Omron SYSMAC C200H-AD003, SYSMAC C200H-DA003, SYSMAC C200H-DA004, SYSMAC C200H-MAD01 Operation Manual

Cat. No. W325-E1-04
SYSMAC C200H-AD003/DA003/DA004/MAD01
Analog I/O Units
C200H-AD003/DA003/DA004/MAD01 Analog I/O Units
Revised June 2003
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Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or dam­age to property.
DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for any­thing else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information.
Note Indicates information of particular interest for efficient and convenient operation
of the product.
1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 1997
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis­sion of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained in this publication.
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TABLE OF CONTENTS
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PRECAUTIONS xi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Intended Audience xii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions xii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Safety Precautions xii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Operating Environment Precautions xiii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Application Precautions xiii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1
System Design 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 Features and Functions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 Basic Configuration 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 Setting the Unit Number 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4 Operating Procedure 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2
C200H-AD003 Analog Input Unit 9. . . . . . . . . . . . . . . . . .
2-1 Specifications 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 Nomenclature and Functions 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 Wiring 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4 IR and DM Areas 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5 Using the Functions 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6 Offset and Gain Adjustment 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7 Error Processing 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 C200H-DA003 and C200H-DA004 Analog Output Units 37
3-1 Specifications 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 Nomenclature and Functions 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3 Wiring 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4 IR and DM Areas 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5 Using the Functions 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-6 Offset and Gain Adjustment 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-7 Error Processing 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4
C200H-MAD01 Analog I/O Unit 65. . . . . . . . . . . . . . . . . . .
4-1 Specifications 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 Nomenclature and Functions 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3 Wiring 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4 IR and DM Areas 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-5 Analog Input Functions 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-6 Analog Output Functions 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-7 Ratio Conversion Function 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-8 Offset and Gain Adjustment 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-9 Error Processing 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendices
A Dimensions 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Changes From Earlier Models 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C Sample Programs 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D Data Memory Coding Sheet 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Revision History 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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About this Manual:
This manual describes the installation and operation of the C200H-AD003 Analog Input Unit, the C200H-DA003/DA004 Analog Output Unit, and the C200H-MAD01 Analog I/O Unit and includes the sec­tions described below.
The C200H-AD003 Analog Input Unit converts analog sensor output to digital format and transmits it to C200H, C200HS and C200HX/HG/HE PCs.
The C200H-DA003 and C200H-DA004 Analog Output Units convert C200H, C200HS, and C200HX/HG/ HE digital data to analog format for output.
The C200H-MAD01 Analog I/O Unit provides both input and output functions.
Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the C200H-AD003, C200H-DA003, C200H-DA004, or C200H-MAD01.
Section 1 describes the features and system configuration of the C200H-AD003 Analog Input Unit, the C200H-DA003 and C200H-DA004 Analog Output Units, and the C200H-MAD01 Analog I/O Unit, and explains the operations that they have in common.
Section 2 provides the information required to install and operate a C200H-AD003 Analog Input Unit.
Section 3 provides the information required to install and operate a C200H-DA003 or C200H-DA004
Analog Output Unit.
Section 4 provides the information required to install and operate a C200H-MAD01 Analog I/O Unit.
The Appendices provide dimensions, model change differences, sample programs, and data memory coding sheets.
WARNING Failure to read and understand the information provided in this manual may result in
personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
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PRECAUTIONS
This section provides general precautions for using the Programmable Controller (PC) and Analog I/O Units.
The information contained in this section is important for the safe and reliable application of the Analog I/O Unit. You must read this section and understand the information contained before attempting to set up or operate a PC system and Analog I/O Unit.
1 Intended Audience xii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions xii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Safety Precautions xii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Operating Environment Precautions xiii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Application Precautions xiii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1 Intended Audience
This manual is intended for the following personnel, who must also have knowl­edge of electrical systems (an electrical engineer or the equivalent).
Personnel in charge of installing FA systems
Personnel in charge of designing FA systems
Personnel in charge of managing FA systems and facilities
2 General Precautions
The user must operate the product according to the performance specifications described in the operation manuals.
Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating OMRON Ana­log I/O Units. Be sure to read this manual before attempting to use the software and keep this manual close at hand for reference during operation.
WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PC System to the above-mentioned applications.
3 Safety Precautions
WARNING Do not attempt to take any Unit apart while power is being supplied. Doing so
may result in electric shock.
WARNING Do not touch any of the terminals or terminal blocks while power is being
supplied. Doing so may result in electric shock.
