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OPTidrill RD 4
Operating Manual
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Optimum OPTidrill RD 4 Operating Manual

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Page 1
OPTIMUM
Part no. 3049040
MASCHINEN - GERMANY
Operating Manual
Version 1.0
Radial drilling machine
GB
Page 2
OPTIMUM

Table of contents

1 Safety
1.1 Type plate.................................................................................................................................................6
1.2 Safety instructions (warning notes)...........................................................................................................7
1.2.1 Classification of hazards ...............................................................................................................7
1.2.2 Other pictograms...........................................................................................................................7
1.3 Intended use .............................................................................................................................................8
1.4 Reasonably foreseeable misuse...............................................................................................................9
1.4.1 Avoiding misuse ............................................................................................................................9
1.5 Possible dangers caused by the radial drilling machine ...........................................................................9
1.6 Qualification of personnel .......................................................................................................................10
1.6.1 Target group................................................................................................................................10
1.6.2 Authorized persons .....................................................................................................................11
1.7 User positions .........................................................................................................................................12
1.8 Safety measures during operation..........................................................................................................12
1.9 Safety devices ........................................................................................................................................12
1.10 Safety check ...........................................................................................................................................13
1.10.1 Prohibition, warning and mandatory signs ..................................................................................14
1.11 EMERGENCY STOP push button..........................................................................................................14
1.12 Extendable shift rod................................................................................................................................14
1.12.1 Main switch..................................................................................................................................15
1.13 Clamping Table.......................................................................................................................................15
1.14 Personal protective equipment ...............................................................................................................15
1.15 Safety during operation...........................................................................................................................16
1.16 Safety during maintenance.....................................................................................................................16
1.16.1 Disconnecting and securing the radial drilling machine ..............................................................16
1.17 Using lifting equipment ...........................................................................................................................16
1.17.1 Mechanical maintenance.............................................................................................................17
1.18 Accident report........................................................................................................................................17
1.19 Electrical system.....................................................................................................................................17
1.20 Inspection deadlines...............................................................................................................................17
2 Delivery, interdepartmental transport, unpacking
2.1 Delivery...................................................................................................................................................18
2.2 Interdepartmental transport ....................................................................................................................18
2.3 Load suspension point............................................................................................................................19
2.4 Standard Accessories.............................................................................................................................21
2.5 Installation plan.......................................................................................................................................22
2.6 Set-up and assembly..............................................................................................................................22
2.6.1 Installation site requirements.......................................................................................................22
2.6.2 Assembly.....................................................................................................................................23
2.6.3 Aligning the machine ...................................................................................................................23
2.6.4 Fixing...........................................................................................................................................24
2.7 Top up oil, check oil level........................................................................................................................25
2.8 Coolant tank............................................................................................................................................26
2.8.1 One-component paint..................................................................................................................26
2.9 Transport locking devices.......................................................................................................................26
2.10 Cleaning and lubrication .........................................................................................................................26
2.10.1 Electrical connection ...................................................................................................................27
2.11 First commissioning ................................................................................................................................27
2.11.1 Warming up the machine ............................................................................................................28
3Operation
3.1 Control and indicating elements .............................................................................................................29
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3.2 Safety ..................................................................................................................................................... 30
3.3 Before starting work ...............................................................................................................................30
3.4 Adjusting shift rod...................................................................................................................................32
3.5 Moving drilling head ............................................................................................................................... 32
3.6 Speed adjustment ..................................................................................................................................33
3.7 Switching the machine on ...................................................................................................................... 33
3.8 Switching off the machine ...................................................................................................................... 34
3.9 Resetting an emergency stop situation ..................................................................................................34
3.10 Power failure, Restoring readiness for operation ................................................................................... 34
3.11 Automatic drilling feed ............................................................................................................................34
3.11.1 Adjusting the drill depth shutdown ..............................................................................................35
3.12 Disassembly, assembly of drill chucks and drill bits............................................................................... 36
3.12.1 Fitting the drill chuck ................................................................................................................... 36
3.12.2 Unfitting the drill chuck................................................................................................................ 36
3.13 Coolant equipment .................................................................................................................................37
4 Maintenance
4.1 Safety ..................................................................................................................................................... 38
4.1.1 Preparation.................................................................................................................................. 38
4.1.2 Restarting....................................................................................................................................38
4.2 Inspection and maintenance ..................................................................................................................39
4.3 Overview of lubrication points ................................................................................................................ 39
4.4 Recommended wear and tear parts .......................................................................................................45
4.5 Adjustment of clearance on cantilever and drilling head ........................................................................ 46
4.6 Adjustment of position switch on clamping lever ....................................................................................46
4.7 Position switch spindle sleeve................................................................................................................ 47
4.8 Repair..................................................................................................................................................... 47
4.8.1 Customer service technician....................................................................................................... 47
5 Technical specification
5.1 Emissions ............................................................................................................................................... 49
5.2 T-slots, seats for clamping table............................................................................................................. 50
5.3 Space required for the machine ............................................................................................................. 51
5.3.1 Work area.................................................................................................................................... 51
6 Ersatzteile - Spare parts
6.1 Kühlmitteleinrichtung - Cooling device ................................................................................................... 52
6.2 Höhenverstellung - Height adjustment ................................................................................................... 53
6.3 Säule - Column.......................................................................................................................................55
6.4 Bohrkopf - Drill head...............................................................................................................................57
6.5 Steuerung - Control 1 - 3........................................................................................................................ 61
6.6 Steuerung - Control 2 - 3........................................................................................................................ 62
6.7 Steuerung - Control 3 - 3........................................................................................................................ 63
6.8 Schaltschrank, Abdeckungen- Switch box, covers................................................................................. 65
6.9 Schaltplan - Wiring diagram ...................................................................................................................66
6.10 Cooling lubricants and tanks .................................................................................................................. 69
6.10.1 Inspection plan for water-mixed cooling lubricants ..................................................................... 70
7 Malfunctions 8 Appendix
8.1 Copyright................................................................................................................................................74
8.2 Terminology/Glossary ............................................................................................................................74
8.3 Storage................................................................................................................................................... 75
8.4 Liability claims/warranty ......................................................................................................................... 76
8.5 Advice for disposal / Options of reuse:...................................................................................................76
8.5.1 Decommissioning........................................................................................................................ 77
8.5.2 Disposal of new device packaging .............................................................................................. 77
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8.5.3 Disposal of the old device ...........................................................................................................77
8.5.4 Disposal of electrical and electronic components .......................................................................77
8.5.5 Disposal of lubricants and coolants.............................................................................................78
8.6 Disposal via municipal collection facilities ..............................................................................................78
8.7 RoHS, 2011/65/EU .................................................................................................................................78
8.8 Product follow-up ....................................................................................................................................78
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MASCHINEN - GERMANY

Preface

Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions
and convince by an outstanding price performance ratio. Continuous enhancements and prod­uct innovations guarantee state-of-the-art products and safety at any time.
Before commissioning the machine please thoroughly read these operating instructions and get familiar with the machine. Please also make sure that all persons operating the machine have read and understood the operating instructions beforehand. Keep these operating instructions in a safe place nearby the machine.
Information The operating instructions include indications for safety-relevant and proper installation, opera-
tion and maintenance of the machine. The continuous observance of all notes included in this manual guarantee the safety of persons and of the machine.
The manual determines the intended use of the machine and includes all necessary information for its economic operation as well as its long service life.
In the paragraph "Maintenance" all maintenance works and functional tests are described which the operator must perform in regular intervals.
The illustration and information included in the present manual can possibly deviate from the current state of construction of your machine. Being the manufacturer we are continuously seeking for improvements and renewal of the products. Therefore, changes might be performed without prior notice. The illustrations of the machine may be different from the illustrations in these instructions with regard to a few details. However, this does not have any influence on the operability of the machine. Therefore, no claims may be derived from the indications and descriptions. Changes and errors are reserved !
Your suggestion with regard to these operating instructions are an important contribution to optimising our work which we offer to our customers. For any questions or suggestions for improvement, please do not hesitate to contact our service department.
If you have any further questions after reading these operating instructions and you are not able to solve your problem with a help of these operating instructions, please contact your specialised dealer or directly the company OPTIMUM.
Optimum Maschinen Germany GmbH Dr.- Robert - Pfleger - Str. 26 D-96103 Hallstadt Fax (+49)0951 / 96 555 - 888 email: [email protected] Internet: www.optimum-maschinen.de
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Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt
1120 kg
1,5 kW 400 V ~50 Hz
RD 4
1247 U/min
NO.
SN
Year
optimum-maschinen.de
DE
ES
FR
HU
NL
PL
PT
RU
SE
SL
TR
EN
IT
CZ
FI
GR
Radialbohrmaschine
Radiális fúrógép
Radial drilling machine
Trapano radial
Taladro radial
Perceuse radial
Radiální vrtačka
Radialboormachine
Wiertarka promieniowa
Engenho Radial
Pадиально-сверлильный cтанок
Radialborrmaskin
Radialni vrtalni stroj
Radyal Matkap
Säteisporakone
Δράπανο Ράντιαλ
3049040

