ON Semiconductor NCP4306 User Manual

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NCP4306 Synchronous Rectification
Evaluation
Description
This evaluation board user’s manual describes a high efficiency synchronous rectification evaluation board that can easily replace a secondary side rectification diode in an SMPS.
The NCP4306 is used as synchronous rectification controller. The evaluation board has very few external components and illustrates how small and effective such a design can be.
The NCP4306 features a very precise 0 mV turnoff comparator that supports even very low current flowing through the MOSFET even when very low RDSON synchronous MOSFETs is used. NCP4306 can be used in application working in CCM without external synchronization thanks to very low propagation delay and strong driver.
Key Features
Precise Turnoff Comparator
Wide Input Voltage Range
High Operation Frequency
Strong MOSFET Driver
High Efficiency
Adjustable Minimum On and Off Times
Adjustable Light Load Detection Feature
Capable to Operate in Positive and Negative Branch
Small Size
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EVAL BOARD USER’S MANUAL
Figure 1. Evaluation Board Photo
Table 1.
SMPS Type Supply Voltage Reverse Voltage Effective Resistance
Flyback, QR 3.5 35 V 150 V
© Semiconductor Components Industries, LLC, 2017
November, 2017 Rev. 0
10 mW
1 Publication Order Number:
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CONNECTION DIAGRAM
a) b)
Figure 2. Possible Connections into Circuit
The evaluation board can be connected in circuit where the rectification diode is in the positive or negative branch. When connection to a positive branch is used, it is necessary
to use an external power supply (or auxiliary winding with rectification) to provide power to the evaluation board. VCC should be referenced to A1 or A2 points.
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EVALUATION BOARD SCHEMATIC
Figure 3. Schematic of the NCP4306
The evaluation board was designed to support a minimal external component count implementation. C1 is decoupling capacitor that should be placed as close as possible to the VCC and GND pins. Resistors RMIN_TON and RMIN_TOFF are used to set the protection interval when the synchronous MOSFET is turned on and off. It may
be needed to adjust them according to used SMPS. RLLD sets light load detection time and CLLD is optional for LLD voltage decoupling. Components CSNB, RSNB1 and RSNB2 form a snubber circuit.
Transistor M1 is 150 V V
capable with R
DS
DSON
of
9.3 mW typ@10 V.
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CIRCUIT LAYOUT
The PCB consists of a 2 layer FR4 board with 35 mm copper cladding. All components are surface mount. Critical component such as blocking capacitor C1 has to be placed carefully near the IC. The synchronous driver path to the MOSFET was done with very low resistance and parasitic inductance to minimize emissions and minimize turn−on
Figure 4. Top Layer
and turnoff times. The same is true for the CS pin. For the CS pin, a kelvin contact was done to be able to sense the voltage directly at the drain. Improper connection of the GND and CS connects can impact the turnoff process especially when a very low R
MOSFET is used.
DSON
Figure 5. Bottom Layer
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Figure 6. Top Side Components
Figure 7. Bottom Side Components
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Figure 8. Evaluation Board Photos
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BILL OF MATERIAL
Table 2. BILL OF MATERIAL FOR THE NCP4306 PUTIN BOARD D2PAK 150 V
Designa-
tor
C1 1 Ceramic Capacitor
Qty Description Value Tolerance Footprint Manufacturer
2.2 mF / 50 V
10% 1206 KEMET C1206C225K5RACTU Yes
CLLD 1 Ceramic Capacitor 1n 20% 0805 KEMET C0805C102M5RACTU Yes
CSNB 1 Ceramic Capacitor 1n2 5% 1206 TDK
IC1 1 Secondary Side
M1 1 NChannel Power
RVCC 1 Resistor SMD
RLLD 1 Resistor SMD
R
MIN_TOFF
R
MIN_TON
R
TRIG_PD
RSNB1 1 Resistor SMD
RSNB2 1 Resistor SMD NU 1206 Yes
Synchronous
Rectification
Controller
MOSFET
1 Resistor SMD
1 Resistor SMD
1 Resistor SMD
NCP4306AAD
ZZZA
SOIC−08 ON
FDB110N15A D2PAK ON
2.2 W
91 kW
27 kW
15 kW
10 kW
15 W
1% 0805 YAGEO RC0805FR072R2L Ye s
1% 0805 YAGEO RC0805FR0791KL Ye s
1% 0805 YAGEO RC0805FR0727KL Ye s
1% 0805 YAGEO RC0805FR0715KL Ye s
1% 0805 YAGEO RC0805FR0710KL Ye s
1% 1206 YAGEO RC1206FR0715RL Ye s
Corporation
Semiconductor
Semiconductor
Manufacturer Part
Number
C3216C0G2J122J085
AA
NCP4306AADZZZAD
R2G
FDB110N15A Yes
Substitution
Allowed
Yes
No
NOTE: All components are Pb−Free.
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