Omron SYSMAC C200HS Operation Manual

Cat. No. W235-E1-05

SYSMAC Programmable Controllers

C200HS

C200HS Programmable Controllers

Operation Manual

Revised February 2002

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury.

WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note Indicates

information of particular interest for ef

ficient and convenient operation

of the product.

1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

 OMRON, 1994

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

TABLE OF CONTENTS

vii

PRECAUTIONS xiii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Intended Audience xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 General Precautions xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Safety Precautions xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Operating Environment Precautions xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Application Precautions xv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Conformance to EC Directives xvi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 1

Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 Overview 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 The Origins of PC Logic 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3 PC Terminology 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4 OMRON Product Terminology 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5 Overview of PC Operation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6 Peripheral Devices 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-7 Available Manuals 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8 New C200HS Features 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2

Hardware Considerations 15. . . . . . . . . . . . . . . . . . . . . . . . .

2-1 CPU Components 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 PC Configuration 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3 CPU Capabilities 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4 Memory Cassettes 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5 Installing Memory Cassettes 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6 CPU DIP Switch 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3

Memory Areas 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1 Introduction 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 Data Area Structure 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3 IR (Internal Relay) Area 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4 SR (Special Relay) Area 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5 AR (Auxiliary Relay) Area 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6 DM (Data Memory) Area 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-7 HR (Holding Relay) Area 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-8 TC (Timer/Counter) Area 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-9 LR (Link Relay) Area 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-10 UM Area 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-11 TR (Temporary Relay) Area 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4

Writing and Inputting the Program 63. . . . . . . . . . . . . . . . .

4-1 Basic Procedure 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 Instruction Terminology 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3 Program Capacity 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4 Basic Ladder Diagrams 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5 The Programming Console 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6 Preparation for Operation 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7 Inputting, Modifying, and Checking the Program 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8 Controlling Bit Status 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9 Work Bits (Internal Relays) 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10 Programming Precautions 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-11 Program Execution 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

viii

SECTION 5

Instruction Set 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1 Notation 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2 Instruction Format 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3 Data Areas, Definer Values, and Flags 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4 Differentiated Instructions 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-5 Expansion Instructions 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-6 Coding Right-hand Instructions 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-7 Instruction Set Lists 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-8 Ladder Diagram Instructions 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-9 Bit Control Instructions 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-10 INTERLOCK and INTERLOCK CLEAR – IL(02) and ILC(03) 135. . . . . . . . . . . . . . . . . . .

5-11 JUMP and JUMP END – JMP(04) and JME(05) 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-12 END – END(01) 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-13 NO OPERATION – NOP(00) 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-14 Timer and Counter Instructions 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-15 Data Shifting 150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-16 Data Movement 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-17 Data Comparison 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18 Data Conversion 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-19 BCD Calculations 205. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-20 Binary Calculations 220. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-21 Special Math Instructions 234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-22 Logic Instructions 250. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-23 Subroutines and Interrupt Control 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-24 Step Instructions 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-25 Special Instructions 276. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-26 Network Instructions 292. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-27 Serial Communications Instructions 298. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-28 Advanced I/O Instructions 302. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 6

Program Execution Timing 317. . . . . . . . . . . . . . . . . . . . . . . .

6-1 Cycle Time 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2 Calculating Cycle Time 322. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3 Instruction Execution Times 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4 I/O Response Time 333. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 7

Program Monitoring and Execution 345. . . . . . . . . . . . . . . .

7-1 Monitoring Operation and Modifying Data 346. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 8

Communications 373. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1 Introduction 374. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2 Parameters for Host Link and RS-232C Communications 374. . . . . . . . . . . . . . . . . . . . . . . .

SECTION 9

Memory Cassette Operations 385. . . . . . . . . . . . . . . . . . . . . .

9-1 Memory Cassettes 386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2 Memory Cassette Settings and Flags 386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-3 UM Area Data 387. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-4 IOM Area Data 388. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

SECTION 10

Troubleshooting 391. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1 Alarm Indicators 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-2 Programmed Alarms and Error Messages 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-3 Reading and Clearing Errors and Messages 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-4 Error Messages 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-5 Error Flags 397. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-6 Host Link Errors 399. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 11

Host Link Commands 401. . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-1 Communications Procedure 402. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-2 Command and Response Formats 404. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3 Host Link Commands 407. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-4 Host Link Errors 431. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendices

A Standard Models 433. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B Programming Instructions 443. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C Error and Arithmetic Flag Operation 449. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D Memory Areas 453. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E PC Setup 461. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F Word Assignment Recording Sheets 465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G Program Coding Sheet 471. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H Data Conversion Tables 473. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I Extended ASCII 475. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Glossary 477. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index 493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Revision History 499. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About this Manual:

This

manual describes the operation of the C200HS C-series Programmable Controllers, and it includes

the

sections described below. Installation information is provided in the

C200HS Programmable Control

ler

Installation Guide

. A table of other manuals that can

be used in conjunction with this manual is provided in Section 1 Introduction. Provided in Section 2 Hardware Considerations is a description of the differ- ences between the older CPUs and the new CPUs described in this manual.

Please

read this manual completely and be sure

you understand the information provided before attempt

ing to operate the C200HS. Be sure to read the precautions in the following section. Section 1 Introduction explains the background and some of the basic terms used in ladder-diagram

programming.

It also provides an overview of the process of programming and operating a PC and ex

plains basic terminology used with OMRON PCs. Descriptions of Peripheral Devices used with the C200HS

PCs and a table of other manuals available to use with this manual for special PC applications

are also provided. Section 2 Hardware Considerations explains basic aspects of the overall PC configuration and de-

scribes the indicators that are referred to in other sections of this manual.

Section

3 Memory Areas

takes a look at the way memory is divided and allocated and explains the infor

mation

provided there to aid in programming. It explains how I/O is managed in memory and how bits in

memory

correspond to specific I/O points. It also provides information

on System DM, a special area in

C200HS PCs that provides the user with flexible control of PC operating parameters.

Section

4 W

riting and Entering Programs

explains the basics of

ladder-diagram programming, looking

the elements that make up the parts of a ladder-diagram program and explaining how execution of this program is controlled. It also explains how to convert ladder diagrams into mnemonic code so that the programs can be entered using a Programming Console.

Section 5 Instruction Set describes all of the instructions used in programming. Section

6 Program Execution T

iming explains the cycling process used to execute the program and

tells how to coordinate inputs and outputs so that they occur at the proper times.

