Omron R7D-APA3H, R7D-AP02H, R7D-APA5H, R7D-AP01H, R7D-AP04H System Configuration Manual

...
R7D-AP@
SmartStep servo drive
A new concept in servo systems the smart alternative to stepper motors
• Easy to setup, easy to operate. SmartStep is as easy to use as a stepper motor
• Front-panel switches make settings easy and eliminate the need for time-consuming parameter settings
• Auto-tuning on-line mode, dynamic brake setting, alarm display, high torque performance
• Easy to wire with prebuilt cables
• Oscilloscope available via CX-Drive software (CX-One)
• Windows based configuration and commissioning software
Ratings
• 230 VAC single-phase 30 W to 750 W (2.39 Nm)
System configuration
(Refer to chapter SmartStep servo motors)
SmartStep Servo Motor
SmartStep Servo Drive
Personal computer
Position control unit
Connector terminal block General purpose controller (with pulse output)
153SmartStep servo drive
Servo motor supported
Family Voltage Models rated torque Remarks
R7M-A (3000 min
R7M-AP(3000 min
-1
) 230 V 0.095 Nm to 2.39 Nm Refer to the SmartStep servo motors chapter for details
-1
) 230 V 0.318 Nm to 2.39 Nm Refer to the SmartStep servo motors chapter for details
Servo motor
Servo drive specifications
General specifications
Item Specification
Ambient operating temperature 0 to 55 °C Ambient operating humidity 90% max. (with no condensation) Ambient storage temperature -20 to 85 °C Ambient storage humidity 90% max. (with no condensation) Storage/operating atmosphere No corrosive gases. Vibration resistance 10 to 55 Hz in X, Y, and Z directions with 0.1 mm double amplitude or acceleration of 4.9 m/s
Impact resistance Acceleration 19.6 m/s Insulation resistance Between power line terminals and case:0.5 MΩ min. (at 500 VDC) Dielectric strength Between power line terminals and case:1,500 VAC for 1 min at 50/60 Hz
Protective structure Built into panel (IP10). International standards Approval obtained for UL, cUL, and EN (EMC directiveand low-voltage directive)
whichever is smaller
Between each control signal and case: 500 VAC for 1 min
2
max., in X, Y, and Z directions, three times
Performance specifications
Item 200 VAC input type
Continuous output current (rms) 0.42 0.6 0.89 2.0 2.6 4.4 Momentary maximum output current (rms) 1.3 1.9 2.8 6.0 8.0 13.9 Control power supply Single-phase 200/230 VAC (170 to 253 V) 50/60 Hz Main-circuit power supply Single-phase 200/230 VAC (170 to 253 V) 50/60 Hz
Control method All-digital servo Speed feedback 2,000 pulses/revolution incremental encoder Inverter method PWM method based on IGBT PWM frequency 11.7 kHz Weight 0.8 0.8 0.8 0.8 1.1 1.7 Compatible motor voltage 200 V Compatible motor capacity 30 W 50 W 100 W 200 W 400 W 750 W Command pulse response 250 kHz Applicable servo motor
(R7M-)
30 W 50 W 100 W 200 W 400 W 750 W R7D-APA3H R7D-APA5H R7D-AP01H R7D-AP02H R7D-AP04H R7D-AP08H
(three-phase 200/230 VAC can be used with the 750 W model.)
A03030 A05030 A10030
AP10030
A20030 AP20030
A40030 AP40030
2
max.,
A75030 AP75030
I/O specifications
Terminal specifications
Symbol Name Function
L1 and L2
or
L1, L2, and L3
+
+
2
L1C Control circuit power L2C
B1 and B2 or
B1, B2, and B3
U Servo motor
V White
WBlue
Main-circuit power supply terminals
DC reactor terminals Normally short-circuit between +1 and +2.
Main-circuit DC output Do not connect anything to this terminal.
supply terminals External regeneration
resistance terminals
terminals
Frame ground This is the ground terminal.
These are the input terminals for the main-circuit power supply.
If harmonic control measures are required, connect a DC reactor between +1 and +2.
These are the input terminals for the control power supply.
Connect an external regeneration resistor to these terminals if the regenerative capacity of the internal capacitor is exceeded. (An external regeneration resistor cannot be connected to the 30 to 200 W models.)
