ON Semiconductor NCP1050, NCP1051, NCP1052, NCP1053, NCP1054 Technical data

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NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
Monolithic High Voltage Gated Oscillator Power Switching Regulator
The NCP1050 through NCP1055 are monolithic high voltage regulators that enable end product equipment to be compliant with low standby power requirements. This device series combines the required converter functions allowing a simple and economical power system solution for office automation, consumer, and industrial products. These devices are designed to operate directly from a rectified AC line source. In flyback converter applications they are capable of providing an output power that ranges from 6.0 W to 40 W with a fixed AC input of 100 V, 115 V, or 230 V, and 3.0 W to 20 W with a variable AC input that ranges from 85 V to 265 V.
This device series features an active startup regulator circuit that eliminates the need for an auxiliary bias winding on the converter transformer, fault detector and a programmable timer for converter overload protection, unique gated oscillator c onfiguration f or e xtremely fast loop response with double pulse suppression, power switch current limiting, input undervoltage lockout with hysteresis, thermal shutdown, and auto restart fault detection. These devices are available in economical 8−pin dual−in−line and 4−pin SOT−223 packages.
Features
Startup Circuit Eliminates the Need for Transformer Auxiliary Bias
Winding
Optional Auxiliary Bias Winding Override for Lowest Standby
Power Applications
Converter Output Overload and Open Loop Protection
Auto Restart Fault Protection
IC Thermal Fault Protection
Unique, Dual Edge, Gated Oscillator Configuration for Extremely
Fast Loop Response
Oscillator Frequency Dithering with Controlled Slew Rate Driver for
Reduced EMI
Low Power Consumption Allowing European Blue Angel Compliance
On−Chip 700 V Power Switch Circuit and Active Startup Circuit
Rectified AC Line Source Operation from 85 V to 265 V
Input Undervoltage Lockout with Hysteresis
Oscillator Frequency Options of 44 kHz, 100 kHz, 136 kHz
T ypical Applications
AC−DC Converters
Wall Adapters
Portable Electronic Chargers
Low Power Standby and Keep−Alive Supplies
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MARKING
DIAGRAMS
8
DIP−8
8
1
Pin: 1. V
4
1
X = Current Limit (0, 1, 2, 3, 4, 5) Z = Oscillator Frequency (A, B, C) A = Assembly Location WL, L = Wafer Lot YY, Y = Year WW, W = Work Week
ORDERING INFORMATION
See detailed ordering and shipping information on page 22 of this data sheet.
CASE 626A
P SUFFIX
2. Control Input 3, 7−8. Ground
4. No Connection
5. Power Switch Drain
Pin: 1. V
CC
SOT−223
CASE 318E
ST SUFFIX
CC
2. Control Input
3. Power Switch Drain
4. Ground
NCP105XZ
AWL
YYWW
1
4
N5XZ
ALYW
1
Semiconductor Components Industries, LLC, 2003
July, 2003 − Rev. 7
1 Publication Order Number:
NCP1050/D
NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
AC Line Input
+
Snubber
+
Converter DC Output
+
Power Switch Circuit Output
V
CC
+
1
Startup & V
CC
Regulator Circuit
5
Power
Fault Detector
Switch Circuit
Control Input
2
Oscillator &
Gating Logic
Ground
3, 7−8
Figure 1. T ypical Application
Pin Function Description
Pin
(SOT−223)
1 1 V
2 2 Control Input The Power Switch Circuit is turned off when a current greater than approximately
4 3, 7, 8 Ground This pin is the control circuit and Power Switch Circuit ground. It is part of the
4 No Connection 3 5 Power Switch
Pin
(DIP−8)
Function Description
CC
This is the positive supply voltage input. During startup, power is supplied to this input from Pin 5. When V
reaches VCC(on), the Startup Circuit turns off and the output is
CC
allowed to begin switching with 1.0 V hysteresis on the V connected to this pin programs fault timing and frequency modulation rate.
50 A is drawn out of or applied to this pin. A 10 V clamp is built onto the chip to protect the device from ESD damage or overvoltage conditions.
integrated circuit lead frame.
This pin is designed to directly drive the converter transformer primary, and internally
Drain
connects to Power Switch and Startup Circuit.
