Omron Q2V Installation Manual

Q2V

Driving Quality

Installation & Operation Instructions

Item code: Q2V-Axxxx-xxx

200 V Class, Three-Phase: 0.1 to 22 kW 200 V Class, Single-Phase: 0.1 to 4.0 kW 400 V Class, Three-Phase: 0.37 to 30 kW

1 English

◆

General Information

Do not use this manual as a replacement for the Technical Manual. The products and specifications given in this manual and the manual contents can change without notice to make the product and manual better. Be sure to always use the most recent version of this manual. Use the manual for the correct installation, wiring, adjustment, and operation of this product. This manual is available for download on our documentation website. Refer to the back page of this manual.

◆ Qualifications for the Intended User

This manual is created for electrical specialists and engineers who have experience with AC drive installation, adjustment, repair, inspection, and parts replacement. Persons without technical training, minors, persons with disabilities or mental problems, persons with perception problems, and persons with pacemakers must not use or operate this product.

◆ Safety

Read the safety guidelines carefully before installing, wiring, or operating this product.

■ Explanation of Signal Words

DANGER

WARNING

CAUTION

NOTICE

Identifies a hazardous situation, which, if not avoided, will cause death or serious injury.

Identifies a hazardous situation, which, if not avoided, can cause death or serious injury.

Identifies a hazardous situation, which, if not avoided, can cause minor or moderate injury.

Identifies a property damage message.

■ General Safety Instructions

The manufacturer manufactures and supplies electronic components for a variety of industrial applications. The selection and application of products is the responsibility of the designer of the equipment or the customer that assembles the final product. The manufacturer is not responsible for how our products are incorporated into the final system design. In all cases, our products should not be incorporated into a product or design as the exclusive or sole safety control function. All control functions are designed to dynamically detect failures and operate safely without exception. All products that are designed to incorporate parts manufactured by us must be provided to the end user and include proper warnings and instructions regarding their safe use and operation. All warnings from the manufacturer must be promptly issued to the end user. The manufacturer offers warranties only for the quality of our products, in compliance with standards and specifications that are described in the manual. The manufacturer does not offer other warranties, either explicit or implied. Injuries, property damage, and lost business opportunities caused by improper storage or handling and negligence oversight on the part of your company or your customers will void our warranty for the product.

Note:

Failure to obey the safety messages in the manual can cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment caused by ignoring the safety messages.

• Read this manual carefully when mounting, operating, and repairing AC drives.

• Obey all warnings, cautions, and notices.

• Approved personnel must perform all work.

• Install the drive in an area with these conditions.

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

1 English

DANGER

wiring on an energized drive. Before servicing, disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators are OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.

WARNING

W/T3. Connect power supply wiring to main circuit input terminals R/L1, S/L2, and T/L3. Failure to obey can cause death or serious injury.

WARNING

Failure to obey can cause death or serious injury from falling equipment.

WARNING

to obey can cause death or serious injury and will void warranty. The manufacturer is not responsible for changes to the product made by the user.

WARNING

replace parts, and repair the drive. Failure to obey can cause death or serious injury.

WARNING

motor case can cause death or serious injury from incorrect equipment grounding.

WARNING

clothing or jewelry. Tighten loose clothing and remove all metal objects such as watches or rings. Failure to obey can cause death or serious injury.

WARNING

IEC/EN 61800-5-1: 2007 standard specifies that users must wire the power supply to automatically turn off when the protective ground wire disconnects. Users can also connect a protective ground wire that has a minimum cross-sectional area of 10 mm cause death or serious injury.

WARNING

drive, motor, and load before starting Auto-Tuning. The drive and motor can start suddenly during Auto-Tuning and cause death or serious injury.

WARNING

drive, motor, and machine area and attach covers, couplings, shaft keys, and machine loads before energizing the drive. Failure to obey can cause death or serious injury.

WARNING

incorrect voltages. Make sure that the drive rated voltage aligns with the power supply voltage before energizing the drive. Failure to obey can cause death or serious injury.

WARNING

install the drive near flammable or combustible materials. Attach the drive to metal or other noncombustible material. Failure to obey can cause death or serious injury.

WARNING

are too loose or too tight can cause incorrect operation and damage to the drive. Incorrect connections can also cause death or serious injury from fire.

WARNING

this manual. Tightening screws at an angle outside of the specified range can cause damage the terminal block or start a fire if the connection is loose.

WARNING

obey can cause death or serious injury.