1 Safety

Glossary of symbols
provides further instructionscalls on you to act
listings
This part of the operating instructions
explains the meaning and use of the warning notes included in these operating instructions,defines the intended use of the radial drilling machine,points out the dangers that might arise for you or others if these instructions are not
observed,
informs you about how to avoid dangers.
In addition to these operation instructions, please observe
the applicable laws and regulations,the statutory provisions for accident prevention,the prohibition, warning and mandatory signs as well as the warning labels on the radial
drilling machine.
If you would like to order another operating manual for your machine, please indicate the serial number of your machine. The serial number is located on the type plate.
1.1 Type plate
Always keep this documentation close to the radial drilling machine. INFORMATION
If you are unable to rectify an issue using these operating instructions, please contact us for advice:
Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26
D-96103 Hallstadt, Germany email: [email protected]
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1.2 Safety instructions (warning notes)
1.2.1 Classification of hazards
We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences.
Symbol
Alarm expres-
sion DANGER! WARNING!
Impending danger that will cause serious injury or death to people.
A danger that can cause serious injury or death.
A danger or unsafe procedure that can cause personal injury or damage to property.
CAUTION!
Situation that could cause damage to the radial drilling machine and prod­uct, as well as other types of damage.
ATTENTION!
No risk of injury to persons.
Practical tips and other important or useful information and notes. No dangerous or harmful consequences for people or objects.
Information
In case of specific dangers, we replace the pictogram with
Definition / consequence
general danger
with a warning of
1.2.2 Other pictograms
Warning: danger of
slipping!
Warning: automatic
start-up!
or
injury to hands,
Warning: risk of stumbling!
Warning: tilting danger! Warning: suspended loads! Caution, danger of
Warning: hot surface!
hazardous
electrical voltage,
rotating parts.
Warning: biological hazard!
explosive substances!
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Switching on forbidden! Only switch when stopped!
Use ear protection! Wear protective glasses! Wear protective gloves! Wear safety shoes!
Wear a protective suit! Wear face protection with
protective helmet!
Oil filler position Oil outlet
Read the operating
instructions before
commissioning!
Protect the environment!
Pull out the mains plug!
Contact address
1.3 Intended use
WARNING! In the event of improper use, the radial drilling machine
will endanger personnel,will endanger the machine and other material property of the operating company,
the correct function of the radial drilling machine may be affected.
The radial drilling machine is designed and manufactured to be used in a non-explosive envi­ronment. The radial drilling machine is designed and manufactured for holes in cold metals or other non flammable materials or that not constitute a health hazard using a rotating filing-strip­ping tool that has a number of grooves for collecting the filings.
If the radial drilling machine is used in any way other than described above, modified without authorization of Optimum Maschinen Germany GmbH, then the geared drill is being used improperly.
We will not be held liable for any damages resulting from any operation which is not in accord­ance with the intended use.
We expressly point out that the guarantee or CE conformity will expire due to any constructive technical or procedural changes which had not been performed by the company Optimum Maschinen Germany GmbH.
It is also part of intended use that
observe the limits of the radial drilling machine,the operating manual is observed, the inspection and maintenance instructions are observed.
 "Technical specification“ on page 48
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WARNING! Extremely severe injuries.
It is forbidden to make any modifications or alternations to the operation values of the radial drilling machine! They could endanger the personnel and cause damage to the radial drilling machine.
1.4 Reasonably foreseeable misuse
Any use other than that specified under "Intended use" or any use beyond that described will be deemed non-intended use and is not permissible.
Any other use must be discussed with the manufacturer. It is only allowed to process metal, cold and non-inflammable materials with the radial drilling
machine. In order to avoid misuse, it is necessary to read and understand the operating instructions
before the first commissioning. The operators must be qualified.
1.4.1 Avoiding misuse
Use of suitable cutting tools.Adapting the speed setting and feed to the material and workpiece.Clamp workpieces firmly and free of vibration.Pull out the suitable length of shift rod. When shift rod comes into contact with something or
when the workpiece or the clamp breaks loose, the machine must shut down.
WARNING! Risk of injury caused by flying workpieces.
The workpiece is always to be fixed by a machine vice, jaw chuck or by another appropriate clamping tool such as for the clamping claws.
Clamp the workpiece in the machine vice. Make sure that the workpiece is firmly clamped in the machine vice and that the machine vice is firmly clamped onto the machine table.
Use cooling and lubricating agents to increase the durability of the tool and to improve the
surface quality.
Clamp the cutting tools and workpieces on clean clamping surfaces.Sufficiently lubricate the machine.
Recommendations:
Insert the drill in a way that it is exactly positioned between the three clamping jaws of the
quick action chuck.
When drilling, make sure that
the suitable speed is set depending on the diameter of the drill,the pressure must only be such that the drill can cut without load,if there is too much pressure, the drill will wear quickly and may even break or jam in the
borehole. If the drill jams, immediately stop the main motor by pressing the emergency stop switch,
use commercial cooling/lubricating agents for hard materials, e.g. steel andgenerally always back the spindle out of the workpiece while it is still turning.
1.5 Possible dangers caused by the radial drilling machine
The radial drilling machine is state-of-the-art. Nevertheless, there is a residual risk as radial drilling machine operates with
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at high speeds,with rotating parts,electrical voltage and currents.
We have used design and safety engineering to minimize the health risk to personnel resulting from these hazards.
If the radial drilling machine is used and maintained by personnel who are not duly qualified, there may be a risk resulting from incorrect or unsuitable maintenance of the radial drilling machine.
INFORMATION
Everyone involved in the assembly, commissioning, operation and maintenance must
be duly qualified,and strictly follow these operating instructions.
In the event of improper use
there may be a risk to personnel,there may be a risk to the machine and other material values,the correct function of the radial drilling machine may be affected.
Always disconnect the radial drilling machine if cleaning or maintenance work is being carried out, or is no longer in use.
WARNING! The radial drilling machine may only be used with functional safety devices.
Disconnect the radial drilling machine immediately, whenever you detect a failure in the safety devices or when they are not fitted!
All additional devices installed by the operator must be equipped with the stipulated safety devices.
This is your responsibility as the operator!
 "Safety devices“ on page 12
1.6 Qualification of personnel
1.6.1 Target group
This manual is addressed to
the operating companies,the operators,the maintenance personnel.
Therefore, the warning notes refer to both, operation and maintenance personnel of the radial drilling machine.
Determine clearly and explicitly who will be responsible for the different activities on the geared drill (operation, setting up, maintenance and repair).
Unclear responsibilities constitute a safety risk! Always disconnect the main plug of the machine and secure the main switch using a lock. This
will prevent it from being used by unauthorized persons. The qualifications of the personnel for the different tasks are mentioned below:
Operator
The operator is instructed by the operating company about the assigned tasks and possible risks in case of improper behaviour. The operator may only carry out tasks that exceed normal operation if this is stated in these instructions and the operating company has explicitly entrusted him with the task.
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Qualified electrician
With professional training, knowledge and experience as well as knowledge of respective standards and regulations, qualified electricians are able to perform work on the electrical sys­tem and recognise and avoid any possible dangers.
Qualified electricians have been specially trained for the working environment, in which they are working and know the relevant standards and regulations.
Qualified personnel
Due to their professional training, knowledge and experience as well as knowledge of relevant regulations, qualified personnel are able to perform the assigned tasks and to independently recognise and avoid any possible dangers.
Instructed person
Instructed persons were instructed by the operating company regarding the assigned tasks and any possible risks of improper behaviour.
1.6.2 Authorized persons
WARNING! Inappropriate operation and maintenance of the radial drilling machine constitutes a
danger for the personnel, objects and the environment. Only authorized personnel may operate the radial drilling machine !
Persons authorized to operate and maintain should be trained technical personnel and instructed by the ones who are working for the operating company and for the manufacturer.
The operating company must
train the personnel,instruct the personnel in regular intervals (at least once a year) on
- all safety regulations relevant to the machine,
- its operation and
- generally accepted engineering standards.
check the personnel‘s knowledge level,document the training/instruction,have attendance at the training/instruction confirmed by signature andcheck whether the personnel is working in a safety and risk-conscious manner and follow-
ing the operating instructions.
define and document the inspection deadlines for the machine in accordance with § 3 of the
Factory Safety Act and perform an operational risk analysis in accordance with § 6 of the Work Safety Act.
The operator must
have obtained a training regarding the handling of the radial drilling machine,know the function and mode of action,before taking the machine in operation
- have read and understood the operating manual,
- be familiar with all safety devices and instructions.
Additional requirements apply for work on the following machine components:
Electrical parts or operating agents: shall only be performed by an electrician or under the
guidance and supervision of an electrician.
Before starting work on electrical parts or operating agents, the following actions must be
taken in the order given:
disconnect all poles,
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Obligations of the operator
Additional requirements regarding the qualification
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secure against restarting,check that there is no voltage.
1.7 User positions
The operator position is in front of the radial drilling machine.
1.8 Safety measures during operation
CAUTION! Danger due to inhaling dust and mist that are hazardous to health.
Depending on the materials to be machined and the agents used, dusts and mists can arise that are detrimental to health.
Ensure that the harmful dust and mist generated are safely sucked off at the point of origin and routed away from the working area or filtered. To do so, use a suitable extraction unit.
CAUTION! Risk of fire and explosion by using flammable materials or cooling lubricants.
Extra precautionary measures must be taken before machining flammable materials (e.g. aluminium, magnesium) or using combustible agents (e.g. spirit) to avert a health hazard.
1.9 Safety devices
Use the radial drilling machine only with properly functioning safety devices. Stop the radial drilling machine immediately if there is a failure on the safety device or if it is not
functioning for any reason. It is your responsibility! If a safety device has been activated or has failed, the radial drilling machine must only be used
if you
the cause of the fault has been eliminated,you have verified that there is no danger to personnel or objects.
WARNING! If you bypass, remove or deactivate a safety device in any other way, you are
endangering yourself and other personnel working with the radial drilling machine. The possible consequences are
injuries may occur due to workpiece or parts of workpieces flying off,contact with rotating parts,fatal electrocution,
The radial drilling machine includes the following safety devices:
an emergency stop push button,a drilling table with T-slots to fix the workpiece or a vice,a electromagnetic spindle brake,an extractable shifting rod with trip device on the spindle,
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1.10 Safety check
Check the radial drilling machine before each start-up or at least once per shift. Inform the per­son responsible immediately of any damage, defects or changes in the operating function.
Check all safety devices
at the beginning of each shift (with the machine stopped),once a week (with the machine in operation) andafter all maintenance and repair work.
Check that prohibition, warning and information signs and the labels on the radial drilling machine.
are legible (clean them, if necessary)are complete (replace if necessary).
INFORMATION
Organise the checks according to the following table;
General check Equipment Check OK
Guards Mounted, firmly bolted and not damaged
Signs, Markers
Installed and legible
Date: Checked by (signature):
Functional check Equipment Check OK
EMERGENCY STOP push button
Shifting rod with trip device on the drilling spindle
Clamping lever Drilling head - cantilever
After actuating the EMERGENCY STOP push button the radial drilling machine must be switched off.
After touching the shift rod, the drilling machine must be switched off. The drilling machine may not start if the shift rod is actuated.
The spindle may not start if the drill head and cantilever are not clamped.
Date: Checked by (signature):
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EMERGENCY-Stop
push button
Shift rod
1.10.1 Prohibition, warning and mandatory signs
INFORMATION
All warning signs must be legible. They must be checked regularly.
1.11 EMERGENCY STOP push button
CAUTION! The drilling spindle keeps turning for a short time even after actuating the
emergency-stop push button depending on the preset speed.
Img.1-1: Emergency-stop
1.12 Extendable shift rod
CAUTION! The drilling spindle keeps turning for a short time even after actuating the shift rod
through the workpiece, depending on the preset speed.
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Img.1-2: Shift rod
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1.12.1 Main switch
WARNING! Dangerous voltage even if the main switch is switched off.
The areas marked by the pictogram might contain live parts, even if the main switch is switched off.
In the "0" position, the lockable main switch can be secured against accidental or non-author­ised switching on by means of a padlock.
The power supply is interrupted by switching off the main plug. Except for the areas marked by the pictogram in the margin. In these areas there might be volt-
age, even if the main switch is switched-off.
1.13 Clamping Table
Seats for T-slots are attached to the clamping table.
WARNING! Risk of injury due to workpieces flying off at high speed. Securely fix the workpiece on
the machine foot or on the clamping table.
1.14 Personal protective equipment
For some works you need personnel protective equipment as protective equipment. These are
Safety helmet,protective glasses or face guard,protective gloves,safety shoes with steel toe caps,ear protection.
Before starting work make sure that the required personnel protective equipment is available at the work place.
CAUTION! Dirty or contaminated personnel protective equipment can cause illness.
Clean your personal protective equipment
after each use,regularly once a week.
Personal protective equipment for special works
Protect your face and your eyes: Wear a safety helmet with facial protection when performing work where your face and eyes are exposed to hazards.
Wear protective gloves when handling pieces with sharp edges.
Wear safety shoes when you assemble, disassemble or transport heavy components.
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1.15 Safety during operation
We specifically point out the dangers when describing the work with and on the radial drilling machine.
WARNING! Before switching on the radial drilling machine make sure that there are
no dangers generated for persons,no objects are damaged.
Avoid any unsafe work methods:
Make sure that your operation does not create a safety hazard.The rules specified in these operating instructions must be observed during assembly,
operation, maintenance and repair.
Do not work on the radial drilling machine if your concentration is reduced, for example,
because you are taking medication.
Observe the accident prevention regulations issued by your Employers Liability Insurance
Association or other supervisory authorities applicable to your company.
Inform the supervisor about all hazards or faults.Stay on the radial drilling machine until the machine completely stopped moving.Use the prescribed personnel protective equipment. Make sure to wear a well-fitting work
suit and, if necessary, a hairnet.
Do not use protective gloves when drilling.
1.16 Safety during maintenance
Inform the operators in good time of any maintenance and repair works. Report all safety relevant changes and performance details of the radial drilling machine or their
operational behavior. Any changes must be documented, the operating instructions updated and machine operators instructed accordingly.
1.16.1 Disconnecting and securing the radial drilling machine
Switch off the radial drilling machine with the main switch and secure the main switch with a padlock against unauthorised switching-on or switching-on by accident.
All machine parts as well as all dangerous voltages are switched off. Excepted are only the positions which are marked with the adjoining pictogram.
1.17 Using lifting equipment
WARNING! The use of unstable lifting and load suspension equipment that might break under load
can cause severe injuries or even death. Check that the lifting and load suspension gear
they have sufficient load carrying,and that it is in perfect condition.
Observe the accident prevention regulations issued by your Employers Liability Insurance Association or other supervisory authorities applicable to your company.
Fasten the loads properly. Never walk under suspended loads!
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1.17.1 Mechanical maintenance
Reinstall all protection and safety devices after any maintenance work once the work has been completed.This includes:
covers,safety instructions and warning signs,grounding cables.
Check if they are working properly!
1.18 Accident report
Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses).
There are many possible causes for "near misses". The sooner they are notified, the quicker the causes can be eliminated.
1.19 Electrical system
Have the machine and/or the electric equipment checked regularly. Immediately eliminate all defects such as loose connections, defective wires, etc.
A second person must be present during work on live components to disconnect the power in the event of an emergency. Disconnect the machine immediately if there is a malfunction in the power supply!
Comply with the required inspection intervals in accordance with the factory safety directive, operating equipment inspection.
The operating company of the machine must ensure that the electrical systems and operating equipment are inspected with regards to their proper condition, namely,
by a qualified electrician or under the supervision and direction of a qualified electrician,
prior to initial commissioning and after modifications or repairs, prior to recommissioning
and at set intervals.
The deadlines must be set so that arising, foreseeable defects can be detected in a timely man­ner.
The relevant electro-technical rules must be followed during the inspection. The inspection prior to initial commissioning is not required if the operator receives confirma-
tion from the manufacturer or installer that the electrical systems and operating equipment com­ply with the accident prevention regulations, see conformity declaration.
Permanently installed electrical systems and operating equipment are considered constantly monitored if they are continually serviced by qualified electricians and inspected by means of measurements in the scope of operation (e.g. monitoring the insulation resistance).
1.20 Inspection deadlines
Define and document the inspection deadlines for the machine in accordance with § 3 of the Factory Safety Act and perform an operational risk analysis in accordance with § 6 of the Work Safety Act. Also use the inspection intervals in the maintenance section as reference values.
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2 Delivery, interdepartmental transport, unpacking

