Omron ZW, ZW-S20, ZW-S40 User Manual
Displacement Sensor
Confocal Fiber Type
ZW Series
User’s Manual
Cat. No.
Z322-E1-01A
Introduction
This manual provides information regarding functions, performance and operating methods that
are required for using the ZW Series.
• The ZW Displacement Sensor must be operated by personnel knowledgeable in electrical
engineering.
• To ensure correct use, please read this manual thoroughly to deepen your understanding of the
product.
• Please keep this manual in a safe place so that it can be referred to whenever necessary.
䈲 䈛 䉄䈮 ╙㩷㪈㩷┨ ╙㩷㪉㩷┨ ╙㩷㪊㩷┨ ╙㩷㪋㩷┨
INTRODUCTION
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Chapter 6
Chapter 7
㪘㪧㪧㪣㪠㪚㪘㪫㪠㪦㪥㩷㪚㪦㪥㪪㪠㪛㪜㪩㪘㪫㪠㪦㪥㪪㩷㩿㪧㫃㪼㪸㫊㪼㩷㪩㪼㪸㪻㪀
㪤㪜㪘㪪㪬㪩㪜㪤㪜㪥㪫㩷㪪㪜㪫㪬㪧
㪙㪘㪪㪠㪚㩷㪦㪧㪜㪩㪘㪫㪠㪦㪥
㪪㪜㪫㪫㪠㪥㪞㪪㩷㪝㪦㪩㩷㪝㪬㪥㪚㪫㪠㪦㪥㪪
㪠㪆㪦㩷㪪㪜㪫㪫㪠㪥㪞㪪
㪜㫋㪿㪼㫉㫅㪼㫋㪆㪩㪪㪄㪉㪊㪉㪚㩷㪚㪦㪤㪤㪬㪥㪠㪚㪘㪫㪠㪦㪥
Introduction
Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7
㪪㪧㪜㪚㪠㪝㪠㪚㪘㪫㪠㪦㪥㪪㩷㪘㪥㪛㩷㪜㪯㪫㪜㪩㪥㪘㪣㩷㪛㪠㪤㪜㪥㪪㪠㪦㪥㪪
㪘㪧㪧㪜㪥㪛㪠㪯
User's Manual
Confocal Fiber Displacement Sensor
ZW Series
Introduction
Introduction
READ AND UNDERSTAND THIS DOCUMENT
Please read and understand this document before using the products. Please consult your OMRON
representative if you have any questions or comments.
WARRANTY
OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for
a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING
NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL
DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE
PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR
STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT
DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED
UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES.
Please refer to separate catalogs for OMRON’s safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to
the combination of products in the customer’s application or use of the product.
At the customer’s request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the
uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this document.
ZW
2
User's Manual
Introduction
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and
does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users
must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
Introduction
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the product may be
changed without any notice. When in doubt, special model numbers may be assigned to fix or establish
key specifications for your application on your request. Please consult with your OMRON representative
at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a programmable product, or any
consequence thereof.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product.
Please notify us before copying or reproducing this document in any manner, for any other purpose. If
copying or transmitting this document to another, please copy or transmit it in its entirety.
User’s Manual
ZW
3
Introduction
Warning
Caution
Meanings of Signal Words
Introduction
Meanings of Signal Words
The following signal words are used in this manual.
Indicates a potentially hazardous situation which, if not avoided, will
result in minor or moderate injury, or may result in serious injury or
death. Additionally there may be significant property damage.
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury or in property damage.
Meanings of Alert Symbols
The following alert symbols are used in this manual.
Indicates general prohibitions for which there is no specific symbol.
Indicates prohibition when there is a risk of minor injury from electrical
shock or other source if the product is disassembled.
Indicates the possibility of fire under specific conditions.
Indicates the possibility of explosion under specific conditions.
Indicates the possibility of LED radiation.
ZW
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User's Manual
Meanings of Alert Symbols
Warning
Meanings of Alert Symbols
The following alert symbols are used in this manual.
This product is not designed or rated for ensuring safety of persons.
Do not use it for such purposes.
Doing so may cause high-voltage section to be exposed, resulting in the
electrical shock, and may cause burn from a high temperature.
Never attempt to disassemble, repair, modify, apply pressure to deform
or burn up the body.
Introduction
Introduction
Caution
Doing so may cause breakdown or ignition.
Do not operate the product in excess of the rated voltage.
Doing so may cause an explosion.
Never operate the product with an AC power supply.
If you keep looking at LED light, in rare cases visual impairment may
occur.
Do not look directly at LED light.
User’s Manual
ZW
5
Introduction
Precautions for Safe Use
Introduction
Precautions for Safe Use
Please observe the following precautions for safe use of the products.
(1) Installation Environment
• Do not use the product in environments where it can be exposed to inflammable/
explosive gas.
• To secure the safety of operation and maintenance, do not install the product close to
high-voltage devices and power devices.