WARNING Provide safety measures in external circuits, i.e., not in the Programmable
Controller (CPU Unit including associated Units; referred to as “PC”), in order to ensure safety in the system if an abnormality occurs due to malfunction of the PC or another external factor affecting the PC operation. Not doing so may result in serious accidents.
Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must be provided in external control circuits.
The PC will turn OFF all outputs when its self-diagnosis function detects any error or when a severe failure alarm (FALS) instruction is executed. As a coun­termeasure for such errors, external safety measures must be provided to en­sure safety in the system.
The PC outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors. As a countermeasure for
Safety Precautions
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such problems, external safety measures must be provided to ensure safety in the system.
When the 24-VDC output (service power supply to the PC) is overloaded or short-circuited, the voltage may drop and result in the outputs being turned OFF. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system.
Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the
torque specified in the operation manual. The loose screws may result in burning or malfunction.
Caution Execute online edit only after confirming that no adverse effects will be caused
by extending the cycle time. Otherwise, the input signals may not be readable.
4 Operating Environment Precautions
Caution Do not operate the control system in the following places:
Locations subject to direct sunlight.
Locations subject to temperatures or humidity outside the range specified in
the specifications.
Locations subject to condensation as the result of severe changes in tempera­ture.
Locations subject to corrosive or flammable gases.
Locations subject to dust (especially iron dust) or salts.
Locations subject to exposure to water, oil, or chemicals.
Locations subject to shock or vibration.
Caution Take appropriate and sufficient countermeasures when installing systems in the
following locations:
Locations subject to static electricity or other forms of noise.
Locations subject to strong electromagnetic fields.
Locations subject to possible exposure to radioactivity.
Locations close to power supplies.
Caution The operating environment of the PC System can have a large effect on the lon-
gevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PC System. Be sure that the operating environment is within the specified conditions at installa­tion and remains within the specified conditions during the life of the system.
5 Application Precautions
Observe the following precautions when using the PC.
WARNING Always heed these precautions. Failure to abide by the following precautions
could lead to serious or possibly fatal injury.
Always connect to a ground of 100 or less when installing the Units. Not con­necting to a ground of 100 Ω or less may result in electric shock.
Always turn off the power supply to the PC before attempting any of the follow­ing. Not turning off the power supply may result in malfunction or electric shock.
Application Precautions
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Mounting or dismounting Power Supply Units, I/O Units, CPU Units, Memory Cassettes, or any other Units.
Assembling the Units.
Setting DIP switch or rotary switches.
Connecting or wiring the cables.
Connecting or disconnecting the connectors.
Caution Failure to abide by the following precautions could lead to faulty operation of the
PC or the system, or could damage the PC or PC Units. Always heed these pre­cautions.
Fail-safe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes.
Interlock circuits, limit circuits, and similar safety measures in external circuits (i.e., not in the Programmable Controller) must be provided by the customer.
Always use the power supply voltage specified in this manual. An incorrect voltage may result in malfunction or burning.
Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction.
Install external breakers and take other safety measures against short-circuit­ing in external wiring. Insufficient safety measures against short-circuiting may result in burning.
Do not apply voltages to the Input Units in excess of the rated input voltage. Excess voltages may result in burning.
Do not apply voltages or connect loads to the Output Units in excess of the maximum switching capacity. Excess voltage or loads may result in burning.
Disconnect the functional ground terminal when performing withstand voltage tests. Not disconnecting the functional ground terminal may result in burning.
Be sure that all the mounting screws, terminal screws, and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction.
Do not attempt to disassemble, repair, or modify any Units.
Be sure to confirm that the DIP switch and the data memory (DM) are properly
set.
Leave the label attached to the Unit when wiring. Removing the label may re­sult in malfunction.
Remove the labels after the completion of wiring to ensure proper heat dissipa­tion. Leaving the label attached may result in malfunction.
Mount the Unit only after checking the terminal block completely.
Be sure that the terminal blocks, Memory Units, expansion cables, and other
items with locking devices are properly locked into place. Improper locking may result in malfunction.
Check the user program for proper execution before actually running it on the Unit. Not checking the program may result in an unexpected operation.
Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.
Double-check all the wiring before turning on the power supply. Incorrect wir­ing may result in burning.
Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in an unexpected operation.
Application Precautions
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Changing the operating mode of the PC.
Force-setting/force-resetting any bit in memory.
Changing the present value of any word or any set value in memory.
Resume operation only after transferring to the new CPU Unit the contents of
the DM Area, HR Area, and other data required for resuming operation. Not doing so may result in an unexpected operation.
Do not pull on the cables or bend the cables beyond their natural limit. Doing either of these may break the cables.
Do not place objects on top of the cables or other wiring lines. Doing so may break the cables.