WARNING

Device (RCM/RCD) where a residual current operated protective or monitoring device protects against direct or indirect contact as specified by IEC/EN 60755 The drive can cause a residual current with a DC component in the protective earthing conductor. Failure to obey can cause death or serious injury.

Electrical Shock Hazard. Electrical Shock Hazard. Do not examine, connect, or disconnect

Fire Hazard. Do not connect power supply wiring to drive output terminals U/T1, V/T2, and

Crush Hazard. Only approved personnel can operate a crane or hoist to move the drive.

Electrical Shock Hazard. Do not make changes to the drive body or drive circuitry. Failure

Electrical Shock Hazard. Only let authorized persons install, wire, maintain, examine,

Electrical Shock Hazard. Always ground the motor-side grounding terminal. Contacting the

Electrical Shock Hazard. Do not work on the drive or around the drive while wearing loose

Electrical Shock Hazard. The leakage current of the drive will be more than 3.5 mA. The

(copper wire) or 16 mm2(aluminum wire). Failure to obey these standards can

Sudden Movement Hazard. Remove all persons and objects from the area around the

Fire Hazard. Do not use the main circuit power supply (Overcurrent Category III) at

Fire Hazard. Do not put flammable or combustible materials on top of the drive and do not

Fire Hazard. Tighten all terminal screws to the correct tightening torque. Connections that

Fire Hazard. Tighten screws against the bit at an angle in the specified range described in

Electrical Shock Hazard. Do not cause a short circuit on the drive output circuit. Failure to

Electrical Shock Hazard. Always use a type B Residual Current Monitor/Residual Current

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

1 English

WARNING

EMC Directive before turning on the EMC filter or if there is high resistance grounding. If the EMC filter is switched ON without the neutral point being grounded or if there is high resistance grounding, it can cause death or serious injury.

WARNING

devices after the drive blows a fuse or trips an RCM/RCD. Wait for the time specified on the warning label at a minimum and make sure that all indicators are OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. Contact the manufacturer before energizing the drive or peripheral devices if the cause is not known. Failure to obey can cause death or serious injury and damage to the drive.

WARNING

the drive and set parameters. If you do not test the system, it can cause damage to equipment or serious injury or death

WARNING

applicable codes and this manual. The drive is suited for circuits that supply not more than 31,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class), 480 Vac maximum (400 V Class). Failure to obey can cause death or serious injury.

CAUTION

screws correctly before moving the drive. Failure to obey can cause minor to moderate injury.

CAUTION

minimum, and make sure that the heatsink is cool to replace the cooling fans. Failure to obey can cause minor to moderate injury.

NOTICE

circuit boards. Failure to obey can cause ESD damage to the drive circuitry.

NOTICE

Incorrect equipment sequencing can cause damage to the drive.

NOTICE

damage to the drive.

NOTICE

obey can cause damage to the drive and connected equipment.

NOTICE

the shield to the ground terminal of the drive. Failure to obey can cause electrical interference and unsatisfactory system performance.

NOTICE

braking option to the drive, make sure that you review “Braking Unit, Braking Resistor Unit Instruction Manual (TOBPC72060001)”. Failure to obey can cause damage to the drive and braking circuit.

NOTICE

peripheral devices. Failure to obey can cause damage to the drive.

NOTICE

(RCM/RCD) to the motor circuit. If you connect these devices to the output circuits, it can cause damage to the drive and connected equipment.

NOTICE

applicable for use with an AC drive. If the motor does not have the correct insulation, it can cause a short circuit or ground fault from insulation deterioration.

NOTICE

transmitters, near the drive. If you use these devices near the drive, the drive can operate incorrectly.

Electrical Shock Hazard. Ground the neutral point on the power supply to comply with the

Electrical Shock Hazard. Do not immediately energize the drive or operate peripheral

Crush Hazard. Test the system to make sure that the drive operates safely after you wire

Fire Hazard. Install sufficient branch circuit short circuit protection as specified by

Crush Hazard. Do not hold the drive by the front cover or terminal cover. Tighten the

Burn Hazard. Do not touch a hot drive heatsink. De-energize the drive, wait 15 minutes

Observe correct electrostatic discharge (ESD) procedures when touching the drive and

Do not connect or disconnect the motor from the drive while the drive is supplying voltage.

Do not do a withstand voltage test or Megger test on the drive. Failure to obey can cause

Do not connect or operate damaged equipment or equipment with missing parts. Failure to

Install fuses and an RCM/RCD. Failure to obey can cause damage to the drive.