(2) Power Supply and Wiring
• Take care when using a power supply with an overcurrent detector, because this
sensor uses DC-DC converter for its power supply circuit and inrush current may
activate the protective circuit for a power supply with an overcurrent detector.
Recommended power supply: S8VS-06024 (Omron, DC24 V 2.5 A 60 W)
• The supply voltage must be within the rated range (DC24 V ± 10 %).
• Reverse connection of the power supply is not allowed.
• Open-collector outputs should not be short-circuited.
• Use the power supply within the rated load.
• High-voltage lines and power lines must be wired separately from this product. Wiring
them together or placing them in the same duct may cause induction, resulting in
malfunction or damage.
• Use adequate safety measures, for example fail-safe circuits.
• Attach a specified-sized crimp-type terminal at the end of a wire. Do not connect a
wire with an only twisted end directly to a power supply or terminal block.
• For a power supply, use a DC power supply unit provided with a remedy, for example,
safety ultralow voltage circuit, to prevent a high voltage from being generated.
• Route so that power supply wires are as short as possible.
• Use D-type grounding (ground resistance of 100 or less). Make the ground point as
close as possible and make the ground wire used as short as possible.
• Never a ground wire with other equipment and never ground to building beams. Doing
so could cause negative impacts.
• Use a power supply dedicated for this product, without sharing it with other products.
• Tighten fixing screws securely at a torque specified in this manual.
• Before performing any of the following activities, be sure to turn off the product, or
breakdown may result.
- Connecting or wiring cables
- Connecting or disconnecting connectors
- Installing or removing Calibration ROM
(3) Others
• Do not use this product for nuclear facilities, or safety circuits involving human lives.
• Do not attempt to disassemble, repair, modify, apply pressure to deform or burn up the
body.
• Dispose of this product as industrial waste.
ZW
6
User's Manual
Introduction
Precautions for Safe Use
• Use exclusive devices, including a sensor head, Calibration ROM, fiber cable or RS232C cable, to connect, or ignition, burst, false operation or breakdown may be
caused.
•Do not cut fiber cable. Glass at the cut section may cause injury. Also, if cut, it will not
work normally anymore.
• Whenever any trouble, including, strange odor smelled, the body overheated or
smoke escaped, was found, immediately stop the operation, and consult an OMRON
branch or sales office with the system shut down.
• Do not drop or make a strong impact on the unit.
• Before using any equipment provided with a lock mechanism, make sure that it has
been locked.
(4) Regulations and Standards
This sensor conforms to the following EMC directive and EN standard:
• EMC directive, No. 2004, 108, EC
• EN standard, EN61326
(5) Notice for Korea Radio Law
匏匶匶 ా櫋怺殯愯暧皻柦匶沖沲ి
決匶匶垚櫋怺殯 匏 洊沖砒洇穯匶匶嵢昢砖廪沖
嬖垚斲殯沖垚決洖汊渂汞穞柢匶愚岂彶 儆洛歾汞
滆櫳櫖昢斲殯穞垚冉汊徯洇求嵢穯城埪
Introduction
User’s Manual
ZW
7
Introduction
Precautions for Correct Use
Introduction
Precautions for Correct Use
Please observe the following precautions to prevent failure to operate, malfunctions, or undesirable
effects on product performance.
(1) Installation Site
Do not install the product in locations subjected to the following conditions:
• Ambient temperature outside the rating
• Rapid temperature fluctuations (causing condensation)
• Relative humidity outside the range of 35 to 85 %
• Presence of corrosive or flammable gases
• Presence of dust, salt, or iron particles
• Direct vibration or shock
• Reflection of intense light (such as other laser beams, electric arc-welding machines
or ultraviolet shine)
• Direct sunlight or near heaters
• Water, oil, or chemical fumes, spray or mist atmospherics
• Strong magnetic or electric field
(2) Power Supply and Wiring
• When using a commercially available switching regulator, make sure that the FG
terminal is grounded.
• If surge currents are present in the power lines, connect surge absorbers that suit the
operating environment.
• Before turning ON the power after the product is connected, make sure that the power
supply voltage is correct, there are no incorrect connections (e.g. load short-circuit)
and the load current is appropriate. Incorrect wiring may result in breakdown of the
product.
• Use the specified voltage. If voltage exceeding the rating or AC voltage is applied,
circuit parts may be burnt or rupture.
• Use the Extension Fiber Cable (ZW-XF_ _R) for extending the fiber cable between
the Sensor extension fiber cable, five total lengths, 2, 5, 10, 20 or 30 m, are available.
• Handling fiber cables
Use them in compliance with the following.
-Fiber cable bend radiuses must be at least 20 mm.
- Do not let bending cause stress at the root section of a fiber connector.
-Do not yank hard on a fiber cable.
-Do not step on a fiber cable or place anything heavy on it.