Before touching the Unit, be sure to first touch a grounded metallic object in order to discharge any static built-up. Not doing so may result in malfunction or damage.
When replacing parts, be sure to confirm that the rating of a new part is correct. Not doing so may result in malfunction or burning.
Application Precautions
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SECTION 1
System Design
This section describes the features and system configuration of the C200H-AD003 Analog Input Unit, the C200H-DA003 and C200H-DA004 Analog Output Units, and the C200H-MAD01 Analog I/O Unit, and explains the operations that they have in common.
1-1 Features and Functions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 Basic Configuration 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 Setting the Unit Number 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4 Operating Procedure 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2SectionFeatures and Functions
2
1-1 Features and Functions
C200H-AD003 C200H-DA003
C200H-DA004 C200H-MAD01
Analog Input Unit
Analog Output Units
Analog I/O Unit
These special-purpose Units enable highly accurate analog input and output at a resolution of 4,000, for C200H, C200HS, and C200HX/HG/HE PC systems. The C200H-AD003 Analog Input Unit converts analog sensor output to digital format and transmits it to C200H, C200HS and C200HX/HG/HE PCs. The C200H-DA003 and C200H-DA004 Analog Output Units convert C200H, C200HS, and C200HX/HG/HE digital data to analog format for output. The C200H-MAD01 Analog I/O Unit provides both input and output functions.
Item C200H-AD003 C200H-DA003 C200H-DA004 C200H-MAD01
Analog input
Maximum input points 8 --- --- 2
gp
Input signal range (See note.)
–10 to 10 V 0 to 10 V 1 to 5 V 4 to 20 mA
--- --- –10 to 10 V 0 to 10 V 1 to 5 V 4 to 20 mA
Analog output
Minimum input points --- 8 8 2
gp
Output signal range (See note.)
--- –10 to 10 V 0 to 10 V 1 to 5 V
4 to 20 mA –10 to 10 V
0 to 10 V 1 to 5 V 4 to 20 mA
Note The input and output signal ranges can be set individually for each input.
The Analog Input and Output Units provide high-speed data conversion at 1 ms per I/O point. The sampling period can be further shortened by setting unused inputs and outputs so their use is prohibited.
The input disconnection detection function can be used for analog inputs within an input signal range of 1 to 5 V (4 to 20 mA). When this function is set for use, any input under 0.3 V will be regarded as a disconnection. For details, refer to
2-5-5 Input Disconnection Detection Function and 4-5-5 Input Disconnection Detection Function.
Units for C200H, C200HS, and C200HX/HG/HE PCs
High-speed Conversion
Input Disconnection Detection Function
1-1SectionFeatures and Functions
3
The peak value function holds the maximum digital conversion value for every input (including mean value processing). This function can be used with analog input. The following diagram shows how digital conversion values are affected when the peak value function is used. For details, refer to 2-5-4 Peak Value Function.
Peak value hold
Digital conversion value
t (Time)
The output hold function can be used to hold the analog output value at any pre­set value when there is an error at the PC’s CPU Unit. When conversion is stopped, CLR, HOLD, or MAX can be selected for output. For details, refer to 3-5-2 Output Hold Function.
The mean value function can be used to remove erroneous values that occur due to factors such as noise that is included in analog inputs. The operating mean is taken without affecting the data refresh cycle. For details, refer to 2-5-3 Mean Value Processing and 4-5-3 Mean Value Processing.
The A/D and D/A converter offset deviation and gain deviation can be adjusted for each input and output. The offset and gain adjustments are made with the Unit set for the adjustment mode, and the adjustment values are stored in the Unit’s built-in EEPROM. For details, refer to 2-6 Offset Gain Adjustment, 3-6 Off- set Gain Adjustment, and 4-8 Offset Gain Adjustment.
Analog Input Unit
(Input signal range: 0 to 10 V)
Analog Output Unit
(Output signal range: 0 to 10 V)
Gain adjustment
Gain adjustment
Adjustable range
Adjustable range
Analog input
10 V
Offset adjustment
Offset adjustment
Analog output
10 V
The C200H-MAD01 Analog I/O Unit can output in analog format the results of analog inputs calculated for ratio and bias. For details, refer to 4-7 Ratio Conver- sion Function.
Input 1
Input 2
Output 1
Output 2
Ratio and bias calculation
Ratio and bias calculation
Peak Value Function
Output Hold Function
Mean Value Function
Offset and Gain Adjustment Function
Ratio Conversion Function
1-2SectionBasic Configuration
4
1-2 Basic Configuration
The basic system configuration is shown in the following diagram, using the C200H-AD003 Analog Input Unit and the C200H-DA003 Analog Output Unit as examples.
