Onkyo DVSP-404 Service manual

SERVICE MANUAL

DVD PLAYER

MODEL DV-SP404

(For USA/Canada, Black/ Silver)

DV-SP404

Ref. No. 3947

072006

ON STANDBY

OPEN/ CLOSE

PLAY

MODE

123

DISPLAY

789

CLEAR

ENTER

AUDIO ANGLE SUBTITLE ZOOM

SETUP

TOP MENU

RETURN

Black and Silver models

BTUA, STUA BTDD, STDD

110-240V AC, 50/60Hz 120V AC, 60Hz

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK ON THE

SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE

CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.

REPLACE THESE COMPONENTS WITH ONKYO

PARTS WHOSE PART NUMBERS APPEAR AS SHOWN

IN THIS MANUAL.

MAKE LEAKAGE-CURRENT OR RESISTANCE

MEASUREMENTS TO DETERMINE THAT EXPOSED

PARTS ARE ACCEPTABLY INSULATED FROM THE

SUPPLY CIRCUIT BEFORE RETURNING THE

APPLIANCE TO THE CUSTOMER.

RC-616DV

CAUTION

THIS DIGITAL VIDEO PLAYER EMPLOYS A LASER SYSTEM. TO ENSURE PROPER USE OF THIS PRODUCT, PLEASE READ THIS SERVICE MANUAL CARE-

FULLY AND RETAIN FOR FUTURE REFERENCE. SHOULD THE UNIT REQUIRE MAINTENANCE, CONTACT AN AUTHORIZED SERVICE LOCATION-SEE SERVICE PROCEDURE.

USE OF CONTROLS, ADJUSTMENTS OR THE PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

TO PREVENT DIRECT EXPOSURE TO LASER BEAM, DO NOT TRY TO OPEN THE ENCLOSURE. VISIBLE LASER RADIATION MAY BE PRESENT WHEN THE ENCLOSURE IS OPENED. DO NOT STARE INTO BEAM.

PREPARATION OF SERVICING

The laser diode used for a pickup head may be destroyed with external static electricity. Moreover, even if it is operating normally after repair, when static electricity discharge is received at the time of repair, the life of the product may be shortened. Please perform the following measure against static electricity, be careful of destruction of a laser diode at the time of repair.

• Place the unit on a workstation equipped to protect against static electricity, such as conductive mat.

• Soldering iron with ground wire or ceramic type is used.

• A worker needs to use a ground conductive wrist strap for body.

A1-1

IMPORTANT SERVICE SAFETY INFORMATION

Safety precautions to be followed during servicing:

Parts marked with an are critical parts for safety. Replace only with the one described in the parts list.

Before returning the DVD product to the customer, make the appropriate leakage current check or resistance measurements to ensure that exposed parts are properly insulated from the supply circuit.

A leakage current check is recommended for this unit. Plug the AC line cord directly into a 120V 60Hz AC outlet (do not use an isolation transformer for this check). Use a leakage current tester (Fig. 1) or a metering system which complies with Underwriters Laboratories (UL 1492). Measure for current from all exposed metal parts of the cabinet to a known earth ground: particularly, any exposed metal part having a return path to the chassis. Any current measured must not exceed 0.5mA. Any measurement not within the limits outlined above are indicative of a potential shock hazard and corrective action must be taken before returning the unit to the customer.

(Reading should not be above 0.5mA) Leakage Current Tester

PRODUCT UNDER TEST

1.5K ohm

0.15 µF

2-Blade polarized type cord set

Test all exposed metal surfaces

TEST PROBE

Fig. 1 AC Leakage Test

KNOWN EARTH GROUND

A1-2

IMPORTANT SAFEGUARDS

READ INSTRUCTIONS

All the safety and operating instructions should be read before the unit is operated.

RET AIN INSTRUCTIONS

The safety and operating instructions should be retained for future reference.

HEED WARNINGS

All warnings on the unit and in the operating instructions should be adhered to.

FOLLOW INSTRUCTIONS

All operating and use instructions should be followed.

CLEANING

Unplug this unit from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp cloth for cleaning.