pin. The capacitance
CC
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2
AC Line Input
V
+
VCC Bypass/ Fault Timing/
Sweep
V
CO
Control
CC
NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
Startup
Circuit
Turn On
Latch R
Snubber
S
Q
R
Power Switch Circuit Output
Internal
Bias
Fault Latch
Turn Off
Latch
48 A
10 V
V
CC
+
Startup/VCC Reg
+
+
7.5/8.5 V
Undervoltage Lockout
− +
+
4.5 V
= 10 A
I
H
Fault
Detector
Thermal
Shutdown
Oscillator
Driver
+
+
Converter DC Output
Power Switch Circuit
Control Input
10 V
48 A
2.6 V
3.3 V
+
+
I
= 10 A
H
Q
S
+
Current Limit Comparator
Ground
Figure 2. Representative Block Diagram
Ck
Q
R
Leading Edge
Blanking
+
R
SENSE
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NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
f
OSC (high)
8.5 V f
V
CC
7.5 V
OSC (low)
Oscillator Duty
Oscillator Clock
I
Circuit Gate Drive
Primary Current
Cycle
CONTROL, SINK
Power Switch
47.5 A
37.5 A
0 A
Leading Edge On
Duty Cycle Off
Leading Edge On
Feedback Off
Delay On
Duty Cycle Off
Leading Edge On
Duty Cycle Off
No Second
Pulse
Leading Edge On
Current Limit Off
Current Limit Threshold
Current Limit Propagation Delay
Figure 3. Timing Diagram for Gated Oscillator with Dual Edge PWM
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4
V
Hysteretic Regulation
V
V
CC
V
CC(reset)
6.3 mA
I
(start)
I
CC1
I
CC
0 mA
47.5 A
37.5 A
I
CONTROL, SINK
NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
I
, Current Measurement
CC(on)
CC(off)
0 V
0 mA
I
CC2
I
CC3
I
(start)
0 A
CC1
I
, Current Measurement
CC2
I
, Current Measurement
CC3
V
(pin 5)
Fault Applied
Fault Removed
Figure 4. Non−Latching Fault Condition Timing Diagram
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NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
MAXIMUM RATINGS (Note 1)
Rating Symbol Value Unit
Power Switch and Startup Circuit
Drain Voltage Range Drain Current Peak During Transformer Saturation
Power Supply/VCC Bypass and Control Input
Voltage Range Current
Thermal Characteristics
P Suffix, Plastic Package Case 626A−01
Junction−to−Lead Junction−to−Air, 2.0 Oz. Printed Circuit Copper Clad
0.36 Sq. Inch
1.0 Sq. Inch
ST Suffix, Plastic Package Case 318E−04
Junction−to−Lead Junction−to−Air, 2.0 Oz. Printed Circuit Copper Clad
0.36 Sq. Inch
1.0 Sq. Inch Operating Junction Temperature T Storage Temperature T
1. Maximum Ratings are those values beyond which damage to the device may occur. Exposure to these conditions or conditions beyond those indicated may adversely affect device reliability. Functional operation under absolute maximum−rated conditions is not implied. Functional operation should be restricted to the Recommended Operating Conditions. A.This device series contains ESD protection and exceeds the following tests:
Pins 1−3: Human Body Model 2000 V per MIL−STD−883, Method 3015.
Machine Model Method 400 V.
Pin 5: Human Body Model 1000 V per MIL−STD−883, Method 3015.
Machine Model Method 400 V.
Pin 5 is connected to the power switch and start−up circuits, and is rated only to the max voltage of the part, or 700 V.
B.This device contains Latch−up protection and exceeds 100 mA per JEDEC Standard JESD78.
V
DS
I
DS(pk)
V
I
max
R
R
R
R
stg
0.3 to 700
Max
2.0 I
lim
IR
0.3 to 10
100
V A
V
mA
°C/W
JL JA
9.0
77 60
JL JA
14
74 55
J
40 to +150 °C65 to +150 °C
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NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
ELECTRICAL CHARACTERISTICS (V
= 8.0 V, for typical values TJ = 25°C, for min/max values, TJ is the operating junction
CC
temperature range that applies (Note 2), unless otherwise noted.)
Characteristics
OSCILLATOR
Frequency (V
= 25°C:
T
J
= 7.5 V)
CC
A Suffix Device B Suffix Device C Suffix Device
= T
T
to T
J
low
high
A Suffix Device B Suffix Device C Suffix Device
Frequency (VCC = 8.5 V)
T
= 25°C:
J
A Suffix Device B Suffix Device C Suffix Device
= T
T
to T
J
low
high
A Suffix Device B Suffix Device
C Suffix Device Frequency Sweep (VCC = 7.5 V to 8.5 V, TJ = 25°C) %f Maximum Duty Cycle D
CONTROL INPUT
Lower Window Input Current Threshold
Switching Enabled, Sink Current Increasing Switching Disabled, Sink Current Decreasing
Upper Window Input Current Threshold
Switching Enabled, Source Current Increasing Switching Disabled, Source Current Decreasing
Control Window Input Voltage
sink source
= 25 A)
= 25 A)
Lower (I Upper (I
2. Tested junction temperature range for the NCP105X series: = −40°CT
T
low
= +125°C
high
Symbol Min Typ Max Unit
f
OSC(low)
f
OSC(high)
OSC
(max)
I
off(low)
I
on(low)
I
off(high)
I
on(high)
V
low
V
high
38 87
119
37 84
113
41 93
126
39 90
120
42.5 97
132
45.5
103 140
47 107 145
47 107 145
50 113 154
50 113 154
5.0 %
74 77 80 %
−58
−50
1.1
4.2
37 25
−47.5
−37.5
47.5
37.5
1.35
4.6
−37
−25
58
50
1.6
5.0
kHz
kHz
A
V
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NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
ELECTRICAL CHARACTERISTICS (V
= 8.0 V, for typical values TJ = 25°C, for min/max values, TJ is the operating junction
CC
temperature range that applies (Note 3), unless otherwise noted.)
Characteristics
Symbol Min Typ Max Unit
POWER SWITCH CIRCUIT
Power Switch Circuit On−State Resistance
NCP1050, NCP1051, NCP1052 (I
= 25°C
T
J
T
= 125°C
J
NCP1053, NCP1054, NCP1055 (I
T
= 25°C
J
= 125°C
T
J
= 50 mA)
D
= 100 mA)
D
Power Switch Circuit & Startup Breakdown Voltage
= 100 A, TA = 25°C)
(I
D(off)
Power Switch Circuit & Startup Circuit Off−State Leakage Current
= 650 V) TJ = 25°C
(V
DS
= 650 V) TJ = 125°C
(V
DS
Switching Characteristics (RL = 50 , VDS set for ID = 0.7 I
Iim
)
R
V
I
Turn−on Time (90% to 10%) Turn−off Time (10% to 90%)
CURRENT LIMIT AND THERMAL PROTECTION
Current Limit Threshold (T
= 25°C) (Note 6)
J
NCP1050 NCP1051 NCP1052 NCP1053 NCP1054
NCP1055 Conversion Power Deviation (TJ = 25°C) (Note 7) I2f Propagation Delay, Current Limit Threshold to Power Switch Circuit Output
NCP1050, NCP1051, NCP1052
NCP1053, NCP1054, NCP1055 Thermal Protection (VCC = 8.6 V) (Note 3, 4, 5)
Shutdown (Junction Temperature Increasing)
Hysteresis (Junction Temperature Decreasing)
STARTUP CONTROL
Startup/V
Startup Threshold/V
Minimum Operating/V
Regulation
CC
Regulation Peak (VCC Increasing)
CC
Valley Voltage After Turn−On
CC
V
V
Hysteresis Undervoltage Lockout Threshold Voltage, VCC Decreasing V
CC(reset)
Startup Circuit Output Current (Power Switch Circuit Output = 40 V)
= 0 V
V
CC
T
= 25°C
J
= −40 to 125°C
T
J
V
= V
CC
= 25°C
T
J
= −40 to 125°C
T
J
Minimum Start−up Drain Voltage (I
CC(on)
− 0.2 V
= 0.5 mA, VCC = V
start
− 0.2 V) V
CC(on)
start(min)
Output Fault Condition Auto Restart
(V
Capacitor = 10 F, Power Switch Circuit Output = 40 V)