Analog Output UnitAnalog Input Unit CPU Unit
Preamp
Transducer
Variable speed controller
Servo­controller
Temperature Pressure Speed Flow rate
Voltage Current Power Power factor
Regulator
(Temperature control)
(Speed control)
(Position control)
Chart recorder
Sensor
Sensor
Analog I/O Units are classified as C200H, C200HS, and C200HX/HG/HE Spe­cial I/O Units. The maximum totals of Special I/O Units (including PC Link Units) that can be mounted to a single CPU Unit are shown in the following table.
Item C200H, C200HS, C200HE
C200HX/HG-CPU3j-E/4j-E
C200HX/HG-CPU5j-E/6j-E
Number of Units 10 max. 16 max.
Number of Units
1-2SectionBasic Configuration
5
The Units that belong to the various Special I/O Unit groups are shown in the following table. Their usage is limited according to the maximum current pro­vided for the Rack and the amount of current consumed by each Unit. For de­tails, refer to the C200H, C200HS, or C200HX/HG/HE Installation Guide.
There are restrictions on the number of Analog I/O Units that can be mounted on a single CPU Rack, I/O Expansion Rack, or Remote I/O Slave Rack. Ensure that the number of Units does not exceed the corresponding total given in the follow­ing table and that the total current consumption of the Analog I/O Units and the Units mounted to the same Rack does not exceed the maximum current pro­vided for the Rack.
Limitations Due to Unit Current Consumption
Rack type Rack model
Number of Analog I/O Units that can be mounted on the
same Rack
AD003 DA003 DA004 MAD01 Combinations of the
models on the left
C200HX/HG/HE CPU
C200HW-PA204
6 3 2 3 Total current
Rack or I/O Expansion
C200HW-PA204S
consumption for all Units
Rack
C200HW-PA204R
x
C200HW-PD024
Supply capability of the
C200HS CPU Rack, I/O
C200HS-CPU01-C
Rack
,
Expansion Rack, or
C200HS-CPU21-C
R
emote
I/O Sl
ave Rac
k
C200H-PS221-C
C200H-RT201-C
There are usage limitations for Remote I/O Slave Racks. Refer to Slave Racks below for details.
Certain limitations apply to the number of Special I/O Units that can be mounted on Slave Racks. The following table shows the maximum number of Group A, B, C, and D Special I/O Units that can be mounted on a single Slave Rack when only Units of that group are used.
Item A B C D
Type of Unit High-speed Counters
Position Control Units
(NC111/112) ASCII Units Analog I/O Units ID Sensor Units Fuzzy Logic Units
High-density I/O Units Temperature Control Units PID Control Units Cam Positioner Units
Temperature Sensor Units Voice Units
Position Control Units
(NC211)
Mountable number 4 Units 8 Units 6 Units 2 Units
If Units from any of the four groups are to be combined, then both of the following two equations must be satisfied.
3A + B + 2C + 6D x 12 A + B + C + D x 8
When considering the limitations on the numbers of different types of Special I/O Units that can be used, refer also to Number of Units previously described.
Special I/O Units are allocated IR area addresses according to the unit number switch settings on their front panels, and not according to the slots in which they are mounted.
With the C200H, do not mount an Analog I/O Unit in the two slots adjacent to the CPU Unit. Doing so would prevent peripheral devices such as the Programming Console from being connected.
Special I/O Units cannot be used on a C200H Remote I/O Slave Rack if the Slave Rack is connected to different PC (i.e., C500, C1000H, or C2000H).
Slave Racks
System Configuration Considerations
1-2SectionBasic Configuration
6
Mounting Analog I/O Units Use the following procedure to mount an Analog I/O Unit to the Backplane.
1, 2, 3... 1. Lock the top of the Analog I/O Unit into the slot on the Backplane and rotate
the Unit downwards as shown in the following diagram.
Hook
Backplane
Lock lever
2. While making sure to align the Unit properly with the connectors, press down on the lock lever at the bottom of the slot, press the Unit firmly into po­sition, and then release the lock lever.
(To remove a Unit, hold down the lock lever with an implement such as a screwdriver.)
Lock lever
Leave enough space below each Rack, as shown in the following diagram for mounting and removing the Units.
20 mm min.
20 mm min.
Backplane
Flat-blade screwdriver
Precautions Be sure to turn off the power supply to the PC before installing or disconnecting
Units or connecting lines. To reduce the risk of malfunctioning due to electrical noise, wire input and output
lines in separate ducts from high-voltage and power lines.