Section

7 Program Debugging and Execution explains the Programming Console procedures used to

input and debug the program and to monitor and control operation. Section 8 Communications provides an overview of the communications features provided by the

C200HS. Section 9 Memory Cassette Operations describes how to manage both UM Area and IOM data via

Memory Cassettes. mounted in the CPU.

Section

10 T

roubleshooting

provides information on

error indications and other means of reducing down-

time. Information in this section is also useful when debugging programs.

Section

1 Host Link Commands

explains the methods

and procedures for using host link commands,

which can be used for host link communications via the C200HS ports. The

Appendices

provide tables of standard OMRON products available for the C200HS PCs,

reference tables of instructions and Programming Console operations, coding sheet to help in programming and parameter input, and other information helpful in PC operation.

WARNING Failure to read and understand the information provided in this manual may result in

personal injury or death, damage to the product, or product failure. Please read each section

in its entirety and be sure you understand the information provided

in the section

and related sections before attempting any of the procedures or operations given.

xiii

PRECAUTIONS

This section provides general precautions for using the Programmable Controller (PC) and related devices.

The

information contained in this section is important for the safe and r

eliable application of the PC. Y

ou must read

this section and understand the information contained before attempting to set up or operate a PC system.

1 Intended Audience xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 General Precautions xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Safety Precautions xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Operating Environment Precautions xiv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Application Precautions xv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Conformance to EC Directives xvi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xiv

1 Intended Audience

This

manual is intended for the following personnel, who must also have knowl

edge of electrical systems (an electrical engineer or the equivalent).

• Personnel in charge of installing FA systems.

• Personnel in charge of designing FA systems.

• Personnel in charge of managing FA systems and facilities.

2 General Precautions

The

user must operate the product according to the performance specifications

described in the operation manuals. Before

using the product under conditions which are

not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines,

safety equipment, and other systems, machines,

and equipment that

may

have a serious influence on lives and property if

used improperly

, consult

your OMRON representative. Make sure that the ratings and performance characteristics of the product are

sufficient

for

the systems, machines, and equipment, and be sure to provide the

systems, machines, and equipment with double safety mechanisms. This

manual provides

information for programming and operating OMRON PCs.

sure

to read this manual before attempting to use the software and keep this

manual close at hand for reference during operation.

WARNING It is extremely important that a PC and all PC Units be used for the specified

purpose

and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PC System to the abovementioned applications.

3 Safety Precautions

WARNING Never

attempt to disassemble any Units while power is being supplied. Doing so

may result in serious electrical shock or electrocution.

WARNING Never

touch any of the terminals while power is

being supplied. Doing so may

result in serious electrical shock or electrocution.

4 Operating Environment Precautions

Do not operate the control system in the following places.

• Where the PC is exposed to direct sunlight.

• Where the ambient temperature is below 0°C or over 55°C.

• Where the PC may be affected by condensation due to radical temperature

changes.

• Where the ambient humidity is below 10% or over 90%.

• Where there is any corrosive or inflammable gas.

• Where there is excessive dust, saline air, or metal powder.

• Where the PC is affected by vibration or shock.

• Where any water, oil, or chemical may splash on the PC.

Operating Environment Precautions

Caution The

operating environment of the PC

System can have a large ef

fect on the lon

gevity

and reliability of the system. Improper operating environments can lead to

malfunction,

failure, and other

unforeseeable problems with the PC System. Be

sure

that the operating environment is within the specified conditions at installa

tion and remains within the specified conditions during the life of the system.

5 Application Precautions

Observe the following precautions when using the PC.

WARNING Failure to abide by the following precautions could lead to serious or possibly

fatal injury. Always heed these precautions.

• Always

ground the system to 100

Ω or less when installing the system to pro

tect against electrical shock.

• Always

turn of

f the power supply to the PC before attempting any of the follow

ing.

Performing any of the following with the power supply turned

on may lead

to electrical shock:

• Mounting or dismounting Power Supply Units, I/O Units, CPU Units, Memory Units, or any other Units.

• Assembling any devices or racks.

• Connecting or disconnecting any cables or wiring.

Caution Failure

to abide by the following precautions could lead to faulty operation or the

or the system or could damage the PC or PC Units. Always

heed these pre

cautions.

• Use

the Units only with the power supplies and voltages specified in the opera

tion manuals. Other power supplies and voltages may damage the Units.

• Take

measures to stabilize the power supply to conform to the rated supply if it

is not stable.

• Provide circuit breakers and other safety measures to provide protection against shorts in external wiring.

• Do not apply voltages exceeding the rated input voltage to Input Units. The Input Units may be destroyed.

• Do not apply voltages exceeding the maximum switching capacity to Output Units. The Output Units may be destroyed.

• Always

disconnect the LG terminal when performing withstand voltage tests.

• Install all Units according to instructions in the operation manuals. Improper installation may cause faulty operation.

• Provide proper shielding when installing in the following locations:

• Locations subject to static electricity or other sources of noise.

• Locations subject to strong electromagnetic fields.

• Locations subject to possible exposure to radiation.

• Locations near to power supply lines.

• Be sure to tighten Backplane screws, terminal screws, and cable connector

screws securely.

• Do not attempt to take any Units apart, to repair any Units, or to modify any Units in any way.

Caution The

following precautions are necessary to ensure the general safety of the sys

tem. Always heed these precautions.

• Provide double safety mechanisms to handle incorrect signals that can be generated by broken signal lines or momentary power interruptions.

• Provide external interlock circuits, limit circuits, and other safety circuits in addition to any provided within the PC to ensure safety.

Application Precautions

xvi

6 Conformance to EC Directives

Observe

the following precautions when installing the C200HS-CPU01-EC and

C200HS-CPU21-EC that conform to the EC Directives. Provide

reinforced insulation

or double insulation for the DC power source con

nected to the DC I/O Unit and for the Power Supply Unit. Use

a separate power source for the DC I/O Unit from the external power supply

for the Relay Output Unit.

Conformance to EC Directives

Section 6

SECTION 1

Introduction

This

section gives a brief overview of the history of Programmable Controllers and explains terms commonly used in ladder

diagram

programming. It also provides an overview of the process of programming and operating

a PC and explains basic terminology used with OMRON PCs. Descriptions of peripheral devices used with the C200HS, a table of other manuals available

to use with this manual for special PC applications, and a description of the new features of the C200HS are also

provided.

