ON Semiconductor CS5159 Technical data

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CS5159
CPU 5−Bit Synchronous Buck Controller
The CS5159 is specifically designed to power Pentium® II processors and other high performance core logic. It includes the following features: on board, 5bit DAC, short circuit protection,
1.0% output tolerance, VCC monitor, and programmable Soft Start capability. The CS5159 is available in 16 pin surface mount.
Features
Dual NChannel Design
Excess of 1.0 MHz Operation
100 ns Transient Response
5Bit DAC
Backward Compatible with Adjustable CS5157
30 ns Gate Rise/Fall Times
1.0% DAC Accuracy
5.0 V & 12 V Operation
Remote Sense
Programmable Soft Start
Lossless Short Circuit Protection
V
Monitor
CC
25 ns FET Nonoverlap Time
2
V
Control Topology
Current Sharing
Overvoltage Protection
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MARKING DIAGRAM
16
1
SOIC16
D SUFFIX
CASE 751B
A = Assembly Location WL, L = Wafer Lot YY, Y = Year WW, W = Work Week
PIN CONNECTIONS
1
V
ID0
ID1
ID2
V
ID3
SS
ID4
C
OFF
V
FFB
ORDERING INFORMATION
16
CS5159 AWLYWW
1
16
V COMPV LGNDV V V PGNDV V V
FB
CC1
GATE(L)
GATE(H)
CC2
© Semiconductor Components Industries, LLC, 2006
July, 2006 Rev. 5
Device Package Shipping
CS5159GD16 SO16
CS5159GDR16
1 Publication Order Number:
SO16
48 Units/Rail
2500 Tape & Reel
CS5159/D
CS5159
12 V
5.0 V
0.1 μF
CC1
V
CC2
CS5159
V
GATE(H)
V
GATE(L)
PGND
IRL3103
2.0 μH
IRL3103
V
V
V
V
V
330 pF
ID0
ID1
ID2
ID3
ID4
V
V
ID0
V
ID1
V
ID2
V
ID3
V
ID4
C
OFF
SS
0.1 μF
0.33 μF
COMP
LGND
V
FB
3.3 k
V
FFB
1200 μF/10 V × 5
100 pF
Figure 1. Application Diagram, Switching Power Supply for Core Logic Pentium) II Processor
1200 μF/10 V × 3
AIEI
1.3 V to 3.5 V @ 13 A
AIEI
ABSOLUTE MAXIMUM RATINGS*
Rating Value Unit
Operating Junction Temperature, T
J
0 to 150 °C
Lead Temperature Soldering: Reflow: (SMD styles only) (Note 1) 230 peak °C
Storage Temperature Range, T
S
65 to +150 °C
ESD Susceptibility (Human Body Model) 2.0 kV
1. 60 second maximum above 183°C.
*The maximum package power dissipation must be observed.
ABSOLUTE MAXIMUM RATINGS
Pin Name Max Operating Voltage Max Current
V
CC1
V
CC2
SS 6.0 V/0.3 V 100 μA
COMP 6.0 V/0.3 V 200 μA
V
FB
C
OFF
V
FFB
V
V
ID0
ID4
V
GATE(H)
V
GATE(L)
LGND 0 V 25 mA
PGND 0 V 100 mA DC/1.5 A peak
16 V/0.3 V 25 mA DC/1.5 A peak
18 V/0.3 V 20 mA DC/1.5 A peak
6.0 V/0.3 V −0.2 μA
6.0 V/0.3 V −0.2 μA
6.0 V/0.3 V −0.2 μA
6.0 V/0.3 V −50 μA
18 V/0.3 V 100 mA DC/1.5 A peak
16 V/0.3 V 100 mA DC/1.5 A peak
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CS5159
ELECTRICAL CHARACTERISTICS (0°C < T
Code: V
ID4
= V
ID2
= V
ID1
= V
ID0
= 1; V
ID3
= 0
;
CV
GATE(L)
< +70°C; 0°C < TJ < +85°C; 8.0 V < V
A
GATE(H)
= 1.0 nF; C
OFF
and CV
< 14 V; 5.0 V < V
CC1
= 330 pF; CSS = 0.1 μF, unless otherwise specified.)
