ON Semiconductor NCV33163 Technical data

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NCV33163
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2.5 A, Step−Up/Down/ Inverting Switching Regulators
The NCV33163 series are monolithic power switching regulators that contain the primary functions required for dc-to-dc converters. This series is specifically designed to be incorporated in step-up, step-down, and voltage-inverting applications with a minimum number of external components.
These devices consist of two high gain voltage feedback comparators, temperature compensated reference, controlled duty cycle oscillator, driver with bootstrap capability for increased efficiency, and a high current output switch. Protective features consist of cycle-by-cycle current limiting, and internal thermal shutdown. Also included is a low voltage indicator output designed to interface with microprocessor based systems.
These devices are contained in a 16 pin dual-in-line heat tab plastic package for improved thermal conduction.
Output Switch Current in Excess of 2.0 A
Operation from 2.5 V to 60 V
Low Standby Current
Precision 2% Reference
Controlled Duty Cycle Oscillator
Driver with Bootstrap Capability for Increased Efficiency
Cycle-by-Cycle Current Limiting
Internal Thermal Shutdown Protection
Low Voltage Indicator Output for Direct Microprocessor Interface
Heat Tab Power Package
Moisture Sensitivity Level (MSL) Equals 1
NCV Prefix, for Automotive and Other Applications Requiring Site
and Change Control
OC
Input
16
1
16
1
LVI Output
Voltage Feedback 2
Voltage Feedback 1
Timing Capacitor
Ipk Sense
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16
PDIP-16
P SUFFIX
CASE 648C
1
SO-16W DW SUFFIX CASE 751G
A = Assembly Location WL = Wafer Lot YY = Year WW = Work Week
PIN CONNECTIONS
116
15
14
13
12
11
10
9
Gnd
2
3
4
5
6
V
7
CC
8
MARKING
DIAGRAMS
NCV33163P AWLYYWW
16
NCV33163DW
AWLYYWW
1
Bootstrap Input
Switch Emitter
Gnd
Switch Collector
Driver Collector
This document contains information on a product under development. ON Semiconductor reserves the right to change or discontinue this product without notice.
Semiconductor Components Industries, LLC, 2002
November, 2002 - Rev. 0
1 Publication Order Number:
(Top View)
ORDERING INFORMATION
Device Package Shipping
NCV33163DW SO-16W 47 Units/Rail NCV33163DWR2 SO-16W 1000 Tape &
NCV33163P PDIP-16
Reel
25 Units/Rail
NCV33163/D
NCV33163
Ipk Sense
V
Timing
Capacitor
Gnd
Voltage
Feedback 1
Voltage
Feedback 2
LVI Output
8
7
CC
6
OSC
5
I
Limit
+
+
Control Logic
and Thermal
4
Shutdown
+
3
VFB
2
LVI
+
1
+
+ +
+
(Bottom View)
This device contains 114 active transistors.
Figure 1. Representative Block Diagram
9
10
11
12
13
14
15
16
Driver Collector
Switch Collector
Gnd
Switch Emitter
Bootstrap Input
MAXIMUM RATINGS (Note 1)
Rating
Power Supply Voltage V Switch Collector Voltage Range V Switch Emitter Voltage Range V Switch Collector to Emitter Voltage V Switch Current (Note 2) I Driver Collector Voltage V Driver Collector Current I Bootstrap Input Current Range (Note 2) I Current Sense Input Voltage Range V Feedback and Timing Capacitor Input Voltage Range V Low Voltage Indicator Output Voltage Range V Low Voltage Indicator Output Sink Current I Thermal Characteristics
P Suffix, Dual-In-Line Case 648C
Thermal Resistance, Junction-to-Air Thermal Resistance, Junction- to- Case (Pins 4, 5, 12, 13)
DW Suffix, Surface Mount Case 751G
Thermal Resistance, Junction-to-Air
Thermal Resistance, Junction- to- Case (Pins 4, 5, 12, 13) Operating Junction Temperature T Operating Ambient Temperature T Storage Temperature Range T
Symbol Value Unit
C(switch) E(switch)
CE(switch)
C(driver)
C(driver)
Ipk (Sense)
CC
SW
BS
in
C(LVI)
C(LVI)
R
JA
R
JC
R
JA
R
JC
J
A
stg
60 V
-1.0 to + 60 V
- 2.0 to V
C(switch)
60 V
2.5 A
-1.0 to +60 V 150 mA
-100 to +100 mA
(VCC-7.0) to (VCC+1.0) V
-1.0 to + 7.0 V
-1.0 to + 60 V 10 mA
°C/W
80 15
94 18
+150 °C
- 40 to + 115 °C
- 65 to +150 °C
V
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NCV33163
ELECTRICAL CHARACTERISTICS (V
T
= -40°C to +115°C.)