1-1 Overview 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 The Origins of PC Logic 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3 PC Terminology 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4 OMRON Product Terminology 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5 Overview of PC Operation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6 Peripheral Devices 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-7 A

vailable Manuals

5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8

New C200HS Features

6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-1 Improved Memory Capabilities 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-2 Faster Execution Times 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-3 Larger Instruction Set 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-4 Wide Selection of Special I/O Units 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-5 Improved Interrupt Functions 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-6 SYSMAC NET Link and SYSMAC LINK Capabilities 9. . . . . . . . . . . . . . . . . . . .

1-8-7 Built-in RS-232C Connector 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-8 More Flexible PC Settings 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-9

Debugging and Maintenance

10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-10 New Programming Console Operations 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-11 Peripheral Devices 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8-12 Using C200H Programs 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 Overview

A PC (Programmable Controller) is basically a CPU (Central Processing Unit) containing

a program and connected to input and

output (I/O) devices. The pro

gram

controls the PC so

that when an input signal from an input device turns ON,

the

appropriate response is made. The response normally involves turning ON

output signal to some sort of output device. The input devices could be photo

electric

sensors, pushbuttons

on control panels, limit switches, or any other de

vice that can produce a signal that can be input into the PC. The output devices could be solenoids, switches activating indicator lamps, relays turning on motors,

or any other devices that can be activated by signals output from the PC.

For

example, a sensor detecting a passing product turns ON an input

to the PC.

The

PC responds by turning ON an output that activates a pusher that pushes

the

product onto another conveyor for further processing. Another sensor

, posi

tioned

higher than the first, turns ON a dif

ferent input to indicate that the product

too tall. The PC responds by turning on another pusher positioned before the

pusher mentioned above to push the too-tall product into a rejection box. Although

this example involves only two inputs and two outputs, it is typical of the type of control operation that PCs can achieve. Actually even this example is much

more complex than it may at first appear because of the timing that would be required, i.e., “How does the PC know when to activate each pusher?” Much more

complicated operations, however

, are also possible. The problem is how

to get the desired control signals from available inputs at appropriate times. To

achieve proper control, the C200HS uses a form of PC logic called ladder-dia

gram

programming. This manual is written to explain ladder-diagram program

ming and to prepare the reader to program and operate the C200HS.

1-2 The Origins of PC Logic

PCs

historically originate in relay-based control

systems. And although the inte

grated

circuits and internal logic of the PC have taken the place of the discrete

relays,

timers,

counters, and other such devices, actual PC operation proceeds as if those discrete devices were still in place. PC control, however, also provides

computer capabilities and accuracy to achieve a great deal more flexibility

and reliability than is possible with relays. The symbols and other control concepts used to describe PC operation also

come from relay-based control and form the basis of the ladder-diagram programming

method. Most of the terms used to describe these symbols and

con

cepts, however, have come in from computer terminology.

Relay vs. PC Terminology The

terminology

used throughout this manual is somewhat dif

ferent from relay

terminology, but the concepts are the same. The following table shows the relationship between relay terms and the PC

terms used for OMRON PCs.

Relay term PC equivalent

contact input or condition coil output or work bit NO relay normally open condition NC relay normally closed condition

Actually

there is not a total equivalence between these terms. The term

condi

tion

is only used to describe ladder diagram programs in general

and is specifi

cally

equivalent to one of certain set of basic instructions. The terms input

and output are not used in programming per se, except in reference to I/O bits that are assigned to input and output signals coming into and leaving the PC. Normally

open conditions

and normally closed conditions are explained in

4-4 Basic

Ladder Diagrams.

The Origins of PC Logic Section 1-2

1-3 PC Terminology

Although

also provided in the

Glossary

at the back of this manual, the following

terms are crucial to understanding PC operation and are thus explained here.

PC Because the C200HS is a Rack PC, there is

no one product that is a C200HS PC. That is why we talk about the configuration of the PC, because a PC is a configuration of smaller Units.

have a functional PC, you would need to have a CPU Rack with at least one

Unit

mounted to it that provides I/O points. When we refer to the PC, however

, we

are

generally talking about the CPU and all of the

Units directly controlled by it

through

the program. This does not include the I/O devices connected

to PC in

puts and outputs. If

you are not

familiar with the terms used above to describe a PC, refer to

Sec-

tion 2 Hardware Considerations for explanations.

Inputs and Outputs A device connected to the PC that sends a signal to the PC is called an input

device; the signal it sends is called an input signal. A signal enters the PC

through

terminals or through pins on a connector on a Unit. The place where a

signal

enters the PC is called an

input point

. This input

point is allocated a loca

tion

in memory that reflects its

status, i.e., either ON or OFF

. This memory loca

tion

is called an

input bit

. The CPU, in its

normal processing cycle, monitors the

status

of all input points and turns ON or OFF corresponding

input bits accord

ingly. There are also output bits in memory that are allocated to output points on

Units

through which

output signals

are sent to

output devices, i.e., an output

bit

is turned ON to send a signal to an output device through an output point.

The CPU periodically turns output points ON or OFF according to the status of the output bits.

These

terms are used when describing dif

ferent aspects of PC operation. When

programming, one is concerned with what information is held in memory

, and so

I/O

bits are referred to. When talking

about the Units that connect the PC to the

controlled system and the places on these Units where signals enter

and

leave the PC, I/O points are referred to. When wiring these I/O points, the physical counterparts

of the I/O points, either terminals or connector pins,

are referred to. When talking about the signals that enter or leave the PC, one refers to input signals

and output signals, or sometimes just inputs and outputs. It all depends

on what aspect of PC operation is being talked about. The

Control System

includes the PC and all I/O devices it uses to control an ex

ternal

system.

A sensor that provides information to achieve control is an input device that is clearly part of the Control System. The controlled system is the external system that is being controlled by the PC program through these I/O devices. I/O devices can sometimes be considered part of the controlled system, e.g., a motor used to drive a conveyor belt.

1-4 OMRON Product Terminology

OMRON

products are divided into several functional groups that have generic names. Appendix A Standard Models list products according to these groups. The

term Unit

is used to refer to all of the OMRON PC products. Although a Unit is any one of the building blocks that goes together to form a C200HS PC, its meaning

is generally

, but not always, limited in context to refer to the Units that

are

mounted to a Rack. Most, but not all, of these products have names that end

with the word Unit. The

largest group of OMRON products

is the

I/O Units

. These include all of the

Rack-mounting

Units that provide non-dedicated input or output points for gen

eral

use. I/O Units come with a variety of point connections and specifications.

Controlled System and Control System

OMRON Product Terminology Section 1-4

High-density I/O Units

are designed to provide high-density I/O capability and

include

Group 2 High-density I/O Units and Special I/O High-density I/O

Units.