< 18 V; DAC
CC2
Characteristic Test Conditions Min Typ Max Unit
Error Amplifier
VFB Bias Current VFB = 0 V 0.3 1.0 μA
Open Loop Gain 1.25 V < V
< 4.0 V; Note 2 50 60 dB
COMP
Unity Gain Bandwidth Note 2 500 3000 kHz
COMP SINK Current V
COMP SOURCE Current V
COMP CLAMP Current V
= 1.5 V; VFB = 3.0 V; VSS > 2.0 V 0.4 2.5 8.0 mA
COMP
= 1.2 V; VFB = 2.7 V; VSS = 5.0 V 30 50 80 μA
COMP
= 0 V; VFB = 2.7 V 0.4 1.0 1.6 mA
COMP
COMP High Voltage VFB = 2.7 V; VSS = 5.0 V 4.0 4.3 5.0 V
COMP Low Voltage VFB = 3.0 V 160 600 mV
PSRR 8.0 V < V
V
Monitor
CC1
< 14 V @ 1.0 kHz; Note 2 60 85 dB
CC1
Start Threshold Output switching 3.75 3.90 4.05 V
Stop Threshold Output not switching 3.70 3.85 4.00 V
Hysteresis StartStop 50 mV
V
and V
GATE(H)
GATE(L)
Out SOURCE Sat at 100 mA Measure V
Out SINK Sat at 100 mA Measure V
Out Rise Time 1.0 V < V
V
= V
CC1
Out Fall Time 9.0 V > V
V
= V
CC1
Delay V
Delay V
V
GATE(H)
V
GATE(H)
GATE(H)
GATE(L)
, V
GATE(L)
, V
GATE(L)
to V
GATE(L)
to V
GATE(H)
Resistance Resistor to LGND, Note 2 20 50 100 kΩ
Schottky LGND to V
V
GATE(H)
V
V
GATE(L)
V
GATE(L)
falling to 2.0 V; V
GATE(H)
LGND to V
V
CC1
GATE(L)
V
GATE(H)
GATE(H)
CC2
GATE(H)
CC2
PGND
< 9.0 V; 1.0 V < V
= 12 V
> 1.0 V; 9.0 V > V
= 12 V
falling to 2.0 V; V
rising to 2.0 V
rising to 2.0 V
@ 10 mA
GATE(H)
GATE(L)
@ 10 mA
; V
CC1
; V
CC1
CC2
GATE(L)
= V
= V
V
GATE(L)
GATE(L)
CC2
CC2
GATE(H)
V
< 9.0 V;
> 1.0 V;
= 8.0 V;
= 8.0 V;
PGND
1.2 2.0 V
1.0 1.5 V
30 50 ns
30 50 ns
25 50 ns
25 50 ns
600 800 mV
Soft Start (SS)
Charge Time 1.6 3.3 5.0 ms
Pulse Period 25 100 200 ms
Duty Cycle (Charge Time /Pulse Period) × 100 1.0 3.3 6.0 %
COMP Clamp Voltage VFB = 0 V; VSS = 0 0.50 0.95 1.10 V
V
SS Fault Disable V
FFB
GATE(H)
= Low; V
= Low 0.9 1.0 1.1 V
GATE(L)
High Threshold 2.5 3.0 V
PWM Comparator
Transient Response V
V
Bias Current V
FFB
= 0 to 5.0 V to V
FFB
V
= V
CC2
= 12 V
CC1
= 0 V 0.3 μA
FFB
= 9.0 V to 1.0 V;
GATE(H)
100 125 ns
2. Guaranteed by design, not 100% tested in production.
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CS5159
ELECTRICAL CHARACTERISTICS (continued) (0 °C < T
Code: V
ID4
= V
ID2
= V
ID1
= V
ID0
= 1; V
ID3
= 0
;
CV
GATE(L)
and CV
< +70°C; 0°C < TJ < +85°C; 8.0 V < V
A
GATE(H)
= 1.0 nF; C
= 330 pF; CSS = 0.1 μF, unless otherwise specified.)
OFF
< 14 V; 5.0 V < V
CC1
< 18 V; DAC
CC2
Characteristic UnitMaxTypMinTest Conditions
DAC
Input Threshold
Input Pull Up Resistance V
ID0,
ID0,
, V
ID3
ID3
, V
, V
ID4
ID4
ID1
ID2
V
, V
ID1
ID2
1.00 1.25 2.40 V
25 50 100 kΩ
V
V
, V
, V
Pull Up Voltage 4.85 5.00 5.15 V
Accuracy (all codes except 11111 ,
Measure VFB = V
, 25°C ≤TJ ≤85°C 1.0 %
COMP
10110, 10101, 10100, 10011, 10010, 10001, 10000)
V
ID4VID3VID2VID1VID0
0 1 1 1 1 1.2870 1.3000 1.3130 V
0 1 1 1 0 1.3365 1.3500 1.3635 V
0 1 1 0 1 1.3860 1.4000 1.4140 V
0 1 1 0 0 1.4355 1.4500 1.4645 V
0 1 0 1 1 1.4850 1.5000 1.5150 V
0 1 0 1 0 1.5345 1.5500 1.5655 V
0 1 0 0 1 1.5840 1.6000 1.6160 V
0 1 0 0 0 1.6335 1.6500 1.6665 V
0 0 1 1 1 1.6830 1.7000 1.7170 V
0 0 1 1 0 1.7325 1.7500 1.7675 V
0 0 1 0 1 1.7820 1.8000 1.8180 V
0 0 1 0 0 1.8315 1.8500 1.8685 V
0 0 0 1 1 1.8810 1.9000 1.9190 V
0 0 0 1 0 1.9305 1.9500 1.9695 V
0 0 0 0 1 1.9800 2.0000 2.0200 V
0 0 0 0 0 2.0295 2.0500 2.0705 V
1 1 1 1 1 1.2191 1.2440 1.2689 V
1 1 1 1 0 2.0790 2.1000 2.1210 V
1 1 1 0 1 2.1780 2.2000 2.2220 V
1 1 1 0 0 2.2770 2.3000 2.3230 V
1 1 0 1 1 2.3760 2.4000 2.4240 V