INFORMATION
The machine is pre assembled. It is delivered in a transport box. After the unpacking and the transportation to the installation site it is necessary to mount and assemble the individual com­ponents of the machine.
2.1 Delivery
Check the status of the machine immediately upon receipt and claim possible damages at the last carrier also if the packing is not being damaged. In order to ensure claims towards the freight carrier we recommend you to leave the machines, devices and packing material for the time being in the status at which you have determined the damage or to take photos of this sta­tus. Please inform us about any other claims within six days after receipt of delivery.
Check if all parts are firmly seated.
2.2 Interdepartmental transport
Centres of gravity
Load suspension points
(Marking of the positions for the load suspension gear)
Prescribed transport position
(Marking of the top surface)
Means of transport to be used
Weights
WARNING! Severe or fatal injuries may occur if parts of the machine tumble or fall down from the
forklift truck or from the transport vehicle. Follow the instructions and information on the transport box.
WARNING! The use of unstable lifting and load suspension equipment that might break under load
can cause severe injuries or even death. Check that the lifting and load suspension gear has sufficient load-bearing capacity and that it is in perfect condition.
Observe the accident prevention regulations issued by your Employers Liability Insurance Association or other supervisory authorities applicable to your company.
Fasten the loads properly. Never walk under suspended loads!
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OPTIMUM
2 t
200
Drill head
Column
Forks of the forklift
175
175
MASCHINEN - GERMANY
2.3 Load suspension point
The machine can be raised with a lift truck or forklift truck underneath the packing case.
 “Weight including packaging“ on page 48
Distance from the Centre of Gravity when Transporting Packing Case
Transport the closed packing case and lift the packing case as shown in the illustration with
a forklift truck.
Check the ground. The ground must bear the load.Transport the radial drilling machine to the installation site using a forklift truck.
Img.2-1: Distance from centre of gravity
Disassemble the lateral parts of the wooden box.Check the safe fixture of the cantilever arm and the drilling head. The cantilever is sup-
ported with a beam.
Check whether all the clamping levers are firmly pulled.
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OPTIMUM
All clamping levers are to be tightened
Protective mat
Lift the Machine from the Pallet
The machine load impact is illustrated as follows.Remove the fastening bolts that are used to fasten the machine on the pallet.Take care with the centre of gravity of the radial drilling machine.Lift the radial drilling machine with a crane carefully from the pallet.
Img.2-2: Load suspension for lifting
WARNING! Risk of toppling the radial drilling machine.
Only undo the clamping lever if the machine is anchored firmly to the base. Only remove the support for the cantilever if the machine is anchored firmly to the base.
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2.4 Standard Accessories
Toolbox contains:
- 1 x oil bottle for oiler
- 1 x grease press for grease nipple
- 1 set of Allen keys
- 2 x drill drift wedge
- 1 x cross-head and slotted screwdriver
Including:
- 1 x clamping table
- 4 x adjusting shims for levelling the machine.
- 4 x threaded rod M16 x 240 with nuts and washers for anchor­ing to the floor.
- 4 x adjusting screws 5/8" UNC, already screwed into the sub­structure.
- 1 x printed operating manual.
Optional anchor bolts DIN 529 M16 x 250 are not supplied.
OPTIMUM
MASCHINEN - GERMANY
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OPTIMUM
2.5 Installation plan
2.6 Set-up and assembly
2.6.1 Installation site requirements
In order to achieve sufficient safety against falls by slipping, the accessible area in the mechani­cal machining zone of the machine must be equipped with a slip resistance. The slip resistant mat and/or the slip resistant floor must be at least R11 according to BGR 181. The risk assess­ment of the machine determines whether or not this is needed.
The used shoes must be suitable for being used in those machining areas. The accessible areas must be cleaned.
Organise the working area around the machine according to the local safety regulations. "Space required for the machine“ on page 51
The work area for operation, maintenance and repair must not be restrictive.
INFORMATION
In order to attain good functionality and a high processing accuracy as well as a long service life of the machine, the place of installation should fulfil certain criteria.
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OPTIMUM
MASCHINEN - GERMANY
Please observe the following points:
The device must only be installed and operated in a dry and well-ventilated place.Avoid places close to machines which cause chips or dust.The installation site must be vibration-free, i.e. located away from presses, planing
machines, etc.
The substructure must be suitable for the radial drilling machine. Also make sure that the
floor has sufficient load bearing capacity and is level.
The ground must be prepared in a way that potential coolants cannot penetrate the floor.Any parts sticking out such as stops, handles, etc. have to be secured by measures taken
by the customer if necessary in order to avoid endangering persons.
Provide sufficient space for the personnel preparing and operating the machine and trans-
porting the material.
Also make sure the machine is accessible for setting and maintenance works.Provide for sufficient backlight (Minimum value: 500 lux, measured at the tool tip). At lower
illumination intensities, additional illumination has to be ensured e.g. by means of a sepa­rate workplace lamp.
INFORMATION
The mains plug of the radial drilling machine must be freely accessible.
2.6.2 Assembly
WARNING! Danger of crushing and overturning.
The installation of the radial drilling machine must be performed by at least 2 persons. WARNING!
The condition of the underground and the fixing type of the machine foot to the underground must be in a way that it can bear the loads of the radial drilling machine.
WARNING! First fix the machine so that it stands stable on the substructure before performing any
further installation works or disassembling the transportation locks. The foundation on which the machine is anchored must have sufficient load bearing capacity. In any case commission a structural engineer who can check if the place of installation has sufficient load bearing capacity. Please observe that there is tensile loading and additional punctual load on the foundation while turning the cantilever against the direction of the machine foot.
Check the horizontal orientation of the base of the drilling machine with a spirit level.Check that the foundation has sufficient load-bearing capacity and rigidity. Place the radial drilling machine on the provided underground.Align the machine.Fix the radial drilling machine in the provided through-holes on the machine foot.
2.6.3 Aligning the machine
WARNING! Risk of toppling the radial drilling machine.
Only undo the clamping lever if the machine is anchored firmly to the base. Only remove the transport supports if the machine is anchored firmly to the base.
"Transport locking devices“ on page 26
Align the radial drilling machine on the cantilever or on the machine foot by means of a
machine spirit level. The slope deviation of all levels must not exceed 1/1000mm. The more
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OPTIMUM
1
4
1260
110
1040
40
5/8 - UNC
Ø20
300
160
300
1
1-4 adjusting screws 5/8 UNC with adjusting shims
2
4
3
640
625
Adjusting screw
precisely the cantilever has been aligned with a possible inclination with the adjusting screws to the machine base, the smaller the cantilever can turn by itself around the col­umn, when the clamping lever is released.
Use the adjusting shims in the scope of supply at positions to .Align the machine with the adjusting screws.
2.6.4 Fixing
WARNING! In order to provide for the necessary stability of the radial drilling machine connect the
machine with its foot to the substructure.
Use the threaded rods supplied. The threaded rods must be bent on their end by 90 degrees, red hot, to obtain the required anchoring safety in the base. We recommend you use anchor bolts DIN 529 M16 x 250, so that the enclosed threaded rods do not have to be prepared.
Fix the foot of the radial drilling machine to the substructure with the provided through-
holes.
Img.2-3: Attachment points on machine foot
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OPTIMUM
5/8" x 250mm
MASCHINEN - GERMANY
ATTENTION! Tighten the nuts of the anchor bolts or threaded rods only so far that they are safely
fixed and the machine foot cannot br ea k aw a y or th e mac h in e ca n tilt ove r .
If the fixing screws are too tight in particular in connection with an uneven substructure it may result in a broken stand of the machine bed.
2.7 Top up oil, check oil level
ATTENTION! The radial drilling machine is delivered without oil filling. First fill in oil before starting
the radial drilling machine.
 "Oil sight glass spindle gear“ on page 42  "Oil sight glass gear lifting device Cantilever“ on page 42
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OPTIMUM
Filler hole Slotted screen
2.8 Coolant tank
Fill in the tank with a suitable coolant. Fill it up to a maximum of the centre of the slotted screen.
 "Lubricant“ on page 71
 "Operating material“ on page 49
Img.2-4: Coolant tank in the machine foot
2.8.1 One-component paint
The radial drilling machine is lacquered with a one-component paint. Observe this fact when selecting your cooling lubricant and cleaning of the radial drilling machine.
A one-component lacquer with solvent part hardens when the solvent evaporates. As soon as the lacquer is applied the solvent evaporates into the air. The binder becomes
felted and a dry film is formed. This process is reversible, i.e. the binder can be etched again and again.
A two-component paint also consists of binding agent and solvent. However, the paint only dries when a setting agent is added. This process is not reversible, i.e. the binding agent can­not be re-softened.
The company Optimum Maschinen Germany GmbH does not assume any guarantee for sub­sequent damages due to unsuitable cooling lubricants.
2.9 Transport locking devices
Remove transport locks.
Remove beam to support the cantilever.
2.10 Cleaning and lubrication
Remove the anti-corrosive agents on the radial drilling machine which had been applied for
transportation and storage. We recommend you use paraffin for this purpose.
Do not use any solvents, thinner or other cleaning agents which could corrode the varnish
on the radial drilling machine. Observe the cleaning agent manufacturer's information and notes.
Grease all exposed machine parts using an acid-free lubricating oil.Lubricate the radial drilling machine according to the lubricating plan.
 "Maintenance“ on page 38
Check if all spindles are running smoothly.
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OPTIMUM
MASCHINEN - GERMANY
2.10.1 Electrical connection
CAUTION! Arrange the machine's connection cable in such a way that it will not cause a tripping
hazard.
Please check whether the type of current, voltage and protection fuse correspond to the values specified. A protective earth conductor connection must be available.
Min. terminal cross-section per phase and grounding: 2mmElectric connected load: 5.935 KVAPermissible voltage fluctuations in normal operation: ± 10% VoltPermitted frequency fluctuations: ± 1Hz (50/60 Hz) Permitted instantaneous shutdown period: 10 msPermitted voltage pulse: 200% or less than the actual value of the mains voltage (effective
value): 1.5 ms 1.5 ms
Permitted unevenness of a phase: 5% or less
Electrical connection AC ± 10%; 1 Ø; 50/60Hz ±1Hz
2
Connection cross-section of phase con­ductor [ mm
220V 380V 415V 440V PE 220V 380V 415V 440V
2 2 2 2 2 6.578 3.62 3.62 3.62 5.935
ATTENTION! Ensure that all 3 phases (L1, L2, L3) and the ground wire are connected correctly.
The neutral conductor (N) of its power supply is not connected. ATTENTION!
Make sure that the direction of rotation of the drive motor is correct. The swit ch positio n of the rotation selector switch for right-handed rotation (R) has to turn the drill spindle clockwise. If necessary, exchange two phase connections.
The automatic spindle sleeve moves in the wrong direction and can damage components on reaching the end stop.
The guarantee will become null and void if the machine is connected incorr ectly.
2
]
Rated current [ A ] Connection power [ KVA ]
2.11 First commissioning
The machine may only be commissioned after proper installation.
ATTENTION! Before commissioning the machine, all bolts, fastenings and protections must be
checked and retightened as necessary! WARNING!
The use of improper tool holders or their operation at inadmissible speeds constitutes a hazard.
Only use the tool holders (e.g. drill chuck) which were delivered with the machine or which are offered as optional equipment by OPTIMUM.
Only use tool holders in the intended admissible speed range. Tool holders may only be modified in compliance with the recommendation of OPTI-
MUM or of the manufacturer of the clamping devices.
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OPTIMUM
WARNING! There is a danger to persons and equipment, if the first commissioning of the radial
drilling machine is carried out by inexperienced personnel. We do not assume any liability for damages caused by incorrectly performed
commissioning.
 „Qualification of personnel“ auf Seite 10
2.11.1 Warming up the machine
ATTENTION! If the radial drilling machine and in particular the drilling spindle is immediately operated
at maximum load when it is cold it may result in damages.
If the machine is cold, e.g. directly after having transported the machine, it should be warmed up at a spindle speed of only 500 1/min for the first 30 minutes.
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3 Operation