A
Characteristic
= 15 V, Pin 16 = VCC, CT = 620 pF, for typical values TA = 25°C, for min/max values
CC
Symbol Min Typ Max Unit
OSCILLATOR
Frequency
TA = 25°C Total Variation over V
= 2.5 V to 60 V, and Temperature
CC
Charge Current I Discharge Current I Charge to Discharge Current Ratio I Sawtooth Peak Voltage V Sawtooth Valley Voltage V
f
OSC
chg
dischg
chg/Idischg
OSC(P) OSC(V)
46 45
50
-
- 225 - A
- 25 - A
8.0 9.0 10 -
- 1.25 - V
- 0.55 - V
FEEDBACK COMPARATOR 1
Threshold Voltage
TA = 25°C Line Regulation (V Total Variation over Line, and Temperature
Input Bias Current (V
= 2.5 V to 60 V, TA = 25°C)
CC
= 5.05 V) I
FB1
V
th(FB1)
IB(FB1)
4.9
-
4.85
5.05
0.008
-
- 100 200 A
FEEDBACK COMPARATOR 2
Threshold Voltage
TA = 25°C Line Regulation (V Total Variation over Line, and Temperature
Input Bias Current (V
= 2.5 V to 60 V, TA = 25°C)
CC
= 1.25 V) I
FB2
V
th(FB2)
IB(FB2)
1.225
-
1.213
1.25
0.008
-
1.275
1.287
- 0.4 0 0.4 A
CURRENT LIMIT COMPARATOR
Threshold Voltage
= 25°C
T
A
Total Variation over V
Input Bias Current (V
= 2.5 V to 60 V, and Temperature
CC
Ipk (Sense)
= 15 V) I
V
th(Ipk Sense)
IB(sense)
-
230
250
-
- 1.0 20 A
DRIVER AND OUTPUT SWITCH (Note 3)
Sink Saturation Voltage (ISW = 2.5 A, Pins 14, 15 grounded)
Non-Darlington Connection (R Darlington Connection (Pins 9, 10, 11 connected)
= 110  to VCC, ISW/I
Pin 9
DRV
20)
Collector Off-State Leakage Current (VCE = 60 V) I Bootstrap Input Current Source (VBS = VCC + 5.0 V) I Bootstrap Input Zener Clamp Voltage (IZ = 25 mA) V
V
CE(sat)
C(off)
source(DRV)
Z
-
-
0.6
1.0
- 0.02 100 A
0.5 2.0 4.0 mA
VCC + 6.0 VCC + 7.0 VCC + 9.0 V
LOW VOLTAGE INDICATOR
Input Threshold (V Input Hysteresis (V Output Sink Saturation Voltage (I Output Off-State Leakage Current (VOH = 15 V) I
Increasing) V
FB2
Decreasing) V
FB2
= 2.0 mA) V
sink
th H
OL(LVI)
OH
1.07 1.125 1.18 V
- 15 - mV
- 0.15 0.4 V
- 0.01 5.0 A
TOTAL DEVICE
Standby Supply Current (V
Pins 6, 14, 15 = Gnd, remaining pins open)
= 2.5 V to 60 V, Pin 8 = VCC,
CC
I
CC
- 6.0 10 mA
1. This device series contains ESD protection and exceeds the following tests: Human Body Model 1500 V per MIL-STD-883, Method 3015. Machine Model Method 150 V.
2. Maximum package power dissipation limits must be observed.
3. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient as possible.