1 1 0 1 0 2.4750 2.5000 2.5250 V
1 1 0 0 1 2.5740 2.6000 2.6260 V
1 1 0 0 0 2.6730 2.7000 2.7270 V
1 0 1 1 1 2.7720 2.8000 2.8280 V
1 0 1 1 0 2.8420 2.9000 2.9580 V
1 0 1 0 1 2.9400 3.0000 3.0600 V
1 0 1 0 0 3.0380 3.1000 3.1620 V
1 0 0 1 1 3.1360 3.2000 3.2640 V
1 0 0 1 0 3.2340 3.3000 3.3660 V
1 0 0 0 1 3.3320 3.4000 3.4680 V
1 0 0 0 0 3.4300 3.5000 3.5700 V
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CS5159
ELECTRICAL CHARACTERISTICS (continued) (0 °C < T
Code: V
ID4
= V
ID2
= V
ID1
= V
ID0
= 1; V
ID3
= 0
;
CV
GATE(L)
and CV
Characteristic UnitMaxTypMinTest Conditions
Supply Current
I
CC1
I
CC2
Operating I
Operating I
C
OFF
CC1
CC2
Normal Charge Time V
Extension Charge Time VSS = V
Discharge Current C
No Switching 8.5 13.5 mA
No Switching 1.6 3.0 mA
VFB = COMP = V
VFB = COMP = V
= 1.5 V; VSS = 5.0 V 1.0 1.6 2.2 μs
FFB
FFB
to 5.0 V; VFB > 1.0 V 5.0 mA
OFF
FFB
FFB
= 0 5.0 8.0 11.0 μs
Time Out Timer
Time Out Time VFB = V
Record V
Fault Mode Duty Cycle V
= 0V 35 50 70 %
FFB
COMP
; V
FFB
Pulse High Duration
GATE(H)
PACKAGE PIN DESCRIPTION
PACKAGE PIN #
SO16
1, 2, 3, 4, 6 V
5 SS Soft Start Pin. A capacitor from this pin to LGND in conjunction with internal 60 μA cur-
7 C
8 V
9 V
10 V
11 PGND High current ground for the IC. The MOSFET driver is referenced to this pin. Input capac-
12 V
13 V
14 LGND Signal ground for the IC. All control circuits are referenced to this pin.
15 COMP Error amplifier compensation pin. A capacitor to ground should be provided externally to
16 V
PIN SYMBOL FUNCTION
ID0−VID4
Voltage ID DAC input pins. These pins are internally pulled up to 5.0 V providing logic ones if left open. V range is 2.10 V to 3.50 V with 100 mV increments. When V DAC range is 1.30 V to 2.05 V with 50 mV increments. V DAC output voltage. Leaving all 5 DAC input pins open results in a DAC output voltage of 1.2440 V, allowing for adjustable output voltage, using a traditional resistor divider.
rent source provides Soft Start function for the controller. This pin disables fault detect function during Soft Start. When a fault is detected, the Soft Start capacitor is slowly dis­charged by internal 2.0 μA current source setting the time out before trying to restart the IC. Charge/discharge current ratio of 30 sets the duty cycle for the IC when the regulator output is shorted.
OFF
FFB
CC2
GATE(H)
A capacitor from this pin to ground sets the time duration for the on board one shot, which is used for the constant off time architecture.
Fast feedback connection to the PWM comparator. This pin is connected to the regulator output. The inner feedback loop terminates on time.
Boosted power for the high side gate driver.
High FET driver pin capable of 1.5 A peak switching current. Internal circuit prevents V
GATE(H)
and V
itor ground and the source of lower FET should be tied to this pin.
GATE(L)
CC1
Low FET driver pin capable of 1.5 A peak switching current.
Input power for the IC and low side gate driver.
compensate the amplifier.
FB
Error amplifier DC feedback input. This is the master voltage feedback which sets the output voltage. This pin can be connected directly to the output or a remote sense trace.
< +70°C; 0°C < TJ < +85°C; 8.0 V < V
A
GATE(H)
= 1.0 nF; C
= 330 pF; CSS = 0.1 μF, unless otherwise specified.)
OFF
= 2.0 V;
selects the DAC range. When V
ID4
from being in high state simultaneously.
