum non oxidized 0,25-0,35 0,1-0,3 0,1-0,15 0,1
oxidized 0,5-0,9 0,4-0,9 0,3-0,7 0,2-0,6 Monel (Ni-Cu) 0,3 0,2-0,6 0,1-0,5 0,1-0,14 Nickel electrolytic 0,2-0,4 0,1-0,3 0,1-0,15 0,05-0,15
oxidized 0,8-0,9 0,4-0,7 0,3-0,6 0,2-0,5 Platinum black 0,95 0,9 0,9 Silver 0,04 0,02 0,02 0,02 Steel polished plate 0,35 0,25 0,1 0,1
rustless 0,35 0,2-0,9 0,15-0,8 0,1-0,8
heavy plate 0,5-0,7 0,4-0,6
cold-rolled 0,8-0,9 0,8-0,9 0,8-0,9 0,7-0,9
oxidized 0,8-0,9 0,8-0,9 0,7-0,9 0,7-0,9 Tin non oxidized 0,25 0,1-0,3 0,05 0,05 Titanium polished 0,5-0,75 0,3-0,5 0,1-0,3 0,05-0,2
oxidized 0,6-0,8 0,5-0,7 0,5-0,6 Wolfram polished 0,35-0,4 0,1-0,3 0,05-0,25 0,03-0,1 Zinc polished 0,5 0,05 0,03 0,02
oxidized 0,6 0,15 0,1 0,1
Spectral response
Material
typical Emissivity
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Appendix B – Emissivity Table Non Metals 39-
Appendix B – Emissivity Table Non Metals
1,0 µm 2,2 µm 5,1 µm 8-14 µm
Asbestos 0,9 0,8 0,9 0,95 Asphalt 0,95 0,95 Basalt 0,7 0,7 Carbon non oxidized 0,8-0,9 0,8-0,9 0,8-0,9
graphite 0,8-0,9 0,7-0,9 0,7-0,8 Carborundum 0,95 0,9 0,9 Ceramic 0,4 0,8-0,95 0,8-0,95 0,95 Concrete 0,65 0,9 0,9 0,95 Glass plate 0,2 0,98 0,85
melt 0,4-0,9 0,9 Grit 0,95 0,95 Gypsum 0,4-0,97 0,8-0,95 Ice 0,98 Limestone 0,4-0,98 0,98 Paint non alkaline 0,9-0,95 Paper any color 0,95 0,95 Plastic >50 µm non transparent 0,95 0,95 Rubber 0,9 0,95 Sand 0,9 0,9 Snow 0,9 Soil 0,9-0,98 Textiles 0,95 0,95 Water 0,93
Wood natural 0,9-0,95 0,9-0,95
Material
typical Emissivity
Spectral response
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-40 -
Appendix C – Smart Averaging
The average function is generally used to smoothen the output signal. With the adjustable parameter time this function can be optimal adjusted to the respective application. One disadvantage of the average function is that fast temperature peaks which are caused by dynamic events are subjected to the same averaging time. Therefore those peaks can only be seen with a delay on the signal output. The function Smart Averaging eliminates this disadvantage by passing those fast events without averaging directly through to the signal output.
Signal graph with Smart Averaging function
Signal graph without Smart Averaging function
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Appendix D – Declaration of Conformity 41-
Appendix D – Declaration of Conformity
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
-42 -
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Loading...