54 55
5.2
0.03
5.25
0.03
-
270
1.0
1.4
kHz
V
%/V
V
V
%/V
V
mV
V
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NCV33163
100
= 15 V
V
CC
T
= 25°C
A
1)t
, R
=
on
DT
2)ton, RDT = 20 k
3)ton, t
4)t
off
5)t
off
10
, RDT = 10 k
off
, RDT = 20 k , R
=
DT
1
2
3 4
, OUTPUT SWITCH ON−OFF TIME ( s)t
off
−t µ
1.0
on
0.1 C
, OSCILLATOR TIMING CAPACITOR (nF)
T
5
1.0 10
Figure 2. Output Switch On-Off Time
versus Oscillator Timing Capacitor
140
120
100
80
, INPUT BIAS CURRENT (A)µ
IB
I
60
−55
−25 0 25 50 75 100 125
, AMBIENT TEMPERATURE (°C)
T
A
Figure 4. Feedback Comparator 1 Input Bias
Current versus Temperature
VCC = 15 V V
= 5.05 V
FB1
2.0
0
−2.0
−4.0
, OSCILLATOR FREQUENCY CHANGE (%)
−6.0
−55
OSC
f
1300
1280
1260
1240
1220
1200
, COMPARATOR 2 THRESHOLD VOLTAGE (mV)
−55
th(FB2)
V
VCC = 15 V CT = 620 pF
−25 0 25 50 75 100 125
, AMBIENT TEMPERATURE (°C)
T
A
Figure 3. Oscillator Frequency Change
versus Temperature
VCC = 15 V
−25 0 25 50 75 100 T
, AMBIENT TEMPERATURE (°C)
A
Vth Max = 1275 mV
Vth Typ = 1250 mV
Vth Min = 1225 mV
Figure 5. Feedback Comparator 2 Threshold
Voltage versus Temperature
125
2.8
VCC = 15 V Pin 16 = VCC + 5.0 V
2.4
2.0
1.6
, BOOTSTRAP INPUT CURRENT SOURCE (mA)
1.2
−55 −25 0 25 50 75 100 125 T
, AMBIENT TEMPERATURE (°C)
source (DRV)
I
A
Figure 6. Bootstrap Input Current
Source versus T emperature
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4
7.6
IZ = 25 mA
7.4
7.2
7.0
6.8
−55 −25 0 25 50 75 100
, BOOTSTRAP INPUT ZENER CLAMP VOLTAGE (V)
Z
V
T
, AMBIENT TEMPERATURE (°C)
A
Figure 7. Bootstrap Input Zener Clamp
Voltage versus Temperature
125
NCV33163
V
THRESHOLD
VOLTAGE
(
V)
V
EMITTER
VOLTAGE
(V)
0
Darlington Configuration Emitter Sourcing Current to Gnd Pins 7, 8, 10, 11 = V Pins 4, 5, 12, 13 = Gnd T
= 25°C, (Note 2)
A
CC
−0.4
−0.8
Bootstrapped, Pin 16 = VCC + 5.0 V
−1.2
V
CC
, SOURCE SATURATION (V)
−1.6
CE (sat)
V
Non−Bootstrapped, Pin 16 = V
−2.0 0 0.8 2.4 3.2
, EMITTER CURRENT (A)
I
E
CC
1.6
Figure 8. Output Switch Source Saturation
versus Emitter Current
0
Gnd
−0.4
IC = 10 A
−0.8
−1.2
,
E
−1.6
IC = 10 mA
VCC = 15 V Pins 7, 8, 9, 10, 16 = V Pins 4, 6 = Gnd Pin 14 Driven Negative
−2.0
−55 −25 0 25 50 75 100 125
, AMBIENT TEMPERATURE (°C)
T
A
Figure 10. Output Switch Negative Emitter
Voltage versus Temperature
1.2
Darlington, Pins 9, 10, 11 Connected
1.0
0.8
Grounded Emitter Configuration Collector Sinking Current From V
0.6 Pins 7, 8 = VCC = 15 V
, SINK SATURATION (V)
CE (sat)
V
Pins 4, 5, 12, 13, 14, 15 = Gnd
0.4 T
= 25°C, (Note 2)
A
0.2
0
0 0.8 2.4 3.21.6
, COLLECTOR CURRENT (A)
I
C
CC
Saturated Switch, R
Gnd
= 110  to V
Pin9
CC
Figure 9. Output Switch Sink Saturation
versus Collector Current
0.5
VCC=5 V T
=25°C
A
0.4
0.3
0.2
CC
0.1
, OUTPUT SATURATION VOLTAGE (V)
0
OL (LVI)
0 2.0 4.0 6.0 8.0
V
I
, OUTPUT SINK CURRENT (mA)
sink
Figure 11. Low Voltage Indicator Output Sink
Saturation Voltage versus Sink Current
254
m
VCC = 15 V
252
250
,
248
th (Ipk Sense)
246
−55 −25 0 25 50 75 100 125
, AMBIENT TEMPERATURE (°C)
T
A
Figure 12. Current Limit Comparator Threshold
Voltage versus Temperature
1.6
µ
1.4
1.2
1.0
INPUT BIAS CURRENT ( A) ,