GATE(L)
< 14 V; 5.0 V < V
CC1
< 18 V; DAC
CC2
8.0 13 mA
2.0 5.0 mA
10 30 65 μs
is High (logic one), the DAC
ID4
is Low (logic zero), the
ID4
ID0
V
select the desired
ID4
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5
V
CC1
SS
V
ID0
V
ID1
V
ID2
V
ID3
V
ID4
V
COMP
V
FFB
LGnd
FB
V
CC1
Comparator
+
3.90 V
3.85V
5 BIT DAC
Slow Feedback
Fast Feedback
Monitor
Error Amplifier
+
1.0 V
60 μA
2.0 μA
PWM Comparator
+
+
V
FFB
Comparator
5.0 V
Low
2.5 V
CS5159
+
0.7 V
+
Maximum
OnTime
Timeout
Normal
OffTime
Timeout
Extended
OffTime
Timeout
SS Low Comparator
SS High Comparator
Q
R
Q
S
FAULT
Latch
OffTime
Timeout
FAULT
FAULT
R
S
PMW Latch
GATE(H) = ON
Q
GATE(H) = OFF
Q
C
OFF
One Shot
R
Q
S
V
CC2
V
GATE(H)
PGnd
V
CC1
V
GATE(L)
PGnd
C
OFF
PWM COMP
Figure 2. Block Diagram
APPLICATIONS INFORMATION
THEORY OF OPERATION
V2 Control Method
The V2 method of control uses a ramp signal that is generated by the ESR of the output capacitors. This ramp is proportional to the AC current through the main inductor and is offset by the value of the DC output voltage. This control scheme inherently compensates for variation in either line or load conditions, since the ramp signal is generated from the output voltage itself. This control scheme differs from traditional techniques such as voltage mode, which generates an artificial ramp, and current mode, which generates a ramp from inductor current.
COMP
TimeOut
Timer
(30 μs)
Edge Triggered
PWM Comparator
+
C
Ramp Signal
Error
Amplifier
Error
Signal
Figure 3. V2 Control Diagram
V
GATE(H)
V
GATE(L)
V
FFB
Output Voltage Feedback
V
FB
E
+
Reference
Voltage
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CS5159
The V2 control method is illustrated in Figure 3. The output voltage is used to generate both the error signal and the ramp signal. Since the ramp signal is simply the output voltage, it is affected by any change in the output regardless of the origin of that change. The ramp signal also contains the DC portion of the output voltage, which allows the control circuit to drive the main switch to 0% or 100% duty cycle as required.
A change in line voltage changes the current ramp in the inductor, affecting the ramp signal, which causes the V control scheme to compensate the duty cycle. Since the change in inductor current modifies the ramp signal, as in current mode control, the V2 control scheme has the same advantages in line transient response.
A change in load current will have an affect on the output voltage, altering the ramp signal. A load step immediately changes the state of the comparator output, which controls the main switch. Load transient response is determined only by the comparator response time and the transition speed of the main switch. The reaction time to an output load step has no relation to the crossover frequency of the error signal loop, as in traditional control methods.
The error signal loop can have a low crossover frequency, since transient response is handled by the ramp signal loop. The main purpose of this ‘slow’ feedback loop is to provide DC accuracy. Noise immunity is significantly improved, since the error amplifier bandwidth can be rolled off at a low frequency. Enhanced noise immunity improves remote sensing of the output voltage, since the noise associated with long feedback traces can be effectively filtered.
Line and load regulation are drastically improved because there are two independent voltage loops. A voltage mode controller relies on a change in the error signal to compensate for a deviation in either line or load voltage. This change in the error signal causes the output voltage to change corresponding to the gain of the error amplifier, which is normally specified as line and load regulation. A current mode controller maintains fixed error signal under deviation in the line voltage, since the slope of the ramp signal changes, but still relies on a change in the error signal for a deviation in load. The V2 method of control maintains a fixed error signal for both line and load variation, since the ramp signal is affected by both line and load.
Constant Off Time
To maximize transient response, the CS5159 uses a constant off time method to control the rate of output pulses. During normal operation, the off time of the high side switch is terminated after a fixed period, set by the C
capacitor.
OFF
To maintain regulation, the V2 control loop varies switch on time. The PWM comparator monitors the output voltage ramp, and terminates the switch on time.
Constant off time provides a number of advantages. Switch duty cycle can be adjusted from 0 to 100% on a pulse by pulse basis when responding to transient conditions. Both 0% and 100% duty cycle operation can be maintained for extended periods of time in response to load or line transients. PWM slope compensation to avoid subharmonic oscillations at high duty cycles is avoided.
Switch on time is limited by an internal 25 μs timer, minimizing stress to the power components.
2
Programmable Output
The CS5159 is designed to provide two methods for programming the output voltage of the power supply. A five bit on board digital to analog converter (DAC) is used to program the output voltage within two different ranges. The first range is 2.10 V to 3.50 V in 100 mV steps, the second is 1.30 V to 2.05 V in 50 mV steps, depending on the digital input code. If all five bits are left open, the CS5159 enters adjust mode. In adjust mode, the designer can choose any output voltage by using resistor divider feedback to the V and V
Start Up
pins, as in traditional controllers.
FFB
Until the voltage on the V
supply pin exceeds the 3.9 V
CC1
monitor threshold, the Soft Start and gate pins are held low. The FAULT latch is reset (no Fault condition). The output of the error amplifier (COMP) is pulled up to 1.0 V by the comparator clamp. When the V
pin exceeds the monitor
CC1
threshold, the GATE(H) output is activated, and the Soft Start capacitor begins charging. The GATE(H) output will remain on, enabling the NFET switch, until terminated by either the PWM comparator, or the maximum on time timer.