Special

I/O Units

are dedicated Units

that are designed to meet specific needs.

These

include some of the

High-density I/O Units, Position Control Units, High-

speed Counter Units, and Analog I/O Units.

Link

Units

are used to create Link Systems that link more than one PC or link a single PC to remote I/O points. Link Units include Remote I/O Units, PC Link Units, Host Link Units, SYSMAC NET Link Units, and SYSMAC LINK Units. SYSMAC

NET Link and SYSMAC LINK Units can be used with the CPU1

1 only

Other product groups include Programming Devices, Peripheral Devices, and DIN Rail Products.

1-5 Overview of PC Operation

The following are the basic steps involved in programming and operating a C200HS.

Assuming you have already purchased one or more of these PCs, you

must

have a reasonable idea of the required information for steps one and two,

which are discussed briefly below

. This manual is written

explain steps three through six, eight, and nine. The relevant sections of this manual that provide more information are listed with each of these steps.

1, 2, 3... 1. Determine

what the controlled system must do, in what order

, and at what

times.

2. Determine

what Racks and what Units will be required. Refer to the

C200HS

Installation

Guide

. If a Link System is required,

refer to the appropriate

Sys-

tem Manual.

3. On

paper

, assign all input and output devices to I/O points on Units and de

termine

which I/O bits will be allocated to each. If

the PC includes Special I/O

Units

or Link Systems, refer to the individual

Operation Manuals

System

Manuals for details on I/O bit allocation. (Section 3 Memory Areas)

4. Using

relay ladder symbols, write a program that

represents the sequence

required operations and their inter-relationships. Be sure to also

program

appropriate responses for all possible emergency situations. (Section 4

Writing

and Inputting the Program, Section

5 Instruction Set, Section

6 Pro

gram Execution Timing)

5. Input

the program and all required operating

parameters into the PC. (

Sec-

tion 4-7 Inputting, Modifying, and Checking the Program.)

6. Debug

the program, first to eliminate any syntax errors, and then to find ex

ecution errors. (Section 4-7 Inputting, Modifying, and Checking the Pro-

gram, Section 7 Program Monitoring and Execution, and Section 10 Troubleshooting)

7. Wire the PC to the controlled system. This step can actually be started

soon

as step 3 has been completed. Refer

to the

C200HS Installation Guide

and to Operation Manuals and System Manuals for details on individual Units.

8. Test

the program in an actual control situation and carry out fine tuning as required. (Section 7 Program Monitoring and Execution and Section 10 Troubleshooting)

9. Record

two copies of the finished program on masters and store them safely in different locations. (Section 4-7 Inputting, Modifying, and Checking the Program)

Control System Design Designing

the Control System is the first step in automating any

process. A PC

can

be programmed and operated only after the overall Control System is fully understood. Designing the Control System requires, first of all, a thorough understanding of the system that is to be controlled. The first step in designing a Control

System is thus determining the requirements of the controlled system.

Overview of PC Operation Section 1-5

Input/Output Requirements The first thing that must be assessed is the number of input and output points

that the controlled system will require. This is done by identifying each device that

is to send an input signal to the PC or which is to receive an output signal from

the PC. Keep in mind that the number of I/O points available depends on

the

configuration of the PC. Refer to

3-3 IR Area

for details on I/O capacity and

the allocation of I/O bits to I/O points. Next,

determine the sequence in which control operations are to occur and the

relative

timing

of the operations. Identify the physical relationships between the

I/O

devices as well as the kinds of responses that should occur between them.

For

instance, a photoelectric switch might be functionally tied to a motor by

way

of a counter within the PC. When the PC

receives

an input from a start switch, it

could

start the motor

. The PC could then stop the motor when the counter has

received a specified number of input signals from the photoelectric switch. Each

of the related tasks must be similarly determined, from the beginning of the

control operation to the end.

Unit Requirements The

actual Units that will be mounted or connected to PC Racks must be deter

mined

according to the requirements of the

I/O devices. Actual hardware specifi

cations,

such as

voltage and current levels, as well as functional considerations,

such

as those that require Special I/O Units or Link Systems will need to be con

sidered.

In many cases, Special I/O Units, Intelligent I/O Units,

or Link Systems can greatly reduce the programming burden. Details on these Units and Link Systems

are available in appropriate

Operation Manuals

and

System Manuals.

Once the entire Control System has been designed, the task of programming, debugging,

and operation as described in the remaining sections of this

manual

can begin.

1-6 Peripheral Devices

The following peripheral devices can be used in programming, either to input/ debug/monitor

the PC program or to interface the PC to external devices to out

put

the program or memory area data. Model numbers for all devices listed be

low

are provided

Appendix A Standard Models

. OMRON product names have

been placed in bold when introduced in the following descriptions.

Programming Console A Programming Console is the simplest form of programming device for OM-

RON

PCs. All Programming Consoles are connected directly to the CPU without

requiring a separate interface. LSS

is designed to run on

IBM A

T/XT compatibles and allows you to perform all

the

operations of the Programming Console as well as many additional ones. PC programs can be written on-screen in ladder-diagram form as well as in mnemonic

form. As the program is written, it is displayed on a display

, making confir

mation

and modification quick and easy

. Syntax checks may also be performed

on the programs before they are downloaded to the PC. The LSS is available on either 5” or 3.5” disks. A

computer running the LSS is connected to the

C200HS via the Peripheral Port

on the CPU using the CQM1-CIF02 cable.

1-7 Available Manuals

The

following table lists other manuals that may be required to program and/or

operate

the

C200HS.

Operation Manuals

and/or

Operation Guides

are also pro

vided

with individual Units and are required

for wiring and other specifications.

Name Cat. No. Contents

GPC Operation Manual W84 Programming procedures for the GPC

(Graphics Programming Console)

FIT Operation Manual W150 Programming procedures for using the FIT

(Factory Intelligent Terminal

Sequence, Timing, and Relationships

Ladder Support Software: LSS

Available Manuals Section 1-7

Name ContentsCat. No.

