ON Semiconductor NCP5106BA36WGEVB User Manual

NCP5106BA36WGEVB
NCP5106B 36W Ballast Evaluation Board User's Manual
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EVAL BOARD USER’S MANUAL
This document describes how the NCP5106B driver can be implemented in a ballast application. The scope of this application note is to highlight the NCP5106B driver and not to explain or detailed how to build electronic ballast.
The NCP5106B is a high voltage power MOSFET driver providing two outputs for direct drive of 2 Nchannel power MOSFETs arranged in a half−bridge configuration with a cross conduction protection between the 2 channels.
It uses the bootstrap technique to insure a proper drive of the High−side power switch. The driver works with 2 independent inputs to accommodate any topology (including halfbridge, asymmetrical halfbridge, active clamp and full−bridge).
Evaluation Board Specification
Input range : 85 145 Vac or 184 265 Vac
Ballast Output power : 36 W (type PLL 36W)
PreHeating current : 295 mAPreheating time : 1 secondNominal current : 414 mA
BEFORE PLUGGING IN THE DEMO BOARD, MAKE SURE THE JUMPER IS ON THE CORRECT POSITION: IF J2 IS USED, THEN Vin MUST BE LOWER THAN 145 Vac.
Detailed Operation
The lamp ballast is powered via a half bridge configuration. The 2 power MOSFETs are driven with the NCP5106B driver. The driver is supplied by the VCC rail, and the high side driver is supplied by the bootstrap diode: when the low side power MOSFET (Q2) is switched ON, the BRIDGE pin is pulled down to the ground, thus the capacitor connected between BRIDGE pin and VBOOT pin is refuelled via the diode D3 and the resistor R5 connected to V
. When Q2 is switched OFF the bootstrap capacitor C6
CC
supplies the high side driver with a voltage equal to V level minus the D3 forward voltage diode. Given the NCP5106B architecture, it is up to the designer to generate the right input signal polarity with the desired dead time. Nevertheless the NCP5106B provides a cross conduction protection with an internal fixed dead time. Thus in case of overlap on the inputs signal, the both outputs driver will be kept in low state, or a minimum of 100 ns dead time will be applied between the both drivers.
The 555 timer generates only one signal for the driver, the second one, in opposite phase is built by inserting a NPN transistor (Q4) for inverting the signal. Afterwards the dead time is built with R2, D2 and C13 (typically 400 ns, see Figure 2).
CC
© Semiconductor Components Industries, LLC, 2012
November, 2012 Rev. 1
Figure 1. Evaluation Board Photo
1 Publication Order Number:
EVBUM2154/D
NCP5106BA36WGEVB
DRV_HI
Dead time 40 0 ns
Figure 2. Dead Time Between the High and Low Side Driver
(5 V/div)
DRV_LO (5 V/div)
Time (400 ns/div)
IN_HI (10 V/div)
Figure 3. Input Output Timing Diagram
DRV_HI (10 V/div)
IN_LO (10 V/div)
DRV_LO (10 V/div)
Time (4 ms/div)
Tube Voltage (100 V /div)
Tube current (0.5 V/div)
Figure 4. Tube Signals
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2
Tube Power
(50 W/div)
Tube average power = 32 W
NCP5106BA36WGEVB
C7
220nF
400V
B1
L1
Q1
IRF840LC
R8
10k
R6
10R
C6
100nF
R5
10R
D3
1N4936
C5
100nF
C4
4.7uF
R4
82k
2W
R3
82k
2W
C1
47 uF
400 V
SerieM Panasonic
C1
47 uF
400 V
SerieM Panasonic
1
1
PT1
4
J1
2
DF06
2
GND
F1
T500 mA
1
2
CON2
VCC
J2
3
USjumper
R1
GND
C3
D1
7
8
VBOOT
VCC1IN_HI2IN_LO3GND
GND GND
110k
D2
R2
22k
220uF
15V
1.3W
GND GND
DRV_HI
6
BRIDGE
1N4148
VCC
U1
R10
1.4mH
5
DRV_LO
U2
4
R13
15k
3
Q
VCC8GND
R
TLC555C
4
33k
C8
220nF
400V
C15
BALLAST
R7
10R
C14
NCP5106B
GND
C13
18pF
C12
18pF
Q4
BC547B
7
DIS
TRIG
2
6.8nF
1kV
Q2
IRF840LC
R9
10k
R14
390k
D6
220pF/400V
D5
1N4936
GND GND
GND
6
THR
1
CVolt
5
C11
10nF
VCC
1N4936
GND
R11
47k
C9
GND
220pF
GND
GND
GND
GND
VCC
Q3
R12
D4
BC547B
27k
5V1
R16
C17
R15
C10
C16
68k
100 uF
22k
GND
220pF
NC
Figure 5. Evaluation Board Schematic
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