If the maximum on time is exceeded before the regulator output voltage achieves the 1.0 V level, the pulse is terminated. The GATE(H) pin drives low, and the GATE(L) pin drives high for the duration of the extended off time. This time is set by the time out timer and is approximately equal to the maximum on time, resulting in a 50% duty cycle. The GATE(L) pin will then drive low, the GATE(H) pin will drive high, and the cycle repeats.
When regulator output voltage achieves the 1.0 V level present at the COMP pin, regulation has been achieved and normal off time will ensue. The PWM comparator terminates the switch on time, with off time set by the C capacitor. The V2 control loop will adjust switch duty cycle as required to ensure the regulator output voltage tracks the output of the error amplifier.
The Soft Start and COMP capacitors will charge to their final levels, providing a controlled turn on of the regulator output. Regulator turn on time is determined by the COMP capacitor charging to its final value. Its voltage is limited by
FB
OFF
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7
the Soft Start COMP clamp and the voltage on the Soft Start pin (see Figures 4 and 5).
M 250 μs
Trace 1 Regulator Output Voltage (1.0 V/div.) Trace 2 Inductor Switching Node (2.0 V/div.) Trace 3 12 V Input (V
Trace 4 5.0 V Input (1.0 V/div.)
Figure 4. CS5159 Demonstration Board Startup in
Response to Increasing 12 V and 5.0 V Input Voltages.
Extended Off Time is Followed by Normal Off Time
Operation when Output Voltage Achieves Regulation to
and V
CC1
) (5.0 V/div.)
CC2
the Error Amplifier Output.
CS5159
M 10.0 μs
Trace 1 Regulator Output Voltage (5.0 V/div.)
Trace 2 Inductor Switching Node (5.0 V/div.)
Figure 6. CS5159 Demonstration Board Enable Startup
Waveforms
Normal Operation
During normal operation, switch off time is constant and set by the C V2 control loop to maintain regulation. This results in changes in regulator switching frequency, duty cycle, and output ripple in response to changes in load and line. Output voltage ripple will be determined by inductor ripple current working into the ESR of the output capacitors (see Figures 7 and 8).
capacitor. Switch on time is adjusted by the
OFF
M 2.50 ms
Trace 1 Regulator Output Voltage (1.0 V/div.)
Trace 3 COMP PIn (error amplifier output) (1.0 V/div.)
Trace 4 Soft Start Pin (2.0 V/div.)
Figure 5. CS5159 Demonstration Board Startup
Waveforms
If the input voltage rises quickly, or the regulator output is enabled externally, output voltage will increase to the level set by the error amplifier output more rapidly, usually within a couple of cycles (see Figure 6).
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Trace 1 Regulator Output Voltage (10 mV/div.)
Trace 2 Inductor Switching Node (5.0 V/div.)
Figure 7. Peak−to−Peak Ripple on V
I
OUT
8
M 1.00 μs
= 0.5 A (Light Load)
OUT
= 2.8 V,
M 1.00 μs
Trace 1 Regulator Output Voltage (10 mV/div.)
Trace 2 Inductor Switching Node (5.0 V/div.)
Figure 8. Peak−to−Peak Ripple on V
I
= 13 A (Heavy Load)
OUT
OUT
= 2.8 V,
Transient Response
The CS5159 V2 control loop’s 100 ns reaction time provides unprecedented transient response to changes in input voltage or output current. Pulse by pulse adjustment of duty cycle is provided to quickly ramp the inductor current to the required level. Since the inductor current cannot be changed instantaneously, regulation is maintained by the output capacitor(s) during the time required to slew the inductor current.
For best transient response, a combination of a number of high frequency and bulk output capacitors are usually used.
If the maximum on time is exceeded while responding to a sudden increase in load current, a normal off time occurs to prevent saturation of the output inductor.
CS5159
Trace 1 Regulator Output Voltage (100 mV/div.)
Trace 2 Inductor Switching Node (5.0 V/div.) Trace 3 Output Current (0.5 to 13 Amps) (10 A/div.)
Figure 10. CS5159 Demonstration Board Response to
13 A Load Turn On (Output Set for 2.8 V). Upon
Completing a Normal Off Time, The V2 Control Loop
Immediately Connects the Inductor to the Input
Voltage, Providing 100% Duty Cycle. Regulation is
Achieved in Less Than 20 ms
Trace 1 Regulator Output Voltage (1.0 V/div.)
Trace 2 Regulator Output Voltage (20 V/div.)
Figure 9. CS5159 Demonstration Board Response to
a 0.5 to 13 A Load Pulse (Output Set for 2.8 V)
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Trace 1 Regulator Output Voltage (100 mV/div.) Trace 2 Inductor Switching Node (5.0 V/div.) Trace 3 Output Current (13 to 0,5 Amps) (10 A/div.)