0.8
IB (Sense)
I
0.6
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VCC = 15 V V
Ipk (Sense)
= 15 V
−55 −25 0 25 50 75 100 125 T
, AMBIENT TEMPERATURE (°C)
A
Figure 13. Current Limit Comparator Input Bias
Current versus Temperature
NCV33163
ÎÎ
ÎÎ
ÎÎÎ
ÎÎÎ
ÎÎ
ÎÎ
8.0
6.0
4.0
, SUPPLY CURRENT (mA)
2.0
CC
I
0
0 10203040
V
, SUPPLY VOLTAGE (V)
CC
Pins 7, 8, 16 = V Pins 4, 6, 14 = Gnd Remaining Pins Open T
= 25°C
A
Figure 14. Standby Supply Current
versus Supply V oltage
3.0
2.6
2.2
1.8
Pin 16 Open
Pin 16 = V
CC
1.4
, MINIMUM OPERATING SUPPLY VOLTAGE (V)
1.0
−55 −25 0 25 50 75 100 125
T
, AMBIENT TEMPERATURE (°C)
CC(min)
V
Figure 16. Minimum Operating Supply
A
CT = 620 pF Pins 7,8 = V Pins 4, 14 = Gnd
CC
Pin 9 = 1.0 k to 15 V Pin 10 = 100 to 15 V
Voltage versus Temperature
7.2 VCC = 15 V
6.4
Pins 7, 8, 16 = V Pins 4, 6, 14 = Gnd Remaining Pins Open
CC
5.6
CC
, SUPPLY CURRENT (mA)
4.8
CC
I
4.0
−55 −25 0 25 50 75 100 125
, AMBIENT TEMPERATURE (°C)
T
A
Figure 15. Standby Supply Current
versus Temperature
JAθ
R , THERMAL RESISTANCE
100
80
R
60
JA
Printed circuit board heatsink example
2.0 oz
L
Copper
L
Graphs represent symmetrical layout
40
P
for T
20
JUNCTION−TO−AIR ( C/W)°
0
0
D(max)
10 20 30 40 50
= 70°C
A
L, LENGTH OF COPPER (mm)
3.0 mm
5.0
4.0
3.0
2.0
1.0
0
, MAXIMUM POWER DISSIPATION (W)
D
P
Figure 17. P Suffix (DIP-16) Thermal Resistance
and Maximum Power Dissipation
versus P.C.B. Copper Length
100
P
for T
2.0 oz.
Copper
= 50°C
A
3.0 mmL
JAθ
R , THERMAL RESISTANCE
90
80
70
60
50
JUNCTION−TO−AIR ( C/W)°
40
30
02030504010
D(max)
Graph represents symmetrical layout
L
R
JA
L, LENGTH OF COPPER (mm)
Figure 18. DW Suffix (SOP-16L) Thermal Resistance and
Maximum Power Dissipation versus P.C.B. Copper Length
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2.8
2.4
2.0
1.6
1.2
0.8
0.4
0
, MAXIMUM POWER DISSIPATION (W)
D
P
NCV33163
V
CC
Timing Capacitor
Shutdown
Voltage Feedback 1
Voltage Feedback 2
Comparator Output
1.25 V
Timing Capacitor C
0.55 V
Oscillator Output
Output Switch
Nominal Output
Voltage Level
I
pk Sense
R
LVI Output
1
0
T
1
0
On
Off
+
+
Thermal
Current
Limit
+
R
S
Latch
Q
Q
60
0.25 V
8
SC
7
+
6
C
T
R
DT
Gnd
Oscillator
5
4
3
45 k
Feedback
2
1
LVI
+ +
Comparator
+
+
2.0 mA
7.0 V
+ +
15 k1.25 V
+
1.125 V
(Bottom View)
Figure 19. Representative Block Diagram
t
9t
9
Driver Collector
10
Switch Collector
11
1
Q
2
12
Gnd
13
14
Switch Emitter
15
16
Bootstrap Input
+
Sink Only
=
Positive True Logic
Output Voltage
Startup Quiescent Operation
Figure 20. Typical Operating Waveforms
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NCV33163
INTRODUCTION
The NCV33163 series are monolithic power switching regulators optimized for dc-to-dc converter applications. The combination of features in this series enables the system designer to directly implement step-up, step-down, and voltage-inverting converters with a minimum number of external components. Potential applications include cost sensitive consumer products as well as equipment for the automotive, computer, and industrial markets. A Representative Block Diagram is shown in Figure 19.
