ON Semiconductor NCP51705 User Manual

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NCP51705 Mini Evaluation
Board User'sManual
NCP51705 SiC Driver Evaluation Board for Existing or New PCB Designs
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INTRODUCTION
Purpose
This document describes the use and applications for the NCP51705 SiC driver mini EVB. The EVB is designed on a four layer PCB and includes the NCP51705 driver and all the necessary drive circuitry. The EVB also includes an onboard digital isolator and the ability to solder any MOSFET or SiC MOSFET in a T0247 high voltage package. The EVB does not include a power stage and is generic from the point of view that it is not dedicated to any particular topology. It can be used in any low−side or highside power switching application. For bridge configurations two or more of these EVBs can be configured in a totem pole type drive configuration. The EVB can be considered as an isolator+driver+T0247 discrete module.
NCP51705 Description
The NCP51705 driver is designed to primarily drive SiC MOSFET transistors. To achieve the lowest possible
EVAL BOARD USER’S MANUAL
conduction losses, the driver is capable of delivering the maximum allowable gate voltage to the SiC MOSFET device. By providing high peak current during turnon and turnoff, switching losses are also minimized. For improved reliability, dV/dt immunity and even faster turn−off, the NCP51705 can utilize its onboard charge pump to generate a user selectable negative voltage rail.
For full compatibility and to minimize the complexity of the bias solution in isolated gate drive applications the NCP51705 also provides an externally accessible 5V rail to power the secondary side of digital or high speed opto isolators.
The NCP51705 offers important protection functions such as undervoltage lockout monitoring for the bias power and thermal shutdown based on the junction temperature of the driver circuit.
© Semiconductor Components Industries, LLC, 2017
December, 2017 Rev. 0
1 Publication Order Number:
EVBUM2528/D
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NCP51705 Block Diagram
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NCP51705
V5V
UVSET
IN+
IN-
XEN
SGND
23
25
mA
5V REG
DESAT /
CURRENT
SENSE
24
UVLO
TSD
21
22
20
19
SVDD
DESAT
/CS
VDD
VDD
5V_OK
VDD_OK
VEE_OK
1
PROTECTION
LOGIC
INPUT LOGIC
2
3
RUN
DRIVER
LOGIC
& LEVEL SHIFT
18
17
14
13
OUTSRC
OUTSRC
OUTSNK
OUTSNK
CHARGE
4
PUMP REG
CPCLK
CHARGE PUMP POWER STAGE
5
VEESET
6
VCH
7
C+
8
C-
11 12 9 10
VEE
VEE
PGND
PGND
PGND
16
PGND
15
Figure 1. NCP51705 Functional Block Diagram
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SUMMARY OF EVB
EVB Photos
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Figure 2. NCP51705 EVB (35 mm x 15 mm x 5 mm) Top and Bottom View (T0−247 Shown for Scale)
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EVB Schematic
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Figure 3. NCP51705 EVB Schematic
Table 1. BILL OF MATERIALS
Item Qty Reference Value Part Number Description Manufacturer Pkg Type
1 2 C1 C10
2 2 C2 C13 100 nF C1005X7R1H104M050BE CAP, SMD, CERAMIC, 50 V,
3 1 C3 47 nF GRM155R71E473KA88D CAP, SMD, CERAMIC, 25 V,
4 2 C45 470 nF GRM188R71E474KA12D CAP, SMD, CERAMIC, 25 V,
5 1 C6 470 nF C1005X5R1E474K050BB CAP, SMD, CERAMIC, 25 V,
6 3 C7 C9
C12
7 1 C8
8 1 C11 10 pF GRM1555C1H100JA01D CAP, SMD, CERAMIC, 50 V,
9 1 D1 RS1MWF Diode, Fast, 1 A, 1000 V,
10 1 D2 MBR0540 Diode, Shottky, 40 V,
11 1 Q1 DNI MOSFET, N−CH, 600 V,
12 4 R1 R5
R910
2.2 mF
100 nF C0603C104K8RACTU CAP, SMD, CERAMIC, 10 V,
2.2 mF
CGA4J3X7R1H225M125AE CAP, SMD, CERAMIC, 50 V,
X7R
X7R
X7R
X7R
X5R
X7R
LMK107B7225KA−T CAP, SMD, CERAMIC, 10 V,
X7R
NPO
Std. Rec.