Do not use unshielded wire for control wiring. Use shielded, twisted-pair wires and ground

Do not allow unqualified personnel to use the product. Before you connect a dynamic

Make sure that all connections are correct after you install the drive and connecting

Do not connect phase-advancing capacitors, LC/RC noise filters, or leakage breakers

Use an inverter-duty motor or vector-duty motor with reinforced insulation and windings

Do not put devices that radiate strong electromagnetic waves, for example radio

■ Intended Use

This AC drive is electrical equipment that controls the speed and rotational direction of a motor in a commercial application. Do not use this product for other functions.

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

1 English

1. Read and understand all safety precautions.

2. Wire and ground the drive as specified by all applicable standards and safety precautions.

3. Tightly attach all parts and protective covers.

4. Always use the product in the correct environmental conditions as specified in this manual.

Note:

This product is not designed and manufactured for use in life-support machines or systems.

WARNING

Install applicable safety devices to minimize the risk of accidents when installing the product where its failure could cause a life-or-death situation, loss of human life, or a serious accident or physical injury.

Injury to Personnel. This product is manufactured with strict quality-control guidelines.

■ Exclusion of Liability

The manufacturer cannot be held responsible for any damages to the product, equipment or persons if this product is used in any other way than specified in Intended Use on page 4.

◆ Keypad: Names and Functions

Figure 1.1 Keypad

Table 1.1 Keypad: Names and Functions

Sym

bol

A USB Terminal

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

Name Function

Insertion point for a USB cable. Use a USB cable (USB standard 2.0, type A - mini-B) to connect the drive to a PC.

Starts the drive in LOCAL Mode.

RUN Key

Starts the motor tuning procedure in Auto-Tuning Mode.

Note:

Before you use the keypad to operate the motor, push on the keypad to set the drive to LOCAL Mode.

1 English

Sym

bol

Name Function

Stops drive operation.

STOP Key

LO/RE LED

ALM/ERR LED

RUN LED

Note:

Uses a stop-priority circuit. Push to stop the motor. This will also stop the motor when a Run command is active at an external Run command source (REMOTE Mode).

To disable priority, set o2-02 = 0 [STOP Key Selection of Function = Disabled].

• Illuminated: The keypad controls the Run command (LOCAL Mode).

• OFF: The control circuit terminal or serial transmission device controls the Run command

(REMOTE Mode).

Note:

• LOCAL: Operated using the keypad. Use the keypad to enter Run/Stop commands and

the frequency reference command.

• REMOTE: Operated from the control circuit terminal or serial transmission. Use the

frequency reference source entered in b1-01 and the Run command source selected in b1-02.

• Illuminated: The drive detects a fault.

• OFF: There are no drive faults or alarms.

• Flashing:

– An alarm

– An oPE parameter setting error

– An Auto-Tuning error

Note:

The LED will illuminate to identify a fault if the drive detects a fault and an alarm at the same time.

Illuminated: The drive is in regular operation.

OFF: The drive is stopped.

Flashing:

• The drive is decelerating to stop.

• The drive received a Run command, but the frequency reference is 0 Hz.

Flashing quickly:

• The drive received a Run command from the MFDI terminals and is switching to

REMOTE Mode while the drive is in LOCAL Mode.

• The drive received a Run command from the MFDI terminals when the drive is not in

Drive Mode.

• The drive received a Fast Stop command.

• The safety function shuts off the drive output.

• The user pushed on the keypad while the drive is operating in REMOTE Mode.

• The drive is energized with an active Run command and b1-17 = 1 [RUN@PowerUp

Selection = Disregard RUN].

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

1 English

Sym

bol

I LED Display

Name Function

Left Arrow Key Moves the cursor to the left.

Up Arrow Key/

Down Arrow Key

Right Arrow Key

(RESET)

ENTER Key • Enters parameter values and settings.

ESC Key • Goes back to the previous screen.

LO/RE Selection

Key

REV LED Illuminated: The drive received a Reverse run command.

• Moves to a different screen.

• Selects parameter numbers and increments or decrements setting values.

• Moves the cursor to the right.

• Restarts the drive to clear a fault.

• Selects each mode, parameter, and set value.

• Push and hold to go back to the frequency reference screen (the initial screen).

Shows parameters, errors, and other data.

Switches drive control for the Run command and frequency reference between the keypad (LOCAL) and an external source (REMOTE).

