Omron V400-H101, V400-H201 User Manual

Handheld 2D Code Reader
V400-H101/201
User's Manual
Cat. No.
Z222-E1-01

Introduction

Thank you for purchasing the OMRON V400-H101/H201. This manual describes the functions, performance, and application methods of the V400-H101/H201.
This manual is intended for personnel with knowledge of electrical systems. Be sure to read and understand this manual thoroughly before using the product, and keep this manual in an easily accessible location for quick reference when required.
ÇÕǹÇ?Ç ëÊ 1 èÕ ëÊ 2 èÕ ëÊ 3 èÕ ëÊ 4 èÕ
Introduction
Introduction
Section 1
Section 2
Section 3
Section 4
Section 5
Application Considerations (Read and understand this information first.)
Section 1 Section 2 Section 3 Section 4 Section 5
Product Overview
Installation and Connections
Reading 2D Code
System Settings
Troubleshooting
Appendices
Appendices
Specifications and Dimensions
Handheld 2D Code Reader User's Manual
V400-H101/201
Introduction
Introduction

READ AND UNDERSTAND THIS DOCUMENT

Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments.

WARRANTY

OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

SUITABILITY FOR USE

THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product.
At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.
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Introduction
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PERFORMANCE DATA

Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.
Introduction
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

ERRORS AND OMISSIONS

The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.

COPYRIGHT AND COPY PERMISSION

This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety.
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Introduction
Introduction

Meanings of Signal Words

In this manual, precautions are indicated using the following symbols and signal words to ensure safe
use of the
important for safety and must be observed.
V400-H101/H201. The precautions indicated by these symbols and signal words are
Indicates a potentially hazardous situation which, if not avoided, will
WARNING
result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.

Meanings of Alert Symbols

Indicates the possibility of explosion under specific conditions.
Indicates general prohibitions for which there is no specific symbol.

Alert Statements in this Manual

WARNINGS
WARNING
This product is not designed or rated for ensuring safety of persons and cannot be used in safety applications designed to either directly or indirectly detect persons. Do not use it for such purposes.
A lithium battery is built into the Controller and may occasionally combust, explode, or burn if not treated properly, which may occasionally result in serious injury. Dispose of the Controller as industrial waste, and never disassemble, apply pressure that would deform, heat to 100
°C or higher, or incinerate the Controller.
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Introduction

Regulations and Standards

The V400-H101/H201 complies with the international regulations and standards listed below.
EC Directives EMC Directive:No.89/336/EEC
EN Standards (European Standards)
EN61326: 1997, +A1: 1998 +A2: 2001 (EMI: Class A) Power line: 10 m max. Signal line: 30 m max.

Precautions for Safe Use

Observe the following precautions to ensure safe use of the product.
Installation Environment Precautions
Do not use the product in environments with flammable or explosive gases.
Do not install outdoors.
Introduction
Power Supply and Wiring Precautions
Use the product with the power supply voltages specified in this manual.
Use the cables specified in this manual.
Keep the power supply cable as short as possible (10 m maximum).
Use a DC power supply with countermeasures against high-voltage spikes (safe extra
low-voltage circuits on the secondary side).
p.26
Other Precautions
Do not attempt to disassemble, repair, or modify the product. Doing so may cause
product failure or a fire.
If the product becomes extremely hot, or abnormal odors or smoke occurs, stop using
the product immediately, turn OFF the power, and consult with your OMRON repre­sentative.
Dispose of the product as industrial waste.
Do not apply pressure or deform the product when disposing of it.
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Introduction
Introduction

Precautions for Correct Use

Always observe the following precautions to prevent operation failures, malfunctions, and adverse effects on performance and equipment.
Operating Environment
Do not install the product in the following locations:
Locations subject to ambient temperature that exceeds the rated temperature range
Locations subject to rapid changes in temperature (causing condensation)
Locations subject to relative humidity that exceeds the rated humidity range
Locations subject to corrosive or flammable gases
Locations subject to dust, salt, or metallic powder
Locations subject to direct vibration or shock outside the specified ranges
Locations subject to direct sunlight
Locations subject to oil or chemical spray
Installation and Handling of Components
Use the cables specified in this manual.
p.18
Connecting and Removing Cables
Do not connect a cable to the Handheld 2D Code Reader if the other end of the cable
is connected to a personal computer or a Programmable Controller.
To prevent damage from static electricity, use a wrist strap or another device for pre-
venting electrostatic charges when touching terminals or signal lines inside connec­tors.
Memory Cards
Do not remove the Memory Card when the Memory Card indicator is lit. Doing so may
result in damage to the Memory Card or the Handheld 2D Code Reader.
OMRON shall not be responsible in any way for damage or loss of Memory Card data
as a result of mishandling.
p.29
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Turning OFF the Power Supply
Do not turn OFF the power supply while a message is being displayed indicating that
processing is being performed. Data in memory will be destroyed, and the product may not operate correctly the next time it is started.