500 mA, 510 mV
20 A, 190 mW
0 RC0603JR070RL RES, SMD, 1/10 W STD 603
STD 805
STD 402
STD 402
STD 603
STD 402
STD 603
STD 603
STD 402
Vishay SOD123F
ON
Semiconductor
ON
Semiconductor
SOD123
TO247
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Table 1. BILL OF MATERIALS
Item Pkg TypeManufacturerDescriptionPart NumberValueReferenceQty
13 1 R2 113k RC0402FR07200KL RES, SMD, 1/16 W STD 402
14 1 R3 3.01 RMCF0805FT3R01
15 1 R4 1 RMCF0805FT1R00
16 3 R68 DNI RES, SMD, 1/10 W STD 603
17 1 R11 4.99k RC0805FR074K99L
18 1 R12 10k RC0805FR0710KL RES, SMD, 1/8 W STD 805
19 1 U1 NCP51705 SiC Driver, Single, 6 A,
20 1 U2 ADuM142E1WBRQZ Digital Isolator, RF, 4−Chan-
RES, SMD, 1/8 W
RES, SMD, 1/8 W
RES, SMD, 1/8 W
Single
nel
PCB Assembly and Layers
Figure 4 through Figure 9 shows the top and bottom
assembly and the fourlayers of the PCB. The PCB is 35 mm
x 15 mm x 5 mm (length x width x height) where the width of the PCB is approximately the width of a T0−247 body.
STD 805
STD 805
STD 805
ON
Semiconductor
Analog
Devices
WQFN24
QSOP16
Figure 4. Top Assembly
Figure 5. Bottom Assembly
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Figure 6. Top Layer
Figure 7. Layer 2
Figure 8. Layer 3
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Figure 9. Bottom Layer
I/O Connectors
There are 7 I/O connectors described in Table 2 below.
The mC (or, PWM control IC) output (J3, J4), the XVDD and XGND (J1, J2) and the XEN (J5) signals are noted as “primary” ground referenced. There is no true “primary”
and “secondary” ground but there is 1.5 kV galvanic isolation across the isolation boundary. It is especially important to maintain isolation in highside, highvoltage, switching applications where the “secondary” VDD (J6, J7) floats VDD volts above the power supply input voltage:
Table 2. I/O CONNECTOR DESCRIPTIONS
Ref Des Name I/O GND Ref Type Description Value (V)
J1 XGND Input Primary Plated Hole External primary ground from PWM side 0
J2 XVDD Input Primary Plated Hole External VDD from PWM side (isolator bias) 5
(Note 1)
J3 IN+ Input Primary Plated Hole Noninverting, PWM input 3.3<V
J4 IN Input Primary Plated Hole Inverting PWM input
J5 XEN Output Primary Plated Hole XEN fault flag or sync signal from NCP51705 5
J6 VDD Input Secondary Plated Hole NCP51705 VDD <20
J7 GND Input Secondary Plated Hole NCP51705 secondary ground 0
J8 XGND Input Primary Plated Hole External primary ground from PWM side 0
1. The digital isolator, U2, requires that the amplitude of the PWM input (IN+ or IN−) be equal to VDD (XVDD) and less than or equal to 5 V.