A TTACHMENTS

Do not use attachments not recommended by the unit’s manufacturer as they may cause hazards.

WATER AND MOISTURE

Do not use this unit near water. For example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet basement, or near a swimming pool.

ACCESSORIES

Do not place this unit on an unstable cart, stand, tripod, bracket, or table. The unit may fall, causing serious injury, and serious damage to the unit. Use only with a cart, stand, tripod, bracket, or table recommended by the manufacturer.

8A.

An appliance and cart combination should be moved with care. Quick stops, excessive force, and uneven surfaces may cause the appliance and cart combination to overturn.

VENTILATION

Slots and openings in the cabinet and in the back or bottom are provided for ventilation, to ensure reliable operation of the unit, and to protect it from overheating. These openings must not be blocked or covered. The openings should never be blocked by placing the unit on a bed, sofa, rug, or other similar surface. This unit should never be placed near or over a radiator or heat source. This unit should not be placed in a built-in installation such as a bookcase or rack unless proper ventilation is provided or the manufacturer’s instructions have been adhered to.

10.

POWER SOURCES

This unit should be operated only from the type of power source indicated on the rating plate. If you are not sure of the type of power supply to your home, consult your appliance dealer or local power company . For units intended to operate from battery power, or other sources, refer to the operating instructions.

11.

GROUNDING OR POLARIZA TION

This unit is equipped with a polarized alternating-current line plug (a plug having one blade wider than the other). This plug will fit into the power outlet only one way . This is a safety feature. If you are unable to insert the plug fully into the outlet, try reversing the plug. If the plug should still fail to fit, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the polarized plug. If your unit is equipped with a 3-wire grounding-type plug, a plug having a third (grounding) pin, this plug will only fit into a grounding-type power outlet. This too, is a safety feature. If you are unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the grounding-type plug.

12.

POWER-CORD PROTECTION

Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon or against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they exit from the appliance.

13.

LIGHTNING

To protect your unit from a lightning storm, or when it is left unattended and unused for long periods of time, unplug it from the wall outlet and disconnect the antenna or cable system. This will prevent damage to the unit due to lightning and power line surges.

14.

POWER LINES

An outside antenna system should not be located in the vicinity of overhead power lines or other electric light or power circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system, extreme care should be taken to keep from touching such power lines or circuits, as contact with them might be fatal.

15.

OVERLOADING

Do not overload wall outlets and extension cords, as this can result in a risk of fire or electric shock.

16.

OBJECT AND LIQUID ENTRY

Do not push objects through any openings in this unit, as they may touch dangerous voltage points or short out parts that could result in fire or electric shock. Never spill or spray any type of liquid into the unit.

PORT ABLE CAR T WARNING

(symbol provided by RETAC)

S3125A

A1-3

IMPORTANT SAFEGUARDS (CONTINUED)

OUTDOOR ANTENNA GROUNDING

17.

If an outside antenna or cable system is connected to the unit, be sure the antenna or cable system is grounded so as to provide some protection against voltage surges and built-up static charges. Section 810 of the National Electrical Code, ANSI/NFPA 70, provides information with respect to proper grounding of the mast and supporting structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection to grounding electrodes, and requirements for the grounding electrode.

SERVICING

18.

Do not attempt to service this unit yourself as opening or removing covers may expose you to dangerous voltage or other hazards. Refer all servicing to qualified service personnel.

DAMAGE REQUIRING SERVICE

19.

Unplug this unit from the wall outlet and refer servicing to qualified service personnel under the following conditions:

When the power-supply cord or plug is damaged.

If liquid has been spilled, or objects have fallen into the unit.

If the unit has been exposed to rain or water.

If the unit does not operate normally by following the operating instructions. Adjust only those controls that are covered by the operating instructions, as an improper adjustment of other controls may result in damage and will often require extensive work by a qualified technician to restore the unit to its normal operation.

If the unit has been dropped or the cabinet has been damaged.

When the unit exhibits a distinct change in performance, this indicates a need for service.

REPLACEMENT PARTS

20.