CC
Average Switching Duty Cycle
Frequency
3. Tested junction temperature range for the NCP105X series: = −40°CT
T
low
4. Maximum package power dissipation limits must be observed.
= +125°C
high
5. Guaranteed by design only.
6. Adjust di/dt to reach I
7. Consult factory for additional options including test and trim for output power accuracy.
in 4.0 sec.
lim
DS(on)
(BR)DS
DS(off)
t
on
t
off
I
lim
OSC
t
PLH
T
sd
T
H
CC(on) CC(off)
V
H
I
start
D
rst
f
rst
22 42
10 23
30 55
15 28
700 V
A
25 15
40 80
ns
20 10
mA
93 186 279 372 493 632
100 200 300 400 530 680
107 214 321 428 567 728
0 10 %A2Hz ns
135 160
°C
140
160
75
V
8.0
7.0
8.5
7.5
1.0
9.0
8.0
4.0 4.5 5.0 V mA
5.4
4.5
4.6
3.5
6.3
5.6
8.0
6.6
7.2
7.0
13.4 20 V
6.0
3.5
%
Hz
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NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
ELECTRICAL CHARACTERISTICS (V
= 8.0 V, for typical values TJ = 25°C, for min/max values, TJ is the operating junction
CC
temperature range that applies (Note 8), unless otherwise noted.)
Characteristics
TOTAL DEVICE
Power Supply Current After UVLO Turn−On (Note 9)
Power Switch Circuit Enabled
NCP1050, NCP1051, NCP1052
A Suffix Device B Suffix Device C Suffix Device
NCP1053, NCP1054, NCP1055
A Suffix Device B Suffix Device C Suffix Device
Power Switch Circuit Disabled
Non−Fault Condition Fault Condition
8. Tested junction temperature range for the NCP105X series: = −40°CT
T
low
9. See Non−Latching Fault Condition Timing Diagram in Figure 4.
= +125°C
high
Symbol Min Typ Max Unit
mA
I
CC1
I
CC2
I
CC3
0.35
0.40
0.40
0.40
0.45
0.50
0.35
0.10
0.45
0.50
0.525
0.50
0.575
0.65
0.45
0.175
0.55
0.60
0.65
0.60
0.70
0.80
0.55
0.25
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NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
46
45
44
43
42
41
OSCILLATOR FREQUENCY (kHz)
40
VCC = V
CC(on)
−25 25 50 150125−50 0 75 100
Figure 5. Oscillator Frequency (A Suffix)
142 140 138
136 134 132 130 128 126
OSCILLATOR FREQUENCY (kHz)
124
VCC = V
VCC = V
−25 25 50 150125−50 0 75 100
Figure 7. Oscillator Frequency (C Suffix)
VCC = V
CC(off)
TEMPERATURE (°C)
versus Temperature
CC(on)
CC(off)
TEMPERATURE (°C)
versus Temperature
104
VCC = V
102
100
98
VCC = V
96
94
OSCILLATOR FREQUENCY (kHz)
92
CC(on)
CC(off)
−25 25 50 150125−50 0 75 100 TEMPERATURE (°C)
Figure 6. Oscillator Frequency (B Suffix)
versus Temperature
9 8 7 6 5 4 3 2
FREQUENCY SWEEP (kHz)
1 0
−25 25 50 150125−50 0 75 100
136 kHz
100 kHz
44 kHz
TEMPERATURE (°C)
Figure 8. Frequency Sweep versus
Temperature
77.6
77.4
77.2
77.0
76.8
76.6
MAXIMUM DUTY CYCLE (%)
76.4
76.2
−25 25 50 150125−50 0 75 100 TEMPERATURE (°C)
Figure 9. Maximum Duty Cycle versus
Temperature
55
50
45
40
35
30
SINK CONTROL CURRENT THRESHOLD (A)
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10
CURRENT RISING
CURRENT FALLING
−25 25 50 150125−50 0 75 100 TEMPERATURE (°C)
Figure 10. Lower Window Control Input
Current Thresholds versus Temperature
NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
50
46
42
38
34
30
−50 25 50 1501250 100
−25 75 TEMPERATURE (°C)
SOURCE CONTROL CURRENT THRESHOLD (A)
Figure 11. Upper Window Control Input
CURRENT RISING
CURRENT FALLING
Current Thresholds versus Temperature
4.66
4.64
4.62
4.60
4.58
4.56
CLAMP VOLTAGE (V)
4.54
4.52
−25 25 50 150125−50 0 75 100 TEMPERATURE (°C)
I
SOURCE
Figure 13. Control Input Upper Window Clamp
Voltage versus Temperature
= 25 A
1.39
1.38
1.37
1.36
1.35
1.34 I
1.33
1.32
1.31
CLAMP VOLTAGE (V)
1.30
1.29
1.28
−25 25 50 150125−50 0 75 100 TEMPERATURE (°C)
SINK
= 25 A
Figure 12. Control Input Lower Window Clamp
Voltage versus Temperature
45 40
35 30 25 20 15
ON RESISTANCE ()
10
5 0
−25 25 50 150125−50 0 100
NCP1050,1,2
(I
= 50 mA)
D
75
TEMPERATURE (°C)
Figure 14. On Resistance versus T emperature
NCP1053,4,5
(I
= 100 mA)
D
120
100
80
60
TJ = −40°C
40
TJ = 25°C
LEAKAGE CURRENT (A)
20
0
100 300 700500 900
TJ = 125°C
200 400 8000 600
APPLIED VOLTAGE (V)
Figure 15. Power Switch and Startup Circuit
Leakage Current versus Voltage
100
TJ = 25°C
NCP1053,4,5
10
NCP1050,1,2