3.3<V
IN+
(Note 1)
IN
(Note 1)
<5
<5
-
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EVB INSTALL CONFIGURATIONS
Mounting into Existing PCB − Option 1
The NCP51705, SiC Driver Mini EVB can be mounted into an existing power board, shown as “Main PCB” in Figure 10. If there are no components or low profile surface mount components only, the mini EVB can be mounted parallel to the main PCB as shown in Figure 10. The T0−247, SiC MOSFET leads would pass through the mini EVB
plated thruholes and into the main PCB. Or, if necessary, the gate lead of the T0247, SiC MOSFET can be soldered to the plated thru−hole on the mini EVB and cut so that it does not contact the main PCB, as shown in the dotted box in Figure 10. For mechanical strength, it is preferred that the T0247 gate lead pass through both PCB’s.
T0−247
SiC
PWM Input
(flying lead)
Kapton tape
Mini EVB
Main PCB
S
Side View
Figure 10. Mini EVB Installation Option 1
Recommended Procedure for Option 1 Mounting into an Existing PCB
1. On the main PCB, isolate the gate drive to the T0247 SiC MOSFET. If the existing design includes a gate drive resistor, removing it should serve the purpose of isolating the gate drive to the T0247. If there is no series component between the PWM signal source and the T0247 gate lead, the gate drive PCB track will need to be cut.
2. Measure the resistance between the PWM source and the T0247 gate lead (or PWM source to gate drive transformer/isolator if applicable). Verify reading is high impedance (open).
3. If a T0−247 discrete is installed in the main PCB, remove it now.
4. Place Kapton or non−conductive tape over the main PCB area directly beneath the mini EVB. This is to avoid the possibility of having any components on the bottom of the mini EVB touch components or conductive surfaces on the main PCB.
5. Solder a flying lead of bus wire to the main PCB, PWM signal. Make sure there is enough length of the PWM input (flying lead) to reach through the mini EVB plated thruhole (J3 or J4)
6. For non−inverting PWM input logic, verify that R5 (0 W) is installed and R6 is removed. This is the correct configuration of the mini EVB for noninverting PWM input logic.
Option – Cut T0−247 gate lead
T0−247
SiC
Mini EVB
Kapton tape
GDS
Back View
T0−247
SiC
Mini EVB
Main PCB
GDS
7. For inverting PWM input logic, verify that R6
(0 W) is installed and R5 is removed. This is the correct configuration of the mini EVB for inverting PWM input logic.
8. Solder the T0−247 through just the mini EVB first
9. With the T0−247 installed into the mini EVB, install and solder the T0247 leads into the main PCB
10. Solder the other end of the PWM input (flying lead) to IN+ (J3) for noninverting PWM applications or IN (J4) for inverting PWM applications.
11. Using the same size bus wire, solder the remaining connections between J1, J2, J5 and J8 of the mini EVB to the appropriate locations on the main PCB.
12. Solder flying leads from J6−7 for bias voltage to the NCP51705. Note that J67 are across the isolation boundary from J15 and J8.
Mounting into Existing PCB Option 2
If components mounted on the main PCB interfere with mounting the mini EVB as described by Option 1 (Figure 10), the T0−247 leads can be formed (lead length may need to be added) with the mini EVB mounted perpendicular to the main PCB as shown in Figure 11, option
2. If required, both mounting options allow the application of a heat sink to the T0247 package. If high dV/dt is present on the drain of the T0247, the EVB should be angled, away from being parallel to the T0−247, as much as possible.
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Mini EVB
PWM Input
(flying lead)
Side View
T0−247
SiC
Main PCB
S
Figure 11. Mini EVB Installation Option 2
Recommended Procedure for Option 2 Mounting into an
Existing PCB
1. On the main PCB, isolate the gate drive to the T0247 SiC MOSFET. If the existing design includes a gate drive resistor, removing it should serve the purpose of isolating the gate drive to the T0247. If there is no series component between the PWM signal source and the T0247 gate lead, the gate drive PCB track will need to be cut.
2. Measure the resistance between the PWM source and the T0247 gate lead (or PWM source to gate drive transformer/isolator if applicable). Verify reading is high impedance (open).