Red These are the terminals for outputs to the servo motor.
154 AC servo systems
Control I/O (CN1) specifications
Pin Symbol Name Function
1 +PULS/CW/A Feed pulses, reverse pulses, 2 PULS/CW/A 3 +SIGN/CCW/B Direction signal, forward pulses, 4 SIGN/CCW/B
5 +ECRST Deviation counter reset Line-driver input: 7 mA at 3 V 6 ECRST
7 BKIR Brake interlock output Outputs holding brake timing signals. 8 INP Positioning completed output ON when the position error is within the positioning completed range. 10 OGND Output ground common Ground common for output signals (pins 7 and 8). 13 +24V +24 VDC power input for control Power supply input (+24 VDC) for pins 14 and 18. 14 RUN RUN command input ON: servo ON (starts power to servo motor) 18 RESET Alarm reset input ON: servo alarm status is reset. 19 GND RS-422A ground Ground for RS-422A 20 RXD+ RS-422A reception data Interface for RS-422A data transfers 21 RXD 22 TXD+ RS-422A transmission data 23 TXD 24 RT Termination resistance terminal Connect to RXD- (pin 21) in the unit at the end of the line. 32 Z Encoder phase-Z open-collector output Output goes ON when the encoder’s phase-Z signal (1 pulse/revolution) 33 ZCOM
34 ALM Alarm output Output goes OFF when alarm is detected. 35 ALMCOM Shell FG Cable shield ground Ground for cable's shield wire.
or 90° phase difference pulses (A phase)
or 90° phase difference pulses (B phase)
Line-driver input: 7 mA at 3 V Open-collector input Input impedance: 200 Ω Maximum response frequency: 250 kpps Position control is performed based on the pulses that have been input.
Open-collector input: 16 mA at 5 V Input impedance: 200 Ω ON: resets deviation counter.
is detected. Open-collector output: 20 mA max. at 30 VDC
Open-collector output: 50 mA max. at 30 VDC
Encoder connector (CN2) specifications
Pin Symbol Name Function
1, 2, 3 E0V Encoder power supply GND Power supply output for encoder 4, 5, 6 E5V Encoder power supply +5 V 8 S+ Encoder + phase-S input Line driver input (conforms to EIA-RS422A) 9S Encoder − phase-S input 10 A+ Encoder + phase-A input Line driver input (conforms to EIA-RS422A) 11 A Encoder phase-A input 12 B+ Encoder + phase-B input Line driver input (conforms to EIA-RS422A) 13 B Encoder phase-B input Shell FG Cable shield ground Ground for cable's shield wire.
(Input impedance: 220 Ω ± 5%)
(Input impedance: 220 Ω ± 5%)
(Input impedance: 220 Ω ± 5%)
Communications connector (CN3) specifications
Pin Symbol Name Function
1 /TXD Transmission data Transmission data: RS-232C output 2 /RXD Reception data 3 PRMU Unit switching Switching terminal for a parameter unit 7 +5V +5 V output This is the +5 V power supply output to the parameter unit. 8 GND Ground Shell FG Cable shield ground Ground for cable's shield wire.
Reception data: RS-232C input
Monitor output (CN4) specifications
Pin Symbol Name Function
1 NM Speed monitor Speed monitor output: 1 V per 1,000 r/min 2 AM Current monitor Current monitor: 1 V / rated torque 3 GND Ground Grounds for monitor output 4 GND Ground
SmartStep servo drive 155
Digital operator specifications
SCROLL
MODE/SET
DATA
JO G RU N
DRIVERޓ
PRPRPRPRޓ

DRIVER
READ
WRITE
B.B
INP
VCMP
TGON
REF
POWER
General specifications
Item Specification
Ambient operating temperature 0 to 55 °C Ambient operating humidity 90% max. (with no condensation) Ambient storage temperature -20 to 85 °C Ambient storage humidity 90% max. (with no condensation) Storage/operating atmosphere No corrosive gases. Vibration resistance 10 to 55 Hz in X, Y, and Z directions with 0.1 mm double amplitude or
acceleration of 9.8 m/s
Impact resistance Acceleration 19.6 m/s
Function specifications
Item Function
Setting mode Display or change parameter settings. Monitor mode Display monitor values. Execute function mode Execute each function mode. Display alarms Display alarms that have occurred. Copy parameters Read or save parameters from the servo drive.