Note:

• The LOCAL/REMOTE Selection Key continuously stays enabled after the drive stops

in Drive Mode. If the application must not switch from REMOTE to LOCAL because it will have a negative effect on system performance, set o2-01 = 0 [LO/RE Key Selection

of Function = Disabled] to disable .

• If the drive is receiving a Run command from an external source, it will not switch

between LOCAL and REMOTE.

PACK LED Illuminated: The drive is In Q2Pack operation.

M RJ-45 Connector

WARNING

when setting b1-07 = 2 [LO/RE Run Selection = Accept RUN]. Clear all personnel from rotating machinery and electrical connections prior to switching control sources. Failure to comply may cause death or serious injury.

Connects to the drive using an RJ-45 8-pin straight through UTP CAT5e extension cable or keypad connector.

Sudden Movement Hazard. The drive may start unexpectedly if switching control sources

◆ Mechanical Installation

WARNING

install the drive near flammable or combustible materials. Attach the drive to metal or other noncombustible material. Failure to obey can cause death or serious injury.

CAUTION

screws correctly before moving the drive. Failure to obey can cause minor to moderate injury.

NOTICE

Shield the drive from electrical interference if components must be near the drive. Failure to obey can cause incorrect operation.

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

Fire Hazard. Do not put flammable or combustible materials on top of the drive and do not

Crush Hazard. Do not hold the drive by the front cover or terminal cover. Tighten the

Do not put drive peripheral devices, transformers, or other electronics near the drive.

1 English

NOTICE

drive during drive installation and project construction. Put a temporary cover over the top of the drive during installation. Remove the temporary cover before start-up or the drive will overheat. Failure to obey can cause damage to the drive.

NOTICE

operation and damage to electrical devices.

NOTICE

Incorrect ESD procedures can cause damage to the drive circuitry.

Do not let unwanted objects, for example metal shavings or wire clippings, fall into the

Install the drive as specified by EMC Guidelines. Failure to obey can cause incorrect

Obey correct electrostatic discharge (ESD) procedures when you touch the drive.

■ Installation Environment

The installation environment is important for the lifespan of the product and to make sure that the drive performance is correct. Make sure that the installation environment agrees with these specifications.

, 19.36 ft/s2)

Conditions

Environment

Area of Use

Power Supply

Ambient

Temperature

Setting

Humidity

Storage

Temperature

Surrounding Area

Altitude

Vibration

Installation

Position

Indoors

Overvoltage Category III

IP20 enclosure: -10 °C to +50 °C (14 °F to 122 °F).

UL Type 1 enclosure: -10 °C to +40 °C (14 °F to 104 °F).

• Drive reliability is better in environments that do not have wide temperature fluctuations.

• When installing the drive in an enclosure, use a cooling fan or air conditioner to keep the internal

air temperature in the permitted range.

• Do not let the drive freeze.

95% RH or less, non-condensing

-20 °C to +70 °C (-4 °F to +158 °F)

Pollution degree 2 or less

Install the drive in an area without:

• Oil mist, corrosive or flammable gas, or dust

• Metal powder, oil, water, or other unwanted materials

• Radioactive materials or flammable materials

• Harmful gas or fluids

• Salt

• Direct sunlight

Keep wood and other flammable materials away from the drive.

1000 m (3281 ft.) maximum

Note:

Derate the output current by 1% for each 100 m (328 ft.) to install the drive in altitudes between 1000 m to 4000 m (3281 ft. to 13123 ft.).

It is not necessary to derate the rated voltage in these conditions:

• When installing the drive at 2000 m (6562 ft.) or lower

• When installing the drive between 2000 m to 4000 m (6562 ft. to 13123 ft.) and grounding the

neutral point on the power supply. Contact the manufacturer or your nearest sales representative when not grounding the neutral point.

• 10 Hz to 20 Hz: 1 G (9.8 m/s

• 20 Hz to 55 Hz: 0.6 G (5.9 m/s

Install the drive vertically for sufficient cooling airflow.

, 32.15 ft/s2)

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

1 English

■ Removing the Covers

DANGER

indicator LED to go off, then remove the covers. Failure to obey could cause death or serious injury.

Electrical shock Hazard. Disconnect the power to the drive and wait for the charge

◆ Electrical Installation

DANGER

WARNING

drive covers before energizing the drive. Use terminals for their intended function only. Incorrect wiring or ground connections, and incorrect repair of protective covers can cause death or serious injury.

WARNING

switch. Failure to obey can cause death or serious injury.