OPERATING DESCRIPTION
The NCV33163 operates as a fixed on-time, variable off-time voltage mode ripple regulator. In general, this mode of operation is somewhat analogous to a capacitor charge pump and does not require dominant pole loop compensation for converter stability. The Typical Operating Waveforms are shown in Figure 20. The output voltage waveform shown is for a step-down converter with the ripple and phasing exaggerated for clarity. During initial converter startup, the feedback comparator senses that the output voltage level is below nominal. This causes the output switch to turn on and off at a frequency and duty cycle controlled by the oscillator , thus pumping up the output filter capacitor. When the output voltage level reaches nominal, the feedback comparator sets the latch, immediately terminating switch conduction. The feedback comparator will inhibit the switch until the load current causes the output voltage to fall below nominal. Under these conditions, output switch conduction can be inhibited for a partial oscillator cycle, a partial cycle plus a complete cycle, multiple cycles, or a partial cycle plus multiple cycles.
Oscillator
The oscillator frequency and on-time of the output switch are programmed by the value selected for timing capacitor CT. Capacitor CT is charged and discharged by a 9 to 1 ratio internal current source and sink, generating a negative going sawtooth waveform at Pin 6. As CT charges, an internal pulse is generated at the oscillator output. This pulse is connected to the NOR gate center input, preventing output switch conduction, and to the AND gate upper input, allowing the l a t c h to be re s e t i f the comparator output is low. Thus, the output switch is always disabled during ramp-up and can be enabled by the comparator output only at the start of ramp-down. The oscillator peak and valley thresholds are
1.25 V and 0.55 V, respectively, with a charge current of 225A and a discharge current of 25 A, yielding a maximum on-time duty cycle of 90%. A reduction of the maximum duty cycle may be required for specific converter configurations. This can be accomplished with the addition
of an external deadtime resistor (R
) placed across CT. The
DT
resistor increases the discharge current which reduces the on-time of the output switch. A graph of the Output Switch On-Off Time versus Oscillator Timing Capacitance for various values of RDT is shown in Figure 2. Note that the maximum output duty cycle, t
on/ton
+ t
, remains constant
off
for values of CT greater than 0.2 nF. The converter output can be inhibited by clamping CT to ground with an external NPN small-signal transistor.
Feedback and Low Voltage Indicator Comparators
Output voltage control is established by the Feedback comparator. T he i nverting i nput i s i nternally b iased a t 1 .25 V and is not pinned out. The converter output voltage is typically divided down with two external resistors and monitored by t he h igh im pedance n oninverting i nput a t Pin 2. The maximum i nput b ias c urrent i s ±0.4 A, w hich c an c ause an output v oltage e rror t hat i s e qual t o t he p roduct o f t he i nput bias current and the upper divider resistance value. For applications that require 5.0 V, the converter output can be directly connected t o t he n oninverting i nput a t P in 3 . T he h igh impedance input, Pin 2, must be grounded to prevent noise pickup. The internal resistor divider is set for a nominal voltage of 5.05 V. The additional 50 mV compensates for a
1.0% voltage drop in the cable and connector from the converter output to the load. The Feedback comparator’s output state is controlled by the highest voltage applied to either of the two noninverting inputs.
The Low Voltage Indicator (LVI) comparator is designed for use as a reset controller in microprocessor-based systems. The inverting input is internally biased at 1.125 V, which sets the noninverting input thresholds to 90% of nominal. The LVI comparator has 15 mV of hysteresis to prevent erratic reset operation. The Open Collector output is capable of sinking in excess of 6.0 mA (see Figure 11). An external resistor (R program a reset delay time (t below, where V
) and capacitor (C
LVI
DLY
is the microprocessor reset input
th(MPU)
DLY
) by the formula shown
) can be used to
threshold. Refer to Figure 21.
1
V
t
= R
DLY
Current Limit Comparator, Latch and Thermal Shutdown
LVI CDLY
In
1 -
th(MPU)
V
out
With a voltage mode ripple converter operating under normal conditions, output switch conduction is initiated by the oscillator and terminated by the Voltage Feedback comparator. Abnormal operating conditions occur when the converter output is overloaded or when feedback voltage sensing is lost. Under these conditions, the Current Limit comparator will protect the Output Switch.
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NCV33163
The switch current is converted to a voltage by inserting a fractional ohm resistor, RSC, in series with VCC and output switch transistor Q2. The voltage drop across RSC is monitored by the Current Sense comparator. If the voltage drop exceeds 250 mV with respect to VCC, the comparator will set the latch and terminate output switch conduction on a cycle-by-cycle basis. This Comparator/Latch configuration ensures that the Output Switch has only a single on-time during a given oscillator cycle. The calculation for a value of R
R
SC
is:
SC
0.25 V
Ipk(Switch)
Figures 12 and 13 show that the Current Sense comparator threshold is tightly controlled over temperature and has a typical input bias current of 1.0 A. The propagation delay from the comparator input to the Output Switch is typically 200 ns. The parasitic inductance associated with R
and the
SC
circuit layout should be minimized. This will prevent unwanted voltage spikes that may falsely trip the Current Limit comparator.