How to Use This Manual

Introduction
Introduction

Page Format

Section Title
Outline
Move to the Setting Screen.
Screen display
Index label
Provides the section number and subject matter. Can be used to immediately open the desired page.
Describes the settings.
Section 4 System Settings
Creating Setting Files Using the 2DCR Con-
Section 4 System Settings
figear
Create the data setting file for loading setting data to the Handheld 2D C ode Reader. Make the settings for the communications conditions, functions, and dis play conversion.
The following window for creating the setting data file will be displayed.
Section 4 Creating Setting Files Using the 2DCR Configear
Section 4 Uploading from the Memory Card
Open
Opens the previously created data setting file for editi ng.
Save
Saves the created data setting file.
Communications Settings
The settings shown in the following table are set in the Communications Settings Tab Page in the Create Setting Data Window.
The asterisks indicate default settings.
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Select Setting Reader - Create Setting Data from the menu.
To save data to the Memory Card, create a folder with the name SETTINGS, and save. The Hand­held 2D Code Reader's setting mode cannot start if the data is saved in a folder of a different name.
Setting item Settings
Baud Rate
Parit y
Data Length 7 bits or 8 bits
Stop Bit 1 bit* or 2 bits
Header/Footer Prefix
*
9600
, 19,200, or 38,400
*
None
, odd, or even
*
*
None
, 02 <STX> or 1B <ESC>
Suffix 03 <ETX>, 0A <LF>,
FCS ON or
OFF
*
0D<CR>
*
, or 0D0A <CR+LF>
How to Use This Manual

Visual Aids

Indicates points that are important in using product functions or in application procedures.
Indicates page numbers providing related information.
Indicates helpful information when a problem occurs and explanations of technical terms.
Procedure and additional explanations
Information useful during the operation and refer­ence pages are provided here with special marks to indicate the kind of information being provided.
*This page does not actually exist in this manual.
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Introduction
Introduction

Internet Information

Internet Information
Information on the Handheld 2D Code Reader is available on the Internet. Contact the OMRON representative nearest you regarding the website address.
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Table of Contents

Introduction
Introduction
Introduction 2
Application Considerations (Read and understand this information first.) 2
Meanings of Signal Words 4
Regulations and Standards 5
Precautions for Safe Use 5
Precautions for Correct Use 6
How to Use This Manual 7
Visual Aids 7
Internet Information 8
Table of Contents 9
Section 1 Product Overview 11
Features 12
Operation Overview 15
Table of Contents
Section 2 Installation and Connections 17
Basic System Configuration 18
Component Names and Functions 19
Cable 20
Power Supply 26
Contactor (Optional) 27
Stand (Optional) 28
Memory Cards 29
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Preface Table of Contents
Preface
Section 3 Reading 2D Code 31
Basic Operation 32
Startup 33
Reading 2D Code 34
Outputting Results 35
Functions 37
Section 4 System Settings 39
Overview 40
Installing the 2DCR Configear 41
Communications Using the 2DCR Configear 43
Creating Setting Files Using the 2DCR Configear 46
Uploading from the Memory Card 52
Section 5 Troubleshooting 55
Troubleshooting 56
Appendices 57
Maintenance 58
Specifications and Dimensions 59
ASCII Table 64
FCS Calculation Method 65
Data Capacity Tables 67
Revision History 70
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Section 1 Product Overview

This section provides an introduction to the Handheld 2D Code Reader's fea­tures, functions, basic configuration, and operation flow.
Features 12
Operation Overview 15
Section 1 Product Overview
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Section 1 Product Overview

Features

Section 1 Features
The 2D Code Reader is designed to read two-dimensional code. A built-in monitor and zoom lens are ideal for reading directly marked 2D code. A Memory Card Slot is also provided along with a range of useful functions.

Readable Codes

Readable codes DataMatrix QR Code
Readable sizes (symbol size)
ECC200
× 10 to 64 × 64
10
8
× 18 to 16 × 48
Model 1 or 2
× 21 to 57 × 57
21
(Version 1 to Version 10)
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Zoom Lens (Manual)

The zoom lever can be used to change the field of view, enabling a variety of applica­tions with a single Unit. Two lens variations provide wide-angle and telescopic views, covering all viewing needs from paper level to complicated code.