WARNING

Refer to the technical manual for more information about the I/O terminals. Wiring and grounding incorrectly or modifying the cover may damage the equipment or cause injury.

Electrical Shock Hazard. Electrical Shock Hazard. Do not examine, connect, or disconnect

Electrical Shock Hazard. Make sure that all electrical connections are correct and install all

Electrical Shock Hazard. Correctly ground the drive before turning on the EMC filter

Electrical Shock Hazard. Use the terminals for the drive only for their intended purpose.

■ Standard Connection Diagram

Wire the drive as specified by Figure 1.2. Refer to Main Circuit Wire Gauges and Tightening

Torques on page 44 for wire gauges and tightening torques as specified by European standards

and UL standards.

WARNING

control circuit wiring. Incorrect Run/Stop circuit sequence settings can cause death or serious injury from moving equipment.

WARNING

energizing the drive. Momentarily closing a digital input terminal can start a drive that is programmed for 3-Wire control. Failure to obey can cause death or serious injury from moving equipment.

WARNING

Parameters = 3-Wire Initialization] and make sure that b1-17 = 1 [RUN@PowerUp Selection = Disregard RUN] (default). If you do not correctly set the drive parameters for 3-Wire operation before you energize the drive, the motor can suddenly rotate in reverse when you energize the drive. This can cause serious injury or death.

WARNING

NOTICE

(328 ft.) be sure to use a drive duty motor or carefully monitor the motor insulation voltage. Failure to obey can cause damage to the motor insulation.

NOTICE

cause incorrect control circuit operation.

Sudden Movement Hazard. Set the MFDI terminal parameters before you close the

Sudden Movement Hazard. Correctly wire the start/stop and safety circuits before

Sudden Movement Hazard. When you use a 3-Wire sequence, set A1-03 = 3330 [Init

Fire Hazard. Install sufficient branch circuit short circuit protection as specified by

When the input voltage is 440 V or higher or if the wiring distance is longer than 100 m

Do not connect the AC control circuit ground to the drive enclosure. Failure to obey can

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

1 English

E24

Figure 1.2 Standard Connection Diagram

*1 For three-phase 200 V class and 400 V class drives, use terminals -, +1, +2, B1, and B2 to connect options to the

drive. For single-phase 200 V class drives, use terminals -, +1, B1, and B2 to connect options to the drive.

WARNING

terminals B1, B2, -, +1, +2, and +3 terminals. Do not connect AC power to these terminals. Incorrect wiring can cause damage to the drive and serious injury or death from fire.

*2 For circuit protection, the main circuit is separated from the surface case that can touch the main circuit. *3 The control circuit is a Safety Extra-Low Voltage circuit. Separate this circuit from other circuits with reinforced

insulation. Make sure that the Safety Extra-Low Voltage circuit is connected as specified.

Fire Hazard. Only connect factory-recommended devices or circuits to drive

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

1 English

*4 Reinforced insulation separates the output terminals from other circuits. Users can also connect circuits that are not

Safety Extra-Low Voltage circuits if the drive output is 250 Vac 1 A max. or 30 Vdc 1 A maximum.

*5 Set L8-05 = 1 [In PhaseLoss Selection = Enabled] or set the wiring sequence to prevent input phase loss.

■ Control Circuit Wire Gauges and Tightening Torques

Use shielded wire for control circuit terminal wiring. Use crimp ferrules on the wire ends for more reliable wiring.

Table 1.2 Wire Gauges

Bare Wire Crimp Ferrule

Terminal

E24V, DI1-DI7, D0V, DIC, D24V

AO, A0V, AI1, AI2, +10V, H1, H2, HC

PO, PI, RS485+, RS485-, DO1, O1C, DO2, O2C

NO, NC, CM

Recommended

Gauge

(AWG)

0.75

(18)

0.75

(18)

Crimp Ferrules

Attach an insulated sleeve to the wire when you use crimp ferrules. We recommend the CRIMPFOX 6 crimping tool from PHOENIX CONTACT.