Internal thermal shutdown circuitry is provided to protect the IC in the event that the maximum junction temperature is exceeded. When activated, typically at 170°C, the Latch is forced into the “Set” state, disabling the Output Switch. This feature is provided to prevent catastrophic failures from accidental device overheating. It is not intended to be used as a replacement for proper heatsinking.
Driver and Output Switch
To aid in system design flexibility and conversion efficiency, the driver current source and collector, and output switch collector and emitter are pinned out separately. This allows the designer the option of driving the output switch into saturation with a selected force gain or driving it near saturation when connected as a Darlington. The output switch is designed to switch a maximum of 60 V collector to emitter, with up to 2.5 A peak collector current. The minimum value for R
R
SC(min)
is:
SC
0.25 V
2.5 A
0.100
When configured for step-down or voltage-inverting applications, as in Figures 21 and 25, the inductor will forward bias the output rectifier when the switch turns off. Rectifiers with a high forward voltage drop or long turn-on delay time should not be used. If the emitter is allowed to go sufficiently negative, collector current will flow, causing
additional device heating and reduced conversion efficiency.
Figure 10 shows that by clamping the emitter to 0.5 V, the collector current will be in the range 10 A over temperature. A 1N5822 or equivalent Schottky barrier rectifier is recommended to fulfill these requirements.
A bootstrap input is provided to reduce the output switch saturation voltage in step-down and voltage-inverting converter applications. This input is connected through a series resistor and capacitor to the switch emitter and is used to raise the internal 2.0 mA bias current source above V An internal zener limits the bootstrap input voltage to V
CC
CC
+7.0 V. The capacitor’s equivalent series resistance must limit the zener current to less than 100 mA. An additional series resistor may be required when using tantalum or other low ESR capacitors. The equation below is used to calculate a minimum value bootstrap capacitor based on a minimum zener voltage and an upper limit current source.
C
B(min)
I
t
4.0 mA
V
t
on
4.0 V
0.001 t
on
Parametric operation of the NCV33163 is guaranteed over a supply voltage range of 2.5 V to 40 V. When operating below 3.0 V, the Bootstrap Input should be connected to V
. Figure 16 shows that functional operation down to
CC
1.7 V at room temperature is possible.
Package
The NCV33163 is contained in a heat-sinkable 16-lead plastic dual-in-line package in which the die is mounted on a special heat tab copper alloy lead frame. This tab consists of the four center ground pins that are specifically designed to improve thermal conduction from the die to the circuit board. Figures 17 and 18 show a simple and effective method of utilizing the printed circuit board medium as a heat dissipater by soldering these pins to an adequate area of copper foil. This permits the use of standard layout and mounting practices while having the ability to halve the junction-to-air thermal resistance. These examples are for a symmetrical layout on a single-sided board with two ounce per square foot of copper.
APPLICATIONS
The following converter applications show the simplicity and flexibility of this circuit architecture. Three main converter topologies are demonstrated with actual test data shown below each of the circuit diagrams.
.