3. If a T0−247 discrete is installed in the main PCB, remove it now.
4. Solder a flying lead of bus wire to the main PCB, PWM signal. Make sure there is enough length of the PWM input (flying lead) to reach through the mini EVB plated thruhole (J3 or J4)
5. For non−inverting PWM input logic, verify that R5 (0 W) is installed and R6 is removed. This is the correct configuration of the mini EVB for noninverting PWM input logic.
6. For inverting PWM input logic, verify that R6 (0 W) is installed and R5 is removed. This is the correct configuration of the mini EVB for inverting PWM input logic.
7. Make appropriate modifications to lead form the T0247 leads as shown in Figure 11. If the T0247 leads are not long enough to provide sufficient clearance between the mini EVB and T0247 case and allow the leads to pass through the mini EVB and down through the main PCB, then extending the lead length may be necessary.
8. After the T0−247 leads have been formed, check for fit through the mini EVB and down into the main PCB
Option – Cut T0−247 gate lead
T0247
T0−247
SiC
Mini EVB
G
DS
Back View
T0−247
SiC
Mini EVB
Main PCB
SiC
DS
G
9. Solder the T0−247 through just the mini EVB first
10. With the T0−247 installed into the mini EVB, install and solder the T0247 leads into the main PCB
11. Solder the other end of the PWM input (flying lead) to IN+ (J3) for noninverting PWM applications or IN (J4) for inverting PWM applications.
12. Using the same size bus wire, solder the remaining connections between J1, J2, J5 and J8 of the mini EVB to the appropriate locations on the main PCB.
13. Solder flying leads from J6−7 for bias voltage to the NCP51705. Note that J67 are across the isolation boundary from J15 and J8.
Mounting into New PCB Design
The NCP51705, SiC Driver Mini EVB can also be used as an isolator+driver+T0−247 “driver module” that can be integrated into a new PCB design. The gate lead of the T0247 between the mini EVB and the main PCB is for mechanical strength only. For main PCB layout, the gate lead extends down through the main PCB and can be soldered to an isolated plated thruhole. As shown in Figure 12, shoulder pins with appropriate flange are one option that can be used as mounting pins between J18 of the mini EVB and the main PCB. Another option, shown in Figure 13, is to use a 100 mil center on center header which is a row of pins through a plastic header. The plastic header is used as a standoff for setting the mounting height between the mini EVB and the main PCB. The hole pattern for building a schematic library decal of the driver module is shown in Figure 14.
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80.0 (min)
T0−247
SiC
Mini EVB
Main PCB
S
Side View
T0−247
SiC
Mini EVB
GDS
Back View
Figure 12. New PCB Design using Shoulder Pins (80 mil minimum mounting height)
80.0 (min)
T0−247
SiC
Mini EVB
Main PCB
S
Side View
T0−247
SiC
Mini EVB
GDS
Back View
Figure 13. New PCB Design using 100 mil Interconnect Header Pins (80 mil minimum mounting height)
Figure 14. NCP51705 SiC Driver Mini EVB PCB Hole Pattern (All Dimensions in mils)
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TESTING WITHOUT INSTALLING INTO A PCB
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The NCP51705, SiC Driver Mini EVB can also be tested without installing into a main PCB. However, since this EVB was designed for small form factor there are no test points included for connecting voltage probes. The EVB should be hand probed carefully since the components are very fine pitch or flying leads connected to desired probe points can be attached. Note that the IN+/IN PWM amplitude must be equal to the XVDD (5 V). The 20 V DC bias (VDD and GND) is on the secondary side of the digital isolator and therefore has a separate/isolated return ground
20V DC
5V DC
AFG 5VPK,
150kHz, 50%
from the 5 V DC bias (XVDD and XGND). The recommended series load of 470 pF and 4.99 W is close to what might be representative of a SiC gate drive input impedance. Leaded passive components can be soldered into the T0247 holes as shown in Figure 15. Alternatively, a T0−247 SiC MOSFET can also be soldered in place for Q1 and used as a load for the NCP51705. Note that testing without installing into a power stage, leaves the DESAT pin open since there is no active drain signal. The effect of operating DESAT this way is explained in section ‘DESAT’.