1
1
2
3
4
6
7
5
2
3
11
12
6
14
13
8
10
9
3.1 Control and indicating elements
OPTIMUM
MASCHINEN - GERMANY
Pos. Designation Pos. Designation
1 clamping lever 2 Selection of spindle sleeve feed
3 Move hand wheel drill head 4 Quill lever
6 Direction of rotation lever 5 Gear lever
7 Extendable shift rod 8 Coolant pump ON / OFF
9 Drill depth vernier 10 Emergency-Stop button
11 Current consumption of spindle drive [ A ] 12 Clamping lever for drilling depth stop
13 Lift cantilever 14 Lower cantilever
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OPTIMUM
3.2 Safety
Commission the machine only under the following conditions:
The machine is in proper working order.The machine is used as prescribed.Follow the operating instructions.All safety devices are installed and activated.
All failures should be eliminated immediately. Stop the machine immediately in the event of any anomaly in operation and make sure it cannot be started up accidentally or without authoriza­tion.
Notify the person responsible immediately of any modification. page 16
3.3 Before starting work
Before starting work, select the desired speed. It is depending on the used drilling diameter and on the material. Use the tables on the machine.
INFORMATION
The data of the speed tables are guide values. In some cases it may be advantageous to increase or decrease these values.
A cooling or lubricating agent should be used when drilling. The workpieces need to be tensed inflexibly and stably. If required, adjust the desired drilling depth by means of the drilling depth stop in order to obtain
a uniform drilling depth. Please make sure to use a suitable dust suction when treating wood since wood dust may be
health hazardous. Wear a suitable dust mask when performing works at which dust is gener­ated.
 "Safety during operation“ on
WARNING! Seizing of clothes and / or hair.
Make sure to wear well-fitting work during drilling work.Do not use gloves.If necessary, use a hairnet.
WARNING! For drilling jobs, it is necessary to clamp the workpiece firmly to prevent the bit catching
on the pieces. A suitable clamping tool is a machine vice, clamping jaws, or a device for clamping production parts.
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Page 31
Examples:
OPTIMUM
MASCHINEN - GERMANY
CAUTION! When lifting workpiece on the machine table, reasonable stress loads on the operator or
assembler may be exceeded. Turn the cantilever towards the rear and load the table with a crane or another suitable
loading device.
Recommended threshold values when lifting and carrying loads
Reasonable load in kg and frequency of lifting and carrying
Occasionally More frequently
Age in years Women Men Women Men
15 - 18 15 35 10 20
19 - 45 15 55 10 30
above 45 15 45 10 25
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OPTIMUM
Shift rod
Loosen the clamping lever.Move drilling head with the hand
wheel.
Re-tighten the clamping lever.
Clamping lever
Handwheel
3.4 Adjusting shift rod
Pull out the suitable length of shift rod. When shift rod comes into contact with something or when the workpiece or the clamp breaks loose, the machine must shut down.
Img.3-1: Shift rod extended
3.5 Moving drilling head
RD4GB
Img.3-2: Drilling head with cantilever
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3.6 Speed adjustment
73
128
234
1
2
3
4
5
6
378
662
1247
Guide values for speeds:
ATTENTION! Only change the speed when stationary. If needed, start the spindle rotation and
stop again to make throwing the gear lever easier.
Speed [ rpm] 73 128 234 378 662 1247
Steel (S235JR) Ø25 - 32 Ø19 - 25 Ø12 - 19 Ø10 - 12 Ø6 - 10 Ø3 - 6
Steel casting Ø38 - 50 Ø28 - 38 Ø22 - 28 Ø19 - 22 Ø10 - 19 Ø3 - 10
Tapping M16-20 M6-16 M3-6 - - ­useable
automatic
drill feed
3 stages │ 0,05 │ 0,09 │ 0,153
OPTIMUM
MASCHINEN - GERMANY
3.7 Switching the machine on
Switch on the main switch and the operating indicator
comes on.
Unlock the emergency-stop button.Clamp the cantilever and drill head.Set the speed on the selector lever.Turn the rotation direction lever to the desired posi-
tion.
Move the spindle sleeve with the feed lever down.
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INFORMATION Move the spindle sleeve down with the feed lever. The spindle starts to turn as soon as it
leaves the upper end position. The spindle shuts down as soon as it reaches the lower end posit ion.
Img.3-3: Clamping lever of cantilever
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OPTIMUM
The spindle only turns if the cantilever has been firmly clamped. ATTENTION!
To protect the mechanical end stop of the drilling sleeve, the spindle is switched off on reaching the lowest position. Please make sure that the end stop is not reached. Through halt of the the drill spindle, the workpiece can be torn loose.
3.8 Switching off the machine
CAUTION! Always turn the rotation direction lever to the neutral middle position as soon as the
machine is left unattended. CAUTION!
Only press the emergency-stop button in a genuine emergency. You should not use the emergency-stop button to stop the machine during normal operation.
For a long-term standstill of the machine switch it off at the main switch.
3.9 Resetting an emergency stop situation
Set the rotational direction control lever to the neutral position.Unlock the emergency stop switch again.
3.10 Power failure, Restoring readiness for operation
Put the rotation direction shift lever into the neutral position, and the operating indicator
comes on again.
3.11 Automatic drilling feed
Select spindle sleeve feed. If needed, briefly start the spindle
and stop again, so that the gear position can be engaged bet­ter.
Move the drilling spindle sleeve down so that the spindle
starts to turn.
Pull out the quill lever and the automatic spindle sleeve feed
is started.
Img.3-4: Selection of feed
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INFORMATION
Ammeter
Emergency stop mushroom button
Drill depth vernier
Rotation direction shift lever
Spindle sleeve lever
OPTIMUM
MASCHINEN - GERMANY
Img.3-5: Drill head
The ammeter shows you the current consumption of the drive motor. Make sure that the current consumption is not too high. The current consumption
increases considerably if the rotation speed is too low and the feed is too high.
3.11.1 Adjusting the drill depth shutdown
Turn the dial until the desired drilling depth corresponds to the marking on the scale.Fasten the dial with the lever.When reaching the set drilling depth, the quill lever jumps mechanically out to the "drilling
The maximum drilling shutdown is one rotation of the dial.
depth marking", the feed stops and the spindle continues to turn.
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OPTIMUM
Zero marker
Scale
Marking boring depth
Dial disc
Clamping lever
Drill depth vernier
Img.3-6: Drill depth
3.12 Disassembly, assembly of drill chucks and drill bits
CAUTION! Make sure that the clamped tool is firmly and correctly fitted.
3.12.1 Fitting the drill chuck
The drill chuck or the tool is secured in the drill spindle against turning over by means of a form­locking connection.
A frictionally engaged connection keeps and centres the drill chuck or the drill in the drill spin­dle.
Check and, if necessary, clean the conical seat in the drilling spindle and at the taper man-
drel of the tool or the drill chuck.
Press the taper mandrel into the drill spindle.
3.12.2 Unfitting the drill chuck
Set the step switch to the neutral central position.Switch off the master switch.Turn the spindle by hand until the ejection openings are over each other.
RD4GB
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OPTIMUM
Spindle sleeve
Drill drift
Spindle
MASCHINEN - GERMANY
Put the ejection wedge into the ejection opening and hit with a hammer onto the ejection
wedge. Hold the tool firmly when doing this.
Img.3-7: Eject the drill bit or drilling chuck
3.13 Coolant equipment
WARNING! Discharge and overflow of cooling lubricants and lubricants Make sure you do not get
the cooling lubricants on the floor. Spilled on the floor cooling agents must be removed immediately.
Due to friction heat caused by the rotation movement high temperatures are generated on the cutting edge of the tool.
Cool down the tool while drilling. In this way you attain better working results and a longer dura­bility of the tools.
Adjust the flow using the shut-off and dosing tap.
ATTENTION! Destruction of the pump due dry running.
The pump is lubricated by the cooling agent. Do not operate the pump without coolant.
INFORMATION
Use a water-soluble and non-pollutant emulsion as a cooling agent.This can be acquired from authorised distributors.
Make sure that the cooling agent is being collected. Respect the environment when disposing of lubricants and coolants. Follow the manufacturer’s disposal instructions.
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OPTIMUM

4 Maintenance

In this chapter you will find important information about
Inspection,Maintenance andRepair.
ATTENTION! Properly performed regular maintenance is an essential prerequisite for
operational safety,failure-free operation,long service life of the machine andthe quality of the products which you manufacture.
Installations and equipment from other manufacturers must also be in good order and condition.
ENVIRONMENTAL PROTECTION During work on the spindle head, please make sure that
collecting containers with sufficient capacity for the amount of liquid to be collected
are used.
liquids and oils should not be split on the ground.
Clean up any spilt liquid or oils immediately using proper oil-absorption methods and dispose of them in accordance with current legal requirements on the environment.
Collect leakages
Do not re-introduce liquids spilt outside the system during repair or as a result of leakage from the reserve tank; collect them in a collecting container for disposal.
Disposal
Never dump oil or other environmentally hazardous substances which are harmful to the envi­ronment in water inlets, rivers or channels.
Used oils must be delivered to a collection centre. Please consult your supervisor for further information on your nearest collection point.
4.1 Safety
WARNING! The consequences of incorrect maintenance and repair work may include:
very serious injury to personnel working on the machine,damage to the machine.
Only qualified personnel should carry out maintenance and repair work on the machine.
4.1.1 Preparation
WARNING! Only work on the machine if it has been disconnected from the power supply.
Attach a warning sign which secures against unauthorized switching on.
4.1.2 Restarting
Before restarting, run a safety check.
 "Safety check“ on page 13
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OPTIMUM
1
2
3
4
MASCHINEN - GERMANY
WARNING! Before starting the machine you must be sure that
no dangers generated for persons,the machine is not damaged.
4.2 Inspection and maintenance
The type and level of wear depends to a large extent on the individual usage and operating conditions. Any indicated intervals therefore are only valid for the corresponding approved con­ditions.
4.3 Overview of lubrication points
 "Technical specification“ on page 48
Interval Where? What? How?
Examination for outside damages.  "Safety check“ on page 13
Repair
After each
Start of shift
maintenance or repair work
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OPTIMUM
1
Spindle grease nipple
Spindle
2
Top of gearbox oiler
3
Oiler on right side
(2 pieces)
Interval Where? What? How?
Grease the spindle once a week withMobil Greaserex
47 with one stroke of the grease press.
Lubricating
every day
Transmission top front. Oil once a day until it is com-
pletely filled with Mobilgear 626 oil.
Oiling
every day
Oil right side of roller guide once a day until it is com-
pletely filled with Mobilgear 626 oil.
Oiling
every day
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Interval Where? What? How?
4
Oiler on column
Oil column once a day until it is completely filled with
Mobilgear 626 oil.
Oiling
every day
Rub bare steel parts with an acid-free lubricating oil,
e.g. Mobilgear 626 or engine oil.
Lubricating
OPTIMUM
MASCHINEN - GERMANY
Bare steel parts
weekly
Inspection
Coolant tank
CAUTION ! The cooling lubricant needs to be checked at
least weekly, including during downtimes, with regard to its concentration, ph-value, bacteria and fungal decay.
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OPTIMUM
Max. fill level
Max. fill level
Spindle
Interval Where? What? How?
Check oil level,
Visual inspection
Oil sight glass spindle gear
Check oil level,
Every month
Cantilever
lifting device
Oil sight glass gear
Spindle
Cantilever
lifting device
Visual inspection
Lubricate with grease Mobil Greaserex 47.
Lubricate
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Interval Where? What? How?
Change the oil on the spindle gearbox.
Oil change
Spindle gear
Change the oil on the lifting device of the cantilever.
OPTIMUM
MASCHINEN - GERMANY
Annually
Cantilever
lifting device
Oil change
Gear
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OPTIMUM
Cleaning opening
Drain screw
Positions switch
Interval Where? What? How?
Replace
Cleaning
Disinfect
at least annually
Cooling lubricant system
 "Cooling lubricants and tanks“ on page 69  "Inspection plan for water-mixed cooling lubricants“
on page 70
The spindle must not start when the clamping lever is
in a released position.
Check and adjust
after 3
at least 5 years
Positions switch
column
clamping lever
switching point
 "Adjustment of position switch on clamping lever“ on
page 46
after 4
The service life off the position switch of the spindle posi­tion may have been reached due to the operating condi­tions. Replacement is recommended to ensure further safe and fault-free operation.
Replace the posi­tion switch.
at least 5 years
Positions switch
spindle contracted, extended
RD4GB
RD4_GB_5.fm
Maintenance
Version 1.0 dated 2017-03-13Page 44 Original operating instructions
Page 45
Interval Where? What? How?
 "Obligations of the operating company“ on page 11  "Electrical system“ on page 17
Electrical inspec­tion
historic values
based on operator's
in accordance with German DGUV (BGV A3)
4.4 Recommended wear and tear parts
Electronics
OPTIMUM
MASCHINEN - GERMANY
Extendable shift rod - item number circuit diagram B1 Position switch with spindle sleeve contracted, spindle sleeve extended circuit diagram B3
RD4_GB_5.fm
Maintenance
Version 1.0 dated 2017-03-13 Page 45Original operating instructions
RD4 GB
Page 46
OPTIMUM
Vertical roll guidance
Horizontal roll guidance
6
2
1
4
3
4.5 Adjustment of clearance on cantilever and drilling head
If needed, reduce the guide clearance between the cantilever arm and the drilling head. Adjustment of vertical roll guidance:
Remove cover plate.Undo screws (1).Undo clamping screw at (2) with an Allen key, and turn the ring (2) with a suitable tool in the
hole.
Clamp the screws (1) again and check the free running of the drilling head with the hand
wheel using the entire travel on the cantilever.
Adjustment of horizontal roll guidance:
Undo screws (3).Undo clamping screw at (4) with an Allen key, and turn the ring (4) with a suitable tool in the
hole.
Clamp the screws (3) again and check the free running of the drilling head with the hand
wheel using the entire travel on the cantilever.
Undertake the working steps on the other side (6) precisely in that way. Remove the cover plate (6) .
Img.4-1: Guide for drilling head on cantilever
4.6 Adjustment of position switch on clamping lever
The clamping lever must be pulled firmly, so that the spindle drive switches on. If the spindle no longer turns, or the spindle rotation does not shut down if the clamping lever is
released.
Undo the stud bolts on the eccentric cam and turn the eccentric cam until the switching
point is correctly set.
RD4GB
Version 1.0 dated 2017-03-13Page 46 Original operating instructions
RD4_GB_5.fm
Maintenance
Page 47
OPTIMUM
Positions switch
MASCHINEN - GERMANY
4.7 Position switch spindle sleeve
The spindle drive must be shut down if the drilling spindle sleeve is completely contracted or completely extended.
Img.4-2: Switching point of drilling spindle sleeve
4.8 Repair
4.8.1 Customer service technician
For any repair work request the assistance of an authorised customer service technician. Con­tact your specialist dealer if you do not have customer service's information or contact Stürmer Maschinen GmbH in Germany who can provide you with a specialist dealer's contact informa­tion. Optionally, the company Stürmer Maschinen GmbH ; Dr.-Robert-Pfleger-Str. 26 ; D- 96103 Hallstadt can provide a customer service technician, however, the request for a customer serv­ice technician can only be made via your specialist dealer
If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions.
Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions.
For repairs, only use
faultless and suitable tools,original parts or parts from series expressly authorised by Optimum Maschinen Germany
GmbH.
RD4_GB_5.fm
Maintenance
Version 1.0 dated 2017-03-13 Page 47Original operating instructions
RD4 GB
Page 48
OPTIMUM