Dual System Lighting

Coaxial lighting and oblique lighting are pro­vided in a single Unit. The type of the lighting is automatically selected.
V400-H101 RGB 3 color coaxial, red
oblique lighting
V400-H201 Red coaxial, red oblique light-
ing Workpieces with different optical character­istics can be read with a single Unit, and workpieces with a range of direct markings can also be read.
Section 1
Product Overview
Section 1 Features

Liquid Crystal Display

The Handheld 2D Code Reader is equipped with a 1.8-inch Liquid Crystal Monitor, enabling you to view an image of positioning while reading. The Handheld 2D Code Reader enables confirmation of read data and images, previ­ously not possible with handheld readers.
O K
ABCDEFGHIJKLMNOPQRST
V400-H101/201
SD
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Section 1 Product Overview

Memory Card Slot

A Memory Card slot is provided to back up settings on Memory Cards and upload data
Section 1 Features
from Memory Cards. A function is also provided for saving 2D code data that was read as files in the Memory Card.
p.29
Memory Card

Useful Functions

Data Conversion on Display
This function converts data that is read and displays it as a separate text string.
p.49
Data Accumulation
This function writes data that is read to the Memory Card.
p.48
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Operation Overview

Section 1
Product Overview
Installation and Connections
Prepare the required components and connect them.
Main Peripheral Devices
Cable
Power supply device
Contactor
Stand
Reading 2D Code
Turn ON the power and press the trigger buttons to read the code.
Reading method
Field of view setting
Display details
Section 2 p.17
Section 3 p.31
Section 1 Operation Overview
System Settings
Basic settings for the Handheld 2D Code Reader are not required, but settings must be changed using the Special Tool 2DCR Configear under the following circumstances.
To change the communication condi-
tions (See note.)
To use various functions
These settings can be changed in the Handheld 2D Code Reader using a Memory Card or the communications functions of the 2DCR Configear.
Note: The default settings are as follows: Baud rate: 9, 600 bps; Parity: None; Data length: 8 bits; Stop bits: 1 bit
Section 4 p.39
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Section 1 Operation Overview
Section 1 Product Overview
MEMO
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Section 2 Installation and Connections

This section describes the methods used to connect cables and perform other installation procedures and connections.
Basic System Configuration 18
Component Names and Functions 19
Cable 20
Power Supply 26
Contactor (Optional) 27
Stand (Optional) 28
Memory Cards 29
Section 2 Installation and Connections
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Section 2 Installation and Connections

Basic System Configuration

The basic system configuration is shown in the following diagram.
Section 2 Basic System Configuration
V400-AC1
Contactor
K
C
O L
Memory Card
(SD card)
V400-H101/H201
Handheld 2D Code Reader
(optional)
Host Devices
V400-W20-2M V400-W21-2M
Cable
(recommended)
Power supply
5VDC
device
Recommended product: OMRON S82K-00705
V400-AS1
Stand
(optional)
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Personal computer
Programmable Controller: CJ Series CS Series
Installation and Connections

Component Names and Functions

(8) Memory Card indicator
(4) Zoom lever
(1) Memory Card slot
Section 2
Section 2 Component Names and Functions
(2) Image plane
(3) Left trigger button
(9) Cable connector
Name Details
(1) Memory Card slot Slot for inserting Memory Card.
(2) Image plane Camera image plane
(3) Trigger buttons
(Right, Left)
(4) Zoom lever Changes the field of view.
(5) Monitor Displays the read image/results, and other data.
(6) Power indicator Lit when power is first turned ON and remains lit during operation.
Cancels sleep state for a trigger input or when setting mode is entered.
p.34
p.35
(6) Power indicator
(7) Buzzer
(3) Right trigger button
(5) Monitor
p.35
(7) Buzzer A high- or low-tone buzzer sounds depending on the operation.
p.33
(8) Memory Card indicator Lit while the Memory Card is being accessed. (Do not remove the Memory Card if the
indicator is lit.)
p.35
(9) Cable connector Connects to a V400-W20-2M or V400-W21-2M Cable.
p.22
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Section 2 Installation and Connections

Cable

The Cables are specifically designed for the V400. Using other Cables may damage the devices.
Section 2 Cable

Connecting a Personal Computer (V400-W21-2M Cable)

V400-H101/H201
Handheld 2D Code Reader
V400-W21-2M
Cable
Power supply
device
Recommended product: OMRON S82K-00705
5VDC
Host device
Personal computer
Connector The connector used for V400-W21-2M Cable is a D-sub, 9-pin connector (female). The connector is compatible with the connection port on the IBM PC/AT or compatible.
Special round connector on
V400-H101/H201
2D Code Reader
Name
SD
RD
SG
+5 V
IBM PC/AT or compatible
D-sub, 9-pin
Pin No. Name
1-
2RD
3SD
4ER
5SG
6DR
7RS
8CS
9-
Connector cover
0 V
+5 V
51
Shield wire
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9
(View of mating section)
6
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