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NCV33163
p
(
)
+
+
Thermal
Current
Limit
9
10
11
Q
1
Q
R
Q
S
Latch
+
2
12
60
13
14
V
12 V
0.25 V
R
0.075
in
330
680 pF
8
SC
7
+
6
+
Oscillator
C
in
C
T
5
4
3
45 k
+
Low Voltage
Indicator Output
R 10 k
C
2
LVI
1
DLY
LVI
+
+ +
+
+
1.125 V
Feedback Comparator
15 k1.25 V
+
2.0 mA
7.0 V
1N5822
15
0.02
16
R
C
B
B
(Bottom View)
Test Condition Results
Line Regulation Vin = 8.0 V to 24 V, IO = 3.0 A 6.0 mV = ±0.06% Load Regulation Vin = 12 V, IO = 0.6 A to 3.0 A 2.0 mV = ±0.02% Output Ripple V Short Circuit Current V Efficiency, Without Bootstrap V Efficiency, With Bootstrap V
= 12 V, IO = 3.0 A 36 mVpp
in
= 12 V, RL = 0.1 3.3 A
in
= 12 V, IO = 3.0 A 76.7%
in
= 12 V, IO = 3.0 A 81.2%
in
2200
180 H
L
Coilcraft LO451−A
+
C
O
V
out
5.05 V/3.0 A
Figure 21. Step-Down Converter
8
7
+
6
5
4
+
3
2
1
+
9
10
11
Q
1
Q
2
12
13
14
Q
3
15
16
(Bottom View)
8
7
+
6
5
4
+
3
2
1
+
9
10
11
Q
1
Q
2
12
13
14
15
16
(Bottom View)
Figure 22A. External NPN Switch Figure 22B. External PNP Saturated Switch
Figure 22. External Current Boost Connections for I
k
Greater Than 2.5 A
Switch
Q
3
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NCV33163
p
(
)
180 H
V
12 V
in
R
SC
0.075
C
330
680 pF
+
+
Thermal
Current
Limit
9
10
11
Q
1
Q
R
Q
S
Latch
+
2
12
60
13
0.25 V
8
7
+
6
+
Oscillator
in
C
T
5
4
Coilcraft
L
LO451−A
1N5822
3
14
45 k
+ +
+
1.125 V
(Bottom View)
Feedback Comparator
15 k1.25 V
+
2.0 mA
7.0 V
15
16
V
+
C
O
330
out
28 V/600 mA
Low Voltage
Indicator
Output
2.2 k
2
1
R
LVI
1.0 k
R
1
R
47 k
2
LVI
+
+ +
Test Condition Results
Line Regulation Vin = 9.0 V to 16 V, IO = 0.6 A 30 mV = ±0.05% Load Regulation Vin = 12 V, IO = 0.1 A to 0.6 A 50 mV = ±0.09% Output Ripple V Efficiency V
= 12 V, IO = 0.6 A 140 mVpp
in
= 12 V, IO = 0.6 A 88.1%
in
Figure 23. Step-Up Converter
8
7
+
6
5
4
+
3
2
1
+
9
10
11
Q
1
Q
2
12
13
14
Q
3
15
16
(Bottom View)
8
7
+
6
5
4
+
3
2
1
+
9
10
11
Q
1
Q
2
12
13
14
Q3
15
16
(Bottom View)
Figure 24A. External NPN Switch Figure 24B. External PNP Saturated Switch
Figure 24. External Current Boost Connections for I
k
Greater Than 2.5 A
Switch
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NCV33163
p
(
)
+
Thermal
+
+ +
− +
45 k
+
1.125 V
+ +
Current
Limit
+
Feedback Comparator
15 k1.25 V
(Bottom View)
R
S
Latch
9
10
11
Q
1
Q
2
Q
12
60
13
Coilcraft LO451−A
14
L
180 H
+
2.0 mA
7.0 V
15
0.02
16
1N5822
2200
R
B
C
B
V
out
C
O
+
−12 V/1.0 A
V
in
12 V
470 pF
0.25 V
R
0.075
330
C
T
8
SC
7
+
6
+
Oscillator
C
in
5
4
3
2
1
LVI
R
2
R
953
1
8.2 k
Test Condition Results
Line Regulation Vin = 9.0 V to 16 V, IO = 1.0 A 5.0 mV = ±0.02% Load Regulation Vin = 12 V, IO = 0.6 A to 1.0 A 2.0 mV = ±0.01% Output Ripple V Short Circuit Current V Efficiency, Without Bootstrap V Efficiency, With Bootstrap V
= 12 V, IO = 1.0 A 130 mVpp
in
= 12 V, RL = 0.1 3.2 A
in
= 12 V, IO = 1.0 A 73.1%
in
= 12 V, I
in
= 1.0 A 77.5%
O
Figure 25. Voltage-Inverting Converter
8
7
+
6
5
4
+
3
2
1
+
9
10
11
Q
1
Q
2
12
13
14
15
Q
3
16
(Bottom View)
8
7
+
6
5
4
+
3
2
1
+
9
10
11
Q
1
Q
2
12
13
14
15
16
(Bottom View)
Figure 26A. External NPN Switch Figure 26B. External PNP Saturated Switch
Figure 26. External Current Boost Connections for I
k
Greater Than 2.5 A
Switch
Q
3
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NCV33163
Calculation Step-Down Step-Up Voltage-Inverting
|V
t
on
t
(Notes 1, 2, 3)
off
V
out
Vin V
V
sat
F
V
out
V
out
VF–V
Vin–V
in
sat
| V
out
Vin V
sat
F
t
on
t
t
on
C
T
I
L(avg)
I
pk (Switch)
R
SC
Vin V
L
V
ripple(pp)
V
out
The following Converter Characteristics must be chosen:
I
L
t
on
ƒ
t
off
32.143 · 10
I
L(avg)
I
pk (Switch)
sat
I
1
ƒ
8C
O
V
ref
off
1
ƒ
I
out
0.25
V
L
2
(ESR)
R
2
R
1
–6
I
1
L
2
out
t
on
2
t
ƒ
t
32.143 · 10
I
out
I
L(avg)
I
pk (Switch)
Vin V
I
V
ref
t t
on off
ƒ
t
on
t
off
0.25
L
tonI
C
R
2
R
1
on off
1
1
sat
out
O
1
–6
I
2
t
t
on
t
off
t
on
L
on
ƒ
32.143 · 10
I
out
I
L(avg)
I
pk (Switch)
Vin V
I
V
ref
t
off
ƒ
t
on
t
off
0.25
L
tonI
R
2
R
1
C
1
1
sat
out
O
1
–6
I
t
L
2
on
Nominal operating input voltage.