Write parameters to the servo drive. Compare parameters in the servo drive with parameters in the parameter unit.
Mode change specifications
Power ON
Parameter/monitor mode
MODE/SET
2
max., whichever is smaller
2
max., in X, Y, and Z directions, three times
BB BB
-PRM/MON-
Un000 = 3000r/min Un002 = 40% Un008 = 00100pulse Un00D = 10000000
B.B
R7A–PR02A
RESET
JOG RUN
DRIVER
R7A-PR02A
Pn000 = 0000 Un002 = 40% Un008 = 00100pulse Un00D = 10000000
INP
VCMP
PARAMETER UNIT
SCROLL
READ

-PRM/MON-
TGON
REF
MODE/SET
DATA
WRITE

POWER
DRIVER
MODE/SET
Function mode
BB BB Fn000 Fn001
MODE/SET
Copy parameters mode
Fn002 Fn003
BB BB 1: DRIVERPR 2: PRDRIVER 3: Verify 4: LIST
A. 70 A. 70
Display alarms mode
1: A.00 2: A.02 3: A.10 4: A.71
-FUNCTION-
Fn001 Fn002 Fn003 Fn005
-COPY-
1: DRIVERPR 2: PRDRIVER 3: Verify 4: LIST
-ALARM-
2: A.02 3: A.10 4: A.71 5: A.72
-FUNCTION-
-COPY-
-ALARM-
156 AC servo systems
Operation
Components
Unit number switch
Gain adjustment switch
Charge indicator
Main-circuit power terminals
DC reactor terminals
Control-circuit power terminals
External regeneration
Resistor terminals
Servo motor power terminals
Ground terminals for
power supply and
servo motor power
Switch operations
Gain adjustment switch
Adjusts the motor’s responsiveness. When this switch is set to 0, the unit will operate according to the set-
tings in the internal parameters (Pn100, Pn101, Pn102, and Pn401). When this switch is set to 1 through F, the unit will operate according to
the rotary switch’s setting.
0
F1
2
Decrease the switch setting to lower the motor’s responsiveness (i.e., so that it moves more smoothly). Increase the switch setting to raise the motor’s responsiveness (i.e., so that it moves faster).
DIP switch
Resolution setting
Command pulse input setting
Dynamic brake setting
Autotuning switch
Alarm indicator
Power indicator
Communications connector (CN3)
Monitor output connector (CN4)
Control I/O connector (CN1)
Encoder input connector (CN2)
Setting Position loop
0 Enables parameter settings
1 15 15 4,000 250 2 20 20 3,500 200 3 30 30 3,000 150 4 40 40 2,000 100 560601,50070 685851,00050 7 120 120 800 30 8 160 160 600 20 9 200 200 500 15 A 250 250 400 10 B 250 250 400 10 C 250 250 400 10 D 250 250 400 10 E 250 250 400 10 F 250 250 400 10
gain
(including settings other than gain settings).
Speed loop gain
Speed loop integral constant
Torque command filter time constant
SmartStep servo drive 157
Enable switch/parameter setting
Pin 6 of the DIP switch selects whether the servo drive operates according to the DIP switch settings or parameter settings
ON OFF
6 5
.
Pin 6 Function
OFF Enables the DIP switch settings. ON Enables the parameter settings.
4 3 2 1
(Default setting)
Command pulse input setting
Pin 3 selects the command pulse mode. Select “Forward pulse/reverse pulse: positive logic” or “feed pulses/direction signal: positive logic.”
ON OFF
6 5 4 3 2 1
(Default setting)
Pin 3 Command pulse mode
OFF Forward pulse/reverse pulse:
ON Feed pulses/direction signal:
positive logic
positive logic
Online autotuning setting
The autotuning switch selects whether the gain will be adjusted auto­matically during operation.
ON OFF
Perform online autotuning.
1
Dynamic brake setting
Pin 2 enables or disables dynamic brake operation. If the dynamic brake is ena­bled, the motor can be brought to an emergency stop when the RUN command goes OFF or an alarm occurs.
