This ma nual is prepared for the maintena nce service f or EP735 Micro Portable XGA
DLP Projector. Maintenance procedures described in this manual are intended to isolate
faulty parts and replace them in the field. It also aims to serve as a guide in procuring
replace ment parts f or this product.
This ma nual is copyrighted and all rights are reserved. This product may not, in
whole or in part, be copied, photocopied, translated or reduced to any electronic or machine
rea dable form without prior written consent except for copies retained by the purcha ser f or
backup purpose.
EzPro735
EzPro735
This ma nual includes system overview, ma jor system assembly, components’
description, and the “Trouble shooting” making explanations on how to detect errors. It also
includes a flow chart for checking or correcting faults.
No warranty or representation, either expressed or implied, is made with respect
to this documentation, its quality, performance, merchantability or fitness for
particular purpose.
No event that the vendor will be liable for direct, indirect, special, incidental or
consequential damages arising out of the user or inability to use this product or
documentation.
✍ NOTICE :
The information found in this manual is subject to change without prior
notice. Any subsequent changes made to the data herein will be incorporated in
further edition.
Copyright 2001, July
All Rights Reserved
Ma nual Version 1.0
Doc.#
3-1Package Overview3-2
3-2Exploded Overview3-4
3-3Recommendation Spare Parts List3-10
4.Procedure of Disassembly4-1
4-1Disassemble Top Cover and Speaker4-2
4-2Disasse mble Main Board and DC-DC Module4-3
4-3Disassemble Engine, Formatter Board and Thermal Board4-5
4-4Disassemble Ballast Module4-8
4-5Disasse mble Fan Modules4-9
4-6Disassemble La mp Module4-11
4-7Disassemble Base Housing4-13
This manual is applied to EP735 0.7”*1 DMD XGA Micro Portable
Projector with digital imaging functionality based on Digital Micromirror
Device (DMD) technology. It’s the mode of single panel, 130 watt Compact
P-VIP lamp and 1024*768 resolution. The manual gives you a brief
description of basic technical information to help in service and maintaining
the product.
Your customers will appreciate the quick response time when you
immediately identify problems that occur with our products. We expect your
customers will appreciate the service that you offer them.
This manual is for technicians and people who have an electronic
background. Send the product back to the distributor for repairing and do not
attempt to do anything that is complex or is not mentioned in the
troubleshooting.
SERVICE MANUAL 1 - 1
EzPro735
EzPro735
1-1 Product Highlights
uOne pa nel 0.7” DMD projection syste m with 820 ANSI lumens (A verage),
75% uniformity (Min.)
u130-W att Compa ct P-VIP Lamp (user replacea ble)
uHigh efficiency cooling system with syste m acoustic noise level 38dBA (Average)
uLight weight less than 3.4 lbs
uManual focus projection zoom lens
uTrue 1024*768 resolution, True colors
uWith up, down, left, and right screen reverse
uBuilt-in full screen NTSC/PAL/SECAM video capability with S-video/composite/
component a nd HDTV terminals
uSXGA/XGA/SV GA/VGA/MAC/PC98/FM Towns compatibility with XGA
compression/pan
uAuto image re-sizing to 1024*768 full screen
uAuto detection of computer signal input
uAuto image. (Auto-tra cking/frequency/position a djustment)
uPowerful enlarge and freeze function
uAutomatically saves a djustments f or furture use
uOn-screen menu with 9 la nguages
uOn-screen lamp life timer
uOne DVI PC-data input (Including Analog and Digital RGA signal)
uBuilt-in one speaker with 2-Watt amplifier
uSelf protect (15 seconds) timer f or hot re-strike of compact P-VIP lam p
MTBFOperating :more than 10,000 hours (80% confidence level)
1-2.5 Regulation Features
RegulationFCC Part 15 Class B
CE --- Class B
VCC --- Class B
UL
CUL
TUV — GS
SERVICE MANUAL 1 - 5
Chapter 2
EzPro735
EzPro735
FUNDAMENTAL PRINCIPLE
This section provides the conceptual drawing about optics of projector.
You can realize optical projection system through the following diagram and
the integral part of configuration, too.