SYSMAC Support Software Operation Manuals W247/W248 Programming procedures for using the SSS Data Access Console Operation Guide W173 Data area monitoring and data modification

procedures for the Data Access Console Printer Interface Unit Operation Guide W107 Procedures for interfacing a PC to a printer PROM Writer Operation Guide W155 Procedures for writing programs to EPROM chips Floppy Disk Interface Unit Operation Guide W119 Procedures for interfacing PCs to floppy disk drives Wired Remote I/O System Manual

(SYSMAC BUS)

W120 Information on building a Wired Remote I/O System

to enable remote I/O capability Optical Remote I/O System Manual

(SYSMAC BUS)

W136 Information on building an Optical Remote I/O

System to enable remote I/O capability PC Link System Manual W135 Information on building a PC Link System to

automatically transfer data between PCs Host Link System Manual

(SYSMAC WAY)

W143 Information on building a Host Link System to

manage PCs from a ‘host’ computer SYSMAC NET Link Unit Operation Manual W114 Information on building a SYSMAC NET Link

System and thus create an optical LAN integrating

PCs with computers and other peripheral devices SYSMAC LINK System Manual W174 Information on building a SYSMAC LINK System to

enable automatic data transfer, programming, and

programmed data transfer between the PCs in the

System High-speed Counter Unit Operation Manual W141 Information on High-speed Counter Unit Position Control Unit Operation Manuals NC111: W137

NC112: W128 NC211: W166

Information on Position Control Unit

Analog I/O Units Operation Guide W127 Information on the C200H-AD001, C200H-DA001

Analog I/O Units Analog Input Unit Operation Manual W229 Information on the C200H-AD002 Analog Input Unit Temperature Sensor Unit Operation Guide W124 Information on Temperature Sensor Unit ASCII Unit Operation Manual W165 Information on ASCII Unit ID Sensor Unit Operation Guide W153 Information on ID Sensor Unit Voice Unit Operation Manual W172 Information on Voice Unit Fuzzy Logic Unit Operation Manual W208 Information on Fuzzy Logic Unit Fuzzy Support Software Operation Manual W210 Information on the Fuzzy Support Software which

supports the Fuzzy Logic Units Temperature Control Unit Operation Manual W225 Information on Temperature Control Unit Heat/Cool Temperature Control Unit Operation

Manual

W240 Information on Heating and Cooling Temperature

Control Unit PID Control Unit Operation Manual W241 Information on PID Control Unit Cam Positioner Unit Operation Manual W224 Information on Cam Positioner Unit

1-8 New C200HS Features

The C200HS CPUs (C200HS-CPU01-E, C200HS-CPU03-E, C200HSCPU21-E, C200HS-CPU23-E, C200HS-CPU31-E, and C200HS-CPU33-E) have

a number of new features that the C200H CPUs lacked. The new C200HS

features

are described briefly in

this section. The C200HS-CPU01-E, C200HSCPU21-E, C200HS-CPU31-E use an AC power supply and the C200HSCPU03-E, C200HS-CPU23-E, and C200HS-CPU33-E use DC.

In addition, the C200HS-CPU21-E, C200HS-CPU23-E, C200HS-CPU31-E, and C200HS-CPU33-E CPUs have an RS-232C connector. The C200HSCPU31-E and C200HS-CPU33-E CPUs support the SYSMAC NET Link Unit and

SYSMAC LINK Unit.

New C200HS Features Section 1-8

1-8-1 Improved Memory Capabilities

Internal Memory (UM) The

C200HS CPUs come equipped with 16 KW of RAM in the PC itself, so a very

large

memory capacity is

available without purchasing a separate Memory Unit.

Furthermore, the Ladder Program Area has been increased to 15.2 KW.

Memory Cassettes Two types of Memory Cassettes are available for storage of data such as the

program.

The PC can be set to transfer data from the Memory

Cassette to UM

automatically when the PC is turned on.

Model Specifications

C200HS-ME16K 16-K Word EEPROM C200HS-MP16K 16-K Word EPROM

Note C200H Memory Cassettes cannot be used in the C200HS.

Clock Function The C200HS CPUs have a built-in clock. It is not necessary to purchase a

Memory Unit equipped with a clock, as it was with the C200H-CPU21-E.

Increased SR Area In addition to the conventional areas of the C200H, the following areas have

been added for the internal auxiliary relays and special auxiliary relays of the C200H. The SR area has been increased substantially to provide more work words

and words dedicated to new

instructions. The SR area now ranges from SR 236 to SR 299. (The SR area ends at SR 255 in C200H CPUs.) By using additional

areas, the user can use Special I/O Units

and Remote I/O Units with

out worrying the empty areas.

Conventional areas IR Area 1 (without I/O area): IR 030 to 235

SR Area 1: SR 236 to 255

Additional areas IR Area 2: IR 300 to 511

SR Area 2: SR 256 to 299

The

number of operands and instruction execution time will be increased when

SR 256 to SR 511 are used in basic instructions.

Increased DM Area The

Read/W

rite DM area has been increased substantially

, too. It now ranges

from

DM 0000 to DM 6143, compared to DM 0000 to

DM 0999 in C200H CPUs.

The

6000 words from DM 0000 to DM 5999 are available for use in the program.

(DM 6000 to DM 6143 are used for the History Log and other functions.) The

Fixed DM Area, used to store initializing data for Special I/O Units, has been decreased in size. It now contains the 512 words from DM 6144 to DM 6655, compared to 1000 words (DM 1000 to DM 1999) in C200H CPUs.

the other hand, up to 3000 words of UM can be allocated as expansion DM.

Expansion DM is allocated in 1000-word units in DM 7000 to DM 9999. C200H

data stored in words DM 1000 to DM 1999 can be used in C200HS PCs

converting these 1000 words to ROM in the C200HS’

s DM area

(DM 7000 to DM 7999) and then automatically transferring them to DM 1000 to DM 1999 when the C200HS is turned on.

1-8-2 Faster Execution Times

Instruction Execution Time Basic

instructions in the C200HS are executed in

!@2

of the time required in the

C200H. Other instructions are executed in just !@4 of the time.

END Processing Time The time required for the cycle’s overhead processes depend on the system

configuration,

but these processes are executed in about

!@4

of the time required

in the C200H.

Fixed DM and Expansion DM Areas

New C200HS Features Section 1-8

I/O Refreshing Time The

I/O refreshing time has been reduced for all units, as shown

in the following

table.

I/O Unit Time Required for Refreshing

Standard I/O Units !@3 of the C200H I/O refreshing time Group-2 High-density I/O Units !@3 of the C200H I/O refreshing time Special I/O Units $@5 of the C200H I/O refreshing time

1-8-3 Larger Instruction Set

Advanced programming is facilitated by the 225 application instructions available with the C200HS-CPU01-E, C200HS-CPU03-E, C200HS-CPU21-E, and C200HS-CPU23-E, or the 229 application instructions available with the C200HS-CPU31-E

and C200HS-CPU33-E. In addition, programming has been simplified by the addition of convenient instructions and macro functions. The new

instructions and functions are covered in detail in

Section

5 Instruction Set

Improved Instructions Additional

functions have been

added to the 7 instructions in the following table.