CAPACITANCE (pF)
1
100 300 7006000 200 400 500
APPLIED VOLTAGE (V)
Figure 16. Power Switch and Startup Circuit Output Capacitance versus Applied Voltage
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NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
1.02
1.00
0.98
0.96
0.94
0.92
0.90
NORMALIZED CURRENT LIMIT
0.88
−25 25 50 150125−50 0 75 100 TEMPERATURE (°C)
Figure 17. Normalized Peak Current Limit
versus Temperature
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
UNDERVOLTAGE THRESHOLD (V)
4.34
−25 25 50 150125−50 0 75 100 TEMPERATURE (°C)
Figure 19. Undervoltage Lockout Threshold
versus Temperature
8.6
8.4
8.2
8.0
7.8
7.6
SUPPLY THRESHOLD (V)
7.4
7.2
−25 25 50 150125−50 0 75 100 TEMPERATURE (°C)
STARTUP
THRESHOLD
V
CC(on)
MINIMUM
OPERATING
THRESHOLD
V
CC(off)
Figure 18. Supply V oltage Thresholds versus
Temperature
8 7 6 5 4 3 2
START CURRENT (mA)
1 0
−25 25 50 150125−50 0 75 100
VCC = 0 V
VCC = 8.3 V
V
= 20 V
PIN 5
TEMPERATURE (°C)
Figure 20. Start Current versus Temperature
7
6
5
4
3
2
STARTUP CURRENT (mA)
1 0
134 9702 56
SUPPLY VOLTAGE (V)
Figure 21. Startup Current versus Supply
Voltage
TJ = 25°C V
= 20 V
PIN 5
8
6
4
2
0
STARTUP CURRENT (mA)
8
−2
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VCC = 0 V
VCC = 8 V
TJ = 25°C
10 10001 100
PIN 5 VOLTAGE (V)
Figure 22. Startup Current versus Pin 5
Voltage
NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
0.55 136 kHz
0.50 100 kHz
0.45
44 kHz
0.40
SUPPLY CURRENT (mA)
0.35
−25 25 50 150125−50 0 75 100 TEMPERATURE (°C)
Figure 23. Supply Current versus Temperature
(NCP1050/1/2)
0.48
0.47
0.46
0.45
0.44
0.43
SUPPLY CURRENT (mA)
0.42
0.41
−25 25 50 150125−50 0 75 100 TEMPERATURE (°C)
Figure 25. Supply Current When Switching
Disable versus T emperature
0.70
0.65
0.60
0.55
0.50
0.45
SUPPLY CURRENT (mA)
0.40
0.35
−25 25 50 150125−50 0 75 100
136 kHz
100 kHz
44 kHz
TEMPERATURE (°C)
Figure 24. Supply Current versus Temperature
(NCP1053/4/5)
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
SUPPLY CURRENT (mA)
0.13
0.12
−25 25 50 150125−50 0 75 100 TEMPERATURE (°C)
Figure 26. Supply Current in Fault Condition
versus Temperature
14.0
13.9
13.8
13.7
13.6
13.5
13.4
13.3
SUPPLY VOLTAGE (V)
13.2
13.1
13.0
−25 25 50 150125−50 0 75 100
CONDITION: V
pin = 1 F to ground
CC
Control pin = open Drain pin = 1 k to Power Supply, Increase Voltage Until Switching
TEMPERATURE (°C)
Figure 27. Supply V oltage versus Temperature
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NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
OPERATING DESCRIPTION
Introduction
The NCP105X series represents a new higher level of integration by providing on a single monolithic chip all of the active power, control, logic, and protection circuitry required to implement a high voltage flyback converter and compliance with very low standby power requirements for modern consumer electronic power supplies. This device series is designed for direct operation from a rectified 240 VAC line source and requires minimal external components for a complete cost sensitive converter solution. Potential markets include cellular phone chargers, standby power supplies for personal computers, secondary bias supplies for microprocessor keep−alive supplies and IR detectors. A description of each of the functional blocks is given below, and the representative block diagram is shown in Figure 2.
This device series features an active startup regulator circuit that eliminates the need for an auxiliary bias winding on the c onverter t ransformer, fault l ogic w ith a p rogrammable timer for converter overload protection, unique gated oscillator configuration f or e xtremely f ast l oop r esponse w ith double pulse suppression, o scillator f requency d ithering w ith a controlled slew rate driver for reduced EMI, cycle−by−cycle current limiting, input undervoltage lockout with hysteresis, t hermal s hutdown, a nd a uto r estart o r l atched off fault detect device options. T hese d evices a re a vailable i n economical 8−pin PDIP and 4−pin SOT−223 packages.