• Be sure to use a Sensor Head and Calibration ROM with the same serial number. A
pair with different serial numbers cannot operate normally.
• Use the configuration software with the combination specified in this manual, or the
system may operate faultily.
• Do not shut down the power supply when saving any data into the memory built in the
controller, or the data may be corrupted.
ZW
8
User's Manual
Introduction
Precautions for Correct Use
• While a fiber cable is disconnected, be sure to attach the included protective cap on
both the controller side and the fiber cable side. Leaving the fiber cable with the
protective cap not attached, the optical fiber may fail due to any adhered foreign
matter.
(3) Warming Up
After turning ON the power supply, allow the product to stand for at least 30 minutes
before use. The circuits are still unstable immediately after the power supply is turned
ON, so measured values may fluctuate gradually.
(4) Maintenance and Inspection
Do not use thinner, benzene, acetone or kerosene to clean the Sensor Head, fiber
cable and controller. If large dust particles adhere to the emitter/receiver of the Sensor
Head or controller, use a blower brush (used to clean camera lenses) to blow them off.
Do not blow the dust particles with your mouth.
To remove smaller dust particles, dirt, oil, and fat, wipe gently with a soft cloth (for
cleaning lenses). Do not use excessive force to wipe off dust particles. Scratches on
the emitter/receiver may cause false operations or measuring errors.
For details on the method for cleaning the ends of fiber cables, refer to "Connecting
Fiber Cables" (p.1-15).
Introduction
(5) Sensing Objects
The product sometimes cannot accurately measure the following types of objects:
Transparent objects, objects with an extremely low reflection factor, objects smaller
than the spot diameter, objects with a large curvature, excessively inclined objects,
target objects with a thin film on the surface etc.
(6) Effect caused by peripheral lights
Do not install the Sensor Head in a place where strong light hits the laser emitter/
receiver section of the Sensor Head. Also, if a workpiece has a shiny surface, the light
from the lighting will be reflected and a malfunction may occur. In such a case, prevent
reflection by, for example, covering the light to stop reflection.
p.1-8
(7) Influence by Air Turbulences
Slow air turbulences around the Sensor Head may disperse measured values.
To avoid these possible air turbulences, wrap the Sensor Head with an appropriate
cover.
User’s Manual
ZW
9
Introduction
╙㩷 㩷
╙㪋┨ 䇭㪠㪆㪦⸳ቯ
ജ䈮㑐䈜 䉎⸳ቯ
ജ䈮㑐䈜 䉎 ⸳ቯ
4-12
Chapter 4 I/O SETTINGS
ZW
User’s Manual
Settings for Analog Output
The following describes the settings for outputting the current measurement results from
the analog output of the 20-pole terminal block.
Output destination setting
With analog output, the measurement results can be output converted into a current
from 4 to 20 mA or a voltage from -10 to +10 V.
Selects which to output, the current or the voltage.
The same output destination is set for all banks. The output destination cannot be set separately for
individual banks.
As an example, here is an explanation of the procedure for outputting the voltage.
RUN
FUN
TEACH
L
H L
RUN
RUN
FUN
TEACH
L
ZERORST/
ESC
ZERO/
SET
ZERO/
SET
SET
ZERO/
SET
ZERO/
SET
Title of each chapter
Header
Index label
Supplementary
Explanation
Explanation of
Explanation of options
Explanation of
Operating
procedure
Cross-header
Indicates the chapter
number and title.
Helpful information
regarding operation
and reference pages
are introduced here
using symbols.
Quasi Cross-header
Editor's Note
Introduction
Editor's Note
Page Format
Chapter 4
Settings for I/O
Settings for I/O
The following describes settings for I/O.
╙
┨
Setting [Display] Description [Display]
Voltage output [VOLT]
(Default value)
Current output [CUR.] Current output
Voltage output
Operating procedure
Steps
Key operation Display Description
RUN
FUN
TEACH
ESC
ZERORST/
SET
ZERO/
UNLIT
mode.
RUN
press key.
and press
and press key.
RUN
FUN
TEACH
ZERO/
es ot syek ro sserP3 lect either of "ANALOG"
key.
SET
ZERO/
SET
ZERO/
NUF eht retne ot sdnoces owt rof yek sserP1
dna "O/I" fo rehtie tceles ot syek ro sserP2
"C RO V" fo rehtie tceles ot syek ro sserP4
■ Meaning of Symbols
Menu items that are displayed on the main or sub-display, and windows, dialog boxes
and other GUI elements displayed on the personal computer are indicated enclosed by
brackets [ ].
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User’s Manual
■ Visual Aids
Mark Means
Introduction
Editor's Note
Introduction
Indicates points that are important to ensure full product performance, such as operational precautions and application procedures.
Indicates pages where related information can be found.
Indicates information helpful in operation.
Optional
Indicates that the setting is optional in a configuration procedure.