When replacement parts are required, be sure the service technician uses replacement parts specified by the manufacturer or those that have the same characteristics as the original parts. Unauthorized substitutions may result in fire, electric shock or other hazards.

SAFETY CHECK

21.

Upon completion of any service or repairs to this unit, ask the service technician to perform safety checks to determine that the unit is in proper operating condition.

WALL OR CEILING MOUNTING

22.

The product should be mounted to a wall or ceiling only as recommended by the manufacturer.

HEAT

23.

The product should be situated away from heat sources such as radiators, heat registers, stoves, or other products (including amplifiers) that produce heat.

DISC TRAY

24.

Keep your fingers well clear of the disc tray as it is closing. It may cause serious personal injury.

CONNECTING

25.

When you connect the product to other equipment, turn off the power and unplug all of the equipment from the wall outlet. Failure to do so may cause an electric shock and serious personal injury. Read the owner's manual of the other equipment carefully and follow the instructions when making any connections.

SOUND VOLUME

26.

Reduce the volume to the minimum level before you turn on the product. Otherwise, sudden high volume sound may cause hearing or speaker damage.

SOUND DISTORTION

27.

Do not allow the product output distorted sound for a longtime. It may cause speaker overheating and fire.

HEADPHONES

28.

When you use the headphones, keep the volume at a moderate level. If you use the headphones continuously with high volume sound, it may cause hearing damage.

LASER BEAM

29.

Do not look into the opening of the disc tray or ventilation opening of the product to see the source of the laser beam. It may cause sight damage.

DISC

30.

Do not use a cracked, deformed, or repaired disc. These discs are easily broken and may cause serious personal injury and product malfunction.

NOTE TO CATV SYSTEM INSTALLER

31.

This reminder is provided to call the CATV system installer’s attention to Article 820-40 of the NEC that provides guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding system of the building, as close to the point of cable entry as practical.

A1-4

IMPORTANT SAFEGUARDS (CONTINUED)

EXAMPLE OF ANTENNA GROUNDING AS PER THE NATIONAL ELECTRICAL CODE

ANTENNA LEAD IN WIRE

GROUND

CLAMP

ANTENNA DISCHARGE UNIT (NEC SECTION 810-20)

ELECTRIC SERVICE

EQUIPMENT

GROUNDING CONDUCTORS (NEC SECTION 810-21)

GROUND CLAMPS

NEC-NATIONAL ELECTRICAL CODE

S2898A

POWER SERVICE GROUNDING ELECTRODE SYSTEM (NEC ART 250, PART H)

A1-5

DV-SP404 (For USA/CANADA, SILVER)

SERVICE MANUAL

DVD VIDEO PLAYER

This SUPPLEMENT must be used together SERVICE MANUAL for DV-SP404 (For USA/CANADA, BLACK). All other test and repair procedures are as shown in the ORIGINAL MANUAL. Please file this SUPPLEMENT with the ORIGINAL VERSIONS.

SUPPLEMENT

MFR'S VERSION A

Design and specifications are subject to change without notice.

MECHANICAL REPLACEMENT PARTS LIST

DV-SP404 (For USA/CANADA, BLACK) DV-SP404 (For USA/CANADA, SILVER)

REF. NO.