Instruction Additional Function(s)

DIST(80) Stack operation. The stack can contain up to 999 words. COLL(81) FIFO/LIFO stack operation. The stack can contain up to 999 words. MLPX(76) 4-to-256 decoder capability. DMPX(77) 256-to-8 encoder capability. ADB(50) Signed binary data can be added. SBB(51) Signed binary data can be subtracted. INT(89) Can be used to set scheduled interrupts in 1 ms units and control

input interrupts.

Expansion Instructions A

group of 47 instructions have been designated as expansion instructions. An

expansion

instruction does not have a fixed function code; one of the 18 expan

sion

instruction function codes must be assigned to it before it can be used in a program. An instructions tables, which allocates functions codes to expansion instructions, must be transferred to the C200HS before the expansion instructions can be used.

New Instructions A

total of 36 new instructions have been added to the C200HS. These instruc

tions are listed below. (Instructions with (--) for function codes are expansion instructions,

which do not have fixed function codes. Some expansion instruc

tion

have default function codes. The SET and RESET instructions are basic

instructions,

MACRO and TRACE MEMOR

Y SAMPLE instructions are

applied

instructions,

and the other

instructions are expansion applied instructions. A de

fault function number is assigned to the TOTALIZING TIMER, TRANSFER BITS,

AREA RANGE COMP

ARE, MACRO, AND TRACE MEMOR

Y SAMPLE

instructions.

New C200HS Features Section 1-8

TRSM(45) TRACE MEMOR

Y SAMPLE MCRO(99) MACRO MAX(--) FIND MAXIMUM MIN(--) FIND MINIMUM SUM(--) SUM SRCH(--) DAT

A SEARCH FPD(--) FAILURE POINT DETECTION PID(--) PID CONTROL HEX(--) ASCII T

O HEX

XDMR(--) EXP

ANSION DM READ DSW(--) DIGITAL SWITCH INPUT TKY(--)

TEN-KEY INPUT MTR(--) MATRIX INPUT HKY(--)

16-KEY INPUT ADBL(--)

DOUBLE BINAR

Y ADD

SBBL(--)

DOUBLE BINAR

Y SUBTRACT

MBSL(--)

DOUBLE SIGNED BINAR

Y MULTIPL

DBSL(--)

DOUBLE SIGNED BINAR

Y DIVIDE

MBS(--)

SIGNED BINAR

Y MULTIPL

DBS(--)

SIGNED BINAR

Y DIVIDE

FCS(--)

FRAME CHECKSUM

7SEG(--)

7-SEGMENT DISPLA

Y OUTPUT RXD(--) RECEIVE TXD(--) TRANSMIT CPS(--)

SIGNED BINAR

Y COMP

ARE

CPSL(--)

SIGNED DOUBLE

BINAR

Y COMP

ARE NEG(--) 2’S COMPLEMENT NEGL(--) DOUBLE 2’S COMPLEMENT ZCPL(--)

DOUBLE AREA RANGE COMP

ARE

AVG(--) A

VERAGE V

ALUE SCL(--) SCALE SET SET RSET RESET TTIM(87) TOTALIZING TIMER XFRB(62)

TRANSFER BITS

ZCP(88)

AREA RANGE COMP

ARE

1-8-4 Wide Selection of Special I/O Units

C200HS

Systems can be configured in a variety of ways, using High-density

I/O

Units, High-speed Counters, Position Control Units, Analog I/O Units, T

empera-

ture Sensor Units, ASCII Units, V

oice Units, ID Sensor

Units,

Fuzzy Logic Units,

Cam Positioner Units, and so on.

1-8-5 Improved Interrupt Functions

Scheduled Interrupts The

C200HS’

s scheduled interrupt function

has been improved so that the inter

rupt

interval can be set in 1

ms units rather than the 10 ms units in the C200H.

When

the interrupt mode is

set to C200HS mode, the interrupt response time is

only 1 ms max. (excluding the input

ON/OFF delays). When a Communications

Unit

is used with the C200HS-CPU31-E/CPU33-E CPU, the interrupt response

time is 10 ms max.

Input Interrupts Up

to 8 interrupt subroutines

can be executed by inputs to a C200HS-INT01 In

terrupt Input Unit mounted to the C200HS. When the interrupt mode is set to C200HS

mode, the interrupt response time is only 1 ms max. (excluding the in

put ON/OFF delays). When a Communications Unit is used with the C200HSCPU31-E/CPU33-E CPU, the interrupt response time is 10 ms max.

1-8-6 SYSMAC NET Link and SYSMAC LINK Capabilities

The SYSMAC NET Link and SYSMAC LINK Systems are high-speed FA networks which can be used with the C200HS-CPU31-E and C200HS-CPU33-E CPUs and the following Units:

SYSMAC NET Link Unit: C200HS-SNT32 SYSMAC LINK Units:

C200HS-SLK12 (optical fiber cable) C200HS-SLK22 (coaxial cable)

Data

can be exchanged with the PCs in a SYSMAC NET Link or SYSMAC LINK

System using the SEND and RECV instructions.

New C200HS Features Section 1-8

1-8-7 Built-in RS-232C Connector

Host

link

communications are possible using the RS-232C connector built into the C200HS-CPU21-E/CPU23-E/CPU31-E/CPU33-E CPU. By using the TXD and

RXD instructions, RS-232C communications is possible without using timeconsuming procedures. A 1-to-1 link using the LR Area or an NT link with the Programmable Terminal (PT) allows high-speed communications.

1-8-8 More Flexible PC Settings

With its default settings, the C200HS can be used like a C200H PC, but the C200HS’s

new settings provide more flexibility and allow it to be

adjusted to fit

particular applications. These new settings are described below.

DIP Switch Settings The

6 pins on the C200HS’

s DIP switch are

used to write-protect part of UM, set

the

CPU to automatically transfer Memory Card data to UM, and other functions.

UM Area Allocation Portions

of the

UM area can be allocated for use as the Expansion DM Area and

I/O

Comment Area. (Most of the UM area is used to store the ladder program.)

PC Setup DM

6600 to DM 6655 is set aside for PC Setup data. The PC Setup determines many operating parameters, including the startup mode and initial Special I/O Unit area.

1-8-9 Debugging and Maintenance

Data Trace A

data trace function has been added, allowing bit status or word

content to be

traced in real time.

Differential Monitor The

C200HS supports dif

ferential monitoring from either the Programming Con

sole or LSS. The operator can detect OFF-to-ON or ON-to-OFF transition in a specified bit.