1-3SectionSetting the Unit Number
7
When wiring a Unit, place a cover over the top of the Unit to prevent wire clip­pings and so on from getting inside. When the wiring has been completed, the cover must be removed to prevent heat radiation.
Remove the cover after the wiring has been completed.
1-3 Setting the Unit Number
The CPU Unit and Analog I/O Units exchange data via the IR area and the DM area. The IR and DM word numbers that each Analog I/O Unit occupies are set by the unit number switch on the front panel of the Unit.
Unit number switch
Switch setting Unit number IR words DM words
0 Unit #0 IR 100 to 109 DM 1000 to 1099
1 Unit #1 IR 110 to 119 DM 1100 to 1199
2 Unit #2 IR 120 to 129 DM 1200 to 1299
3 Unit #3 IR 130 to 139 DM 1300 to 1399
4 Unit #4 IR 140 to 149 DM 1400 to 1499
5 Unit #5 IR 150 to 159 DM 1500 to 1599
6 Unit #6 IR 160 to 169 DM 1600 to 1699
7 Unit #7 IR 170 to 179 DM 1700 to 1799
8 Unit #8 IR 180 to 189 DM 1800 to 1899
9 Unit #9 IR 190 to 199 DM 1900 to 1999
A Unit #A IR 400 to 409 DM 2000 to 2099
B Unit #B IR 410 to 419 DM 2100 to 2199
C Unit #C IR 420 to 429 DM 2200 to 2299
D Unit #D IR 430 to 439 DM 2300 to 2399
E Unit #E IR 440 to 449 DM 2400 to 2499
F Unit #F IR 450 to 459 DM 2500 to 2599
Note 1. Switches A to F can be set for the C200HX/HG-CPU5j-E/6j-E. Setting
numbers A to F for C200H, C200HS, C200HE, or C200HX/HG­CPU3j-E/4j-E PCs will cause an I/O UNIT OVER error and the Unit will not operate.
2. If two or more Special I/O Units are assigned the same unit number, an I/O UNIT OVER error will be generated and the PC will not operate.
1-4SectionOperating Procedure
8
1-4 Operating Procedure
Follow the procedure outlined below when using Analog I/O Units.
Installation and Settings
1, 2, 3... 1. Set the DIP switch on the rear panel of the Unit to normal mode.
2. Wire the Unit.
3. Use the switch on the front panel of the Unit to set the unit number.
4. Turn on the power to the PC.
5. Make the DM area settings.
Set the I/O addresses to be used.
Set the input and output signal ranges.
Set the number of mean processing samplings. (AD003/MAD01 only)
Set the output hold function. (DA003/DA004/MAD01 only)
Set the ratio conversion usage, the ratio set value, and the bias value.
(MAD01 only)
6. Power up the PC again or turn the Special I/O Unit Restart Bit to ON and then OFF again.
When the input or output of the connected devices needs to be calibrated, follow the procedures in Offset Gain Adjustment below. Otherwise, skip to Operation below.
Offset Gain Adjustment
1, 2, 3... 1. Set the DIP switch on the rear panel of the Unit to adjustment mode.
2. Turn on the power to the PC.
3. Adjust the offset and gain.
4. Turn off the power to the PC.
5. Change the setting of the DIP switch on the rear panel of the Unit back to normal mode.
Ladder program
Read conversion values or write set values by means of MOV(21) and
XFER(70).
Start and stop conversion output.
Specify the peak hold function.
Obtain disconnection notifications and error codes.
Operation
9
SECTION 2
C200H-AD003 Analog Input Unit
This section provides the information required to install and operate a C200H-AD003 Analog Input Unit.
2-1 Specifications 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-1 General Specifications 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-2 Performance Specifications 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1-3 Input Specifications 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 Nomenclature and Functions 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-1 Indicators 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-2 Unit Number Switch 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-3 Operation Mode Switch 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 Wiring 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-1 Terminal Arrangement 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-2 Internal Circuitry 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-3 Line Breakage while Using Voltage Input 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-4 Input Wiring Example 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-5 Input Wiring Considerations 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4 IR and DM Areas 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4-1 IR Area Allocation and Contents 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4-2 DM Allocation and Contents 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5 Using the Functions 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5-1 Setting Inputs and Signal Ranges 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5-2 Reading Conversion Values 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5-3 Mean Value Processing 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5-4 Peak Value Function 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5-5 Input Disconnection Detection Function 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6 Offset and Gain Adjustment 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6-1 Adjustment Mode Operational Flow 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6-2 Offset and Gain Adjustment Procedures 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7 Error Processing 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7-1 Troubleshooting Procedure 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7-2 Errors Detected by Analog Input Unit 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7-3 Errors Detected by CPU Unit 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7-4 Restarting Special I/O Units 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7-5 Troubleshooting 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1SectionSpecifications
10
2-1 Specifications
2-1-1 General Specifications
All general specifications of the C200H-AD003 Analog Input Unit conform to those of the C200H, C200HS, and C200HX/HG/HE Series.