Oscillator
The Oscillator is a unique fixed−frequency, duty−cycle− controlled oscillator. It charges and discharges an on chip timing capacitor to generate a precise square wave signal used to pulse width modulate the Power Switch Circuit. During the discharge of the timing capacitor, the Oscillator duty cycle output holds one input of the Driver low. This action keeps the Power Switch Circuit off, thus limiting the maximum duty cycle.
A frequency modulation feature is incorporated into the IC in order to aide in EMI reduction. Figure 3 illustrates this frequency modulation feature. The power supply voltage, V
, acts as the input to the built−in voltage controlled
CC
oscillator. As the VCC voltage is swept across its nominal operating range of 7.5 to 8.5 V, the oscillator frequency is swept across its corresponding range.
The center oscillator frequency is internally programmed for 44 kHz, 100 kHz, or 136 kHz operation with a controlled charge to discharge current ratio that yields a maximum Power Switch duty cycle of 77%. The Oscillator temperature characteristics are shown in Figures 5 through 9. Contact an ON Semiconductor sales representative for further information regarding frequency options.
Control Input
The Control Input pin circuit has parallel source follower input stages with voltage clamps set at 1.35 and 4.6 V. Current sources clamp the input current through the
followers at approximately 47.5 A with 10 A hysteresis. When a source or sink current in excess of this value is applied to this input, a logic signal generated internally changes state to block power switch conduction. Since the output of the Control Input sense is sampled continuously during t
(77% duty cycle), it is possible to turn the Power
on
Switch Circuit on or off at any time within ton. Because it does not have to wait for the next cycle (rising edge of the clock signal) to switch on, and because it does not have to wait for current limit to turn off, the circuit has a very fast transient response as shown in Figure 3.
In a typical converter application the control input current is drawn by an optocoupler. The collector of the optocoupler is connected to the Control Input pin and the emitter is connected to ground. The optocoupler LED is mounted in series with a shunt regulator (typically a TL431) at the DC output of the converter. When the power supply output is greater than the reference voltage (shunt regulator voltage plus optocoupler diode voltage drop), the optocoupler turns on, pulling down on the Control Input. The control input logic is configured for line input sensing as well.
Turn On Latch
The Oscillator output is typically a 77% positive duty cycle square waveform. This waveform is inverted and applied to the reset input of the turn−on latch to prevent any power switch conduction during the guaranteed off time. This square wave is also gated by the output of the control section and applied to the set input of the same latch. Because of this gating action, the power switch can be activated when the control input is not asserted and the oscillator output is high.
The use of this unique gated Turn On Latch over an ordinary Gated Oscillator allows a faster load transient response. The power switch is allowed to turn on immediately, within the maximum duty cycle time period, when the control input signals a necessary change in state.
Turn Off Latch
A Turn Off Latch feature has been incorporated into this device series to protect the power switch circuit from excessive current, and to reduce the possibility of output overshoot in reaction to a sudden load removal. If the Power Switch current reaches the specified maximum current limit, the Current Limit Comparator resets the Turn Off Latch and turns the Power Switch Circuit off. The turn off latch is also reset when the Oscillator output signal goes low or the Control Input is asserted, thus terminating output MOSFET conduction. Because of this response to control input signals, it provides a very fast transient response and very tight load regulation. The turn of f latch has an edge triggered set input which ensures that the switch can only be activated once during any oscillator period. This is commonly referred to as double pulse suppression.
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14
NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
Current Limit Comparator and Power Switch Circuit
The Power Switch Circuit is constructed with a
SENSEFET in order to monitor the drain current. A portion of the current flowing through the circuit goes into a sense element, R if the voltage across R
. The current limit comparator detects
sense
exceeds the reference level that
sense
is present at its inverting input. If this level is exceeded, the comparator quickly resets the Turn Off Latch, thus protecting the Power Switch Circuit.
A Leading Edge Blanking circuit was placed in the current sensing signal path to prevent a premature reset of the Turn Off Latch. A potential premature reset signal is generated each time the Power Switch Circuit is driven into conduction and appears as a narrow voltage spike across current sense resistor R
. The spike is due to the Power Switch Circuit
sense
gate to source capacitance, transformer interwinding capacitance, and output rectifier recovery time. The Leading Edge Blanking circuit has a dynamic behavior that masks the current signal until the Power Switch Circuit turn−on transition is completed. The current limit propagation delay time is typically 135 to 165 nanoseconds. This time is measured from when an overcurrent appears at the Power Switch Circuit drain, to the beginning of turn−off. Care must be taken during transformer saturation so that the maximum device current limit rating is not exceeded.
The high voltage Power Switch Circuit is monolithically integrated with the control logic circuitry and is designed to directly drive the converter transformer. Because the characteristics of the power switch circuit are well known, the gate drive has been tailored to control switching transitions to help limit electromagnetic interference (EMI). The Power Switch Circuit is capable of switching 700 V with an associated drain current that ranges nominally from
0.10 to 0.68 Amps.
Startup Circuit
Rectified AC line voltage is applied to the Startup Circuit on Pin 5, through the primary winding. The circuit is self−biasing and acts as a constant current source, gated by control logic. Upon application of the AC line voltage, this circuit routes current into the supply capacitor typically connected to Pin 1. During normal operation, this capacitor is hysteretically regulated from 7.5 to 8.5 V by monitoring the supply voltage with a comparator and controlling the startup current source accordingly. This Dynamic Self−Supply (DSS) functionality offers a great deal of applications flexibility as well. The startup circuit is rated at a maximum 700 V (maximum power dissipation limits must be observed).
Undervoltage Lockout
An Undervoltage Lockout (UVLO) comparator is included to guarantee that the integrated circuit has sufficient voltage to be fully functional. The UVLO comparator monitors the supply capacitor input voltage at Pin 1 and disables the Power Switch Circuit whenever the capacitor voltage drops below the undervoltage lockout threshold. When this level is crossed, the controller enters a new startup phase by turning the current source on. The supply voltage will then have to exceed the startup threshold in order to turn off the startup current source. Startup and normal operation of the converter are shown in Figure 3.
Fault Detector
The NCP105X series has integrated Fault Detector circuitry for detecting application fault conditions such as open loop, overload or a short circuited output. A timer is generated by driving the supply capacitor with a known current and hysteretically regulating the supply voltage between set thresholds. The timer period starts when the supply voltage reaches the nominal upper threshold of 8.5 V and stops when the drain current of the integrated circuit draws the supply capacitor voltage down to the undervoltage lockout threshold of 7.5 V.
If, during this timer period, no feedback has been applied to the control input, the fault detect logic is set to indicate an abnormal condition. This may occur, for example, when the optocoupler fails or the output of the application is overloaded or completely shorted. In this case, the part will stop switching, go into a low power mode, and begin to draw down the supply capacitor to the reset threshold voltage of
4.5 V. At that time, the startup circuit will turn on again to drive the supply to the turn on threshold. Then the part will begin the cycle again, effectively sampling the control input to determine if the fault condition has been removed. This mode is commonly referred to as burst mode operation and is shown is Figure 4.
Proper selection of the supply capacitor allows successful startup with monotonically increasing output voltage, without falsely sensing a fault condition. Figure 4 shows successful startup and the evolution of the signals involved in the presence of a fault.
Thermal Shutdown
The internal Thermal Shutdown block protects the device in the event that the maximum junction temperature is exceeded. When activated, typically at 160°C, one input of the Driver is held low to disable the Power Switch Circuit. The Power Switch is allowed to resume operation when the junction temperature falls below 85°C. The thermal shutdown feature is provided to prevent catastrophic device failures from accidental overheating. It is not intended to be used as a substitute for proper heatsinking.
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NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
APPLICATIONS
Two application examples have been provided in this document, and they are described in detail in this section. Figure 28 shows a Universal Input, 6 Watt Converter Application as well as a 5.5 Watt Charger Application using the NCP1053B. The Charger consists of the additional components Q1, C13, and R7 through R10, as shown. These were constructed and tested using the printed circuit board layout shown in Figure 40. The board consists of a fiberglass epoxy material (FR4) with a single side of two ounce per square foot (70 m thick) copper foil. Test data from the tw o applications is given in Figures 29 through 39.
Both applications generate a well−regulated output voltage over a wide range of line input voltage and load current values. The charger application transitions to a constant current output if the load current is increased beyond a preset range. This can be very effective for battery charger application for portable products such as cellular telephones, personal digital assistants, and pagers. Using the NCP105X series in applications such as these offers a wide range of flexibility for the system designer.
The NCP105X application offers a low cost alternative to other applications. It uses a Dynamic Self−Supply (DSS) function to generate its own operating supply voltage such that an auxiliary transformer winding is not needed. (It also offers the flexibility to override this function with an auxiliary winding if ultra−low standby power is the designer’s main concern.) This product also provides for automatic output overload, short circuit, and open loop protection by entering a programmable duty cycle burst mode of operation. This eliminates the need for expensive devices overrated for power dissipation or maximum current, or for redundant feedback loops.
The application shown in Figure 28 can be broken down into sections for the purpose of operating description. Components C1, L1 and C6 provide EMI filtering for the design, although this is very dependent upon board layout, component type, etc. D1 through D4 along with C2 provide the AC to bulk DC rectification. The NCP1053 drives the primary side of the transformer, and the capacitor, C5, is an integral part of the Dynamic Self−Supply. R1, C3, and D5 comprise an RCD snubber and R2 and C4 comprise a ringing damper both acting together to protect the IC from voltage transients greater than 700 volts and reduce radiated noise from the converter . Diode D6 along with C7−9, L2, C11, and C12 rectify the transformer secondary and filter the output
to provide a tightly regulated DC output. IC3 is a shunt regulator that samples the output voltage by virtue of R5 and R6 to provide drive to the optocoupler, IC2, Light Emitting Diode (LED). C10 is used to compensate the shunt regulator . When the application is configured as a Charger, Q1 delivers additional drive to the optocoupler LED when in constant current operation by sampling the output current through R7 and R8.
Component Selection Guidelines
Choose snubber components R1, C3, and D5 such that the voltage on pin 5 is limited to the range from 0 to 700 volts. These components protect the IC from substrate injection if the voltage was to go below zero volts, and from avalanche if the voltage was to go above 700 volts, at the cost of slightly reduced efficiency. For lower power design, a simple RC snubber as shown, or connected to ground, can be sufficient. Ensure that these component values are chosen based upon the worst−case transformer leakage inductance and worst−case applied voltage. Choose R2 and C4 for best performance radiated switching noise.
Capacitor C5 serves multiple purposes. It is used along with the internal startup circuitry to provide power to the IC in lieu of a separate auxiliary winding. It also serves to provide timing for the oscillator frequency sweep for limiting the conducted EMI emissions. The value of C5 will also determine the response during an output fault (overload or short circuit) or open loop condition as shown in Figure 4, along with the total output capacitance.
Resistors R5 and R6 will determine the regulated output voltage along with the reference voltage chosen with IC3.
The base to emitter voltage drop of Q1 along with the value of R7 will set the fixed current limit value of the Charger application. R9 is used to limit the base current of Q1. Component R8 can be selected to keep the current limit fixed with very low values of output voltage or to provide current limit foldback with results as shown in Figures 29 and 33. A relatively large value of R8 allows for enough output voltage to effectively drive the optocoupler LED for fixed current limit. A low value of R8, along with resistor R10, provides for a low average output power using the fault protection feature when the output voltage is very low. C13 provides for output voltage stability when the Charger application is in current limit.
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16
NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
1.2 A
5.25 V C12
C11
1.0
220
L2
5 H
D6
1N5822
T1
C4
50 p
C9
C8
C7
C3
R3
330
330
330
220 p
R6
47
R2
2.20 k
IC2
2.2 k
R4*
1.0 k
SFH 615A−4
D5
MUR160
220
R10*
1.0
C13*
C10
0.22
R9*
22
IC3
Q1*
R5
2.00 k
TL431
2N3904
R8*
R7*
C6
1.2 /1 W
0.5 /1 W
100 p
R1
D1
1N4006
F1
2.0 A
91 k
D2
1N4006
L1
10 mH
C1
in
V
D3
1N4006
0.1
AC
85 − 265 V
C2
33
D4
1N4006
NCP1053B
C5
Figure 28. Universal Input 6/5 Watt Converter/Charger Application
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17
10
COOPER ELECTRONIC TECHNOLOGIES
PART # CTX22−15348
PRIMARY: 97 turns of #29 AWG, Pin 4 = start, Pin 5 = finish
SECONDARY: 5 turns of 0.40 mm, Pins 2 and 1 = start, Pins 7 and 8 = finish
GAP: Designed for Total 1.24 mH Primary Inductance
CORE: TSF−7070
BOBBIN: Pins 3 and 6 Removed, EE19
T1:
* Add Q1, C13, and R7−R10, and Change R4 to 2.0 k for Charger Output
NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
Test Conditions Converter Results Charger Results
Line Regulation
Load Regulation
Output Ripple
Efficiency
No Load Input Power Vin = 110 VAC; I
Standby Output Power Vin = 110 VAC; Pin = 1 W
Short Circuit Load Input Power
Vin = 85 − 265 VAC; I
Vin = 85 − 265 VAC; I V
= 85 − 265 VAC; I
in
Vin = 85 − 265 VAC; I
Vin = 85 − 265 VAC; I V
= 85 − 265 VAC; I
in
Vin = 85 VAC; I Vin = 110 VAC; I V
= 230 VAC; I
in
V
= 265 VAC; I
in
Vin = 85 VAC; I Vin = 110 VAC; I V
= 230 VAC; I
in
V
= 265 VAC; I
in
Vin = 110 VAC; I Vin = 230 VAC; I
Vin = 110 VAC; I Vin = 230 VAC; I
Vin = 110 VAC; I Vin = 230 VAC; I
out out out
out out out
= 120 mA − 1.2 A
out
= 120 mA − 1.2 A
out
= 120 mA − 1.2 A
out
= 120 mA − 1.2 A
out
= 100 mA − 1.00 A
out
= 100 mA − 1.00 A
out
= 100 mA − 1.00 A
out
= 100 mA − 1.00 A
out
= 1.2 A
out
= 1.2 A
out
= 1.00 A
out
= 1.00 A
out
= 1.2 A
out
= 1.2 A
out
Vin = 110 VAC; R8 = 1.2 , I Vin = 230 VAC; R8 = 1.2 , I
Vin = 110 VAC; R8 = 0 , I Vin = 230 VAC; R8 = 0 , I
= 0 A
Vin = 230 VAC; I
out out
= 0 A
Vin = 230 VAC; Pin = 1 W Vin = 110 VAC; V
Vin = 230 VAC; V
= 0 V (Shorted)
out
= 0 V (Shorted)
out
Vin = 110 VAC; R8 = 1.2 , V Vin = 230 VAC; R8 = 1.2 , V
Vin = 110 VAC; R8 = 0 , V Vin = 230 VAC; R8 = 0 , V
= 120 mA = 600 mA = 1.2 A
= 100 mA = 500 mA = 1.00 A
= 1.00 A
out
= 1.00 A
out
= 1.00 A
out
= 1.00 A
out
= 0 V (Shorted)
out
= 0 V (Shorted)
out
= 0 V (Shorted)
out
= 0 V (Shorted)
out
2 mV 1 mV 2 mV
12 mV 13 mV 12 mV 13 mV
86 mV
127 mV
72.4%
69.6%
100 mW 200 mW
680 mW 630 mW
400 mW 550 mW
p−p
p−p
11 mV 24 mV 41 mV
58 mV 65 mV 71 mV 67 mV
80 mV
155 mV
54.6%
53.6%
66.1%
63.3%
100 mW 200 mW
640 mW 540 mW
750 mW 900 mW
700 mW 850 mW
p−p
p−p
Figure 29. Converter and Charger Test Data Summary
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18
NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
5.224
5.222
)
DC
5.220
5.218
5.216
5.214
5.212
OUTPUT VOLTAGE (V
5.210
5.208
6
5
4
3
2
OUTPUT VOLTAGE (V)
1 0
I
= 120 mA
out
I
= 600 mA
out
I
= 1.2 A
out
180 28080 130 230
LINE INPUT VOLTAGE (V
AC
)
Figure 30. Converter Line Regulation
Vin = 110 V
Vin = 230 V
Vin = 85 V
AC
LOAD CURRENT (A)
AC
Vin = 265 V
AC
120 0.5 1.5
AC
Figure 32. Converter Load Regulation
5.23
5.22
)
5.21
DC
5.20
5.19
5.18
5.17
5.16
OUTPUT VOLTAGE (V
5.15
5.14
6
5
4
3
2
OUTPUT VOLTAGE (V)
1
0
I
= 100 mA
out
I
= 500 mA
out
I
= 1 A
out
180 28080 130 230
LINE INPUT VOLTAGE (V
Figure 31. Charger Line Regulation
Vin = 85 V
Vin = 265 V
AC
Vin = 110 V
0.5 LOAD CURRENT (A)
AC
AC
1.0 1.50
Figure 33. Charger Load Regulation
)
AC
Vin = 230 V
AC
Ch1: V Ch2: I
= 230 VAC)
(V
in
out
= 0.2 A/div
out
Ch1: V Ch2: I (V
= 230 VAC)
in
out
= 0.2 A/div
out
Figure 34. Converter Load Transient Response Figure 35. Charger Load Transient Response
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19
NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
75
70
65
60
EFFICIENCY (%)
55
50
Vin = 110 V
Vin = 85 V
Vin = 230 V Vin = 265 V
1.00 0.5 1.5