5 Technical specification

The following information represents the dimensions and indications of weight and the manu­facturer‘s approved machine data. The calculated envisaged life of the machine to EN ISO 13849 and EN ISO 12100 is at least 10 years with a daily operation of 8h at 220 working days per year when keeping to the ambient conditions, proper use and keeping to the required main­tenance intervals. Safety-related replacement parts are included in this calculation. Normal replacement parts such as, for example, bearings, are not part of this calculation.
Electrical connection 3x400V ~50 Hz / 60Hz 5.9 KVA
Driving power spindle motor 1.5 KW
Driving power hoist motor cantilever arm 0.75 KW
Driving power cooling lubricant pump 0.1 KW
Drilling capacity in steel (S235JR) [mm] 32
Drilling capacity in cast steel [mm] 50
Tapping in steel (S235JR) M24
Tapping in cast steel M30
Feed speed spindle sleeve [mm/rotation] 3 stages │ 0,05 │ 0,09 │ 0,153
Automatic drilling depth shut-off [mm] 10 until 90
Spindle speed when connecting [ 50 Hz ] 73 - 1247 rpm
Spindle speed when connecting [ 60 Hz ] 88 - 1500 rpm
Speed steps motor + gear drive 12
Spindle seat MT4
Spindle sleeve travel [mm] 220
Angle of rotation of cantilever + - 180°
Machine Weight 1120 kg
Weight including packaging 1250 kg
Floor loading 16 KN / m
Machine height [mm]
Dimensions of machine base
Groove distance, groove size for clamping table
Maximum distance from the column surface to the centre of
the spindle [ mm ]
2
 "Space required for the machine“ on page 51
 "Work area“ on page 51
 "T-slots, seats for clamping table“ on page 50
750
Minimum distance from the column surface to the centre of
the spindle [ mm ]
Column diameter [mm] 210
Drilling head travel horizontal [mm] 530
Drilling head travel vertical [mm] 580
Maximum distance from the spindle nose to the surface of
the machine base [mm]
RD4GB
220
1060
RD4_GB_2.fm
Technical specification
Version 1.0 dated 2017-03-13Page 48 Original operating instructions
Page 49
OPTIMUM
MASCHINEN - GERMANY
Minimum distance from the spindle nose to the surface of
the machine base [mm]
Environmental conditions temperature +5 to +40 °C
Environmental conditions of rel. humidity 30% to 95% at 40°C ; 90 % at 20°C
Environmental conditions storage and transport -25°C to +55 °C
Spindle gear Mobilgear 626
Gear for lifting device of
cantilever
Lubricator Mobilgear 626
Operating material
Spindle grease nipple Water repellent grease,
 "Lubricant“ on page 71
Cantilever screw spindle
Cooling lubricant
260
Mobilgear 626
Mobilux EP 0
Mobil Greaserex 47
Water mixable, nebular
arm, high flash point,
nitrite content of the emul-
sion is less than 20 mg/l
5.1 Emissions
Measurement according to operating conditions The noise development (emission) of the radial drilling machine is 73 dB(A) at a rotary speed of
1385 rpm, measured at a metre's distance from the gearbox at a height of 1.6m when the machine is idling.
The noise development (emission) of the radial drilling machine is 70 dB(A) at a rotary speed of 1385 rpm, measured at a metre's distance from the gearbox at a height of 1.6m when the machine is idling.
If the radial drilling machine is installed in an area where various machines are in operation, the noise exposure (immission) on the operator of the radial drilling machine at the working place may exceed 80 dB(A).
or
INFORMATION
This numerical value was measured on a new machine under the operating conditions specified by the manufacturer. The noise behaviour of the machine might change depending on the age and wear of the machine.
Furthermore, the noise emission also depends on production engineering factors, e.g. speed, material and clamping conditions.
INFORMATION
The specified numerical value represents the emission level and does not necessarily a safe working level.
Though there is a dependency between the degree of the noise emission and the degree of the noise disturbance it is not possible to use it reliably to determine if further precaution measures are required or not.
The following factors influence the actual degree of the noise exposure of the operator:
Characteristics of the working area, e.g. size of damping behaviour,other noise sources, e.g. the number of machines,other processes taking place in proximity and the period of time, during which the operator
is exposed to the noise.
RD4_GB_2.fm
Technical specification
Version 1.0 dated 2017-03-13 Page 49Original operating instructions
RD4 GB
Page 50
OPTIMUM
380
600
445
100 100
19
100100
19
17,5
Furthermore, it is possible that the admissible exposure level might be different from country to country due to national regulations. This information about the noise emission should, however, allow the operator of the machine to more easily evaluate the hazards and risks.
CAUTION! Depending on the overall noise exposure and the basic threshold values, machine
operators must wear appropriate hearing protection. We generally recommend the use of noise and ear protection.
5.2 T-slots, seats for clamping table
Img.5-1: Clamping table, dimension in [mm]
RD4GB
RD4_GB_2.fm
Technical specification
Version 1.0 dated 2017-03-13Page 50 Original operating instructions
Page 51
5.3 Space required for the machine
1280mm
700mm
2180mm
1000mm
4056mm
OPTIMUM
MASCHINEN - GERMANY
5.3.1 Work area
Keep a work area of at least one metre around the machine free for operation and mainte­nance.
The distance from the centre of the column to the end of the cantilever is 1028mm.
RD4_GB_2.fm
Technical specification
Version 1.0 dated 2017-03-13 Page 51Original operating instructions
RD4 GB
Page 52
OPTIMUM