User’s Manual
ZW
11
Introduction
Editor's Note
Introduction
Notice
•Photocopying, duplication, or copying of all or part of this manual without permission is
prohibited.
•Please understand that the specifications and other contents of this manual are sub-
ject to change for improvement without notice.
•Every effort has been made to ensure the accuracy of the contents of this manual, but
if you should notice any mistake, questionable section, or the like in this manual,
please contact an OMRON branch or sales office.
•If you do so, please also tell us the manual number, which is found at the end of the
manual.
12
ZW
User’s Manual
Related Manuals
The following manual is related to the ZW series. Use this manual for reference.
Introduction
Related Manuals
Introduction
Manual name Cat. No.
Smart Monitor ZW
Operation manual
Z323-E1-01 ZW-SW_ _ To learn about the
Model
numbers
Application Description
This describes the
operation methods and
functions of the Smart
Monitor ZW
operation methods for
the Smart Monitor ZW.
User’s Manual
ZW
13
Introduction
Related Manuals
Introduction
14
ZW
User’s Manual
Introduction
CONTENTS
Meanings of Signal Words 4
Meanings of Alert Symbols 4
Meanings of Alert Symbols 5
Precautions for Safe Use 6
Precautions for Correct Use 8
Editor's Note 10
Page Format 10
Notice 12
Related Manuals 13
Search from Menu Tree 20
Section 1 MEASUREMENT SETUP 1-1
CONTENTS
Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 Section 8 Section 9
System Configuration 1-2
Part Names and Functions 1-3
Sensor Head 1-3
Calibration ROM 1-3
Controller 1-4
About Installation and Connection 1-7
Installation of Sensor Head 1-7
Installation of Controller 1-10
Connecting Calibration ROM 1-14
Connecting Fiber Cable 1-15
Calibrating Sensor Head 1-19
Smart Monitor ZW 1-21
Operating Environment 1-22
Installation/Uninstallation Method 1-23
Settings when Connecting Personal Computer with Controller 1-25
Starting and Exiting 1-29
Section 2 BASIC OPERATION 2-1
Overview of Setting and Measurement 2-2
Operation Modes 2-2
ZW
User’s Manual
15
Introduction
CONTENTS
Section 3 SETTINGS FOR FUNCTIONS 3-1
Functions of Operating Keys 2-3
Digital Displays 2-4
Multi-task and Bank Data 2-6
Setting Flow 2-8
Functions and Operations during Measurement 2-10
Switching the Display during RUN mode 2-10
Zero Reset 2-14
Setting Threshold Value 2-17
Bank Switching 2-20
Setting Sensing 3-2
Setting the Material for the Target to Measure 3-2
Setting Exposure Time Control Mode 3-3
Setting Measurement Items 3-5
Measuring the Height 3-6
Measuring the Thickness 3-8
Calculating 3-10
Setting the Output Conditions 3-14
Setting the Filter 3-14
Setting the Scaling 3-21
Setting the Hold 3-28
Setting the Zero Reset 3-37
Setting the Banks 3-43
Changing the Bank Mode 3-43
Copying the Bank Settings 3-44
Saving the Bank/System Settings 3-45
Clearing the Bank Settings 3-46
Setting the System 3-47
Checking Information 3-47
16
Setting the Key Lock 3-49
Initializing Settings 3-50
ZW
User’s Manual
Introduction
Section 4 I/O SETTINGS 4-1
I/O Terminal Names and Functions 4-2
I/O Terminal Functions 4-2
Electrical Specifications 4-5
I/O Signal Functions 4-7
Settings for I/O 4-12
Settings for Analog Output 4-12
Settings for Judgment Output 4-18