Figure 11. CS5159 Demonstration Board Response to
13 A Load Turn Off (Output Set for 2.8 V). V
2
Control
Topology Immediately Connects Inductor to Ground,
Providing 0% Duty Cycle. Regulation is Achieved in
Less Than 10 ms
PROTECTION AND MONITORING FEATURES
V
Monitor
CC1
To maintain predictable startup and shutdown
characteristics an internal V
monitor circuit is used to
CC1
prevent the part from operating below 3.75 V minimum startup. The V
monitor comparator provides hysteresis
CC1
and guarantees a 3.70 V minimum shutdown threshold.
9
Short Circuit Protection
A lossless hiccup mode short circuit protection feature is provided, requiring only the Soft Start capacitor to implement. If a short circuit condition occurs (V the V
low comparator sets the FAULT latch. This causes
FFB
FFB
< 1.0 V),
the MOSFET to shut off, disconnecting the regulator from it’s input voltage. The Soft Start capacitor is then slowly discharged by a 2.0 μA current source until it reaches it’s lower 0.7 V threshold. The regulator will then attempt to restart normally, operating in it’s extended off time mode with a 50% duty cycle, while the Soft Start capacitor is charged with a 60 μA charge current.
If the short circuit condition persists, the regulator output will not achieve the 1.0 V low V
comparator threshold
FFB
before the Soft Start capacitor is charged to it’s upper 2.5 V threshold. If this happens the cycle will repeat itself until the short is removed. The Soft Start charge/discharge current ratio sets the duty cycle for the pulses (2.0 μA/60 μA =
3.3%), while actual duty cycle is half that due to the extended off time mode (1.65%).
This protection feature results in less stress to the regulator components, input power supply, and PC board traces than occurs with constant current limit protection (see Figures 12 and 13).
If the short circuit condition is removed, output voltage will rise above the 1.0 V level, preventing the FAULT latch from being set, allowing normal operation to resume.
CS5159
Trace 4 5.0 V from PC Power Supply (2.0 V/div.)
Trace 2 Inductor Switching Node (2.0 V/div.)
Figure 13. Startup with Regulator Output Shorted
Overvoltage Protection
Overvoltage protection (OVP) is provided as result of the normal operation of the V2 control topology and requires no additional external components. The control loop responds to an overvoltage condition within 100 ns, causing the top MOSFET to shut off, disconnecting the regulator from it’s input voltage. The bottom MOSFET is then activated, resulting in a “crowbar” action to clamp the output voltage and prevent damage to the load (see Figures 14 and 15 ). The regulator will remain in this state until the overvoltage condition ceases or the input voltage is pulled low. The bottom FET and board trace must be properly designed to implement the OVP function.
M 50.0 μs
Trace 4 5.0 V Supply Voltage (2.0 V/div.)
M 25.0 ms
Trace 3− Soft Start Timing Capacitor (1.0 V/div.)
Trace 2 Inductor Switching Node (2.0 V/div.)
Figure 12. CS5159 Demonstration Board Hiccup
Mode Short Circuit Protection. Gate Pulses are
Delivered While the Soft Start Capacitor Charges,
and Cease During Discharge
Trace 4 5.0 V from PC Power Supply (5.0 V/div.)
M 10.0 μs
Trace 1 Regulator Output Voltage (1.0 V/div.)
Trace 2 Inductor Switching Node 5.0 V/div.)
Figure 14. OVP Response to an Input−to−Output
Short Circuit by Immediately Providing 0% Duty
Cycle, CrowBarring the Input Voltage to Ground
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CS5159
5.0 V
M 5.00 ms
Trace 4 5.0 V from PC Power Supply (2.0 V/div.)
Trace 1 Regulator Output Voltage (1.0 V/div.)
Figure 15. OVP Response to an Input−to−Output Short
Circuit by Pulling the Input Voltage to Ground
External Output Enable Circuit
On/off control of the regulator can be implemented through the addition of two additional discrete components (see Figure 16). This circuit operates by pulling the Soft Start pin high, and the V
pin low, emulating a short
FFB
circuit condition.
5.0 V
MMUN2111T1 (SOT−23)
5
SS
CS5159
8
V
FFB
IN4148
Shutdown
Input
Figure 16. Implementing Shutdown with the CS5159
External Power Good Circuit
An optional Power Good signal can be generated through the use of four additional external components (see Figure
17). The threshold voltage of the Power Good signal can be adjusted per the following equation:
V
Power Good
(R1 ) R2) 0.65 V
+
R2
This circuit provides an open collector output that drives the Power Good output to ground for regulator voltages less than V
Power Good
.
Power Good
PN3904
V
CS5159
OUT
R1
10 k
R2
6.2 k
R3
10 k
PN3904
Figure 17. Implementing Power Good with the CS5159
M 2.50 ms
Trace 3 12 V Input (V
Trace 4 5.0 V Input (2.0 V/div.)
Trace 1 Regulator Output Voltage (1.0 V/div.)
Trace 2 Power Good Signal (2.0 V/div.)
CC1
) and (V
) (10 V/div.)
CC2
Figure 18. CS5159 Demonstration Board During Power
Up. Power Good Signal is Activated when Output
Voltage Reaches 1.70 V.
Selecting External Components
The CS5159 can be used with a wide range of external power components to optimize the cost and performance of a particular design. The following information can be used as general guidelines to assist in their selection.
NFET Power Transistors
Both logic level and standard MOSFETs can be used. The reference designs derive gate drive from the 12 V supply which is generally available in most computer systems and
utilize logic level MOSFETs. Multiple MOSFETs may be paralleled to reduce losses and improve efficiency and thermal management.
Voltage applied to the MOSFET gates depends on the application circuit used. Both upper and lower gate driver outputs are specified to drive to within 1.5 V of ground when in the low state and to within 2.0 V of their respective bias supplies when in the high state. In practice, the MOSFET gates will be driven rail to rail due to overshoot caused by the capacitive load they present to the controller IC. For the
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CS5159
y
typical application where V
CC1
= V
= 12 V and 5.0 V is
CC2
used as the source for the regulator output current, the following gate drive is provided;
V
GATE(H)
+ 12 V * 5.0 V + 7.0 V, V
GATE(L)
+ 12 V
(see Figure 19.)
M 1.00 μs
Trace 3 = V
Math 1 = V
Trace 4 = V
Trace 2 Inductor Switching Nodes (5.0 V/div.)
Figure 19. CS5159 Gate Drive Waveforms Depicting
GATE(H)
GATE(H)
GATE(L)
(10 V/div.)
5.0 V
IN
(10 V/div.)
Rail to Rail Swing
The most important aspect of MOSFET performance is RDSON, which effects regulator efficiency and MOSFET thermal management requirements.
The power dissipated by the MOSFETs may be estimated as follows;
Switching MOSFET:
Power + I
LOAD
2
RDSON duty cycle
Synchronous MOSFET:
Power + I
LOAD
2
RDSON (1 * duty cycle
)
Duty Cycle =
V
) (I
OUT
VIN)(I
ƪ
Off Time Capacitor (C
The C
When the V the C
OFF
LOAD
* (I
LOAD
timing capacitor sets the regulator off time:
OFF
FFB
capacitor is reduced. The extended off time can be
LOAD
RDS
T
OFF
RDS
RDS
OFF
+ C
ON OF SYNCH FET
ON OF SYNCH FET
ON OF SWITCH FET
)
4848.5
OFF
)
)
ƫ
)
pin is less than 1.0 V, the current charging
calculated as follows:
T
+ C
OFF
Off time will be determined by either the T
OFF
24, 242.5
time, or the
OFF
time out timer, whichever is longer.
The preceding equations for duty cycle can also be used to calculate the regulator switching frequency and select the C
timing capacitor:
OFF
C
OFF
Perioid (1 * duty cycle
+
4848.5
)
where:
Period +
Schottky Diode for Synchronous MOSFET
switching frequency
1
A Schottky diode may be placed in parallel with the synchronous MOSFET to conduct the inductor current upon turn off of the switching MOSFET to improve efficiency. The CS5159 reference circuit does not use this device due to it’s excellent design. Instead, the body diode of the synchronous MOSFET is utilized to reduce cost and conducts the inductor current. For a design operating at 200 kHz or so, the low nonoverlap time combined with Schottky forward recovery time may make the benefits of this device not worth the additional expense (see Figure 8, channel 2). The power dissipation in the synchronous MOSFET due to body diode conduction can be estimated by the following equation:
ower + VBD I
conduction time switching frequenc
LOAD
Where VBD = the forward drop of the MOSFET body diode. For the CS5159 demonstration board as shown in Figure 8;
Power + 1.6 V 13 A 100 ns 233 kHz + 0.48 W
This is only 1.3% of the 36.4 W being delivered to the load.
Input and Output Capacitors
These components must be selected and placed carefully to yield optimal results. Capacitors should be chosen to provide acceptable ripple on the input supply lines and regulator output voltage. Key specifications for input capacitors are their ripple rating, while ESR is important for output capacitors. For best transient response, a combination of low value/high frequency and bulk capacitors placed close to the load will be required.
Output Inductor
The inductor should be selected based on its inductance, current capability, and DC resistance. Increasing the inductor value will decrease output voltage ripple, but degrade transient response.
THERMAL MANAGEMENT
Thermal Considerations for Power MOSFETs and Diodes
In order to maintain good reliability, the junction temperature of the semiconductor components should be kept to a maximum of 150°C or lower. The thermal impedance (junction to ambient) required to meet this requirement can be calculated as follows:
Thermal Impedance +
T
JUNCTION(MAX)
Power
* T
AMBIENT
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CS5159
A heatsink may be added to TO−220 components to reduce their thermal impedance. A number of PC board layout techniques such as thermal vias and additional copper foil area can be used to improve the power handling capability of surface mount components.
EMI Management
As a consequence of large currents being turned on and off at high frequency, switching regulators generate noise as a consequence of their normal operation. When designing for compliance with EMI/EMC regulations, additional components may be added to reduce noise emissions. These components are not required for regulator operation and experimental results may allow them to be eliminated. The input filter inductor may not be required because bulk filter and bypass capacitors, as well as other loads located on the board will tend to reduce regulator di/dt effects on the circuit board and input power supply. Placement of the power component to minimize routing distance will also help to reduce emissions.