6 Ersatzteile - Spare parts

6.1 Kühlmitteleinrichtung - Cooling device
Abb.6-1: Kühlmitteleinrichtung - Cooling device
Ersatzteilliste Kühlmitteleinrichtung - Spare part list cooling device
Menge Grösse Artikelnummer
Pos.
1 Kühlmittelpumpe Coolant pump 1 03049040101 2 Unterlegscheibe Washer 4 6 3 Schraube Bolt 4 M6x16 4 90°Bogen 90°Elbow 1 03049040104 5 Plastikschlauch Plastic hose 1 03049040105 6 90°Bogen 90°Elbow 1 03049040106 7 Anschlussrohr Connection tube 1 3/8" 03049040107 8 Knopf Knob 1 M10x25 03049040108
9 Rohrhülse Tube Sleeve 1 03049040109 10 Mutter Nut 1 1/2" 03049040110 11 Kugelhahn Ball valve 1 3/8" 03049040111 12 Flexibles Kühlmittelrohr Flexible coolant tube 1 3/8"x450 03049040112
Bezeichnung Designation
RD4DE│GB
Quan-
tity
Size Article no.
Ersatzteile - Spare parts
Version 1.0 2017-03-13 52 Originalbetriebsanleitung
Page 53
6.2 Höhenverstellung - Height adjustment
OPTIMUM
MASCHINEN - GERMANY
Abb.6-2: Höhenverstellung - Height adjustment
Ersatzteile - Spare parts
Version 1.0 2017-03-13 53Originalbetriebsanleitung
RD4 DE│GB
Page 54
OPTIMUM
Ersatzteilliste Höhenverstellung - Spare part list adjustment
Menge Grösse Artikelnummer
Pos.
1 Getriebegehäuse Gear housing 1 03049040201
2 Schneckenrad Worm Wheel 1 03049040202
2-1 Schraube Bolt 4 M6x20
3 Buchse Schneckenrad Worm Bushing 1 03049040204
4 Sicherungsring Retaining ring 1 24
5 Sicherungsring Retaining ring 1 24
6 Passfeder Key 1 6x30
7 Zahnrad Gear 1 03049040208
8 Lagerbock Bearing Bracket 1 03049040209
9 Schraube Bolt 4 M8x25 10 Lager Bearing 1 51105 04051105 11 Lager Bearing 1 6205.2Z 6205.2R 12 Öldichtung Oil Seal 1 30x52x11 03049040213 13 Schraube Bolt 1 M6x6 14 Buchse Bushing 1 03049040215 15 Mutterabdeckung Nut Cover 1 03049040216 16 Sicherungsmutter Safety Nut 1 03049040217 17 Schraube Bolt 2 03049040218 18 Messingmutter Brass Nut 1 03049040219 19 Schraube Bolt 4 M6x20 20 Buchse Bushing 1 03049040221 21 Schraube Bolt 2 M6x6 22 Lagerbock Bearing Bracket 1 03049040223 23 Schraube Bolt 4 M8x25 24 Lager Bearing 1 51104 04051104 25 Lager Bearing 1 6204-2Z 0406204.2R 26 Mutter Nut 1 M24 28 Schraube Bolt 1 M6x16 29 Schraube Bolt 1 M6x12 30 Mutter Nut 1 03049040230 31 Lager Bearing 1 6204-2Z 0406204.2R 32 Lager Bearing 1 51104 04051104 33 Schneckenwelle Worm Shaft 1 03049040233
33-1 Sicherungsring Retainer 1 36 030490402331 33-2 Schraube Bolt 1 M6x8 030490402332
34 Passfeder Key 1 5x55 35 Ritzelwelle Pinion shaft 1 03049040237 36 Getriebehalterung Gear Bracket 1 03049040238 37 Schraube Bolt 4 M8x25 38 Lager Bearing 1 51104 04051104 39 Lager Bearing 1 6204-2Z 0406204.2R 40 Öldichtung Oil Seal 1 30x45x8 03049040240 41 Motor Motor 1 03049040241 42 Schraube Bolt 4 M10x25 43 Schraube Bolt 4 M10x55 44 Unterlegscheibe Washer 4 10 45 Abdeckung Cover 1 03049040245 46 Schraube Bolt 2 03049040246 47 Schraube Bolt 4 M10x30
Bezeichnung Designation
Quan-
tity
Size Article no.
RD4DE│GB
Ersatzteile - Spare parts
Version 1.0 2017-03-13 54 Originalbetriebsanleitung
Page 55
6.3 Säule - Column
OPTIMUM
MASCHINEN - GERMANY
Abb.6-3: Säule - Column
Ersatzteile - Spare parts
Version 1.0 2017-03-13 55Originalbetriebsanleitung
RD4 DE│GB
Page 56
OPTIMUM
Ersatzteilliste Säule- Spare part list column
Menge Grösse Artikelnummer
Pos.
1 Grundplatte Base 1 03049040301
2 Spaltfilter Filter Screen 2 03049040302
3 Schraube Bolt 4 3/16"x3/8"L
4 Abdeckung Cover 1 03049040304
5 Schraube Bolt 2 3/16"x3/8"L
6 Schraube Bolt 2 M10x25
7 Unterlegscheibe Washer 1 03049040307
8 Lagerdeckel Bearing Cover 1 03049040308
9 Lager Bearing 1 51114 04051114 10 Säulenstützring Column Support Collar 1 03049040310 11 Schraube Bolt 8 M16x90 12 Lager Bearing 1 51114 04051114 13 Lager Bearing 1 6214-2Z 0406214.2R 14 Lagerdeckel Bearing Cover 1 03049040314 15 Stahlband Steel Band 1 03049040315 16 Lager Bearing 45 03049040316 17 Stahlband Steel Band 1 03049040317 18 Säule Column 1 03049040318 19 Arm Arm 1 03049040319 20 Schraube Bolt 2 M6x25 21 Festflansch Fixed Flange 1 03049040321 22 Stahlband Steel Band 1 03049040322 23 Festflansch Fixed Flange 1 03049040323 24 Schraube Bolt 2 M6x20 25 Passfeder Key 1 03049040325 26 Schraube Bolt 2 M6x30 27 Schraube Bolt 4 3/16"x3/8"L 28 Ring Aluminiumlegierung Aluminum Alloy Ring 1 03049040328 29 Mutter Nut 2 1/2" 30 Unterlegscheibe Washer 4 03049040330 31 Schraube Bolt 2 03049040331 32 Schraube Bolt 1 M6x65 33 Exzenterwelle Eccentric Shaft 1 03049040333 34 Mutter Nut 1 03049040334 35 Unterlegscheibe Washer 1 03049040335 36 Klemmhebel Locking Lever 1 03049040336 37 Öler Cup Oil 2 PT1/8x90° 03049040337 38 Ring Aluminiumlegierung Aluminum Alloy Ring 1 03049040338 39 Schraube Bolt 4 3/16"x3/8" 03049040339 40 Schraube Bolt 1 M8x35 41 Zahnstange Ausleger Arm Rack 1 03049040341 42 Anschlag Ausleger Stop Rack 1 03049040342 43 Schraube Bolt 1 M8x35 44 Griff Handle 1 03049040344 48 Klemmring Ring Clamp 1 03049040348 49 Schraube Bolt 2 M6x55 50 Mutter Nut 1 03049040350 51 Unterlegscheibe Washer 1 03049040351 52 Klemmhebel Locking Lever 1 03049040352 53 Staubdichtung Dust Seal 1 5 03049040353 54 Staubdichtung Dust Seal 1 5 03049040354 55 Staubdichtung Dust Seal 2 5 03049040355 56 Schraube Bolt 2 M8X40 57 Schraube Bolt 2 M8x16 59 Schraube Bolt 1 M6x20 60 Schraube Bolt 1 M10x25 61 Schraube Bolt 4 5/8"x2-1/2" 62 Mutter Nut 4 5/8" 63 Schraube Bolt 4 M10x20
Bezeichnung Designation
Quan-
tity
Size Article no.
RD4DE│GB
Ersatzteile - Spare parts
Version 1.0 2017-03-13 56 Originalbetriebsanleitung
Page 57
6.4 Bohrkopf - Drill head
OPTIMUM
MASCHINEN - GERMANY
Abb.6-4: Bohrkopf - Drill head
Ersatzteile - Spare parts
Version 1.0 2017-03-13 57Originalbetriebsanleitung
RD4 DE│GB
Page 58
OPTIMUM
Ersatzteilliste Bohrkopf- Spare part list drill head
Menge Grösse Artikelnummer
Pos.
1 Getriebekasten Gear Box 1 030490405 2 Getriebeabdeckung Gear Box Cover 1 03049040502 3 Öler Cup Oil 1 PT1/8"x3/4" 03049040503 4 Schraube Bolt 2 M6x12 5 Spindelabdeckung Spindle Cover 1 03049040505 6 Stift Pin 2 03049040506 7 Verschlusskappe Plug 1 PT1/2" 03049040507 8 Schraube Bolt 8 M8x40
9 Motor Motor 1 03049040509 10 Schraube Bolt 4 M10x25 11 Motorzahnrad Motor Gear 1 03049040511 12 Passfeder Key 1 8x40 13 Unterlegscheibe Washer 1 03049040513 14 Schraube Bolt 1 M6x20 15 Drehzahlwähler Speed Selector 1 03049040515 16 Schraube Bolt 2 M10x10
16-1 Feder Spring 2 030490405161 16-2 Stahlkugel Ball Steel 2 5/16" 030490405162
17
18 Öldichtung Oil Seal 1 30x45x8 03049040518
19
20 Getriebe Schalthebel Gear Shifter lever 1 03049040520 21 Getriebe Schalthebel Gear Shifter lever 1 03049040521
22
23 Schraube Bolt 4 M8x12 24 Abdeckung Wellenende Shaft End Cover 1 03049040524 25 Federstift Spring Pin 2 5x50 26 Welle Drehzahlwechsel Speed Change Shaft 1 03049040526
26-1 O-Ring O-Ring 2 12
27 dreistufiger Drehzahlhebel
27-1 dreistufiger Drehzahlhebel
28 Kugel Ball 2 5/16" 03049040528 29 Buchse Bushing 1 03049040529 30 Lager Bearing 1 6002-2Z 0406002.2R 31 Zahnrad Gear 1 03049040531
31-1 Schraube Bolt 1 M6x8
32 Zahnradwelle Gear Shaft 1 03049040532
32-1 Passfeder Key 1 5x12
33 Schraube Bolt 1 M10x8 34 Feder Spring 1 03049040534 35 Stahlkugel Ball Steel 1 5/16" 03049040535 36 Zahnrad Gear 1 03049040536
36-1 Federstift Spring Pin 1 5x40 030490405361
37
39 Lager Bearing 1 6002.2Z 0406002.2R 40 Buchse Bushing 1 03049040540 41 Buchse Bushing 1 03049040541 42 Lager Bearing 1 6002.2Z 0406002.2R 43 Zahnrad Gear 1 03049040543 44 Zahnradwelle Gear Shaft 1 03049040544 45 Passfeder Key 1 5x65 46 Sicherungsring Retainer 1 22 47 Lager Bearing 1 6002.2Z 0406002.2R 48 Buchse Bushing 1 03049040548 49 Welle Shaft 1 3/8" 03049040549
50
Bezeichnung Designation
Adapter dreistufiger Dreh-
zahlhebel
Kipphebel Dreh-
zahländerung
Kipphebel Dreh-
zahländerung
Hülse Schneckengetriebe
und Schneckengetriebe
Manuelles Vor-
schubhandrad
Three Step Speed Change
Lever Adapter
Speed Change Rocker Arm 1 03049040519
Speed Change Rocker Arm 1 03049040522
Three Step Speed Change
Three Step Speed Change
Worm Gear Sleeve &Worm
Manual Feed Hand wheel 1 03049040550
Lever
Lever
Gera
Quan-
tity
1 03049040517
1 03049040527
1 030490405271
1 03049040537
Size Article no.
RD4DE│GB
Ersatzteile - Spare parts
Version 1.0 2017-03-13 58 Originalbetriebsanleitung
Page 59
OPTIMUM
MASCHINEN - GERMANY
Ersatzteilliste Bohrkopf- Spare part list drill head
Menge Grösse Artikelnummer
Pos.
51 Schraube Bolt 4 M6x12 52 Buchse Bushing 1 03049040552 53 Lager Bearing 1 6204-2Z 0406204.2R 54 Kettenrad Sprocket 1 03049040554 55 Passfeder Key 1 6x12 56 Kette Chain 2 03049040556 57 Lager Bearing 1 6002.2Z 0406002.2R 58 Öler Cup Oil 3 PT1/8x*90° 03049040558 59 Sicherungsmutter Lock nut 1 03049040559 60 Zahnscheibe Crown Washer 1 AW04 03049040560 61 Lager Bearing 1 6004-2Z 0406004.2R 62 Zahnrad Gear 1 03049040562 63 Zahnrad Gear 1 03049040563 64 Zahnradwelle Gear Shaft 1 03049040564 65 Passfeder Key 1 7x20 66 Passfeder Key 1 7x12 67 Zahnrad Gear 1 03049040567 68 Sicherungsring Retainer 1 22 69 Lager Bearing 1 6004-2Z 0406004.2R 70 Sicherungsring Retainer 1 35 71 Zahnrad Gear 1 03049040571 72 Zahnrad Gear 1 03049040572 73 Zahnrad Gear l 03049040573 74 Zahnrad Gear 1 03049040574 75 Lager Bearing 1 6004-2Z 0406004.2R 76 Zahnscheibe Crown Washer 1 AW04 03049040576 77 Sicherungsmutter Lock Nut 1 03049040577 78 Zahnradwelle Gear Shaft 1 03049040578 79 Passfeder Key 2 6x85 80 Passfeder Key 2 6x10 81 Lager Bearing 1 6007-2Z 0406007.2R 82 Unterlegscheibe Washer 1 03049040582 83 Sicherungsring Retainer 1 62 84 Lager Bearing 1 6007-2Z 0406007.2R 85 Kupplung Getriebe oben Clutch Upper Gear 1 03049040585 86 Kupplung Getriebe unten Clutch Lower Gear 1 03049040586 87 Lager Bearing 1 6007-2Z 0406007.2R 88 Öldichtung Oil Seal 1 42x58x8 03049040588
88-1 O-Ring O-Ring 1 30
89 Spindelwelle Spindle Shaft 1 03049040589 90 Schnecke Worm 1 03049040590
90-1 Schraube Bolt 1 M6x6 030490405901
91 Kugel Ball 2 5/16" 03049040591 92 Vorschubgriff Feed Handle 2 03049040592 93 Federstift Spring Pin 2 5x50 94 Stahlkugel Ball Steel 2 3/8" 03049040594
94-1 Feder Spring 2 030490405941
95 Kupplungsgehäuse Clutch Housing 1 03049040595 96 Kerbstift Cotter Pin 1 03049040596 97 Feder Spring 1 03049040597 98 Anschlag Stop Cotter 1 03049040598
99 Schraubenabdeckung Screw Cover 2 03049040599 100 Schraube Bolt 2 M5x14 101 Wahlscheibe Dial 1 030490405101 102 Passfeder Key 1 030490405102 103 Kupplung Getriebe oben Clutch Upper Gear 1 030490405103 104 Wählscheibensitz Dial Seat 1 030490405104
104-1 Stift Pin 1 8x20
105 Sicherungsring Retainer 1 30 106 Kupplung Clutch 1 030490405106 107 Schneckenrad Worm Gear 1 030490405107 108 Lager Bearing 1 6006-2Z 0406006.2R 109 Schraube Bolt 4 M6x14 110 Passfeder Key 2 6x50
Bezeichnung Designation
Quan-
tity
Size Article no.
Ersatzteile - Spare parts
Version 1.0 2017-03-13 59Originalbetriebsanleitung
RD4 DE│GB
Page 60
OPTIMUM
Ersatzteilliste Bohrkopf- Spare part list drill head
Menge Grösse Artikelnummer
Pos.
111 Zahnradwelle Gear Shaft 1 030490405111 112 Sicherungsring Retainer 1 24 113 Klemmmutter Handrad Hand Wheel Lock Nut 1 030490405113 114 Handrad Hand Wheel 1 030490405114 115 Passfeder Key 1 5x12 116 Ritzelwelle Pinion shaft 1 030490405116 117 Schmiernippel Grease Nipple 1 PT1/8" 030490405117 118 Schraube Bolt 1 M6x8 119 Spindel Spindle 1 030490405119 120 Sicherungsmutter Lock Nut 1 030490405120 121 Lager Bearing 1 32006 030490405121 122 Lager Bearing 1 51111 04051111 123 Lager Bearing 1 RNA4911 030490405123 124 Mutter Nut 1 030490405124 125 Pinole Quill 1 030490405125
126 Passfeder Kupfer Copper Key 1 030490405126 126-1 Unterlegscheibe Washer 1 0304904051261 126-2 Schraube Bolt 1 M6x12
127 Stiftschraube Set Screw 1 030490405127
128 Kette Chain 1 030490405128
129 Vorschubwähler Feed Speed Selector 1 030490405129
130 Schraube Bolt 1 M10x16
131 Feder Spring 1 030490405131
132 Stahlkugel Ball Steel 1 5/16" 030490405132
133 Schraube Bolt 4 M8x16
134 Getriebeabdeckung vorne Gear Box Front Cover 1 030490405134
135 Zahnrad Vorschubänderung Feed Speed Change Gear 1 030490405135
136 Zahnstange Ausleger Arm Rack 1 030490405136
137 Getriebe Schalthebel Gear Shifter lever 1 030490405137
138 Platte Plate 1 030490405138
139 Schraube Bolt 4 3/16"x3/8"L 030490405139
140 Schraube Bolt 1 M10x30
141 Exzenterbuchse Eccentric Bushing 1 030490405141
142 Zahnrad Gear 1 030490405142
143 Stellblock Set Block 1 030490405143
144 Schraube Bolt 1 M5x16
145 Sicherungsschraube Lock Screw 1 030490405145
146 Mutter Nut 1 030490405146
147 dreistufiger Drehzahlhebel
148 Kugel Ball 1 3 030490405148
149 Mutter Nut 1 030490405149
150 Dichtung Gasket 2 030490405150
151 Festschloss Fixed Lock 1 030490405151
152 Schraube Bolt 2 030490405152
153 Feder Spring 2 030490405153
154 Stahlkugel Ball Steel 2 030490405154
155 Unterlegscheibe Washer 1 030490405155
156 Schraube Bolt 1 030490405156
157 Schraube Bolt 1 M8x40
158 Kupferkugel Copper ball 1 030490405158
159 Schraube Bolt 1 M6x10
160 Füllstandsanzeige Oil gage level 1 030490405160
Bezeichnung Designation
Three Step Speed Change
Lever
Quan-
tity
1 030490405147
Size Article no.
RD4DE│GB
Ersatzteile - Spare parts
Version 1.0 2017-03-13 60 Originalbetriebsanleitung
Page 61
6.5 Steuerung - Control 1 - 3
OPTIMUM
MASCHINEN - GERMANY
Abb.6-5: Steuerung - Control 1 - 3
Ersatzteile - Spare parts
Version 1.0 2017-03-13 61Originalbetriebsanleitung
RD4 DE│GB
Page 62
OPTIMUM
6.6 Steuerung - Control 2 - 3
Abb.6-6: Steuerung - Control 2 - 3
RD4DE│GB
Ersatzteile - Spare parts
Version 1.0 2017-03-13 62 Originalbetriebsanleitung
Page 63
6.7 Steuerung - Control 3 - 3
OPTIMUM
MASCHINEN - GERMANY
Ersatzteilliste Steuerung- Spare part list control
Pos.
1 Getriebekasten Gear Box 1 03049040601 2 Schutz Guard 1 03049040602 3 Schraube Bolt 2 M6x10 4 Schraube Bolt 2 M5x10 5 Welle Shaft 1 03049040605 6 Unterlegscheibe Washer 1 03049040606 7 Lager Bearing 1 6002-2Z 0406002.2R 8 Unterlegscheibe Washer 1 03049040608
9 Sicherungsring Retainer 1 15 10 Hülse Nockenwelle Cam Shaft Sleeve 1 03049040610 11 Klemmung Nockenwelle Clamping Cam Shaft 1 03049040611 12 Lagerbock Bearing Bracket 1 03049040612 13 Exzenterwelle Eccentric Shaft 2 03049040613 14 Schraube Bolt 2 M10x20
14-1 Kupferkugel Copper Ball 2 030490406141
15 Lager Bearing 2 6204-2Z 0406204.2R 16 Einstellscheibe Adjusting Washer 2 03049040616 17 Schraube Bolt 2 M10x55