2-1-2 Performance Specifications
Item
C200H-AD003
Voltage input Current input
Number of analog inputs 8
Input signal range (note 1) 0 to 10 V
–10 to 10 V 1 to 5 V
4 to 20 mA
Max. input signal (note 2) ±15 V ±30 mA
Input impedance 1 M min. 250 (rated value)
Resolution 1/4000 (full scale)
Converted output data 16-bit binary data
Accuracy
23°±2°C
±0.2% of full scale ±0.4% of full scale
(note 3)
0° to 55°C
±0.4% of full scale ±0.6% of full scale
Conversion time (note 4) 1.0 ms/point
Isolation Between input terminals and PC: photocoupler
(No isolation between individual input signals.)
External connectors 28-point terminal block (M3 screws)
Power consumption 100 mA max. at 5 VDC
100 mA max. at 26 VDC
Dimensions 34.5 x 130 x 128 (W x H x D) mm (refer to Appendix A
Dimensions)
Weight 450 g max.
Note 1. The input signal range can be set individually for each input.
2. Operation in ranges beyond the maximum input signals will damage the Unit. Operate within the ranges listed above.
3. The accuracy is given for full scale. For example, an accuracy of ±0.2% means a maximum error of ±8 (BCD). The default setting is adjusted with the voltage input. When using the current input, perform the offset and gain adjustment as required.
4. A/D conversion time is the time it takes for an analog signal to be stored in memory as converted data after it has been input. It takes at least one cycle before the converted data is read by the CPU Unit. By executing an I/O refresh, the conversion time may be extended by an additional 0.3 ms approximately.
2-1SectionSpecifications
11
2-1-3 Input Specifications
Range: 1 to 5 V (4 to 20 mA)
1 V (4 mA)
0.8 V (3.2 mA)
5 V (20 mA)
5.2 V (20.8 mA)
Resolution: 4,000
Conversion value (16-bit binary data)
1068
0FA0
0000
FF38
Analog input signal
Range: 0 to 10 V
0 V +10 V
–0.5 V +10.5 V
1068
0FA0
0000
FF38
Resolution: 4,000
Conversion value (16-bit binary data)
Analog input signal
2-2SectionNomenclature and Functions
12
Range: –10 to 10 V
0 V +10 V
+11 V
0898
07D0
F830
F768
0000
–10 V
–11 V
Resolution: 4,000
Conversion value (16-bit binary data)
Analog input signal
2-2 Nomenclature and Functions
Model label
Unit number setting switch
Terminal block mounting screw (black M3)
External input terminal block (M3)
Indicators
Operation mode switch
Backplane connector
Front Back
2-2SectionNomenclature and Functions
13
The terminal block is attached by a connector. It can be removed by loosening the black mounting screw. When removing the terminal block after wiring, re­move the wire connected to the top terminal of the right column.
Check to be sure that the black terminal block mounting screw is securely tight­ened to a torque of 0.5 N S m.
Fasten the mounting screw.
2-2-1 Indicators
The RUN and ERROR indicators show the operating status of the Unit. The fol­lowing table shows the meanings of the indicators.
LED Indicator Operating status
RUN (green)
Lit Operating in normal mode.
(g )
Flashes Operating in adjustment mode.
Not lit Abnormal (Unit operation stopped)
ERROR (red)
Lit Error occurred. The error codes are stored in bits
08 to 15 of word n+9.
Not lit Other than the above.
2-2-2 Unit Number Switch
The CPU Unit and Analog Input Unit exchange data via the IR area and the DM area. The IR and DM word addresses that each Analog Input Unit occupies are set by the unit number switch on the front panel of the Unit.
Always turn off the power before setting the unit number. Use a flat-blade screw­driver, being careful not to damage the slot in the screw. Be sure not to leave the switch midway between settings.