101 7A701A785A FRONT CABI ASS'Y 7A701A798A FRONT CABI ASS'Y

101A 701WPBA069 CABINET FRONT 701WPBA073 CABINET FRONT

101B 701WADA004 PANEL FRONT 701WADA005 PANEL FRONT

101C 711WPAA143 PLATE DISPLAY 711WPAA146 PLATE DISPLAY

101D 712WPJC280 FLAP DVD 712WPJC283 FLAP DVD

101F 723656A002 BADGE BRAND 723656A003 BADGE BRAND

101H 737WPAA018 BUTTON CAP 737WPEA020 BUTTON CAP

101I 737WPA0027 BUTTON CAP EJECT 737WPE0033 BUTTON CAP EJECT

101L 738WPJA030 BUTTON FRAME 1 738WPJA035 BUTTON FRAME 1

101N 724000A009 SHEET PC

110 702WSBA071 CABINET TOP 702WSBA070 CABINET TOP

206 8109K3060S SCREW TAP TITE(B) BIND(3D) 3x6 8109K3060U SCREW TAP TITE(B) BIND(3D) 3x6

208 811022680S SCREW TAP TITE(P)BIND 2.6x8 811022680U SCREW TAP TITE(P)BIND 2.6x8

--- 723000D382 CARTON LABEL 723000D388 CARTON LABEL

--- 793WCDD254 GIFT BOX 793WCDD275 GIFT BOX

PART NO. DESCRIPTION PART NO. DESCRIPTION

MECHANICAL EXPLODED VIEW

DV-SP404 (For USA/CANADA, SILVER)

101M

101F

208

101B

101G

101E

101A

208

101C

101D

101I

101N

101J

101H

101K

101L

101

ADD: 101N

WHEN REPLACING DVD DECK

[ When removing the DVD Deck ]

Before removing Pick Up PCB and DVD PCB connector, the short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.

[ When installing the DVD Deck ]

Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector.

NOTE

Before your operation, please read “PREPARATION OF SERVICING”.

• Use the Lead Free solder.

• Manual soldering conditions

•

• Soldering temperature: 320 ± 20˚C

• Soldering time: Within 3 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to keep the

• Flux smoke away from it.

Short circuit using a soldering iron.

Fig. 1

Pick Up PCB

A1-6

DISC REMOVAL METHOD AT NO POWER SUPPLY

Slide the Rack Loading (White) toward the arrow direction by using a minus driver to release the lock.

(Refer to Fig. 1)

Manually open the Tray.

NOTE:

Please strongly pushing Rack Loading (White) to release the lock because the tray doesn't go out easily.

DVD Player (Bottom Side)

Rack Loading (White)

Fig. 1

PARENTAL CONTROL - RATING LEVEL

4 DIGIT PASSWORD CANCELLATION

If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps below.

Set the DVD to the Stand-by Mode.

1. Press and hold the 'STOP' key on the front panel.

2. Simultaneously press and hold the POWER key on the front panel.

3. The 4 digit password has now been cleared.

NOTE: The above procedure will reset ALL of the player's settings to the default factory state.

PREPARATION OF SERVICING

• Place the unit on a workstation equipped to protect against static electricity, such as conductive mat.

• Soldering iron with ground wire or ceramic type is used.

• A worker needs to use a ground conductive wrist strap for body.

A1-7

ABOUT LEAD FREE SOLDER (PbF)

Distinction of PbF PCB:

PCBs (manufactured) using lead free solder will have a PbF printing on the PCB. (Please refer to figures.)

Caution:

Pb free solder has a higher melting point than standard solder;

•

Typically the melting point is 86°F~104°F(30°C~40°C) higher. Please use a soldering iron with temperature control and adjust it to 650°F ± 20°F (350°C ± 10°C). In case of using high temperature soldering iron, please be careful not to heat too long. Pb free solder will tend to splash when heated too high (about 1100°F/ 600°C).

•

All products with the printed circuit board with PbF printing must be serviced with lead free solder.

•

When soldering or unsoldering, completely remove all of the solder from the pins or solder area, and be sure to heat the soldering points with the lead free solder until it melts sufficiently.

Recommendations

Recommended lead free solder composition is Sn-3.0Ag-0.5Cu.

A1-8

TABLE OF CONTENTS

CAUTION .............................................................................................................................................................

IMPORTANT SERVICE SAFETY INFORMATION .............................................................................................

IMPORTANT SAFEGUARDS..............................................................................................................................

WHEN REPLACING DVD DECK ........................................................................................................................

DISC REMOVAL METHOD AT NO POWER SUPPLY........................................................................................

PARENTAL CONTROL- RATING LEVEL ..........................................................................................................

PREPARATION OF SERVICING ........................................................................................................................

ABOUT LEAD FREE SOLDER (PbF).................................................................................................................

TABLE OF CONTENTS.......................................................................................................................................

GENERAL SPECIFICATIONS ............................................................................................................................

DISASSEMBLY INSTRUCTIONS

1.REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS .........................................................................

2.REMOVAL OF DVD DECK PARTS ...............................................................................................................

3.REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ...........................................................................

SERVICING FIXTURES AND TOOLS ................................................................................................................

RE-WRITE FOR DVD FIRMWARE .....................................................................................................................

TROUBLESHOOTING GUIDE ............................................................................................................................

BLOCK DIAGRAMS

DVD LOADER/MPEG .......................................................................................................................................

POWER ............................................................................................................................................................

OVERALL BLOCK DIAGRAM .............................................................................................................................

PRINTED CIRCUIT BOARDS

DVD MT ............................................................................................................................................................

POWER/OPERATION/OPERATION 2/OPERATION 3/OPERATION 4 ...........................................................

LOADING MOTOR/SW .....................................................................................................................................

SCHEMATIC DIAGRAMS

MPEG/MICON/DSP ..........................................................................................................................................

MEMORY ..........................................................................................................................................................

LOADER/MOTOR DRIVE .................................................................................................................................

AUDIO JACK.....................................................................................................................................................

VIDEO JACK .....................................................................................................................................................

HDMI .................................................................................................................................................................

POWER PORT..................................................................................................................................................

POWER.............................................................................................................................................................

DISPLAY ...........................................................................................................................................................

LOADING MOTOR/SW .....................................................................................................................................

INTERCONNECTION DIAGRAM .........................................................................................................................

WAVEFORMS ......................................................................................................................................................

MECHANICAL EXPLODED VIEW .......................................................................................................................

DVD DECK EXPLODED VIEW ............................................................................................................................

MECHANICAL REPLACEMENT PARTS LIST ...................................................................................................

DVD DECK REPLACEMENT PARTS LIST .........................................................................................................

ELECTRICAL REPLACEMENT PARTS LIST .....................................................................................................

A1-1 A1-2 A1-3~A1-5 A1-6 A1-7 A1-7 A1-7 A1-8 A2-1 A3-1~A3-5

B1-1 B2-1~ B2-4 B3-1, B3-2 C-1 C-1 D-1~D-6

E-1, E-2 E-3, E-4 E-5, E-6

F-1, F-2 F-3, F-4 F-5, F-6

G-1, G-2 G-3, G-4 G-5, G-6 G-7, G-8 G-9, G-10 G-11, G-12 G-13, G-14 G-15, G-16 G-17, G-18 G-19, G-20 G-21, G-22 H-1 I1-1, I1-2 I2-1 J1-1 J2-1 J3-1~J3-4

A2-1

GENERAL SPECIFICATIONS

G-1 DVD System Color System NTSC

Disc

Disc Diameter 120 mm , 80 mm Drive DM4PB Search speed Fwd 4 step

Fwd-Actual 4, 8, 16, 32 times Rev 4 step Rev-Actual 4, 8, 16, 32 times

Slow speed Fwd 4 step

Fwd-Actual 1/16, 1/8, 1/4, 1/2 times Rev 4 step Rev-Actual 1/16, 1/8, 1/4, 1/2 times

Zoom Zoom 2 step

Zoom-Actual 2, 4 times

G-2 Power Power Source AC 120V 60Hz

DC --

Power Consumption 7 W

Stand by 0.9 W Per Year -- W Energy Star No

Protector Power Fuse Yes

Safety Circuit Yes IC Protector (Micro Fuse) No

G-3 Regulation Safety UL/CSA(C-UL)

Radiation FCC/IC Laser DHHS

G-4 Temperature Operation 5 oC - 40 oC

Storage -20 oC - 60 oC

G-5 Operating Humidity Less than 80% RH G-6 Signal Video Signal Output Level 1 V p-p / 75 ohm

S/N Ratio (Weighted) 65 dB

Horizontal Resolution at DVD 500 Lines RGB Signal Output Level -Component Video Output Level (Y) 1.0V p-p / 75 ohm

Output Level (Cb, Cr) 0.7V p-p / 75 ohm Audio Signal Input Level Microphone --- dBm / --- ohm

Output Level Line

S/N Ratio at (Weighted) 90dB

Harmonic Distortion : 0.0065% (1KHz)