Ersatzteile - Spare parts
Bezeichnung Designation
Abb.6-7: Steuerung - Control 3-3
Menge Grösse Artikelnummer
Quan-
tity
Size Article no.
RD4 DE│GB
Version 1.0 2017-03-13 63Originalbetriebsanleitung
Page 64
OPTIMUM
Ersatzteilliste Steuerung- Spare part list control
Menge Grösse Artikelnummer
Pos.
18 Exzenterwelle Eccentric Shaft 2 03049040618 19 Lager Bearing 2 6204-2Z 0406204.2R 20 Linke Aluminiumabdeckung Aluminium Cover left 1 03049040620 21 Schraube Bolt 4 3/16"x1/2" 22 Vorschubwähler Feed Speed Selector 1 03049040622
22-1 Schraube Bolt 1 M8x10
23 Klemmhebel Clamping Lever 1 03049040623 24 Kugel Ball 1 1/2" 03049040624 25 Lagerbock Bearing Bracket 1 03049040625
25-1 Schraube Bolt 4 M6x8
26
27 Klemmmutter Handrad Hand Wheel Lock Nut 1 03049040627
27-1 Schraube Bolt 1 M6x16
28 Hilfsscheibe Auxiliary Dial 1 03049040628 29 Sicherungsring Retainer 1 17 30 Lager Bearing 1 6003-2Z 0406003.2R 31 Federgehäuse Spring Housing 1 03049040631 32 Lager Bearing 1 6004-2Z 0406004.2R 33 Feder Spring 1 03049040633 34 Welle Shaft 1 03049040634
34-1 Passfeder Key 1 5x12
35 Riemenscheibe Pulley 1 03049040635 36 Adapter der Kette Adapter of Chain 1 03049040636 37 Kette Chain 1 03049040637 38 Sicherungsring Retainer 1 20 39 Nocke Cam 1 03049040639
39-1 Schraube Bolt 1 M6x6
40 Abdeckung Cover 1 03049040640 41 Schraube Bolt 4 3/16"x3/8" 42 Montageplatte Mounting Plate 1 03049040642 43 Schraube Bolt 2 5/32"x5/8" 44 Mutter Nut 2 5/32" 45 Schaltkasten Switoh Box 1 03049040645 46 Schraube Bolt 4 M5x12 47 Schaltplatte Switch Plate 1 03049040647 48 Schraube Bolt 2 M6x10 49 Schraube Bolt 3 M6x10 50 Schraube Bolt 4 M3x25 51 Montageplatte Mounting Plate 1 03049040651 52 Welle Aswirl Shaft 1 03049040652 53 Festflansch Fixed Flange 1 03049040653 54 Lager dauergeschmiert Self-Lubricating Bearing 1 LFB2025 03049040654 55 Schraube Bolt 1 M8x10 56 Flansch Aswirl Flange 1 03049040656 57 Welle Shaft 1 03049040657 58 Kugel Ball 1 3/8" 59 Stahlkugel Ball Steel 1 5/16" 60 Feder Wire Spring 1 03049040660 61 Schraube Bolt 1 M10x10 62 Schraube Bolt 3 M6x16 63 Schraube Bolt 11 3/16"x3/8" 64 Schaltplatte Switch Plate 1 03049040664 65 Schraube Bolt 2 M6x16 66 Schaltkasten Switoh Box 1 03049040666 67 Schaltplatte Switch Plate 1 03049040667
Bezeichnung Designation
Rechte Aluminiumabdek-
kung
Aluminium Cover right 1 03049040626
Quan-
tity
Size Article no.
RD4DE│GB
Ersatzteile - Spare parts
Version 1.0 2017-03-13 64 Originalbetriebsanleitung
Page 65
6.8 Schaltschrank, Abdeckungen- Switch box, covers
OPTIMUM
MASCHINEN - GERMANY
Abb.6-8: Schaltschrank, Abdeckungen- Switch box, covers
Ersatzteilliste Schaltschrank, Abdeckungen- Spare part list switch box, covers
Menge Grösse Artikelnummer
Pos.
1 Arm Arm 1 03049040701
2 Abdeckung Cover 1 03049040702
3 Schraube Bolt 3 3/16"x1/4"
4 Schaltschrank Electric Control Box 1 03049040704
5 Schraube Bolt 4 M6x10
6 Abdeckung Cover 1 03049040706
7 Schraube Bolt 4 M6x10
8 Montageplatte Mounting Plate 1 03049040708
9 Schraube Bolt 2 3/16"x1/4" 10 Schraube Bolt 4 5/32"x1/4" 11 Unterlegscheibe Washer 4 5/32" 12 Mutter Nut 4 5/32” 13 Montageplatte Mounting Plate 1 03049040713 14 Schraube Bolt 2 M6x12 15 Schraube Bolt 2 3/16"x1/4" 16 Rohrbündel Tube Bundle 2 03049040716
Bezeichnung Designation
Quan-
tity
Size Article no.
Ersatzteile - Spare parts
Version 1.0 2017-03-13 65Originalbetriebsanleitung
RD4 DE│GB
Page 66
OPTIMUM
6.9 Schaltplan - Wiring diagram
RD4DE│GB
Ersatzteile - Spare parts
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Page 67
OPTIMUM
MASCHINEN - GERMANY
Ersatzteile - Spare parts
Version 1.0 2017-03-13 67Originalbetriebsanleitung
RD4 DE│GB
Page 68
OPTIMUM
Ersatzteilliste - Spare part list - Elektrische Bauteile - Electric components
Pos.
Bezeichnung Designation
Q1 Hauptschalter Main switch FS 203003B 03049040Q1 F1 Motorschutzschalter Motor protection switch 3UA59/ 10-16A 03049040F1 G1 Amperemeter Ammeter China 03049040G1
M1 Motor Hauptspindel Main spindle motor JIN SHIN 400V/1,5kW/3,5A 03049040M1
F2 Motorschutzschalter Motor protection switch 3RU2116-1CB1 1.8~2.5A 03049040F2 M2 Motor Höhenverstellung Motor height adjustment JIN SHIN 400V/0,75kW/1,9A 03049040M2 M3 Motor Kühlmittelpumpe Motor coolant pump FLAIR 400V/185W/0,23A 03049040M3
F3 Sicherung Trafo primär Fuse primary transformer Tend TFBR 321 03049040F3
T2 Netzteil Power pack
B1 Schaltstange Spindelschutz Shift rod spindle protection Allen Bradley Guard Master 03049040B1
K1 Not-Halt Relais Emergency stop relay
S1 Not-Halt-Schalter Emergency-stop switch ABB-MCB01 03049040S1
S2.2 Positionsschalter Rechtslauf Position switch clockwise Omron V-15-1ES 03049040S2.2 S3.2 Positionsschalter Linkslauf Position switch counter clockwise Omron V-15-1ES 03049040S3.2
H1 Betriebsleuchte Power light ABB XB7-EVO-BP 03049040H1
K2 Not-Halt Relais Emergency-stop relay
B2 Endschalter Spindelstop Limit switch spindle stop Tend TM-1309 03049040B2
Q2 Schütz Spindel Rechtslauf Contactor spindle clockwise Siemens 3RT2017-1BB42 03049040Q2
S2.1 Positionsschalter Rechtslauf Position switch clockwise Omron V-15-1ES 03049040S2.1
Q3 Schütz Spindel Linkslauf Spindle contactor counter clockwise Siemens 3RT2017-1BB42 03049040Q3
Q4 Schütz Ausleger hoch fahren Contactor cantilever upwards Siemens 3RT2017-1BB42 03049040Q4
S3.1 Positionsschalter Linkslauf Position switch counter clockwise Omron V-15-1ES 03049040S3.1
S5 Taster Ausleger hoch fahren Push button cantilever upwards ABB-CP1-10B-11 03049040S5
B3 Endschalter Oben / Unten Limit switch up / down Tend-TM-1308 03049040B3
B4 Endschalter Klemmung Limit switch clamping 03049040B4
Q5 Schütz herunter fahren Contactor cantilever downwards Siemens 3RT2017-1BB42 03049040Q5
S6 Taster Ausleger herunter fahren Push button cantilever downwards ABB-CP1-10B-11 03049040S6
Q6 Schütz Kühlmittelpumpe Contactor coolant pump Siemens 3RT2017-1BB42 03049040Q6
S7 Drehschalter Kühlmittelpumpe Rotary switch coolant pump ABB C2552-10B-10 03049040S7 ML Maschinenleuchte Machine lamp LA-L81C LED 03049040ML
K3 Zeitrelais Time relay Carlo Gavazzi DMB51CM24 03049040K3
Y1 Motorbremse Motor brake China 03049040Y1
Hersteller Artikelnummer
Manufacturer Item no.
OMRON S8VT-F12024E
400V/24VDC
Schneider RSB
1A120BD+RXZE2S111M
Schneider RSB
1A120BD+RXZE2S111M
03049040T2
03049040K1
03049040K2
RD4DE│GB
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MASCHINEN - GERMANY
6.10 Cooling lubricants and tanks
CAUTION! The cooling lubricant can cause diseases. Avoid direct contact with cooling lubricant or
parts covered in cooling lubricant.
Cooling lubricant circuits and tanks for water-cooling lubricant mixtures must be completely emptied, cleaned and disinfected as needed, but at least once per year or every time the cool­ing lubricant is replaced.
If fine chips and other foreign matters are accumulated in the coolant tank, the machine can no longer be correctly supplied with coolant. Furthermore, the lifetime of the coolant pump is reduced.
When processing cast iron or similar materials generating fine chips, cleaning the coolant tank more often is recommended.
Limit values The cooling lubricant must be replaced, the cooling lubricant circuit and tank emptied,
cleaned and disinfected if
the pH value drops by more than 1 based on the value during initial filling. The maximum
permissible pH value during initial filing is 9.3
there is a perceivable change in the appearance, odour, floating oil or increase of the bacte-
ria to more than 10/6/ml
there is an increase in nitrite content to more than 20 ppm (mg/1) or nitrate content to more
than 50 ppm (mg/1)
there is an increase in the N-nitrosodiethanolamine (NDELA) to more than 5 ppm (mg/a)
CAUTION! Comply with the manufacturer's specifications for mixture ratios, hazardous substances,
e.g. system cleaners, including their permissible minimum use times. CAUTION!
Since the cooling lubricant escapes under high pressure, pumping out the coolant by using the existing cooling lubricant pump via a pressure hose into a suitable tank is not recommended.
ENVIRONMENTAL PROTECTION During work on the cooling lubricant equipment please make sure that
collector tanks are used with sufficient capacity for the amount of liquid to be col-
lected.
liquids and oils should not be spilled on the ground.
Clean up any spilled liquid or oils immediately using proper oil-absorption methods and dis­pose of them in accordance with current statutory environmental regulations.
Collect leakages
Do not re-introduce liquids spilled outside the system during repair or as a result of leakage from the reserve tank, instead collect them in a collecting container for disposal.
Disposal
Never dump oil or other substances which are harmful to the environment into water inlets, riv­ers or channels. Used oils must be delivered to a collection centre. Consult your supervisor if you do not know where the collection centre is.
coolant_GB.fm
Version 1.0 dated 2017-03-13 Page 69Original operating instructions
Coolant lubricating EN
Page 70
OPTIMUM
6.10.1 Inspection plan for water-mixed cooling lubricants
Company: No.: Date: used cooling lubricant
size to be checked Inspection methods Inspection
intervals
noticeable changes
pH value Laboratory techniques
Usage concentration Manual refractometer
Base reserve Acid titration in accordance
Nitrite content Test sticks method or labora-
Nitrate/nitrite content of the preparation water, if this is not removed from the public grid
Appearance, odour daily Find and rectify causes,
1)
electrometric with pH meter (DIN 51369) Local measurement method:
with pH paper (Special indicators with suitable measuring range)
with Manufacturer's recommenda­tion
tory method
Test sticks method or labora­tory method
weekly
1)
weekly
as required Method is independent of tramp oil content
1)
weekly
as required Use water from the public grid if there is
Procedure and comment
e.g. skim off oil, check filter, ventilate cooling lubricant system
if pH value decreases > 0.5 based on initial filing:
Measures in accordance manufacturer's rec­ommendations
> 1.0 based on initial filing: Replace cooling lubricant, clean cooling lubri­cant circulation system
Method results in incorrect values with tramp oil content
> 20 mg/L nitrite: Replace cooling lubricant or part
or inhibiting additives; otherwise NDELA (N-nitrosodiethanolamine) in the cooling lubricant system and in the air must be determined
> 5 mg/L NDELA in the cooling lubricant sys­tem:
Replacement, clean and disinfect cooling lubricant circula­tion system, find nitrite source and, if possi­ble, rectify.
water from the pubic grid has > 50 mg/l nitrate: Inform the waterworks
1)
The specified inspection intervals (frequency) are based on continuous operation. Other operational conditions can result in other inspection intervals; exceptions are possible in accordance with Sections 4.4 and 4.10 of the TGS 611.
Editor:
Signature:
Coolant lubricatingEN
Version 1.0 dated 2017-03-13Page 70 Original operating instructions
coolant_GB.fm
Page 71
1.0 2017-03-13 71
Schmierstoffe
Lubricant Lubrifiant
Viskosität
Viskosity Viscosité ISO VG DIN 51519 mm²/s
(cSt)
Kennzeich-
nung nach DIN 51502
Getriebeöl
Gear oil
Huile de réducteur
Hydrauliköl
Hydraulic oil
Huile hydraulique
Getriebefett
Gear grease
Graisse de
réducteur
VG 680 CLP 680
VG 460 CLP 460
VG 320 CLP 320
VG 220 CLP 220
VG 150 CLP 150
VG 100 CLP 100
VG 68 CLP 68
VG 46 CLP 46
VG 32 CLP 32
VG 32 CLP 32
VG 46 CLP 46
G 00 H-20
Aral Degol BG
680
Aral Degol BG
460
Aral Degol BG
320
Aral Degol BG
220
Aral Degol BG
150
Aral Degol BG
100
Aral Degol BG
68
Aral Degol BG
46
Aral Degol BG
32
Aral Vitam GF 32BP Energol
Aral Vitam GF 46BP Energol
Aral FDP 00 (Na-verseift)
Aralub MFL 00
(Li-verseift)
BP Energol GR-XP 680
BP Energol GR-XP 460
BP Energol GR-XP 320
BP Energol GR-XP 220
BP Energol GR-XP 150
BP Energol GR-XP 100
BP Energol
GR-XP 68
BP Bartran
46
BP Bartran
32
HLP HM 32
HLP HM 46
BP
Energrease
PR-EP 00
SPARTAN
EP 680
SPARTAN
EP 460
SPARTAN
EP 320
SPARTAN
EP 220
SPARTAN
EP 150
SPARTAN
EP 100
SPARTAN
EP 68
NUTO H 46
(HLP 46)
NUTO H 32
(HLP 32)
NUTO H 32
(HLP 32)
NUTO H 46
(HLP 46)
FIBRAX EP
370
(Na-verseift)
Klüberoil
GEM 1-680
Klüberoil
GEM 1-460
Klüberoil
GEM 1-320
Klüberoil
GEM 1-220
Klüberoil
GEM 1-150
Klüberoil
GEM 1-100
Klüberoil
GEM 1-68
Klüberoil
GEM 1-46
Klübersynth
GEM 4- 32 N
LAMORA
HLP 32
LAMORA
HLP 46
MICRO-
LUBE GB 00
Mobilgear
636
Mobilgear
634
Mobilgear
632
Mobilgear
630
Mobilgear
629
Mobilgear
627
Mobilgear
626
Mobil DTE
25
Mobil DTE
24
Mobil Nuto
HLP 32
Mobil Nuto
HLP 46
Mobilux EP 004
Shell Omala
680
Shell Omala
460
Shell Omala
320
Shell Omala
220
Shell Omala
150
Shell Omala
100
Shell Omala
68
Shell Tellus
S 46
Shell Tellus
S 32
Shell Tellus
S2 M 32
Shell Tellus
S2 M 46
Shell Alvania
GL 00
(Li-verseift)
Meropa 680
Meropa 460
Meropa 320
Meropa 220
Meropa 150
Meropa 100
Meropa 68
Anubia EP
46
Anubia EP
32
Rando HD
HLP 32
Rando HD
HLP 46
Marfak 00
MASCHINEN - GERMANY
OPTIMUM
Page 72
Spezialfette,
wasserabweisend
Special greases,
water resistant
Graisses spéciales,
déperlant
Aral Aralub
Energrease
PR 9143
ALTEMP
Q NB 50
Klüberpaste
ME 31-52
Mobilux EP 0
Mobil Grea-
serex 47
MASCHINEN - GERMANY
OPTIMUM
1.0 2017-03-1372
Wälzlagerfett
Bearing grease
Graisse de
roulement
Öle für Gleitbahnen
Oils for slideways
Huiles pour glis-
sières
Öle für Hochfre-
quenzspindeln Oils for Built-in
spindles
Huiles pour broches
à haute vitesse
Fett für Hochfre-
quenzspindeln
Grease for Built-in
spindles
Graisse pour bro-
ches à haute vitesse
Kühlschmiermittel Cooling lubricants
Lubrifiants de refro-
idissement
K 3 K-20
(Li-verseift)
VG 68 CGLP 68
VG 68 Deol BG 68
Schneidöl Aquacut B,
5 L Gebinde, Artikel Nr. 3601751
EG Sicherheitsdatenblatt
http://www.optimum-daten.de/data-
sheets/EG-Datenblatt_Aquacut-
B.pdf
BP
Aralub HL 3
Aral Deganit
BWX 68
METAFLUX-Fett-Paste (Grease paste) Nr. 70-8508
Aral Emusol BP Sevora Esso Kutwell Mobilcut Shell Adrana
Energrease
LS 3
BP
Maccurat
D68
Emergol
HLP-D68
METAFLUX-Moly-Spray Nr. 70-82
BEACON 3
ESSO Febis
K68
Spartan EP
68
CENTO-
PLEX 3
LAMORA
D 68
Mobilux 3
Mobil Vactra
Oil No.2
Drucköl KLP
68-C
Shell Alvania
R 3 Alvania
G 3
Shell Tonna
S2 M 68
Shell Omala
68
Multifak
Premium 3
Way
lubricant X
68
Chevron
Soluble Oil B
Page 73