Error Log

Area

The C200HS supports all of the C200H-CPU31-E error history area functions and

also records the time and date of power interruptions. The C200HS’

s error log area is DM 6000 to DM 6030 (not DM 0969 to DM 0999 as in the C200HCPU31-E).

1-8-10New Programming Console Operations

The

following Programming Console operations are supported

by the C200HS

in addition to those supported by the C200H.

• Constants can be input in decimal form.

• Monitor displays can be switched between hexadecimal and normal or long

decimal form.

• OFF

to ON and ON to OFF transitions in bit status can be monitored (dif

feren-

tial monitoring).

• Function codes can be allocated to expansion instructions and current func-

tion code allocations can be read.

• UM area allocations can be set.

• The clock in the C200HS can be read and set.

• In

addition to the TERMINAL mode

supported in the C200H, the C200HS has

EXTENDED TERMINAL mode in which all of the Programming Console’

keys can be used to the status of Key Bits.

• The

memory clear operation has been separated into an operation to clear the user program excluding I/O comments and UM area allocation information, and

one

to clear the user program, I/O comments , and UM area allocation in

formation.

1-8-11 Peripheral Devices

With

the C200H a Peripheral Device had to be connected through a

Peripheral

Interface

Unit or Host Link Unit, but with the C200HS Peripheral Devices can be

connected to the PC through a CQM1-CIF02 Connecting Cable.

Peripheral Device Connection

New C200HS Features Section 1-8

I/O Comments Stored in PC By

allocating a part of UM as the I/O Comment area, it is no longer necessary to

read

I/O Comments from a Peripheral Device’

s floppy disk. If

the Peripheral De

vice

is connected to the C200HS online, the ladder diagram can be viewed with

I/O comments.

Online Editing A

“CYCLE TIME OVER” error will no longer be

generated when the program in

the PC itself is being edited online.

1-8-12Using C200H Programs

Programs

developed for the C200H can be very easily transferred for use in the

C200HS. This section provides the steps necessary to achieve this. T

wo proce

dures are provided: one for transferring using only internal CPU memory and one for transferring via Memory Cassettes.

Detailed procedures for the individual steps involved in transferring programs can be found in the Version-3 LSS Operation Manuals. You will also require a CQM1-CIF02 Connecting Cable to connect the computer running LSS to the C200HS.

Precautions Observe the following precautions when transferring C200H programs to the

C200HS.

• If

a C200H program including the SET

SYSTEM instruction (SYS(49)) is trans

ferred

to the C200HS, the operating parameters set by this instruction will be transferred to the C200HS’s PC Setup area (DM 6600, DM 6601, and DM 6655)

and overwrite any current settings. Be sure to confirm that the set

tings

in these words are correct before using the C200HS after program trans

fer.

• If

the C200H program accesses the C200H’

s error log in DM 0969 to DM 0999,

the

addresses of the words being accessed must be changed to DM 6000 to

DM 6030, which is the error log area for the C200HS.

• Any

programs that rely

on the execution cycle time (i.e., on the time require to

execute

any one part of all of

the program) must be adjusted when used on the

C200HS, which provides a much faster cycle time.

Using Internal Memory The following procedure outlines the steps to transfer C200H programs to the

user memory inside the C200HS.

1, 2, 3... 1. Transfer

the program and any other required data to the LSS work area. This data can be transferred from a C200H CPU, from floppy disk, or from a C200HS Memory Unit.

transfer from a C200H CPU, set the PC for the LSS to the C200H, con

nect

the LSS to

the C200H, go online, and transfer the program and any oth

require data to the LSS work area. Y

ou will probably want to transfer DM

data and the I/O table, if you have created an I/O table for the C200H.

or To

transfer from floppy disk, set the PC for the LSS to the C200H in the of

fline mode and load the program and any other require data to the LSS work area.

ou will probably want to load DM data

and the I/O table, if you have

created an I/O table for the C200H.

or To

transfer from a C200H-MP831, set the PC for the LSS to the C200H in the

offline mode and read data from the Memory Unit into the LSS work area.

2. Go offline if the LSS is not already offline.

3. Change the PC setting for the LSS to the C200HS.

4. If you want to transfer I/O comments together with the program to the C200HS, allocate UM area for I/O comments.

5. Connect the LSS to the C200HS and go online.

6. Make

sure that pin 1 on the C200HS’

s CPU is OFF to enable writing to

the

UM area.

New C200HS Features Section 1-8

7. Transfer the program and and any other require data to the C200HS. You will

probably want to transfer DM data and the I/O table, if you have

created

an I/O table for the C200H.

8. Turn the C200HS off and then back on to reset it.

9. Test program execution before attempting actual operation.

Using Memory Cassettes The following procedure outlines the steps to transfer C200H programs to the

C200HS

via EEPROM or EPROM Memory Cassettes. This will allow you to read

the

program data from the Memory Cassette automatically at C200HS startup. The first four steps of this procedure is the same as those used for transferring directly to the C200HS’s internal memory (UM area).

1, 2, 3... 1. Transfer

the program and any other required data to the LSS work area. This data can be transferred from a C200H CPU, from floppy disk, or from a C200HS Memory Unit.

transfer from a C200H CPU, set the PC for the LSS to the C200H, con

nect

the LSS to

the C200H, go online, and transfer the program and any oth

require data to the LSS work area. Y

ou will probably want to transfer DM

data and the I/O table, if you have created an I/O table for the C200H.

or To

transfer from floppy disk, set the PC for the LSS to the C200H in the of

fline mode and load the program and any other require data to the LSS work area.

ou will probably want to load DM data

and the I/O table, if you have

created an I/O table for the C200H.

or To

transfer from a C200H-MP831, set the PC for the LSS to the C200H in the

offline mode and read data from the Memory Unit into the LSS work area.

2. Go offline if the LSS is not already offline.

3. Change the PC setting for the LSS to the C200HS.

4. If you want to transfer I/O comments together with the program to the C200HS, allocate UM area for I/O comments.

5. Allocate

expansion DM words DM 7000 to DM 7999 in the UM area using

the

UM allocation operation from the LSS.

6. Copy DM 1000 through DM 1999 to DM 7000 through DM 7999.

7. Write

“0100” to DM 6602 to automatically transfer the contents

of DM 7000

through DM 7999 to DM 1000 through DM 1999 at startup.