Settings for Binary Output 4-22
Settings for Processing when Measurement Cannot be Performed 4-28
Settings for I/O Signals 4-31
Timing Charts 4-33
Section 5 Ethernet/RS-232C COMMUNICATION 5-1
CONTENTS
Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 Section 8 Section 9
Overview 5-2
Ethernet Communication 5-2
RS-232C Communication 5-4
Connecting Using Ethernet Cable 5-5
Connection Method 5-5
Communication Settings 5-5
Connecting Using RS-232C Cable 5-7
Connection Method 5-7
Communication Settings 5-10
Communication Command List 5-12
Command format 5-14
Section 6 SPECIFICATIONS AND EXTERNAL DIMENSIONS 6-1
Sensor Head 6-2
Specifications
External Dimensions 6-3
Spot Diameter 6-4
Linearity Characteristic by Materials 6-5
Angle Characteristic 6-6
Controller 6-8
ZW
User’s Manual
17
Introduction
CONTENTS
Section 7 APPENDIX 7-1
Specifications
Status Indicators for Controller 6-10
External Dimensions 6-11
Accessories 6-12
Extension Fiber Cable 6-12
Connecting Adapter (For Fiber Cable Connection) 6-13
RS-232C Cable 6-14
Parallel Cable 6-15
Troubleshooting 7-2
Error Messages and Countermeasures 7-5
EMC Directive Conformity 7-7
Updating Firmware 7-8
Flow of Updating Firmware 7-8
Processing Item Data List 7-13
Index 7-19
Revision History 7-23
18
ZW
User’s Manual
Introduction
CONTENTS
User’s Manual
ZW
19
CONTENTS
Introduction
CONTENTS
Search from Menu Tree
■FUN mode
Sensing
setting
[SENS]
Measurement
setting
[MEAS]
Material
[OBJECT]
Exposure
Time Control
Mode
[EXPOSE]
TAS K1
[TASK1]
*
Auto
[AUTO]
Manual
[MANUAL]
Measurement
item
[ITEM]
Filter
[FILTER]
Height
[HEIGHT]
Thick
[THICK]
Calculation
[CALC]
None
[NONE]
* - Default value
Setting Option/Setting range Pages
Material
[OBJECT]
Upper limit
[UPPER]
Fixed
exposure time
[TIME]
Measurement
Surface
[SUR]
Surface 1
[TOP]
Surface 2
[END]
Parameter K
[PARAM.K]
Parameter m
[PARAM.M]
Parameter n
[PARAM.N]
Parameter X
[PARAM.X]
Parameter Y
[PARAM.Y]
Median
[MEDIAN]
Average
[AVE]
Differ
[DIFFER]
Differ cycle
[CYCLE]
Frequency
[FREQ]
Cutoff
frequency
[CUTOFF]
Normal [NORMAL]
[MIRROR]/Diffusion surface [DIFF]
1 to 5000 ms (Default: 1000) p.3-3
1 to 5000 ms (Default: 1000) p.3-3
Edge 1st [EDGE1]/Edge 2nd
[EDGE2]/Edge 3rd [EDGE3]/Edge
4th [EDGE4]/
Edge 1st [EDGE1]/Edge 2nd
[EDGE2]/Edge 3rd [EDGE3]/Edge
4th [EDGE4]/
Edge 1st [EDGE1]/Edge 2nd
[EDGE2]/Edge 3rd [EDGE3]/Edge
4th [EDGE4]/
-999.999999 to 999.999999 mm
(Default: 0)
-10.0 to 10.0 (Default: 0)
-10.0 to 10.0 (Default: 0)
None [OFF]
TASK2 [TASK2]/TASK3 [TASK3]/
TASK4 [TASK4]
None [OFF]
TASK2 [TASK2]/TASK3 [TASK3]/
TASK4 [TASK4]
- - p.3-5
OFF [OFF]
[MID]/HIGH [HIGH]
1/2/4/8/16/32/64/128/256
1024/2048/4096
Off [OFF]
1 to 5000 ms (Default: 1)
OFF [OFF]
Highpass [HIPASS]/Bandpass
[BDPASS]
Lowpass/Highpass: 0.001 to
999.999 Hz (Default: 0.001)
Bandpass: 0.001 to 999.999 Hz
(Default: Upper limit 999.999/
Lower limit: 0.001)
*
/Mirror surface
Light Peak
Light Peak
Light Peak
*
/TASK1 [TASK1]/
*
/TASK1 [TASK1]/
*
/LOW [LOW]/MID
*
/On [ON]
*
/Lowpass [LOPASS]/
[PEAK]
[PEAK]
[PEAK]
*
/512/
*
*
*
p.3-2
p.3-6
p.3-8
p.3-10
p.3-15
p.3-16
p.3-17
p.3-19
20
ZW
User's Manual
Measurement
setting
[MEAS]
TAS K1
[TASK1]
Output
[OUTPUT]
Scaling
[SCALE]
(Cont'd) (Cont'd) One-point
Hold
[HOLD]