Switch setting Unit number IR words DM words
0 Unit #0 IR 100 to 109 DM 1000 to 1099
1 Unit #1 IR 110 to 119 DM 1100 to 1199
2 Unit #2 IR 120 to 129 DM 1200 to 1299
3 Unit #3 IR 130 to 139 DM 1300 to 1399
4 Unit #4 IR 140 to 149 DM 1400 to 1499
5 Unit #5 IR 150 to 159 DM 1500 to 1599
6 Unit #6 IR 160 to 169 DM 1600 to 1699
7 Unit #7 IR 170 to 179 DM 1700 to 1799
8 Unit #8 IR 180 to 189 DM 1800 to 1899
9 Unit #9 IR 190 to 199 DM 1900 to 1999
A Unit #A IR 400 to 409 DM 2000 to 2099
B Unit #B IR 410 to 419 DM 2100 to 2199
C Unit #C IR 420 to 429 DM 2200 to 2299
D Unit #D IR 430 to 439 DM 2300 to 2399
E Unit #E IR 440 to 449 DM 2400 to 2499
F Unit #F IR 450 to 459 DM 2500 to 2599
!
!
2-3SectionWiring
14
Note 1. Switches A to F can be set for the C200HX/HG-CPU5j-E/6j-E. Setting
numbers A to F for C200H, C200HS, C200HE, or C200HX/HG­CPU3j-E/4j-E PCs will cause an I/O UNIT OVER error and the Unit will not operate.
2. If two or more Special I/O Units are assigned the same unit number, an I/O UNIT OVER error will be generated and the PC will not operate.
2-2-3 Operation Mode Switch
The operation mode switch on the back of the Unit is used to set the operation mode to either normal mode or adjustment mode (for adjusting offset and gain).
Pin number
Mode
1 2 3 4
OFF OFF OFF OFF Normal mode
ON OFF OFF OFF Adjustment mode
Caution Do not set the pins to any combination other than those shown in the above
table. Be sure to set pins 2, 3, and 4 to OFF.
Caution Be sure to turn off the power to the PC before changing the operation mode
switch settings.
2-3 Wiring
2-3-1 Terminal Arrangement
The signal names corresponding to the connecting terminals are as shown in the following diagram.
Current input 2 (+) B0
Voltage input 2 (+) B1
Voltage input 2 (–) B2
Current input 4 (+) B3
Voltage input 4 (+) B4
Voltage input 4 (–) B5
COM (analog 0 V) B6
Current input 6 (+) B7
Voltage input 6 (+) B8
Voltage input 6 (–) B9
Current input 8 (+) B10
Voltage input 8 (+) B11
Voltage input 8 (–) B12
COM (analog 0 V) B13
Current input 1 (+)A0
Voltage input 1 (+)A1
Voltage input 1 (–)A2
COM (analog 0 V)A3
Current input 3 (+)A4
Voltage input 3 (+)A5
Voltage input 3 (–)A6
Current input 5 (+)A7
Voltage input 5 (+)A8
Voltage input 5 (–)A9
COM (analog 0 V)A10
Current input 7 (+)A11
Voltage input 7 (+)A12
Voltage input 7 (–)A13
Note 1. The analog input numbers that can be used are set in the Data Memory
(DM).
2-3SectionWiring
15
2. The input signal ranges for individual inputs are set in the Data Memory (DM). They can be set in units of analog input numbers.
3. The COM terminal is connected to the 0-V analog circuit in the Unit. Con­necting shielded input lines can improve noise resistance.
2-3-2 Internal Circuitry
The following diagram shows the internal circuitry of the analog input section.
250
1 M
10 k 10 k
10 k 10 k
AG (common to all outputs)
Current input (+)
Voltage input (+)
Voltage input (–)
COM (analog 0 V)
Input circuit and conversion circuit
1 M
2-3-3 Line Breakage while Using Voltage Input
24 VDC
Con­nected device 1
Con­nected device 2
Note If the power supply is shared by two channels as shown above, while the con-
nected device 2 outputs 5 V, approximately 1.6 V (one-third of the output volt­age) is generated in input 1.
If a line breakage occurs while using the voltage input, either separate the power supply from the connected device or use an isolator for each input to avoid the following problem.
2-3SectionWiring
16
If the line breakage occurs at point A or B as shown in the preceding diagram while power is shared by the connected devices, a short-circuit line will be formed as indicated by the dotted line in the above illustration, thus generating a voltage of approximately one-third to two-thirds of the voltage output from the connected device. If this kind of voltage is generated while using the Unit at 1 to 5 V, the line breakage may not be detected. If the line breakage occurs at point C, it will not be detected because the negative (–) side is common.
In case of the current input, this kind of problem will not occur even if the power supply is shared by the connected devices.
2-3-4 Input Wiring Example
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
B0
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
Input 2 (Voltage input)
Input 4 (Voltage input)
Input 6 (Current input)
Input 8 (Voltage input)
Input 1 (Voltage input)
Input 5 (Voltage input)
Input 7 (Voltage input)
Input 3 (Current input)
C200H-AD003(Input devices) (Input devices)
Note 1. When using current inputs, the voltage input terminals (V+) and current in-
put terminals (I+) must be individually short-circuited as shown in the above diagram.