Applicable

Gauge

(AWG)

• Stranded wire

0.25 - 1.0 (24 - 17)

• Solid wire

0.25 - 1.5 (24 - 16)

• Stranded wire

0.25 - 1.5 (24 -16)

• Solid wire

0.25 - 1.5 (24 - 16)

Recommended

Gauge

(AWG)

0.5

(20)

0.5

(20)

Applicable

Gauge

(AWG)

0.25 to 0.5

(24 to 20)

0.25 to 1.0

(24 to 17)

Figure 1.3 Crimp Ferrule Dimensions

Table 1.3 Crimp Ferrule Models and Dimensions

Wire Gauge

(AWG)

0.25 (24) AI 0.25-8YE 12.5 8 0.8 2.0

0.34 (22) AI 0.34-8TQ 12.5 8 0.8 2.0

0.5 (20) AI 0.5-8WH,

Model L (mm) L1 (mm) d1 (mm) d2 (mm)

AI 0.5-8OG

14 8 1.1 2.5

◆ Drive Start-Up

Refer to the motor nameplate and record the information in this table before you start the drive.

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

1 English

Item Value

Motor Rated Power kW

Motor Rated Voltage V

Motor Rated Current A

Motor Rated Frequency Hz

Note:

• When you change A1-02 [Control Method], the settings of some parameters automatically change.

• This manual also shows parameters that are not in Setup Mode. Use the to set the parameters not

shown in the Setup Mode.

Motor Maximum Frequency

Number of Motor Poles

Motor Base Rotation Speed min

Number of Motor Encoder Pulses

Item Value

◆ Drive Parameters

Refer to the following table when setting the most important parameters.

Note:

You can change parameters with “RUN” in the “No.” column during Run.

No.

(Hex.)

A1-02

(0102)

A1-03

(0103)

b1-01

(0180)

b1-02

(0181)

b1-03

(0182)

b1-04

(0183)

C1-01

(0200)

RUN

C1-02

(0201)

RUN

C2-01

(020B)

Name Description

Control Method Sets the control method for the drive application and the motor.

0: V/f Control, 1: PG V/f Control, 2: OLVector, 3: CLVector, 4: Adv OLVector, 5: PM OLVector, 6: PM AOLVector, 7: PM CLVector, 8: EZ Vector

Init Parameters Sets parameters to default values.

Freq. Ref. Sel. 1 Sets the input method for the frequency reference.

Run Comm. Sel 1 Sets the input method for the Run command.

Stopping Method Selection

Reverse Operation Selection

Accel Time 1 Sets the length of time to accelerate from zero to maximum output frequency.

Decel Time 1 Sets the length of time to decelerate from maximum output frequency to zero.

Jerk@Start of Accel Sets the jerk acceleration time at start.

0: No Initialization, 1110: User / Solution Initialization, 2220: 2-Wire Initialization, 3330: 3-Wire Initialization, 4440: Q2pack Init

0: Keypad, 1: Analog Input, 2: Modbus, 3: Option PCB, 4: Pulse Train Input

0: Keypad, 1: Analog Input, 2: Modbus, 3: Option PCB

Sets the method to stop the motor after removing a Run command or entering a Stop command.

0: Ramp->Stop, 1: Coast->Stop, 2: DC Inj->Stop, 3: Timed Coast->Stop, 9: Distance Stop

Sets the reverse operation function. Disable reverse operation in fan or pump applications where reverse rotation is dangerous.

0: Enabled, 1: Disabled

-1

(r/min)

ppr

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

1 English

No.

(Hex.)

C2-02

(020C)

C2-03

(020D)

C2-04

(020E)

C6-01

(0223)

C6-02

(0224)

d1-01 to d1-

(0280 - 0291)

RUN

d1-17

(0292)

RUN

d2-01

(0289)

d2-02

(028A)

E1-01

(0300)

E1-04

(0303)

E1-05

(0304)

E1-06

(0305)

E1-09

(0308)

E2-01

(030E)

E2-11

(0318)

Name Description

Jerk@End of Accel Sets the jerk acceleration time at completion.

Jerk@Start of Decel Sets the jerk deceleration time at start.

Jerk@End of Decel Sets the jerk deceleration time at completion.

ND/HD Duty Selection

Carrier Frequency Selection

Reference 1 to Reference 16

Jog Reference Sets the JOG frequency reference in the units from o1-03 [FrqDisplay Unit

FRef Upper Limit Sets maximum limit for all frequency references. This value is a percentage of

FRef Lower Limit Sets minimum limit for all frequency references. This value is a percentage of

Input AC Supply Voltage

Max Output Frequency

Max Output Voltage Sets the maximum output voltage for the V/f pattern.

Base Frequency Sets the base frequency for the V/f pattern.

Min Output Frequency Sets the minimum output frequency for the V/f pattern.

Mot Rated Current (FLA)

Motor Rated Power (kW)

Sets the drive duty rating.