Zero reset
[ZERO]
TAS K2
[TASK2]
TAS K3
[TASK3]
TAS K4
[TASK4]
Threshold
[JUDGE]
(same as TASK1)
(same as TASK1)
(same as TASK1)
Teaching
[TEACH]
Direct
[DIRECT]
Introduction
CONTENTS
Setting Option/Setting range Pages
Auto
[AUTO]
scaling
[1PT]
Direction
Two-point
scaling
[2PT]
Manual
[MANUAL]
Span
[SPAN]
Offset
[OFFSET]
Thick
[THICK]
Off
[OFF]
Type
[TYPE]
Trigger
[TRIG]
Trigger
[LEVEL]
Trigger hys
[HYS]
Delay
[DELAY]
Delay time
[DLY.TIM]
Sampling
[SMP.TIM]
Type
[TYPE]
Offset
[OFFSET]
Status
[STATUS]
High
threshold
[H.JUDGE]
Low threshold
[L.JUDGE]
High
threshold
[H.JUDGE]
Low threshold
[L.JUDGE]
-
-
Forward [FWD]
[DIR]
-
-
-2.0000 to 2.0000 (Default: 1.0000)
-999.999999 to 999.999999 mm
(Default: 0)
-
-
*
Off [OFF]
[BOTTOM]/Peak to peak [P-P]/Auto
peak [AUTOPK]/Auto bottom
[AUTOBT]/Auto peak to peak
[AUTOPP]/Average [AVE]/Sample
[SAMPLE]
Timing [TIMING]
[SELF-U]/Selfdown trigger [SELFD]
-999.999999 to 999.999999 mm
level
(Default: 0)
0 to 999.999999mm
(Default: 0.05 % of measurement
range)
Off [OFF]
*
/Peak [PEAK]/Bottom
*
/On [ON]
1 to 5000 ms (Default: 1 ms)
time
1 to 5000 ms (Default: 100 ms)
Real value [REAL]
[HOLD]
-999.999999 to 999.999999 mm
(Default: 0)
Off [OFF]/On [ON]
-999.999999 to 999.999999 mm
(Default: +25 % of measurement
range)
-999.999999 to 999.999999 mm
(Default: -25 % of measurement
range)
-999.999999 to 999.999999 mm
(Default: +25 % of measurement
range)
-999.999999 to 999.999999 mm
(Default: -25 % of measurement
range)
*
/Reverse [REV]
*
/Selfup trigger
*
/Hold value
*
CONTENTS
p.3-21
p.3-28
p.3-32
p.3-35
p.3-37
p.3-39
p.3-40
p.2-18
p.2-19
User’s Manual
ZW
21
CONTENTS
Introduction
CONTENTS
Setting Option/Setting range Pages
I/O setting
[I/O]
*
The same output destination is set for all banks. The output destination cannot be set separately for individual banks.
Non
measurement
setting
[HLD.RST]
Judgment
[JUDGE]
Analog output
[ANALOG]
Output object
[OUTPUT]
Hysteresis
[HYS]
Timer
[TIMER]
Voltage or
*
current
[V OR C]
Output object
[OUTPUT]
Focus
[FOCUS]
Calibration
[CALIB]
Non
measurement
setting
[HLD.RST]
Analog
output
[ANALOG]
Binary
output
[BINARY]
Output object
[OUTPUT]
Hysteresis
[HYS]
Timer
[TIMER]
Timer time
[TIME]
Voltage or
current
[V OR C]
Output object
[OUTPUT]
Focus
[FOCUS]
Focus
Current/
Voltage 1
[CUR1]/
[VOLT1]
Measurem
ent value 1
[MEAS1]
Focus
Current/
Voltage 2
[CUR2]/
[VOLT2]
Measurem
ent value 2
[MEAS2]
Calibration
[CALIB]
Calibration
Current/
Voltage 1
[CUR1]/
[VOLT1]
Calibration
value 1
[ADJ1]
Calibration
Current/
Voltage 2
[CUR2]/
[VOLT2]
Calibration
value 2
[ADJ2]
Keep [KEEP]/Clamp [CLAMP]
Current output: MIN [MIN]
(Approx. 3.4 mA)/4 mA/5 mA/.../19
mA/20 mA/MAX [MAX]
(Approx. 21 mA) (Default: MAX)
Voltage output: MIN [MIN]
(Approx. -10.8 V)/-10 V/-9 V/.../9 V/
10 V/MAX [MAX] (Approx. 10.8 V)
(Default: MAX)
*
MAX [MAX]
TASK1 [TASK1]
TASK3 [TASK3]/TASK4 [TASK4]
0 to 99.9999 mm
(Default: 0.05 % of measurement
range)
*
Off
delay [ONDLY]/1 shot [1SHOT]
/MIN [MIN]
*
/TASK2 [TASK2]/
[OFF]/Off delay [OFF.DLY]/On
1 to 5000 ms (Default: 1)
*
Voltage output
OFF [OFF]/TASK1 [TASK1]
TASK2 [TASK2]/TASK3 [TASK3]/
TASK4 [TASK4]
Off [OFF]
Current: 4/5/6/7/8/9/10/11/12/13/14/
15/16/17/18/19/20 mA
(Default: 4 mA)
Voltage: -10/-9/-8/-7/-6/-5/-4/-3/-2/1/0/1/2/3/4/5/6/7/8/9/10 V
(Default: -10 V)
-999.999999 to 999.999999 mm
(Default: -0.5)
Current: 4/5/6/7/8/9/10/11/12/13/14/
15/16/17/18/19/20 mA
(Default: 20 mA)
Voltage: -10/-9/-8/-7/-6/-5/-4/-3/-2/1/0/1/2/3/4/5/6/7/8/9/10 V
(Default: 10 V)
-999.999999 to 999.999999 mm
(Default: 0.5)
*
/On
Off
Current: 4/5/6/7/8/9/10/11/12/13/14/
15/16/17/18/19/20 mA
(Default: 4 mA)
Voltage: -10/-9/-8/-7/-6/-5/-4/-3/-2/1/0/1/2/3/4/5/6/7/8/9/10 V
(Default: -10 V)
/Current output
*
/On [ON]
-999 to 999 (Default: 0)
Current: 4/5/6/7/8/9/10/11/12/13/14/
15/16/17/18/19/20 mA
(Default: 20 mA)
Voltage: -10/-9/-8/-7/-6/-5/-4/-3/-2/1/0/1/2/3/4/5/6/7/8/9/10 V
(Default: 10 V)
-999 to 999 (Default: 0)
*
p.4-28
p.4-30
p.4-18
p.4-18
p.4-19
p.4-12
*
/
p.4-13
p.4-14
p.4-16
22
ZW
User's Manual
I/O setting
[I/O]
Binary output
[BINARY]
Output object
[OUTPUT]
Output object
(Cont'd) TASK1 to 4
Bank setting
[BANK]
System
setting
[SYSTEM]
Save
[SAVE]
Initialize
[INIT]
Communication
[COM]
Decimal point
digit
[DEC.NUM]
Output cycle
[CYCLE]
GATE Period
[GATE]
Bank change
[BK.CHG]
Bank mode
[BK.MODE]
Bank copy
[BK.COPY]
Bank clear
[BK.CLR]
RS-232C
[RS232C]
Ethernet
[ETN]
Decimal point
GATE Period
Bank number
Subnet mask
Subnet mask
Subnet mask
Subnet mask
Delimiter
[DELIMI]
Introduction
CONTENTS
Setting Option/Setting range Pages
[OUTPUT]
[TASK1] to
[TASK4]
digit
[DEC.NUM]
Output cycle
[CYCLE]
[GATE]
[BANK]
Bank mode
[BK.MODE]
From
[FROM]
To
[TO]
Bank clear
[BK.CLR]
Save
[SAVE]
Initialize
[INIT]
Data length
[DATA]
Parity
[PARITY]
Stop bit
[STOP]
Baud rate
[BAUD.RT]
CS/RS
[CS/RS]
IP address 1
[IPADDR]
[IP1]
IP address 2
[IP2]
IP address 3
[IP3]
IP address 4
[IP4]
1
[SUBNET]
[SUB1]
2
[SUB2]
3
[SUB3]
4
[SUB4]
Delimiter
[DELIMI]
Measurement value 1 [MEAS1]
(TASK1(ON
TAS K4 (O N/OFF
value 2 [MEAS2]/Judgment value
[JUDGE]/Off [OFF]
Off [OFF]
0 [0DIG] to 6 [6DIG] (Default: 5
[5DIG])
1 to 100 (Default: 1) p.4-26
0.1 to 100.0 ms (Default: 0.1) p.4-27
BANK1 [BANK1] to BANK8
[BANK8] (Default: BANK1)
If bank mode is "Judge mode",
selection is possible to BANK32.
Normal mode [NORMAL]
mode [JUDGE]
BANK1 [BANK1] to BANK8
[BANK8]
BANK1 [BANK1] to BANK8
[BANK8]
OK [OK]/Cancel [CAN] p.3-46
OK [OK]/Cancel [CAN] p.3-45
OK [OK]/Cancel [CAN] p.3-50
7 bit [7BIT] /8 bit [8BIT]
None [OFF]
Even [EVEN]
1 bit [1BIT]
9600/19200/38400
Off [OFF]
1 to 223 (Default: 192)
0 to 255 (Default: 168)
0 to 255 (Default: 250)
1 to 255 (Default: 50)
0 to 255 (Default: 255)
0 to 255 (Default: 255)
0 to 255 (Default: 255)
0 to 255 (Default: 255)
CR [CR]
*
/OFF), TASK2 to
*
))/Measurement
*
*
/On [ON]
*
/Judge
*
*
/Odd [ODD]/
*
/2 bit [2BIT]
*
/57600/115200
*
/On [ON]
*
/LF [LF]/CR+LF [CRLF]
CONTENTS
p.4-22
p.4-25
p.2-20
p.3-43
p.3-44
p.5-10
p.5-5
p.5-11
User’s Manual
ZW
23
CONTENTS
Introduction
CONTENTS
System
setting
[SYSTEM]
(Cont'd)
Sensor head
calibration
[H.CALIB]
Key lock
[LOCK]
Zero reset
memory
[ZER.MEM]
Timing/Reset
key input
[KEY.IN]
Measurement
cycle
[CYCLE]
Controller
information
[C.INFO]
Sensor head
information
[H.INFO]
Setting
Sensor head
calibration
[H.CALIB]
Key lock
[LOCK]
Zero reset
memory
[ZER.MEM]
Timing/Reset
key input
[KEY.IN]
Measurement
cycle
[CYCLE]
Vers ion
[VER]
MAC address
[MAC.ADR]
Model
[MODEL]
Serial No.
[SER.NO]
Option/Setting range
OK [OK]/Cancel [CAN] p.1-19
*
Off [OFF]
Off [OFF]
Off [OFF]
Display current measurement cycle
500 to 10000 s (Default: 500)
Display version
Display current MAC address
Display model
Display serial No.
/On [ON]
*
/On [ON]
*
/On [ON]
Pages
p.3-49
p.3-41
p.3-34
p.3-47
p.3-47
p.3-47
24
ZW
User's Manual
Introduction
CONTENTS
■RUN mode
Setting [Display] Option/Setting range [Display] Pages
Display target task [DISP] TASK1/TASK2/TASK3/TASK4 p.2-12
HIGH threshold value
[H.JUDGE]
LOW threshold value
[L.JUDGE]
Decimal point digit
[DEC.NUM]
Controller: -999.99 to 999.999
Smart Monitor ZW: -999.999999 to 999.999999
Controller: -999.99 to 999.999
Smart Monitor ZW: -999.999999 to 999.999999
0 [0DIG]/1 [1DIG]/2 [2DIG]/3 [3DIG]/4 [4DIG]/5 [5DIG] p.2-12
CONTENTS
p.2-13
p.2-13
User’s Manual
ZW
25
Introduction
CONTENTS
CONTENTS
26
ZW
User’s Manual
Chapter 1 MEASUREMENT SETUP
System Configuration 1-2
Part Names and Functions 1-3
Sensor Head 1-3
Calibration ROM 1-3
Controller 1-4
About Installation and Connection 1-7
Installation of Sensor Head 1-7
Installation of Controller 1-10
Connecting Calibration ROM 1-14
Connecting Fiber Cable 1-15
Calibrating Sensor Head 1-19
Smart Monitor ZW 1-21
Chapter 1 MEASUREMENT SETUP
Operating Environment 1-22
Installation/Uninstallation Method 1-23
Settings when Connecting Personal Computer with
Controller 1-25
Starting and Exiting 1-29
User’s Manual
ZW
1-1
Chapter 1
System Configuration
System Configuration
Chapter 1 MEASUREMENT SETUP
In addition to operations with the basic configuration, ZW series displacement sensors can
support various measurement applications when combined with numerous peripheral
devices.
Photoelectric and
adjacent sensors
The system receives
trigger signals to
control measuring
timings.
ZW series
Basic configuration
Sensor head
Detects a target to
measure.
ZW-S20
ZW-S40
Calibration ROM
(included with sensor head)
Associated with
the sensor on a
one-to-one basis
Controller
Perfor ms
measurements
and outputs the
result.
ZW-C10T/C10AT
ZW-C15T/C15AT
Measurement data can be easily loaded
into a PLC or personal c omputer through
Ethernet connections.
The Controlle r can be remotely contr olled
from a personal computer; including switching
between or changing setting data and entering
measuring triggers.
(Communication with multiple devices
simultaneously cannot be achieved via Ethernet.)
Ethernet (note1)
Various Controll er operations,
including, taking measured values
and judgment results, switching
between or changing setting data
or entering measuring triggers, are
available.
RS-232C cable
䇭䇭䇭䇭䇭䇭(note 2)
PLC
PC
PLC
PC
Ethernet (note1)
Smart Monitor ZW
(Exclusive personal
Personal
computer
Allows making advanced settings and
checking up measured values easily using
exclusive personal computer software.
Accessory for the Controller
ZW-C10T/C15T.
(Note1)㩷Ethernet cable (sold separately)
Prepare commercially available Ethernet cable
satisfying the following requirements:
- Category 5e or more, 30 m or less
- RJ45 conne ctor (8-pin modular jack)
- For direct connection: Select cross cable.
- For connection through a netwo rk hub: Select strai ght
cable.
Extension fiber cable (optional)
A exclusive extension fiber cable is available to
place the Sensor Head and Controller far apart than
the normal distance to each other.
Use the exclusive product for correct measurements.
Connecting adapter
(included with the fiber
cable for extension)
ZW-XFC
computer software)
ZW-SW_ _
Extension f iber cable
ZW-XF_ _R
(2 m/5 m/10 m/20 m/30 m)
Displaying analog signals in
waveform from measured values
or judgment results in color is
available.
Analog output
Outputting measured values
or judgment results at a high
speed in parallel is available.
Parallel output (note3)
Data loggers, etc.
High-speed
input board
(Note2)㩷RS-232C cable (optional)
Depending on connecting devices, exclusive cables
may be supplied.
For PLC/programmable terminal: ZW-XPT2
For personal computer: ZW-XRS2
(Note3)㩷Parallel cable (optional)
A parallel cabl e for 52-pole extensio n connector
(ZW-XCP2) with 2 m cable is available.
PC
1-2
ZW
User’s Manual
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