ON OFF
6
ON OFF
1
Resolution setting
Pins 4 and 5 select the positioning resolution. If the resolution is set to 1,000 (the default setting), the motor makes
Complete online autotuning. The result is stored in the inertia ratio parameter (Pn103) and the servo drive runs.
5 4 3 2 1
(Default setting)
Pin 2 Dynamic brake mode
OFF Dynamic brake disabled. ON Dynamic brake enabled.
one revolution for every 1,000 pulses input.
ON OFF
6 5 4 3 2 1
Pins Resolution 5 4
OFF OFF 1,000 pulses/revolution
OFF ON 10,000 pulses/revolution
ON OFF 500 pulses/revolution
ON ON 5,000 pulses/revolution
(0.36°/step)
(0.036°/step)
(0.72°/step)
(0.072°/step)
(Default setting)
Alarm Table
Display ALM output Error detection function Display ALM output Error detection function
A.04*
A.10*
A.30
A.32
A.40
A.51
A.70
A.73
A.74
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Parameter setting error A.7A
Overcurrent A.bF*
Regeneration error A.C1
Regeneration overload A.C2*
Overvoltage/undervoltage A.C3*
Overspeed A.d0
Overload CPF00
Dynamic brake overload CPF01
Inrush resistance overload A.91
A.92
OFF
OFF
OFF
OFF
OFF
OFF
---
---
---
---
Overheat
System error
Runaway detected
Phase not detected
Encoder disconnect detected
Deviation counter overflow
Parameter unit transmission error 1
Parameter unit transmission error 2
Overload warning
Regeneration overload warning
Note: 1. These parameters are read when the power is turned
ON. Parameter Pn110.2 is valid when online.
158 AC servo systems
2. When using a regeneration resistor, set the resistor’s
capacity when the temperature has risen to 120 °C. Set this parameter to 0 if a regeneration resistor is not being used.
Dimensions
Servo drives
R7D-APA3H/APA5H/AP01H/AP02H (230 V, 30 to 200 W) R7D-AP04H (230 V, 400 W)
160
55
(75) 130
17
R7D-AP08H (230 V, 750 W)
94
96
Mounting dimensions
5 dia. hole
160
35 55
90
Two, M4
5.5
160
±0.5
149.5
5
(5)
55
(75) 180
5 dia. hole
5.5
160
149.5
5
(5)
12
(63) 75
Mounting dimensions
5.5
160
±0.5
149.5
27
(5)
Two, M4
90
(75) 130
17
Mounting dimensions
Two, M4
5.5
160
±0.5
149.5
12
(5)
75
17
Filters
R88A-FIW104-SE R88A-FIW107-SE, R88A-FIW115-SE
28.25(1.11)
56(2.20)
(φ0.20)
5.5(0.22) 14(0.55)
19(0.75)
Units: mm (in)
32(1.26)
M4
φ5
φ10(φ0.39)
70(2.76)
+0.20
0
+5
0
240 (9.45 )
202(7.95) 192(7.56)
149.5(5.89)
wires AWG16
168(6.61)
GNYE
1
(0.04)
11.5(0.45)
5
(0.20)
M4(2
×
)
+0.20
0
6(0.24)
+5
0
M4
265 (10.43 )
33(1.30)
15(0.59)
Model R88A-FIW107-SE R88A-FIW115-SE
Dimensions in mm
A75 90 B240
+5
C50 60 D12 15 E1 1.2
Units: mm
32
16
202 192 15028
M4
A
φ5
5.5
10
14
19
70
wires AWG16
B
GNYE
168
300+5
E
D
5
M4(2×)
+5
0
M4
265
C
15
SmartStep servo drive 159
Installation
Single-phase 200 to 230 VAC +10%/-15% (50/60 Hz) (the 750 W servo drives can input three-phase 200 to 230 VAC.)
1MCCB
Noise filter
If necessary, connect a
DC Reactor to these terminals to suppress high harmonics in the
Always ground
this terminal.
Position
commands
Deviation
power supply.
Reverse
Pulses
Forward
Pulses
Counter
Reset
Main-circuit power supply
1MC
+CW
CW
+CCW
CCW
+ECRST
ECRST
Main-circuit
ONOFF
1MC X
L1
L2
L1C L2C
+
1
+
2
CN1
200 Ω
1 2
200 Ω
3 4
200 Ω
5 6
contactor
Surge suppressor
*
B2B1
SMARTSTEP A-series Servo drive
1MC
220 Ω
CN2
Servo motor
U V
W
M
Encoder
RE
Attach the shield wire to the terminal securely.