470pF
4.99W
Figure 15. Test Configuration of EVB without Installing into Main PCB
Turnon Procedure
1. Apply XVDD = 5 V (Voltage for primary side of the digital isolator, U2)
2. Apply VDD = 20 V (VDD bias voltage for the NCP5170, SiC driver, Note: UVLO
3. Apply IN+=5V
, 150 kHz, 50% (Reducing the
PK
ON
= 17 V)
frequency to less than ~90 kHz will show DESAT active as described in section ‘DESAT’)
configuration are easily set by removing/installing resistors according to Table 3. Note that R10 must be removed for any VEE configuration other than 0 V. VDD programmable by the UVSET resistor as described in section ‘UVSET’ but VEE
is fixed at 80% of the VEE
UVLO
regulate value. If desired, the NCP5170 internal VEE charge pump can be disabled and an external negative voltage can be applied to VEE. When providing VEE from an external negative voltage supply, it is recommended to apply VEE
VEE
The EVB is preconfigured for VEE=0V. Operating the EVB this way will result in switching between 0V < OUT < VDD. Several other options for negative VEE
Table 3. VEESET CONFIGURATION OPTIONS
VEESET COMMENT VEE VEE
VDD
V5V
OPEN Remove R7, R8, R9, R10 3 V 2.4 V
GND
GND Remove R7, R8, R9, R10. Apply negative external voltage within the range of 8V < V
Install R7 = 0 W, Remove R8, R9, R10 9V < VEESET < VDD
Install R7 = 0 W, Remove R7, R9, R10
Install R9 = R10 = 0 W, Remove R7, R8
prior to VDD. Any time the internal VEE charge pump is disabled (VEESET = 0 V), VEE
is disabled and is
UVLO
therefore shown as “NA” in Table 3.
8 V 6.4 V
5 V 4 V
0 V NA
< 0V −V
EXT
EXT
UVLO
UVLO
NA
is
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UVSET
The UVSET function is set by R2 and determines the UVLO turnon threshold. The EVB is preconfigured with R2 = 113 kW which equates to UVLO turnon (V
ON
) of ~17 V. The UVLO turnon threshold can be changed by selecting R2 according to a desired UVLO turn−on threshold, VON:
V
R2+
DESAT
ON
6 25mA
(eq. 1)
DESAT is a type of over−current protection dedicated to
monitoring the I
of the SiC MOSFET. The EVB is
DxRDS
preconfigured with R11 = 4.99 kW (DESAT resistor). The
internal DESAT threshold is fixed at V
DESAT(TH)
=7.5V and
the DESAT signal amplitude is adjustable by R11. R11 = 4.99 kW may not be the correct resistor value for some applications. If V
> 7.5 V during normal
DESAT
operation, decrease R11 to lower the signal amplitude. If DESAT is active, the trailing edge of the OUT pulse is terminated or reduced with respect to the input pulse (IN+). The waveforms shown in Figure 16, show VDESAT < 7.5 V during normal, 80 kHz, operation. Since DESAT is operating with no load, the amplitude is varied by varying the IN+ frequency. Figure 17 shows IN+ increased to 150 kHz and VDESAT = 7.5 V. The trailing edge of OUT is clearly terminated compared to IN+ indicating that DESAT is active.
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WAVEFORMS
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Figure 16. IN+ = 150 kHz, 50%, VDESAT = 5 V, DESAT Inactive
Figure 17. IN+ = 80 kHz, 50%, VDESAT = 7.5 V, DESAT Active
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Figure 18. IN+ Falling to XEN Rising Delay, tD1 = 83 ns
Figure 19. IN+ Rising to XEN Falling Delay, tD2 = 34 ns
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