Vin -
Desired output voltage.
V
-
out
Desired output current.
-
I
out
Desired peak-to-peak inductor ripple current. For maximum output current it is suggested that
I
-
L
than 10% of the average inductor current I threshold set by R proportionally reduce converter output current capability. Maximum output switch frequency.
-
V
ripple(pp)
NOTES: 1. V
NOTES: 2. V NOTES: 3. The calculated t NOTES: 3. operating input voltage.
Desired peak-to-peak output ripple voltage. For best performance the ripple voltage should be kept to a low value
­since it will directly affect line and load regulation. Capacitor C electrolytic designed for switching regulator applications.
- Saturation voltage of the output switch, refer to Figures 8 and 9.
sat
- Output rectifier forward voltage drop. Typical value for 1N5822 Schottky barrier rectifier is 0.5 V.
F
must not exceed the minimum guaranteed oscillator charge to discharge ratio of 8, at the minimum
on/toff
. This will help prevent I
. If the design goal is to use a minimum inductance value, let IL = 2(I
SC
L(avg)
O
Figure 27. Design Equations
pk (Switch)
should be a low equivalent series resistance (ESR)
from reaching the current limit
I
be chosen to be less
L
). This will
L(avg)
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NCV33163
PACKAGE DIMENSIONS
PDIP-16
P SUFFIX
CASE 648C-04
ISSUE D
A
16 9
18
A
F
E
B
B
M
M
J
B
L
16X
0.005 (0.13) T
N
C
K
SEATING
T
PLANE
NOTES:
1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994.
2. CONTROLLING DIMENSION: INCH.
3. DIMENSION L TO CENTER OF LEADS WHEN FORMED PARALLEL.
4. DIMENSION B DOES NOT INCLUDE MOLD FLASH.
DIM MIN MAX MIN MAX
A 0.744 0.783 18.90 19.90 B 0.240 0.260 6.10 6.60 C 0.145 0.185 3.69 4.69 D 0.015 0.021 0.38 0.53 E 0.050 BSC 1.27 BSC F 0.040 0.70 1.02 1.78
G 0.100 BSC 2.54 BSC
J 0.008 0.015 0.20 0.38 K 0.115 0.135 2.92 3.43 L 0.300 BSC 7.62 BSC
M 0 10 0 10
N 0.015 0.040 0.39 1.01
MILLIMETERSINCHES
G
D
16X
M
0.005 (0.13) T
A
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NCV33163
PACKAGE DIMENSIONS
SO-16W
DW SUFFIX
CASE 751G-03
ISSUE B
16 9
M
B
H8X
M
0.25
0.25 B
14X
D
B16X
M
S
A
T
e
A
NOTES:
1. DIMENSIONS ARE IN MILLIMETERS.
2. INTERPRET DIMENSIONS AND TOLERANCES PER ASME Y14.5M, 1994.
E
h X 45
81
B
S
A
L
A1
T
SEATING PLANE
C
3. DIMENSIONS D AND E DO NOT INLCUDE MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 PER SIDE.
5. DIMENSION B DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.13 TOTAL IN EXCESS OF THE B DIMENSION AT MAXIMUM MATERIAL CONDITION.
MILLIMETERS
DIM MIN MAX
A 2.35 2.65
A1 0.10 0.25
B 0.35 0.49 C 0.23 0.32 D 10.15 10.45
E 7.40 7.60 e 1.27 BSC
H 10.05 10.55
h 0.25 0.75 L 0.50 0.90
0 7
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NCV33163
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