2. For inputs that are not used, either set to “0: Do not use” in the input number settings (refer to 2-5-1 Setting Inputs and Signal Ranges) or short-circuit the voltage input terminals (V+) and (V–).
3. Crimp-type terminals must be used for terminal connections, and the screws must be tightened securely. Use M3 screws and tighten them to a torque of 0.5 N S m.
6.0 mm max.
6.0 mm max.
M3 screw
Fork Type
Round Type
Connecting shielded cable to the Unit’s COM terminals (A3, A10, B6, B13) can improve noise resistance.
2-4SectionIR and DM Areas
17
2-3-5 Input Wiring Considerations
When wiring inputs, apply the following points to avoid noise interference and optimize Analog Input Unit performance.
Use shielded twisted-pair cable for external connections and power lines.
Route input cables separately from the AC cable, and do not run the Unit’s
cables near a main circuit cable, high voltage cable, or a non-PC load cable.
If there is noise interference from power lines (if, for example, the power supply is shared with electrical welding devices or electrical discharge machines, or if there is a high-frequency generation source nearby) install a noise filter at the power supply input area.
2-4 IR and DM Areas
The IR and DM word addresses that each Analog Input Unit occupies are set by the unit number switch on the front panel of the Unit.
2-4-1 IR Area Allocation and Contents
IR Area Allocation
IR n + 1 to IR n +9
IR n
IR 130 to 139
IR 140 to 149
IR 150 to 159
IR 100 to 109
IR 110 to 119
IR 120 to 129
IR 190 to 199
IR 160 to 169
IR 170 to 179
IR 180 to 189
SYSMAC C200H/C200HS/C200HX/HG/HE PC C200H-AD003 Analog Input Unit
IN refresh
(I/O refresh data area)
n = 100 + 10 x unit number, except for Units #A to #F (10 to 15) where: n = 400 + 10 x (unit number – 10)
Unit #0
Unit #1
Unit #2
Unit #3
Unit #4
Unit #5
Unit #6
Unit #7
Unit #8
Unit #9
(Work area)
At the I/O refresh by the PC, outputs (CPU to Unit) and inputs (Unit to CPU) are refreshed in order with every cycle.
OUT refresh
Words
IR 430 to 439
IR 440 to 449
IR 450 to 459
IR 400 to 409
IR 410 to 419
IR 420 to 429
Unit #A
Unit #B
Unit #C
Unit #D
Unit #E
Unit #F
Normal Mode
IR n + 8 to IR n +9
IR n to IR n + 7
IN refresh
OUT refresh
Adjustment Mode
Note 1. Switches A to F can be set for the C200HX/HG-CPU5j-E/6j-E. Setting
numbers A to F for C200H, C200HS, C200HE, or C200HX/HG­CPU3j-E/4j-E PCs will cause an I/O UNIT OVER error and the Unit will not operate.
2. If two or more Special I/O Units are assigned the same unit number, an I/O UNIT OVER error will be generated and the PC will not operate.
2-4SectionIR and DM Areas
18
For normal mode, set the operation mode switch on the rear panel of the Unit as shown in the following diagram.
The allocation of IR words and bits is shown in the following table.
I/O Word
Bits
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Output
n Not used.
Peak value function inputs
(CPU t
o
Unit)
8 7 6 5 4 3 2 1
Input
n+1
Input 1 conversion value
p
(Unit to
16
3
16
2
16
1
16
0
CPU)
n+2 Input 2 conversion value
n+3 Input 3 conversion value
n+4 Input 4 conversion value
n+5 Input 5 conversion value
n+6 Input 6 conversion value
n+7 Input 7 conversion value
n+8 Input 8 conversion value n+9
Error code Disconnection detection inputs
16
1
16
0
8 7 6 5 4 3 2 1
Note For the IR word addresses, n = 100 + 10 x unit number.
For Units #A to #F (10 to 15), n = 400 + 10 x (unit number – 10).
Set Values and Stored Values
Item Contents
Peak value function 0: Do not use.
1: Use peak value.
Conversion value 16-bit binary data
Disconnection detection 0: No disconnection
1: Disconnection
Error code Two digits, hexadecimal (00 for no error)
The disconnection detection function can be used when the input signal range is set for 1 to 5 V (4 to 20 mA).
Input signal range Voltage/current
1 to 5 V 0.3 V max.
4 to 20 mA 1.2 mA max.
Allocation for Normal Mode
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