Frequency Response : at DVD 4 Hz - 44 KHz (96KHz)

Frequency Response : at SVCD 4 Hz - 20 KHz

Frequency Response : at VIDEO CD 4 Hz - 20 KHz

Frequency Response : at CD 4 Hz - 20 KHz

Frequency Response : at DVD Audio --

Frequency Response : at SACD -Digital Audio Signal Output Level

G-7 OSD Language English/French/Spanish/German/Italian

DVD, CD-DA, CD-R/RW, Video CD, SVCD DVD-R/RW, DVD+R/+RW (w/o VCPS)

-12 dBm/ 1k ohm (-20dBFs, 0dBFs=2.0Vrms)

0.5 V p-p / 75 ohm

A3-1

GENERAL SPECIFICATIONS

G-8

Remote Control Unit

Unit RC-LP Glow in Dark Remocon No Remocon Format ONKYO Format NEC Custom Code D2-2B Power Source Voltage (D.C) 3V

UM size x pcs UM-3 x 2 pcs Total Keys 36 Keys

Power ON Yes

Power Off (STAND BY) Yes

Open/Close Yes

Audio Yes

Subtitle Yes

Angle Yes

1 Yes

2 Yes

3 Yes

4 Yes

5 Yes

6 Yes

7 Yes

8 Yes

9 Yes

0 Yes

Clear Yes

Enter Yes

Top Menu Yes

Menu Yes

Set up (Home Menu) Yes

Return Yes

Up Yes

Down Yes

Right Yes

Left Yes

Enter No

<< (Scan/Slow/Step) Yes

>> (Scan/Slow/Step) Yes

Play Yes

|<< (Search) Yes

>>| (Search) Yes

Pause Yes

Stop Yes

Play Mode Yes

Surround No

Zoom Yes

Display Yes

Key Control b No

Key Control # No

A3-2

GENERAL SPECIFICATIONS

G-9

G-10

DVD Features

Accessories

Progressive Video Out Yes Echo No Mic Mixing No Digital Out (Dolby Digital) Yes

(MPEG) Yes

(PCM) Yes

(DTS) Yes Down Mix Out (Dolby Digital) Yes

(DTS) No

(SACD) No

(DVD Audio) No Surround MTK original Surround Screen Saver Yes Auto Stop No BNR No Dynamic Range Control Yes Disc Navigator Yes Video CD Playback Yes SVCD Playback Yes SACD Playback No DVD Audio Playback No DivX Playback Yes

DMF Support No VR Format Playback Yes Fujicolor CD Yes KODAK Picture CD Yes MP3 Playback Yes WMA Playback Yes JPEG Playback Yes Audio DAC 96kHz / 24bit Auto Power Off Yes Closed Caption signal in VBI (DVD Playback) Owner's Manual Language English

w/Guarantee Card No Remote Control Unit Yes Guarantee Card Yes Warning Sheet No Service Station List No Important Tag No AC Plug Adapter No Quick Set-up Sheet No Battery Yes

UM size x pcs UM-3 x 2 pcs

OEM Brand No AC Cord No AV Cord Yes (1.2m) 1Pin RCA Cable Yes (1.2m) HDMI Cable No S-Video Cable No 21pin Cable (Double Shield) No 800 No Sticker No Toll Free Insert Sheet No Safety Tip No Security Tag No Sheet Information (Return) No Registration Card No Netflix Sheet No Helpline Sheet No Helpline Sticker No Information Sheet No

Yes

A3-3

GENERAL SPECIFICATIONS

G-11 Interface Switch-Front Standby/On Yes

Play Yes

Open/Close Yes

Skip (>>|) Yes

Skip (|<<) Yes

Pause Yes

Stop Yes

Top Menu Yes

Home Menu Yes

Menu Yes

Return Yes

Enter Yes

Up Yes

Down Yes

Right Yes

Left Yes

Shuttle (Search/REV/FWD) No

Main Power SW No Display Yes

DISPLAY Type Fluorescent Indicator

Pause/Play Yes

Progressive Yes

DVD No

Remain Yes

Surround No

Track No

A No

-B No

Video No

CD No

All No

PROG No

Mic Mark No

Title Yes

Repeat Yes

Angle Yes

Chapter Yes

Music Calendar (1-14, Play) No

7-seg Digit (8) Yes Terminals-Front Mic In No

Volume Control No

Echo Control No Terminals-Rear Video Output RCA x 1

S-Video Output S-Jack x1

Component Video Output RCA x3 (Y, Cr, Cb)

D1 No

Audio Output RCA x 2 (Stereo)

Euro Scart No

Digital Audio Output RCA x 1 (Digital Audio)

5.1ch Audio Output No

HDMI Output Yes

AC Inlet No Indicator HDMI Yes(Red)

G-12 Set Size Dimensions (Approx.) W x D x H (mm) 435 x 208 x 60.5 G-13 Weight Net (Approx.) 1.9kg ( 4.2 lbs)

Gross (Approx.) 2.8kg ( 6.2 lbs)

A3-4

GENERAL SPECIFICATIONS

G-14 Carton Master Carton No

Content --- Sets

Material --- / ---

Dimensions W x D x H (mm) ---

Description of Origin --Gift Box Material Single/Brown

W/Color Photo Label No

Dimensions W x D x H (mm) 507 x 290 x 130

Description of Origin Yes

Natural Dropping At 1 Corner / 3 Edges / 6 Surface

Green procurement of Pioneer

G-15

G-16

Cabinet Material

Environment

Drop Test

Height (cm) 80cm Container Stuffing 3,220 Sets/40' container Cabinet Front PS 94V2 or More / NON DECABROM PCB Non-Halogen Demand No

Eyelet Demand No Environmental standard requirement (by buyer)

WEEE No

Pb-free Phase3 (Phase3A)

Measures for Whisker Yes

A3-5

DISASSEMBLY INSTRUCTIONS

1. REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS

1-1:

TOP CABINET/FRONT CABINET/OPERATION 1/2/ 3/4 PCB (Refer to Fig. 1-1)

Remove the 5 screws 1.

Remove the Top Cabinet in the direction of arrow (A).

Remove the 2 screws 2.

Remove the Leg in the direction of arrow (B).

Remove the 3 screws 3.

Disconnect the following connector: (CP4002).

Unlock the 2 supports 4.

Remove the Front Cabinet in the direction of arrow (C).

Remove the 10 screws 5.

10.

Remove the 2 screws 6.

11.

Remove the Operation 1/2/3/4 PCB in the direction of arrow (C).

Top Cabinet

(D)

Operation 4 PCB

(D)

Front Cabinet

(B)

(C)

(D)

Operation 2 PCB

Operation 3 PCB

1-2: POWER PCB (Refer to Fig. 1-2)

Disconnect the following connector: (CP502).

Remove the 4 screws 1.

Remove the Power PCB in the direction of arrow.

(A)

6 5

Operation 1 PCB

Power PCB

(B)

Fig. 1-1

1-3: DVD DECK (Refer to Fig. 1-3)

Short circuit the position shown in Fig. 1-3 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.

Disconnect the following connectors: (CP2301, CP2302, CP2303).

Remove the 4 screws 1.

Remove the DVD Deck in the direction of arrow.

DVD Deck

Pick Up PCB

Short circuit using a soldering iron.

Fig. 1-3

NOTE

Before your operation, please read “PREPARATION

1. OF SERVICING”. Use the Lead Free solder.

2. Manual soldering conditions

• Soldering temperature: 320 ± 20˚C

• Soldering time: Within 3 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu When Soldering/Removing of solder, use the drawing

4. equipment over the Pick Up Unit to prevent the Flux smoke from it. When installing the DVD Deck, remove all the soldering

5. on the short circuit position after the connection of Pick Up PCB and DVD MT PCB connector.

1-4: DVD MT PCB (Refer to Fig. 1-4)

Remove the 3 screws 1.

Remove the screw 2.

Remove the 4 screws 3.

Remove the DVD MT PCB in the direction of arrow.

Fig. 1-2

B1-1

DVD MT PCB

Fig. 1-4

+ 42 hidden pages