2.0 μH
Layout Guidelines
1. Place 12 V filter capacitor next to the IC and connect capacitor ground to pin 11 (PGND).
2. Connect pin 11 (PGND) with a separate trace to the ground terminals of the 5.0 V input capacitors.
3. Place fast feedback filter capacitor next to pin 8 (V
FFB
and connect it’s ground terminal with a separate, wide trace directly to pin 14 (LGND).
4. Connect the ground terminals of the Compensation capacitor directly to the ground of the fast feedback filter capacitor to prevent common mode noise from effecting the PWM comparator.
5. Place the output filter capacitor(s) as close to the load as possible and connect the ground terminal to pin 14 (LGND).
6. Connect the V
pin directly to the load with a separate
FB
trace (remote sense).
7. Place 5.0 V input capacitors close to the switching MOSFET and synchronous MOSFET.
Route gate drive signals V
GATE(H)
(pin 10) and V
GATE(L)
(pin 12 when used) with traces that are a minimum of 0.025 inches wide.
V
CC
0.1 μF
To the negative terminal
of the input capacitors
)
33 Ω
1000 pF
Figure 20. Filter Components
2.0 μH
+
1200 pF × 3.0/16 V
Figure 21. Input Filter
1.0 μF
V
COMP
15 11
8
5
SOFT START
OFF TIME
To the negative terminal of the output capacitors
Figure 22. Layout Guidelines
100 pF
V
FFB
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MBRS
120
0.1 μF
CS5159
5.0V
MBRS120
Si9410
+
100 μF/10 V × 3
Tantalum
3.0 μH
10 Ω
MBRS120
1.0 μF
C
V
V
V
V
V
V
ID0
ID1
ID2
ID3
ID4
OFF
CC1
V
CC2
CS5159
V
GATE(H)
V
GATE(L)
1.0 μF1.0 μF
Si4410
V
FB
330 pF
0.1 μF
SS
COMP
LGND
PGND
V
FFB
3.3 k
100 pF
0.33 μF
Figure 23. Additional Application Diagram, 5.0 V to 3.3 V/10 A Converter with Current Sharing
Remote
Sense
3.3 V/10 A
100 μF/10 V × 3
+
Tantalum
Connect to other circuits for current sharing
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1.0 μF
12 V
1N5818
1N5818
1/4 W
1.0 μF
22 Ω
CS5159
1N4746
1.0 W18 V
+12 V
+
820 μF/16 V × 4 Aluminum Electrolytic
0.1 μF
V
CC2
CS5159
LGND
V
GATE(H)
V
GATE(L)
PGND
0.1 μF FY10AAJ03
V
FB
1.1 μH
+
FY10AAJ03
FY10AAJ03
3.3 k
V
FFB
100 pF
330 pF
0.33 μF
V
CC1
V
ID0
V
ID1
V
ID2
V
ID3
V
ID4
C
OFF
SS
COMP
Figure 24. Additional Application Diagram, 12 V to 3.3 V/5.0 A Converter With Remote Sense
12 V
1.0 μF
3.3 V
+
33 μF/25 V × 3
Tantalum
3.3 V/5.0 A
1200 μF/10 V × 2
Aluminum Electrolytic
V
CC2
CS5159
LGND
V
GATE(H)
V
GATE(L)
PGND
Si9410
V
FB
5.0 μH
Si9410
3.3 k0.1 μF
V
FFB
100 pF
330 pF
0.33 μF
V
CC1
V
ID0
V
ID1
V
ID2
V
ID3
V
ID4
C
OFF
SS
COMP
Figure 25. Additional Application Diagram, 3.3 V to 2.5 V/7.0 A Converter with 12 V Bias
+
100 μF/10 V × 2
Tantalum
2.5 V/7.0 A
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T
A
16 9
B
18
G
K
C
SEATING
PLANE
D
16 PL
0.25 (0.010) A
M
S
B
T
S
CS5159
PACKAGE DIMENSIONS
SO16
D SUFFIX
CASE 751B05
ISSUE J
8 PLP
M
R X 45
S
_
0.25 (0.010) B
M
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSIONS A AND B DO NOT INCLUDE MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.127 (0.005) TOTAL IN EXCESS OF THE D DIMENSION AT MAXIMUM MATERIAL CONDITION.
DIM MIN MAX MIN MAX
A 9.80 10.00 0.386 0.393
F
J
B 3.80 4.00 0.150 0.157 C 1.35 1.75 0.054 0.068 D 0.35 0.49 0.014 0.019 F 0.40 1.25 0.016 0.049 G 1.27 BSC 0.050 BSC J 0.19 0.25 0.008 0.009 K 0.10 0.25 0.004 0.009 M 0 7 0 7
____
P 5.80 6.20 0.229 0.244 R 0.25 0.50 0.010 0.019
INCHESMILLIMETERS
PACKAGE THERMAL DATA
Parameter 16SO Unit
R
Θ
JC
R
Θ
JA
V2 is a trademark of Switch Power, Inc. Pentium is a registered trademark of Intel Corporation.
ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.
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