SERVICE MANUAL 2 - 1
EzPro735
EzPro735
2-1 Block Diagram
Board
Keypa d
Input
Mouse
DVI
Audio
Board
Main
Video
D-sub Output
S-V ideo
Speaker
IR Receiver
Ballast
DC to DC
Inter Lock Switch
Switch
Thermal
Board
Sensor
Board
Board
Thermal
DMD
Fan
DMD
Mirror
Projection Lens
Mirror
SERVICE MANUAL 2 - 2
Hollow Rod
Lamp
UV -IR L3
Color Wheel
Condenser
Condenser
EzPro735
EzPro735
ADC
GCOAST
GVS
GHS
GFBK
GCLK
GBLKSPL
GRE(0..7)
GRO(0..7)
GGE(0..7)
DE
GGO(0..7)
SDA
SCL
GBE(0..7)
GBO(0..7)
Digital Receiver
GCLK
GHS
GVS
GFBK
GRE(0..7)
GGE(0..7)
DE
GBE(0..7)
Switch
Memory
Image Processor
GCOAST
GFBK
GCLK
GBLKSPL
GRE(0..7)
GRO(0..7)
GGE(0..7)
GGO(0..7)
GBE(0..7)
GBO(0..7)
GHS
GVS
Y(0..7)
UV(0..7)
Switch
BOOTWE
A(0..5)
BOOTWE
DRE(0..7)
GGE(0..7)
DBE(0..7)
TEMPER
Sta ndby
RESET
7SEC
A(0..5)
VPPEN
D(0..5)
D(0..5)
VPPEN
ROMOEN
SCL
SDA
TXD
RXD
KEY(1..7)
DCLK
MCLK
ROMOEN
ROMWEN
ROMWEN
DMD Module
DRE(0..7)
GGE(0..7)
DBE(0..7)
TEMPER
SCL
SDA
PWRGOOD
IR-ONOFF
LAMPEN
-RESET
TXD
RXD
SERVICE MANUAL 2 - 3
2-1.1 Main Board Block Diagram
Video
SCL
SDA
Audio
Y(0..7)
UV(0..7)
Speaker
±
Speaker
-RESET
PWRGOOD
IR-ONOFF
LAMPEN
RESET
Sta ndby
7SEC
DCLK
KEY(1..7)
MCLK
MIS
EzPro735
EzPro735
2-1.2 Thermal Board Block Diagram
PHOTO
SENSOR
F AN1-13
THERMAL
SWITCH
THERMAL
SENSOR
THERMAL BOAR D Interface
3P Connector
3P Connector*3
30P Connector
to Formatter
2P Connector
4P Connector*2
14P Connector
+15VSBY
+5VSBY
+3.3VSBY
LAMPEN_OUT
DC TO DC POWER SUPPLY
Board
LAMPLIT_IN
+12V*1
+5V*2
+3.3V*2
GND
LAMPEN (RESETZ)
CWINDEX
LAMPLIT
Power on/off (only 5V, 15V)
SERVICE MANUAL 2 - 4
2-1.3 Formatter Board Block Diagram
Customer Interface Connector
HEADER
PROGRAMMING
FLASH
U13
COLOR WHEEL INDEX
VSYNCZ, RESETZ
LAMP CONTROL&STATUS
CWRSTZ
DMD CONTROL
MEMORY CONTROL B
COLOR WHEEL STATUS
CONTROL
WHEEL
COLOR
CLKIN
IIC BUS
HEADER
DOWNLOAD
HITACHI
CONTROLLER
MICRO
SYNCVAL
TFIELD
OLACT
MEMORY ADDRESS B (12)
MEMORY ADD RESS A (12)
ACTDATA
HSYNCZ
VSYNCZ
FPGA
CONTROL
BIAS/RESET CONTROL
DMD CONTROL
PBUS2
MEMORY CONTROL A
EzPro735
EzPro735
DPF2A CONTROL
FPGA CLK
DATA(8)
U504
CONFIG/
BIAS BIN
VOLTAGE ENABLES
U6
ADDRESS(19)
PROM
SEQUENCE
+5V+12V
DRIVE
WHEEL
COLOR
CONTROL
U2
MOTOR
ALLEGRO
A
B
SDRAM
SDRAM
DMD DA T A (0..63)
INPUTCLK
DPF2A
FORMA TTER
SDRAM CLK
DMDCLK
OSC
DAT APA TH
FPGA CLK
CLOCK
VERSET GENERA TION
VCC2, VOFFSET, VBIAS
VRESET
VBIAS
VOFFSET
RESET ASIC
MBIASRST(16)
VCC2(ASIC)
VCC2 (DMD)
DATA (0..63)
0.7”XGA
DMD
SERVICE MANUAL 2 - 5
EzPro735
EzPro735
2-2 Optics
2-2.1 Conceptual Drawing
10
3
1.OSRAM Elli ptical Reflector6.Condenser Lens 2
UHP La mp 120W
Note :SW = Swap Spare Parts, CM = Consume Spare Parts. You can place an order
for swap or consume spare parts to do replacement. Or just return swap spare
parts back for repair, but consume spare parts is not acceptable for repair or
return.
SW is repairable, when its defective please return back the defective but
complete parts to swap for good parts. Regarding CM, its not repairable and you
should give the order to do replacement and discard the defective parts directly.
The recommendation spare parts list is built for the convenience of disassembly
procedure. If there is any comment or recommendatin on the item of SW or CM,
please let us know.
SERVICE MANUAL 3 - 13
EzPro735
EzPro735
70.83427.001 Base Housing Module (RMA)
51.83307.001 IO Box Cover
51.83137.001 Output Air Guide51.83139.001 Power Code Fix
51.83311.001 Vent Input Cover
70.83405.001 ASSY Thermal Sensor Module
51.83150.001 Cap Strap
49.83102.001 Fan 40*40*10
SERVICE MANUAL 3 - 14
75.83401.001 ASSY Lens Cap Module
52.83401.001 Rubber for Small Fan
EzPro735
EzPro735
49.83108.001 Fan 50*50*15
52.83403.001 Rubber for Big Fan
48.818DM.D01 DMD 1024*768 Pixels
0.7 XGA
51.83310.001 Vent Output Cover
70.83429.001 Engine Module (RMA)
52.83104.002 DMD Holder Rubber
52.83109.003 DMD Mark Rubber
70.83414.001 ASSY DC to DC Module
80.83201.001 PCBA Formatter Board
70.83431.001 Lamp Holder Module (RMA)
SERVICE MANUAL 3 - 15
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