8. To

transfer to an EEPROM Memory Cassette, use the following procedure. a) Connect the LSS to the C200HS and go online. b) Make

sure that pin 1 on the C200HS’

s CPU is OFF to enable writing to

the UM area.

c) Transfer

the program and any other require data

to the C200HS. Y

ou will

probably

want to transfer DM data and the I/O table, if you have created

I/O table

for the C200H. Make sure you specify transfer of the Expan

sion DM Area and, if desired, the I/O Comment Area.

d) Turn

ON SR 27000 from the LSS to transfer UM

data to the Memory Cas

sette and continue from step 9.

or To transfer to an EPROM Memory Cassette, use the following procedure.

a) Connect

an PROM W

riter to the LSS and write the data to the EPROM

chip using the LSS EPROM writing operation.

e) Set

the ROM type selector on the Memory Cassette to the correct capac

ity. f) Mount the ROM chip to the Memory Cassette. g) Mount a EPROM Memory Cassette to the C200HS.

9. Turn

ON pin 2 on the C200HS’s DIP switch to enable automatic transfer of

Memory Cassette data to the CPU at startup.

New C200HS Features Section 1-8

10. Turn

the C200HS of

f and

then back on to reset it and transfer data from the

Memory Cassette to the CPU.

11. Test program execution before attempting actual operation.

New C200HS Features Section 1-8

SECTION 2

Hardware Considerations

This

section provides

information on hardware aspects of the C200HS that are relevant to programming and software opera

tion.

These include CPU Components, basic PC configuration, CPU capabilities, and Memory Cassettes. This information is

covered in detail in the C200HS Installation Guide.

2-1

CPU Components

16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-1 CPU Indicators 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1-2 Peripheral Device Connection 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 PC Configuration 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

CPU Capabilities

19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4

Memory Cassettes

20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5

Installing Memory Cassettes

21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6 CPU DIP Switch 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1 CPU Components

There

are two groups of CPUs available, one that uses an AC power supply

, and

one

that

uses a DC power supply

. Select one of the models shown below accord

ing to requirements of your control system.

CPU model Power supply voltage

C200HS-CPU01-E/CPU21-E/CPU31-E 100 to 120 VAC or 200 to 240 VAC

(voltage selector)

C200HS-CPU03-E/CPU23-E/CPU33-E 24 VDC

The CPU21-E, CPU23-E, CPU31-E, and CPU33-E CPUs have an RS-232C connector.

The CPU31-E and CPU33-E CPUs support the SYSMAC NET Link

Unit and SYSMAC LINK Unit.

Caution Be

sure to check the power supply used by the CPU. Absolutely

do not provide an AC power sup

ply to a DC-type CPU.

The following diagram shows the main CPU components.

Power fuse (MF51NR, 5.2 dia. x 20 mm) C200HS-CPU01-E: 2 A, 250 V C200HS-CPU03-E: 5 A, 125 V

Indicators

Removable terminal block

Cable connector for Peripheral Devices (Peripheral port)

Battery/switch compartment

The backup lithium battery (C200H-BAT09) and the DIP switch for setting C200HS operations are contained. An optional Memory Cassette can also be mounted.

CPU Components Section 2-1

C200HS-CPU21-E/CPU23-E/CPU31-E/CPU33-E

Memory Casette compartment

Bus connector: Available only with the CPU31-E and CPU33-E. Use this connector when SYSMAC NET Link Unit or SYSMAC LINK Unit is used.

RS-232C connector

Cable connector for peripheral devices

Battery/Switch compartment

Power fuse (MF51NR, 5.2 dia. x 20 mm): C200HS-CPU21-E/CPU31-E: 2 A, 250 V C200HS-CPU23-E/CPU33-E: 5 A, 125 V

Indicators

Removable terminal block

2-1-1 CPU Indicators

CPU indicators provide visual information on the general operation of the PC. Although

not substitutes for proper

error programming using the flags and other

error

indicators provided in the data areas of memory

, these indicators provide

ready confirmation of proper operation.

CPU Indicators CPU

indicators are shown and described below

. (CPU01-E/03-E shown below

COMM/COMM1 (orange): Lights when a peripheral device is in operation. COMM2 (orange): Available only with the CPU21-E, CPU23-E, CPU31-E, and CPU33-E. Lights when the CPU is communicating via the RS-232C connector.

RUN indicator (green) Lights when the PC is operating normally.

POWER (green) Lights when power is supplied to the CPU.

OUT INHIBIT (red) Lights when the Load OFF flag (SR bit 25215) turns ON, at which time all the outputs are turned OFF.

ALM (blinking red) Blinks if an error occurs that does not stop the CPU.

ERR (solid red) Lights if an error occurs that stops the CPU, at which time the RUN indicator turns OFF and the outputs are turned OFF.

COMM

CPU Components Section 2-1

2-1-2 Peripheral Device Connection

A Programming Console or IBM PC/AT running LSS can be used to program and monitor the C200HS PCs.

Programming Console A C200H-PR027-E or CQM1-PRO01-E Programming Console can be con-

nected as shown in the following diagram. The C200H-PR027-E is connected via the C200H-CN222 or C200H-CN422 Programming Console Connecting Cable, which must be purchased separately. A Connecting Cable is provided with the CQM1-PRO01-E.

Connecting

Cable

Programming Console

IBM

PC/A

T with LSS An

IBM PC/A

T or compatible computer can be connected as shown in the follow

ing diagram. The LSS is available on either 3.5” disks (C500-SF312-EV3) or

5.25” disks (C500-SF711-EV3). Only version 3 or later of the LSS supports C200HS functionality.

Connecting

Cable

(CQM1-CIF02)

IBM PC/AT

2-2 PC Configuration

The

basic PC configuration consists of two types of Rack: a CPU Rack and Ex

pansion

I/O Racks. The Expansion I/O Racks are

not a required part of the basic system. They are used to increase the number of I/O points. An illustration of these

Racks is provided in

3-3 IR Area.

A third type of Rack, called a Slave Rack,

can be used when the PC is provided with a Remote I/O System.

CPU Racks A

C200HS CPU Rack

consists of three components: (1) The CPU Backplane, to

which

the CPU and other Units are mounted. (2)

The CPU, which executes the program and controls the PC. (3) Other Units, such as I/O Units, Special I/O Units,

and Link Units, which provide the physical I/O terminals corresponding to

I/O points. A

C200HS CPU Rack can be used alone or it can be connected to other Racks to provide additional I/O points. The CPU Rack provides three, five, eight, or ten slots to which these other Units can be mounted depending on the backplane used.

PC Configuration Section 2-2

+ 473 hidden pages

Omron SYSMAC C200HS Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual