ON Semiconductor D FJ211 Service Manual
D-FJ211
SERVICE MANUAL
Ver 1.2 2003.05
SPECIFICATIONS
System
Compact disc digital audio system
Laser diode properties
Material: GaAlAs
Wavelength: λ = 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW (This output is the value measured at a
distance of 200 mm from the objective lens surface on the optical pick-up
block with 7 mm aperture.)
Frequency range (European models)
FM: 87.5 - 108.0 MHz
AM: 531 - 1602 kHz
Frequency range (10k/9k switch)
• Canadian, C&SA, Mexican models:
9 kHz step:
FM: 87.5 - 108.0 MHz
AM: 531 - 1 710 kHz
10 kHz step:
FM: 87.5 - 108.0 MHz
AM: 530 - 1 710 kHz
Canadian Model
AEP Model
UK Model
E Model
Australian Model
Model Name Using Similar Mechanism D-EJ360
CD Mechanism Type CDM-3325ER
Optical Pick-up Type DAX-25E
Power requirements
For the area code of the model you purchased, check the upper left side of
the bar code on the package.
•Two LR6 (size AA) batteries: 1.5 V x 2 DC
• AC power adaptor (DC IN 4.5 V jack):
Canadian, C&SA, Mexican models: 120 V, 60 Hz
AEP, EE, E13, 2E13 models: 220 - 230 V, 50/60 Hz
Australian model: 240V, 50Hz
Dimensions (w/h/d) (without projecting parts and controls)
Approx. 136 x 26 x 150 mm (5 3⁄8 x 1 1⁄16 x 6 in.)
Mass (excluding accessories)
Approx. 205 g (7.3 oz)
Operating temperature
5°C - 35°C (41°F - 95°F)
Design and specifications are subject to change without notice.
Supplied Accessories
9-877-103-03
2003E02-1
© 2003.05
AC power adaptor (1)
Headphones/earphones (1)
FM/AM PORTABLE CD PLAYER
Sony Corporation
Personal Audio Company
Pubulished by Sony Engineering Corporation
D-FJ211
DANGER
Invisible laser radiation when open and interlock failed or defeated.
Avoid direct exposure to beam.
CAUTION
Use of controls or adjustments or performance of procedures other
than those specified herein may result in hazardous radiation
exposure.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270°C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or
unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
z
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the
lead-free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed
with the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to
be applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set
to about 350°C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to
flow) than ordinary solder so use caution not to let solder
bridges occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder
may also be added to ordinary solder.
TABLE OF CONTENTS
Specifications ............................................................................ 1
1. SERVICING NOTES................................................... 3
2. GENERAL
Locating the Controls ......................................................... 3
3. DISASSEMBLY
3-1. Upper Lid ASSY, Cabinet (Upper) Sub ASSY ........... 4
3-2. MD ASSY, Main Board .............................................. 5
3-3. “Motor ASSY (Sled) (M902)”,
Optical Pick-up (DAX-25E),
“Motor ASSY, Turn Table (Spindle) (M901)” ............ 5
4. ELECTRICAL ADJUSTMENS ............................... 6
5. DIAGRAMS
5-1. Block Diagram –CD SECTION– .............................. 9
5-2. Block Diagram –Tuner SECTION– ........................ 10
5-3. Printed Wiring Boards –Side A– .............................. 11
Printed Wiring Boards –Side B– .............................. 12
5-4. Schematic Diagram –MAIN SECTION (1/4)– ....... 13
5-5. Schematic Diagram –MAIN SECTION (2/4)– ....... 14
5-6. Schematic Diagram –MAIN SECTION (3/4)– ....... 15
5-7. Schematic Diagram –MAIN SECTION (4/4)– ....... 16
5-8. IC Pin Function Description ..................................... 20
6. EXPLODED VIEWS
6-1. Cabinet Section ......................................................... 22
6-2. Optical pick-up Section (CDM-3325ER) ................. 23
7. ELECTRICAL PARTS LIST ................................... 24
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE
PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS
QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS
PUBLIÉS PAR SONY.
2
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR
BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the charged
electrostatic load, etc. on clothing and the human body. During repair,
pay attention to electrostatic breakdown and also use the procedure in
the printed matter which is included in the repair parts.
The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the
disc reflective surface by the objective lens in the optical pick-up block.
Therefore, when checking the laser diode emission, observe from more
than 30cm away from the objective lens.
Before Replacing the Optical pick-up Block
Please be sure to check thoroughly the parameters as per the “Optical
pick-up Block Checking Procedure” (Part No. : 9-960-027-11) issued
separately before replacing the optical Pick-up block.
Note and specifications required to check are given below.
• FOK output : IC601 yg pin
When checking FOK, remove the lead wire to disc motor.
• RF signal P-to-P value : 0.45 to 0.75Vp-p
D-FJ211
Laser Diode Checking Methods
During normal operation of the equipment, emission of the laser diode
is prohibited unless the upper panel is closed while turning ON the S809
(push switch type).
The following two checking methods for the laser diode are operable.
Method :
Emission of the laser diode is visually checked.
1. Open the upper lid.
2. Push the S809 as shown in Fig. 1 .
3. Check the object lens for confirming normal emission of the laser
diode. If not emitting, there is a trouble in the automatic power
control circuit or the optical pick-up. During normal operation, the
laser diode is turned ON about 2.5 seconds for focus searching.
S809
LOCATING THE CONTROLS
CD player (front)
i (headphones) jack
SOUN/AVLS
P MODE/ F
VOL +*/–
*The button has a tactile dot.
OPEN
SECTION 2
GENERAL
Fig.1 Method to push S809
This section is extracted from
instruction manual.
Strap holes
DC IN 4.5 V
(external power
input) jack
.>
u*
x
• RADIO OFF
Display
RADIO ON/BAND • MEMORY
HOLD
CD player (inside)
G-PROTECTIO
Battery Compartment
3
D-FJ211
z
The equipment can be removed using the following procedure.
SECTION 3
DISASSEMBLY
MD ASSY “Motor ASSY (Sled) (M902)”, Optical pick-up (DAX-25E),
Set
Upper lid ASSY,
Cabinet (upper) sub ASSY
Main board
Note : Follow the disassembly procedure in the numerical order given.
3-1. UPPER LID ASSY, CABINET (UPPER) SUB ASSY
5
Upper lid Assy
7
Ten screws (B2)
4
2
1
Open
3
“Motor ASSY, turn table (spindle) (M901)”
• CAUTION DURING ASSEMBLY
1
Spring (L)
2
Spring (R)
6
0
Cabinet
(upper) sub ASSY
9
8
Four craws
5
6
Spring (L)
4
1
3
Spring (R)
2
4
3-2. MD ASSY, MAIN BOARD
)
7
MAIN board
1
CN601
5
MD ASSY
4
2
Connector (CN401)
3
Connector (CN402
D-FJ211
6
Cabinet (lower) sub ASSY
3-3. “MOTOR ASSY (SLED) (M902)”, OPTICAL PICK-UP (DAX-25E), “MOTOR ASSY, TURN TABLE (SPINDLE) (M901)”
1 Three screws
(B1.7x4)
2
3 Cover, Gear
8 Three screws
(B1.7x4)
6
0 Motor ASSY, Turn table
(Spindle) (M901)
5 Motor ASSY
(Sled) (M902)
9
7 Optical pick-up
(DAX-25E)
4
Chassis
5
D-FJ211
R73
R73
r
TUNER SECTION
AM section
BAND : AM
AM RF signal
generator
30% amplitude modulation by 400Hz
signal.
Output level : as low as possible
FM section
BAND :FM
TJ3
(FM RF IN)
[MAIN BOARD]
(Side A)
TJ304
102
J606
06
TJ307
VDR305
TJ605
TJ801
VDR302
TJ802
TJ410
C325
TJ608
R601
AA
D306
(FM RF IN)
D
TJ3
TJ611
0.01µF
TAP1
TJ5
L606
ELECTRICAL ADJUSTMENTS
0 dB = 1µV
Put the lead-wire
antenna close to
the set.
FM RF signal
generator
33.75kHz frequency deviation
by 1kHz signal.
Output level :
as low as possible
C810
L4
D3
FJ120
R2
C22
FL2
C9
1
C44
TJ10
R873
C21
D2
R4
C8
TJ6
30
IC1
TJ8
L2
SECTION 4
L3
R844
R815
R75
TJ1
R66
C109
R74
R65
2
3
7
• Repeat the procedures in each adjustment several times, and the
frequency coverage and tracking adjustments should be finally
done by the trimmer capacitors.
< > : 9kHz step
AM FREQUENCY COVERAGE ADJUSTMENT
Adjust parts Frequency display
L5 530kHz <531kHz>
Reading on digtal
voltmeter
Adjustment value : 0.7V
Standard value : 0.2–1.4V
Adjustment value : 5.0V
Confirmation 1,710kHz <1,602kHz>
Standard value : 4.3–5.7V
<4.4V>
<3.7–5.2V>
AM TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter.
L1 620kHz <621kHz>
CT1 1,400kHz <1,395kHz>
FM FREQUENCY COVERAGE ADJUSTMENT
Frequency display Reading on digtal voltmeter
Confirmation 87.5MHz Standard value : 4.3–5.7V
L2 108MHz
Adjustment value : 9.5V
Standard value : 9.0–10.0V
FM TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter.