0: HD Rating, 1: ND Rating

Sets the carrier frequency for the transistors in the drive.

1: 2.0 kHz, 2: 5.0 kHz (4.0 kHz for AOLV/PM), 3: 8.0 kHz (6.0 kHz for AOLV/PM), 4: 10.0 kHz (8.0 kHz for AOLV/PM), 5: 12.5 kHz (10.0 kHz for AOLV/PM), 6: 15.0 kHz (12.0 kHz AOLV/PM), 7: Swing PWM 1 (Audible Sound 1), 8: Swing PWM 2 (Audible Sound 2), 9: Swing PWM 3 (Audible Sound 3), A: Swing PWM 4 (Audible Sound 4), B: Leakage Current Rejection PWM, F: User (C6-03 to C6-05)

Sets the frequency reference in the units from o1-03 [FrqDisplay Unit

Selection].

Selection]. Set H1-xx: MFDI Function Select = 6 [Jog Reference] to use the Jog

frequency reference.

E1-04 [Max Output Frequency].

Sets the drive input voltage.

Sets the maximum output frequency for the V/f pattern.

Sets the motor rated current in amps.

Sets the motor rated output in 0.01 kW increments.

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

1 English

No.

(Hex.)

H1-01 - H1-

(0438, 0439,

0400 - 0404)

H2-01

(040B)

H2-02

(040C)

H2-03

(040D)

H3-01

(0410)

H3-02

(0434)

H3-03

(0411)

RUN

H3-04

(0412)

RUN

H3-09

(0417)

H3-10

(0418)

H3-11

(0419)

RUN

H3-12

(041A)

RUN

H3-13

(041B)

H3-14

(041C)

H4-01

(041D)

H4-02

(041E)

RUN

Name Description

DI1 Function Selection to DI7 Function Selection

NO,NC,CM FuncSelection

DO1-O1C FuncSelection

DO2-O2C Funct Selection

AI1 Signal Level Select

AI1 Function Selection

AI1 Gain Setting Sets the gain of the analog signal input to MFAI terminal AI1.

AI1 Bias Setting Sets the bias of the analog signal input to MFAI terminal AI1.

AI2 Signal Level Select

AI2 Function Selection

AI2 Gain Setting Sets the gain of the analog signal input to MFAI terminal AI2.

AI2 Bias Setting Sets the bias of the analog signal input to MFAI terminal AI2.

An.In FilterTime Constant

An.In Term.Enable Sel Sets the enabled terminal or terminals when H1-xx: MFDI Function Select = 12

AO An.Out Select Sets the monitor number to send from MFAO terminal AO.

AO An.Out Gain Sets the gain of the monitor signal that is sent from MFAO terminal AO.

Sets the functions for MFDI terminals DI1 to DI7.

Sets the function for MFDO terminal NO-CM, or NC-CM.

Sets the function for MFDO terminal DO1-O1C.

Sets the function for MFDO terminal DO2-O2C.

Sets the input signal level for MFAI terminal AI1.

0: 0 to 10V (Lower Limit at 0), 1: 0 to +10V (Without Lower Limit)

Sets a function for MFAI terminal AI1.

Sets the input signal level for MFAI terminal AI2.

0: 0 to 10V (Lower Limit at 0), 1: 0 to +10V (Without Lower Limit)

Sets a function for MFAI terminal AI2.

Sets the time constant to apply a primary delay filter to the MFAI terminal.

[AI Input Sel] is ON.

1: AI1 only, 2: AI2 only, 3: AI1 and AI2

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

1 English

No.

(Hex.)

H4-03

(041F)

RUN

H4-07

(0423)

L1-01

(0480)

L1-02

(0481)

L3-04

(0492)

L3-50

(0458)

Name Description

AO An.Out Bias Sets the bias of the monitor signal that is sent from MFAO terminal AO.

AO Signal Level Select

Motor Cool Type for OL1 Calc

OL1 Protect Time Sets the operation time for the electronic thermal protector of the drive to

StallP@Decel Enable Enables Stall Prevention during deceleration.

StallP@Decel Mode Sets the method that the drive will use to prevent overvoltage faults when

Sets the MFAO terminal AO output signal level.

1: 0 to 10 Vdc, 2: -10 to +10 Vdc, 3: 4 to 20 mA

Sets the motor overload protection with electronic thermal protectors.