LOAD CURRENT (A)
Figure 36. Converter Efficiency
AC
AC
AC AC
70
Vin = 85 V
65
60
55
EFFICIENCY (%)
Vin = 265 V
50
45
AC
Vin = 230 V
AC
Vin = 110 V
AC
AC
0.5 1.50 1.0 LOAD CURRENT (A)
Figure 37. Charger Efficiency
Ch1: V
out
Ch2: Rectified V
in
(Vin = 230 VAC, I
= 0.5 A)
out
Figure 38. Converter On/Off Line Transient
Response
Ch1: V
out
Ch2: Rectified V
in
(Vin = 230 VAC, I
= 0.5 A)
out
Figure 39. Charger On/Off Line Transient
Response
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NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
Board Graphics
AC Input
NCP1050 Series
2.25
DC Output
+
F1
C1
L1
D4
D2
D3
D1
C2
R1
+
C5
+
IC1
D5
R2
C3
C4
IC3
R4
IC2
C10
R9
R8
Q1 R7
C6
T1
R3
D6
R5
R6
C12
C11
+
L2
C9
+
C8
+
C7
+
Top View
2.75
Bottom View
Figure 40. Printed Circuit Board and
Component Layout
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21
NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
DIP−8
SOT−223
DEVICE ORDERING INFORMATION (Note 10)
R
DS(on)
Device
NCP1050PZZZ 100 NCP1051PZZZ NCP1052PZZZ NCP1053PZZZ NCP1054PZZZ NCP1055PZZZ 680 NCP1050STZZZT3 100 NCP1051STZZZT3 NCP1052STZZZT3 NCP1053STZZZT3 NCP1054STZZZT3 NCP1055STZZZT3 680
10.Consult factory for additional optocoupler fail−safe latching, frequency, current limit and line input options.
11.ZZZ = 44, 100, or 136 for different frequency options.
Package Shipping
DIP−8
CASE 626A
SOT−223
CASE 318E
50 Units/Rail
4000 Units/Tape & Reel
p
()
30
15
30
15
I
pk
(mA)
200 300 400 530
200 300 400 530
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22
NOTE 3
−T−
SEATING PLANE
H
NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
PACKAGE DIMENSIONS
DIP−8
P SUFFIX
CASE 626A−01
ISSUE O
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
58
B
14
F
A
C
N
D
G
0.13 (0.005) B
L
M
J
K
M
M
A
T
M
3. PACKAGE CONTOUR OPTIONAL (ROUND OR SQUARE CORNERS).
4. DIMENSION L TO CENTER OF LEAD WHEN FORMED PARALLEL.
5. DIMENSIONS A AND B ARE DATUMS.
DIM MIN MAX MIN MAX
A 9.40 10.16 0.370 0.400 B 6.10 6.60 0.240 0.260 C 3.94 4.45 0.155 0.175 D 0.38 0.51 0.015 0.020 F 1.02 1.78 0.040 0.070
G 2.54 BSC 0.100 BSC
H 0.76 1.27 0.030 0.050 J 0.20 0.30 0.008 0.012 K 2.92 3.43 0.115 0.135 L 7.62 BSC 0.300 BSC
M −−− 10 −−− 10
N 0.76 1.01 0.030 0.040

INCHESMILLIMETERS
0.08 (0003)
S
L
H
A
F
4
123
G
SOT−223
ST SUFFIX
CASE 318E−04
ISSUE K
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: INCH.
B
D
J
C
M
INCHES
DIMAMIN MAX MIN MAX
0.249 0.263 6.30 6.70
B 0.130 0.145 3.30 3.70 C 0.060 0.068 1.50 1.75 D 0.024 0.035 0.60 0.89 F 0.115 0.126 2.90 3.20
G 0.087 0.094 2.20 2.40
H 0.0008 0.0040 0.020 0.100 J 0.009 0.014 0.24 0.35 K 0.060 0.078 1.50 2.00 L 0.033 0.041 0.85 1.05
M 0 10 0 10

S 0.264 0.287 6.70 7.30
K
MILLIMETERS
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23
NCP1050, NCP1051, NCP1052, NCP1053, NCP1054, NCP1055
The products described herein (NCP1050, 1051, 1052, 1053, 1054, 1055), may be covered by one or more of the following U.S. patents: 4,553,084; 5,418,410; 5,477,175; 6,137,696; 6,137,702; 6,271,735, 6,480,043, 6,362,067, 6,587,357. There may be other patents pending. SENSEFET is a trademark of Semiconductor Components Industries, LLC (SCILLC)
ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer.
PUBLICATION ORDERING INFORMATION
Literature Fulfillment:
Literature Distribution Center for ON Semiconductor P.O. Box 5163, Denver, Colorado 80217 USA
Phone: 303−675−2175 or 800−344−3860 Toll Free USA/Canada Fax: 303−675−2176 or 800−344−3867 Toll Free USA/Canada Email: orderlit@onsemi.com
N. American Technical Support: 800−282−9855 Toll Free USA/Canada
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JAPAN: ON Semiconductor, Japan Customer Focus Center
2−9−1 Kamimeguro, Meguro−ku, Tokyo, Japan 153−0051
Phone: 81−3−5773−3850
ON Semiconductor Website: http://onsemi.com
For additional information, please contact your local Sales Representative.
NCP1050/D
24
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