L4 87.5MHz
Confirmation 108MHz
Adjustment Location : Main board
Frequency Coverage Adjustment
Setting :
level meter
16
Ω
[MAIN BOARD]
(Side A)
digital voltmete
(DC range)
set
TJ1 (VT)
TJ304
phones jack (J301)
102
J606
06
6
TJ307
VDR305
TJ605
TJ801
VDR302
TJ802
TJ410
AA
D306
C325
TJ608
R601
D
TJ3
(FM RF IN)
TJ611
TAP1
TJ5
L606
FL2
TJ10
C810
D3
R2
TJ6
(TU GND)
1
C44
L4
FJ120
C22
C9
IC1
TJ6 (TU GND)
R873
C21
D2
L3
R4
C8
TJ1
(VT)
30
TJ8
2
L2
R844
R815
R75
R66
C109
R74
R65
3
7
Adjustment Location :
[MAIN BOARD] (SIDE B)
D-FJ211
L4 : FM Traking Adjustment
L2 : FM Frequency Coverage Adjustment
L1 : AM Tracking Adjustment
L5 : AM Frequency Coverage Adjustment
CT1 : AM Tracking Adjustment
7
D-FJ211
p
B
3
CD SECTION
The CD section adjustments are done automatically in this set.
Precautions for Check
1. Perform check in the order given.
2. Use YEDS-18 disc (Part No.: 3-702-101-01) unless otherwise
indicated.
3. Power supply voltage requirement : DC4.5 V in DC IN jack.
(J401)
VOLUME button : Minimum
HOLD switch : OFF
RF Level Check
Condition:
• Hold the set in horizontal state.
Connection:
oscilloscope
(AC range)
TJ601(RF)
[MAIN BOARD]
(Side A)
TJ303
C624
C619
R616
L602
601
C633
R615
IC601
C632
R614
C618
F
FB301
TJ305
FB101
R306
26
25
R613
C609
C608 C607
R612
C614
C613
C605
TJ601
(RF)
C604
C612
5
TJ401(A GND)
C325
VDR305
VDR302
TJ307
TJ605
TJ801
TJ802
TJ410
(A GND)
TJ608
TJ606
C606
AA
D306
R601
D
TJ611
TAP1
TJ3
TJ5
L606
C810
D
R2
C9
FL2
1
C44
TJ10
Procedure:
1. Connect the oscilloscope to the test point TJ601(RF) on the
MAIN board.
2. Set a disc. (YEDS-18)
3. Press the u button.
4. Check the oscilloscope waveform is as shown below.
A good eye pattern means that the diamond shape (◊) in the center of the waveform can be clearly distinguished.
RF Signal reference Waveform (Eye Pattern)
VOLT/DIV : 100 mV (With the 10 : 1 probe in use)
TIME/DIV : 500ns
RF level
0.45 to 0.75 Vp-
To watch the eye pattern, set the oscilloscope to AC range and
increase the vertical sensitivity of the oscilloscope for easy
watch-ing.
5. Stop revolving of the disc motor by pressing the x button.
8
5-1. BLOCK DIAGRAM –CD SECTION–
SECTION 5
DIAGRAMS
IC603
D-FJ211
D-RAM(4M)
OPTICAL
PICK-UP
BLOCK
(DAX-25E)
OP IC
FOCUS
COIL
TRACKING
COIL
M902
SLED
MOTOR
M901
SPINDLE
MOTOR
VCC
RF
OP_G-SW
OP_STB
A
A
E
F
LD
PD
M
M
VCC1_2.2V
LD
DRIVER
Q601
VCC1_2.2V
F+
F-
T+
T-
S+
S-
W
V
U
+VBAT
L403
13
88
44
42
48
46
52
50
80
53
49
45
41
RFI
A
9
B
8
E
6
F
7
RFDC
LD-SW
2
6
4
2
1
APC
FO3
RO3
BRIDGE
FO2
RO2
BRIDGE
FO1
RO1
BRIDGE
W_O
V_O
U_O
BRIDGE