22 23
20 21
24
TXD+ TXD
RXD+ RXD
RT
Transmission data
Reception data
Terminating resistor
RS-422 Interface Compatible line drivers
Texas Inst. SN75174, MC3487 or equivalent
Compatible Line Receivers
Texas Inst. SN75175, MC3486 or equivalent
Positioning
8
completed
INP
output
Max. operating voltage: 30 VDC Max. output current: 50 mA
(Phase-z output is 20 mA max.)
24 VDC
RUN command
Alarm reset
+24VIN
RUN
RESET
13
14
3.3k
18
3.3k
10
32
33
34
35
7
BKIR
OGND
Z
ZCOM
ALM
ALMCOM
Brake interlock output
Phase Z
Alarm output
Shell
FG (frame ground) Connect the shield wire to the
connector shell.
Note: * A regeneration resistor can be connected across the B1 and B2 terminals with 400 W and 750 W servo drives.
When using an external regeneration resistor with a 400 W servo drive, just connect it across the B1 and B2 terminals. When using an external regeneration resistor with a 750 W servo drive, remove the jumper bar from the B2 and B3 terminals and then connect the regeneration resistor across the B1 and B2 terminals.
160 AC servo systems
Ordering information
(Refer to chapter SmartStep servo motors)
SmartStep
A
Servo Motor
C
SmartStep Servo Drive
Personal computer
J
K
I
E
D
F
G
B
H
Note: The symbols ABCDE... show the recommended sequence to select the components in a SmartStep servo system
Servo motors
Note: A Refer to the SmartStep servo motor chapter for detailed motor specifications and selection
Servo drives
Symbol Specifications SmartStep drive
C
200 VAC 30 W R7D-APA3H R7M-A03030-@ -
50 W R7D-APA5H R7M-A05030-@ - 100 W R7D-AP01H R7M-A10030-@ R7M-AP10030-@ 200 W R7D-AP02H R7M-A20030-@ R7M-AP20030-@ 400 W R7D-AP04H R7M-A40030-@ R7M-AP40030-@ 750 W R7D-AP08H R7M-A75030-@ R7M-AP75030-@
model
Servo motor cables (for CN2)
Standard cable (power + encoder)
Symbol Drive Specifications Power cable model Encoder cable model Appearance
SmartStep For servo motors
B
without brake R7M-A(P)@@@30-S1-D
For servo motors with brake R7M-A(P)@@@30-BS1-D
3 m R7A-CEA003S-DE 5 m R7A-CEA005S-DE 10 m R7A-CEA010S-DE 15 m R7A-CEA015S-DE 20 m R7A-CEA020S-DE
3 m R7A-CEA003B-DE
5 m R7A-CEA005B-DE 10 m R7A-CEA010B-DE 15 m R7A-CEA015B-DE 20 m R7A-CEA020B-DE
Compatible servo motors A Cylindrical type Flat type
Only for brake models
H
Connector terminal block General purpose controller (with pulse output)
R7A-CEA0___-DE
Position control unit
Flexible cables (power + encoder)
Symbol Drive Specifications Power cable model Encoder cable model Appearance
SmartStep For servo motors
B
without brake R7M-A(P)@@@30-S1-D
For servo motors with brake R7M-A(P)@@@30-BS1-D
SmartStep servo drive 161
3 m R88A-CAWA003S-DE R7A-CRA003-FDE
5 m R88A-CAWA005S-DE R7A-CRA005-FDE 10 m R88A-CAWA010S-DE R7A-CRA010-FDE 15 m R88A-CAWA015S-DE R7A-CRA015-FDE 20 m R88A-CAWA020S-DE R7A-CRA020-FDE
3 m R88A-CAWA003B-DE R7A-CRA003-FDE
5 m R88A-CAWA005B-DE R7A-CRA005-FDE 10 m R88A-CAWA010B-DE R7A-CRA010-FDE 15 m R88A-CAWA015B-DE R7A-CRA015-FDE 20 m R88A-CAWA020B-DE R7A-CRA020-FDE
Only for brake models
R7A-CRA0___-FDE
R88A-CAWA0___-DE
Control cables (for CN1)
Symbol Name Compatible units Model Available lengths
D
E
F
G
H