7 Malfunctions

OPTIMUM
MASCHINEN - GERMANY
Malfunction
Spindle does not turn • Motor circuit breaker has tripped or
It is not possible to lift the can­tilever.
The spindle and the drilling head leak oil.
Bit „burnt“ • Drill speed too high /feed too high
Cause/ possible effects
is defective.
• Supply voltage too low, possibly missing a phase.
• The switch on the clamping lever does not release.
• Position switch on spindle sleeve does not release.
• Motor defective.
• End position switch switches off
• Motor defective.
• Too much oil in the gear box above • Check oil level and reduce it if
• Chips do not come out of the drill hole.
• Drill blunt
• No or too little cooling
Solution
• Check motor protective switch or switch it on again if applicable.
• Check supply tension
• Check position switch clamping lever.
• Check position switch of spindle sleeve.
• Check motor and replace it if required.
• Check end position switch
• Check motor and replace it if required.
required
• Select another speed
• Extract drill more often during work
• Sharpen or use new drill
• Use cooling agent
Drill tip is running off centre, the drilled hole is non-round
Drill is defective • No base / support used. • Use support and clamp it with the
Drill is running non-round or shaking
It is not possible to insert the drill chuck or the taper man­drel
Precision of the work deficient • Irregularly heavy or tensed work-
• Hard points on the workpiece
• Length of the cutting spirals/or angles on the tool are unequal
• Drill deformed
• Bit deformed
• Bearing worn down
• Drill is not correctly clamped.
• Drill chuck defective
• Dirt, grease or oil on the taper inside of the drill chuck or on the taper surface of the drill spindle
• Positioning the follower in the drill spindle is not considered
piece
• Inexact horizontal position of the work-piece holder
• Use new drill
workpiece
• Use new drill
• Have the spindle bearings replaced
• Correctly clamp drill
• Replace the drill chuck
• Clean surfaces well
• Keep surfaces free of grease
• Balance the piece statically and secure without straining
• Adjust workpiece-holder
RD4_GB_7.fm
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RD4 GB
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OPTIMUM

8 Appendix

8.1 Copyright
This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, either partial or total.
Subject to technical changes without notice.
8.2 Terminology/Glossary
Term Explanation
Drill drift Tool to release the bit or the drill chuck from the drill spindle
Drill chuck Drill bit adapter
Drill head Upper part of the radial drilling machine
Drill sleeve Fixed hollow shaft which runs in the drill spindle.
Drilling spindle Shaft activated by the motor
Drilling table Supporting surface, clamping surface
Taper mandrel Cone of the drill or of the drill chuck
Spindle sleeve lever Manual operation for the drill feed
Quick-action drill chuck Drill holding fixture to be clamped manually.
Workpiece Part to be drilled, part to be machined.
Tool Drill bit, countersink, etc.
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Version 1.0 dated 2017-03-13Page 74 Original operating instructions
Appendix
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OPTIMUM
MASCHINEN - GERMANY
8.3 Storage
ATTENTION! Incorrect and improper storage might result in damage or destruction of electrical and
mechanical machine components. Store packed and unpacked parts only under the intended environmental conditions. Follow the instructions and information on the transport box.
Fragile goods
(Goods require careful handling)
Protect against moisture and humid environment
 "Environmental conditions storage and transport“
on page 49
Prescribed position of the packing case
(Marking the top surface - arrows pointing up)
Maximum stacking height
Example: not stackable - do not stack further pack­ing case on top of the first one.
Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those spec­ified here.
 "Environmental conditions storage and transport“ on page 49.
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OPTIMUM
8.4 Liability claims/warranty
Besides the legal liability claims for defects of the customer towards the seller, the manufac­turer of the product, OPTIMUM GmbH, Robert-Pfleger-Straße 26, D-96103 Hallstadt, does not grant any further warranties unless they are listed below or were promised as part of a single contractual provision.
Liability or warranty claims are processed at OPTIMUM GmbH's discretion either
directly or through one of its dealers. Any defective products or components of such products will either be repaired or replaced by components which are free from defects. Ownership of replaced products or components is transferred to OPTIMUM Maschinen Germany GmbH.
The automatically generated original proof of purchase which shows the date of purchase,
the type of machine and the serial number, if applicable, is the precondition in order to assert liability or warranty claims. If the original proof of purchase is not presented, we are not able to perform any services.
Defects resulting from the following circumstances are excluded from liability and warranty
claims:
- Using the product beyond the technical options and proper use, in particular due to over­straining of the machine.
- Any defects arising by one's own fault due to faulty operations or if the operating manual is disregarded.
- Inattentive or incorrect handling and use of improper equipment
- Unauthorized modifications and repairs
- Insufficient installation and safeguarding of the machine
- Disregarding the installation requirements and conditions of use
- atmospheric discharges, overvoltage and lightning strokes as well as chemical influences
The following items are also not subject to liability or warranty claims:
- Wearing parts and components which are subject to a standard wear as intended such as e.g. V-belts, ball bearings, illuminants, filters, sealings, etc.
- Non reproducible software errors
Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any
additional warranty are neither an acceptance of the defects nor an acceptance of its obli­gation to compensate. These services neither delay nor interrupt the warranty period.
The court of jurisdiction for legal disputes between businessmen is Bamberg.If any of the aforementioned agreements is totally or partially inoperative and/or invalid, a
provision which nearest approaches the intent of the guarantor and remains within the framework of the limits of liability and warranty which are specified by this contract is deemed agreed.
8.5 Advice for disposal / Options of reuse:
Please dispose of your equipment in an environmentally friendly manner, by not placing waste in the environment but in a professional manner.
Please do not simply throw away the packaging and later the disused machine, but dispose of both in accordance with the guidelines laid down by your city council/local authority or by an authorised disposal company.
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Version 1.0 dated 2017-03-13Page 76 Original operating instructions
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Appendix
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OPTIMUM
MASCHINEN - GERMANY
8.5.1 Decommissioning
CAUTION! Used devices need to be decommissioned in a professional way in order to avoid later
misuses and endangerment of the environment or persons.
Unplug the power cord.Cut the connection cable.Remove all operating materials from the used device which are harmful to the envi-
ronment.
If applicable remove batteries and accumulators.Disassemble the machine if required into easy-to-handle and reusable assemblies
and component parts.
Dispose of machine components and operating fluids using the intended disposal
methods.
8.5.2 Disposal of new device packaging
All used packaging materials and packaging aids from the machine are recyclable and gener­ally need to be supplied to the material reuse.
The packaging wood can be supplied to the disposal or the reuse. Any packaging components made of cardboard box can be chopped up and supplied to the
waste paper collection. The films are made of polyethylene (PE) and the cushion parts are made of polystyrene (PS).
These materials can be reused after reconditioning if they are passed to a collection station or to the appropriate waste management enterprise.
Only forward the packaging materials correctly sorted to allow direct reuse.
8.5.3 Disposal of the old device
INFORMATION
Please take care in your interest and in the interest of the environment that all component parts of the machine are only disposed of in the intended and admitted way.
Please note that the electrical devices comprise a variety of reusable materials as well as envi­ronmentally hazardous components. Please ensure that these components are disposed of separately and professionally. In case of doubt, please contact your municipal waste manage­ment. If appropriate, call on the help of a specialist waste disposal company for the treatment of the material.
8.5.4 Disposal of electrical and electronic components
Please make sure that the electrical components are disposed of professionally and according to the statutory provisions.
The device is composed of electrical and electronic components and must not be disposed of as household waste. According to the European Directive 2002/96/EC regarding electrical and electronic used devices and the implementation of national legislation, used power tools and electrical machines need to be collected separately and supplied to an environmentally friendly recycling centre.
As the machine operator, you should obtain information regarding the authorised collection or disposal system which applies for your company.
Please make sure that the electrical components are disposed of professionally and according to the legal regulations. Please only throw depleted batteries in the collection boxes in shops or at municipal waste management companies.
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8.5.5 Disposal of lubricants and coolants
ATTENTION! Please imperatively make sure to dispose of the used coolant and lubricants in an
environmentally compatible manner. Observe the disposal instructions of your municipal waste management companies.
INFORMATION
Used coolant emulsions and oils should not be mixed since it is only possible to reuse oils with­out pre-treatment when they have not been mixed.
The disposal instructions for used lubricants are made available by the manufacturer of the lubricants. If necessary, request the product-specific data sheets.
8.6 Disposal via municipal collection facilities
Disposal of used electrical and electronic components (Applicable in the countries of the European Union and other European countries with a sepa­rate collecting system for those devices).
The sign on the product or on its packing indicates that the product must not be handled as common household waste, but that is needs to be disposed of at a central collection point for recycling. Your contribution to the correct disposal of this product will protect the environment and the public health. Incorrect disposal constitutes a risk to the environment and public health. Recycling of material will help reduce the consumption of raw materials. For further information about the recycling of this product, please consult your District Office, municipal waste collec­tion station or the shop where you have purchased the product.
8.7 RoHS, 2011/65/EU
The symbol on the product or on its packing indicates that this product complies with the Euro­pean directive 2011/65/EU.
8.8 Product follow-up
We are required to perform a follow-up service for our products which extends beyond ship­ment.
We would be grateful if you could send us the following information:
Modified settingsAny experiences with the radial drilling machine which might be important for other usersRecurring malfunctions
Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888
email: [email protected]
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Version 1.0 dated 2017-03-13Page 78 Original operating instructions
Appendix
Page 79

EC - declaration of conformity

Hallstadt, 2016-09-15
Kilian Stürmer
(CEO, General manager)
in accordance with the Machinery Directive 2006/42/EC Annex II 1.A
OPTIMUM
MASCHINEN - GERMANY
The manufacturer/ distributor:
hereby declares that the following product Product designation: Radial drilling machine Type designation: Serial number: _ __ __ __ __ Year of manufacture: 20__
Manual radial drilling machine for craft and industrial plants which meets all the relevant provisions of the above mentioned Directive 2006/42/EC as well as the other directives applied (below) including their amendments in force at the time of declaration.
The following other EU Directives have been applied: EMC Directive 2014/30/EC Low Voltage Directive 2014/35/EC The safety objective meet the requirement of EC Directive 2006/42/EC.
The following harmonized standards were applied:
EN 1837:1999+A1:2009 - Safety of machinery - Integral lighting of machines EN 12717:2001+A1:2009 - Safety of machine tools - Drilling machines EN 60204-1:2006/A1:2009 -Safety of machinery - Electrical equipment of machines - Part 1: General
requirements EN 1005-2:2003+A1:2008 - Safety of machinery - Human physical performance - Part 2: Manual handling
of machinery and component parts of machinery EN ISO 13849 - Safety of machinery - Safety-related parts of control systems EN ISO 12100:2010 - Safety of machinery - General principles for design - Risk assessment and risk
reduction
Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt
RD4
Person responsible for the document: Kilian Stürmer Phone: +49 (0) 951 96555 - 800
Address: Dr.-Robert-Pfleger-Str. 26
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D - 96103 Hallstadt
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Index

A
Accessories .......................................................... 21
Accident report Ammeter Assembly
..................................................... 17
............................................................... 35
........................................................ 18, 22
C
Classification of hazards ........................................ 7
Control and indicating elements Copyright Customer service Customer service technician
.............................................................. 74
................................................. 47
........................... 29
................................ 47
D
Disinfection
Cooling lubricant tank Disposal Drill depth
Drilling head
............................................................... 78
automatic
moving
........................................................ 35
............................................................ 32
..................................... 69
E
Electronics ............................................................ 17
Emergency stop
resetting
.......................................................... 34
F
Fixing .................................................................... 24
I
Inspection ............................................................. 39
Installation Intended use
............................................................ 22
.......................................................... 8
L
Load suspension point ......................................... 19
M
Machine
switching on Maintenance Malfunctions Misuse
.................................................................... 9
.................................................... 33
................................................... 38, 39
......................................................... 73
O
Obligations
of the operating company
of the operator Operation
............................................................. 29
................................................. 11
............................... 11
P
Personal protective equipment ............................. 15
Power failure Power supply Product follow-up
........................................................ 34
........................................................ 28
................................................. 78
R
Restoring
readiness for operation
................................... 34
S
Safety
During maintenance
........................................ 16
During operation Safety devices Safety instructions Scope of delivery Shift rod
adjusting Specialist dealer Speed
adjustment Switching off
machine
..........................................................32
...........................................................34
..............................................16
......................................................12
..................................................7
..................................................18
...................................................47
.......................................................33
T
Technical specification ..........................................48
Transport Transportation lock Type plate
..............................................................18
...............................................26
...............................................................6
W
Warming up the machine ......................................28
Warning notes
.........................................................7
RD4GB
Version 1.0 dated 2017-03-13Page 80 Translation of the original instructions
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