COMCOM
VM1
VM12
VM23
VM3
SPVCC
FOCUS/TRACKING COIL DRIVE
SLED/SPINDLE MOTOR DRIVE
16 17
RFGO
RF
AMP
A/D
PD
3
CH3
H
CH2
H
CH1
H
CH4
H
IC403 (1/2)
DETI
DEMODULATOR
I/F
D0-3 A0-9
2,3,24,25 9-12,14-18,5
87,88,84,85 97-100,96-91,82
D0-D3
EFM
SERVO
PWM
FDOP
FDON
TDOP
TDON
SDOP
TIN+
60
59
56
55
58
57
70
72
34
74
40
39
38
37
35
36
TIN-
SIN+
FIN+
FINSIN+
SIN-
TIN+
TIN-
CPOL
SLVOP
SYNC
SDON
SIN-
75 74 77 76 79 78 72 73 71 504947533738
FIN-
FIN+
FIN3
RIN3
LEVEL
LEVEL
POWER_LT_I
FIN1
RIN1
FIN2
RIN2
BBK
PWM
SYNC
XSDTO
XCSK
WAKEUP
H_RESET
XRST_I
FG
SHIFTER
SHIFTER
A0-A10
SUB CODE
PROCESSOR
CLVON
CLVOP
CLKDRV
CPOL
SYNC
CLVOP
DEFFERENTIAL
Q407
XRAS
XCAS
4 23 3
90 83 89
XCAS
XRAS
CLOCK
OSC
X_O
X601
16.934MHz
XWE
XWE
X_I
WARK-UP
DETECT
Q801,802
IC601
RF AMP,SERVO
DIGITAL SIGNAL PROCESSOR
D-RAM CONTROLLER
D/A CONVERTER
SIO
CLK4M
SCLK_I
SDTO_I
SDTI_O
D802
SRW_I
48
15
SRW_O
X_I
2
OP_G-SW_O
79
XOPSTBY_O
78
WP/KEY2_RM_I
33
FG_I
72
XPOWLT_O
14
SDTI_I
16
SDTO_O
17
SCK_O
18
XWAKEUP_O
66
8
XREST_I
XRST_O
76
VCPU_2.0V
P-OFF_I
SCOR
XBUSY_O
SCOR_I
XBUSY_I
POWER-OFF_O
TO
TUNER
SECTION
(Page 10)
DAC
DEFDCT_O
GFS_O
FOK_O
657064524345
6711371177
GFS_I
FOK_I
DEFECT_I
WP/AD_KEY1
AD_KEY_2
2523 28 40
KEY MATRIX
S801 S805
| |
S804 S808
C
LDACO
RDACO
DVDDIO
AVDD2 2.25V
DVDDV 1.5V
TIST
TEST
CLK4M_2
RESET2
TEST
IC801(2/2)
SYSTEM
CONTROL
MICON
TU_L
TU_R
31
29
36
80
86
34
40
51
5
VCHK
PGM_SDTO
PGM_SDTI
68674
PGM_SDTI_I
PGM_SDTO_O
VCC2_2.0V
VCC1_2.2V
VCPU_1.5V
PGM_SCK
PGM_SC_SEL
7369
PGM_SCK_O
PGM_SC_SEL
WP/XOPEN_I
S809
(OPEN)
33
35
CD_L-I
32
CD_I_R
36
31
12
HOLD
OFF ON
STB_HPSW_I
26
HPSW_O
WP/AD_RMKEY
HOLD_I
S810
.
IC301
PRE EQ AMP/EVR/
HADPHONE AMP
AD_CHGMNT
TUNER_ON_I
AD_BATTMNT
AD_DCINMNT
GPROSW
AVCPU
38
19
S811
G.PROTECTION
OFF ON
4
VCC2
17
VCC1
44
IN SEL
POWER-L_O
CENTER-AMP
POWER-R_O
BASS-H/L-SW TU_BASS2
MUTE-SW_I
22
34
+V BAT
24
27
ADVREF
20
VCPU_2.0V
BASS-SW
VOL-CTL_I
BEEP_I
VCC2_2.0V
7
6
5
25
26
14
3
1
VCC1_2.2V
VCPU_2.0V
Q401
CHARGE
SWITCH
XTU_BASS1
PWM
BEEP
AMUTE
+VBAT
VCC2_2.0V
A
IC403 (2/2)
POWER CONTROL
VMMNT
66
VCC2
18
17
VCC1
19
VCPU 2.0V
CHGMNT
67
DCIN
61
REGB
62
DET
63
65
CHGB
+VBAT
SWITCH
Q402, 403
BATT_MNT
TU_ON
PGM_SC_SEL
OPEN_DTS
HOLD
AD_KYE2
AD_KYE1
SDTO
SCK
TO
TUNER
SECTION
(Page 10)
D405
D402
SEM
SEO
GSW
VCC
VCC0
STNG
VIN
BATM1
BATM2
DCIN_S
TO
D
TUNER
SECTION
(Page 10)
J301
ANT
i
VCPU_1.5V
23
22
21
20
16
25
L404
LG
8
12
68
69
64
L401
L402
TO
TUNER
B
SECTION
(Page 10)
Q406
L410
Q405
D408
Q408
Q404
DRY BATTERY
SIZE "AA"
(IEC DESIGNATION LR6)
2PCS, 3V
J401
DC IN 4.5V
!
• SIGNAL PATH
: FM
: CD PLAY
99
Loading...