Servo relay unit Use with position control units
Cable to servo drive Doesn’t support communications functions. (For the XW2B-@@J6-@B) XW2Z-@@@J-B5 1 m or 2 m
Cable to position control unit
Control cable For general-purpose controllers R88A-CPU@@@S 1 m or 2 m
Connector terminal block cable
Connector terminal block XW2B-40F5-P ---
(doesn’t support communications functions.) Units: CS1W-NC113/133, CJ1W-NC113/133, C200HW-NC113, and C200H-NC112
Use with position control units (doesn’t support communications functions.) Units: CS1W-NC213/233/413/433, CJ1W-NC213/233/413/433, C200HW-NC213/413, C500-NC113/211, and C200H-NC211
Use with position control units (doesn’t support communications functions.) Units: CQM1H-PLB21, and CQM1-CPU43-V1
Use with position control units (supports communications functions.) Units: CS1W-NC213/233/413/433, CJ1W-NC213/233/413/433
Use with CJ1M-CPU22/23 (doesn’t support communications functions.)
Supports communications functions. (For the XW2B-@@J6-4B) XW2Z-@@@J-B7
CQM1H-PLB21 and CQM1-CPU43-V1 XW2Z-@@@J-A3 0.5 m or 1 m C200H-NC112 XW2Z-@@@J-A4 C200H-NC211 and C500-NC113/211 XW2Z-@@@J-A5 CS1W-NC113 and C200HW-NC113 XW2Z-@@@J-A8 CS1W-NC213/413 and C200HW-NC213/413 XW2Z-@@@J-A9 CS1W-NC133 XW2Z-@@@J-A12 CS1W-NC233/433 XW2Z-@@@J-A13 CJ1W-NC113 XW2Z-@@@J-A16 CJ1W-NC213/413 XW2Z-@@@J-A17 CJ1W-NC133 XW2Z-@@@J-A20 CS1W-NC233/433 XW2Z-@@@J-A21 CJ1M-CPU22/23 XW2Z-@@@J-A26
For general-purpose controllers R88A-CTU@@@N
XW2B-20J6-1B (1 axis)
XW2B-40J6-2B (2 axes)
XW2B-20J6-3B (1 axis)
XW2B-40J6-4A (2 axes)
XW2B-20J6-8A (1 axis) XW2B-40J6-9A (2 axes)
---
(the cable length goes in the empty boxes.)
(the cable length goes in the empty boxes.)
(the cable length goes in the empty boxes.)
Cable for CN3 Cable for CN4
Symbol Name Model
I
Computer monitor cable R7A-CCA002P2
Symbol Name Model
J
Analog monitor cable R88A-CMW001S
Filters
Symbol Applicable servo drive Filter model Rated current Rated voltage
K
R7D-APA3H, R7D-APA5H, R7D-AP01H, R7D-AP02H R88A-FIW104-E 4A 250 VAC single phase R7D-AP04H R88A-FIW107-E 7A R7D-AP08H R88A-FIW115-E 15A
Connectors
Specifications Model
Control I/O connector (for CN1) R88A-CNU01C SmartStep connectors kit. Models included in kit R7A-CNA00K-DE SmartStep encoder connector (for CN2) R7A-CNA01R Hypertac power connector female SPOC-06K-FSDN169 Hypertac encoder connector female SPOC-17H-FRON169 Hypertac power connector male (used in the motor) SRUC-06J-MSCN236 Hypertac encoder connector male (used in the motor) SRUC-17G-MRWN087
External regeneration resistor
Specification Model
220 W, 47 Ω R88A-RR22047S
Parameter unit & computer software
Specifications Model
Parameter copy unit (with cable) R7A-PR02A Configuration and monitoring software tool for servo drives and inverters. (CX-drive version 1.11 or higher) CX-drive Complete OMRON software package including CX-drive. (CX-One version 1.1 or higher) CX-One
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. I46E-EN-01
In the interest of product improvement, specifications are subject to change without notice.
162 AC servo systems
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