0: Disabled, 1: VTorque, 2: CT 10:1 Speed Range, 3: CT 100:1 SpeedRange, 4: PM VTorque, 5: PM CTorque, 6: VT (50Hz)

prevent damage to the motor. Usually it is not necessary to change this setting.

0: Disabled, 1: Enabled

decelerating.

0: General Purpose, 1: Automatic Decel Reduction, 2: Gen Purpose w/ DB Resistor, 3: HiFlux Overexcitation, 4: HiFlux2 Overexcitation, 6: HiFlux3 Overexcitation

◆ Troubleshooting

If the drive or motor do not operate correctly, look at the drive keypad for fault and alarm information.

• For drive faults:

– The keypad shows the fault code.

– The ALM LED illuminates continuously.

– The drive shuts off output, and the output terminal set for Fault [H2-01 to H2-03 = 3]

activates. The motor coasts to stop.

• For drive alarms:

– The keypad shows the alarm code.

– The ALM LED flashes.

– The drive will continue to operate the motor. Some alarms let you select a motor stopping

method.

■ Fault Reset

1. Remove the cause of the fault or alarm.

2. While the keypad is showing the fault or alarm code, push on the keypad.

This table lists the most frequent faults and alarms with possible causes and solutions. Refer to the Technical Manual for a full list of faults and alarms.

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

1 English

Code Name Causes Possible Solutions

bb Baseblock

CrST Cannot Reset

FWD/REV Run

Command Input Error

EF1 to

External Fault

EF7

(Terminal DIx)

GF Ground Fault

oC Overcurrent

An external baseblock command was entered through MFDI terminal DI1 to DI7, and the drive output stopped as shown by an external baseblock command.

The drive received a fault reset command when a Run command was active.

A forward command and a reverse command were input at the same time for longer than 500 ms.

One of the digital inputs caused an external fault through an external device.

The digital input settings are incorrect.

Overheating caused damage to the motor or the motor insulation is not satisfactory.

The motor main circuit cable is contacting ground to make a short circuit.

An increase in the stray capacitance of the cable and the ground terminal caused an increase in the leakage current.

There was a problem with the drive hardware.

The load is too heavy. • Measure the current flowing into the

Overheating caused damage to the motor or the motor insulation is not satisfactory.

The motor main circuit cable is contacting ground to make a short circuit.

Examine the external sequence and timing of the baseblock command input.

Turn off the Run command then de-energize and re-energize the drive.

Make sure that the sequence is correct. Do not set the forward and reverse inputs at the same time.

• Find the device that caused the external

faults. Remove the cause and reset the fault.

• Make sure that the digital input terminal

functions are correct.

Measure the motor insulation resistance, and replace the motor if there is electrical conduction or unserviceable insulation.

• Examine the motor main circuit cable for

damage, and repair short circuits.

• Measure the resistance between the

motor main circuit cable and the ground terminal. If there is electrical conduction, replace the cable.

• If the wiring length of the cable is more

than 100 m, decrease the carrier frequency.

• Decrease the stray capacitance.

Replace the control board or the drive. For information about replacing the control board, contact the manufacturer or your nearest sales representative.

motor.

• Replace the drive with a larger capacity

model if the current value is more than the drive rated current.

• Decrease the load or replace with a larger

drive to prevent sudden changes in the current level.

Measure the motor insulation resistance, and replace the motor if there is electrical conduction or unserviceable insulation.

• Examine the motor main circuit cable for

damage, and repair short circuits.

• Measure the resistance between the

motor main circuit cable and the ground terminal. If there is electrical conduction, replace the cable.

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

1 English

A short circuit or ground fault on the drive output side caused damage to the output transistor of the drive.

The acceleration time is too short. • Calculate the torque necessary during

The drive is trying to operate a specialized motor or a motor that is larger than the maximum applicable motor output of the drive.

A magnetic contactor was switched at the output.

The V/f pattern settings are incorrect.

The torque compensation gain is too large.

Electrical interference caused a problem.

The gain during overexcitation operation is too large.

The drive received a Run command while the motor was coasting.

• Make sure that there is not a short circuit

in terminal B1 and terminals U/T1, V/ T2, and W/T3. Make sure that there is not a short circuit in terminals - and terminals U/T1, V/T2, and W/T3.

• If there is a short circuit, contact the

manufacturer or your nearest sales representative.

acceleration related to the load inertia and the specified acceleration time.

• Increase the values set in C1-01 [Accel

Time 1], C1-03 [Accel Time 2], C1-05 [Accel Time 3], or C1-07 [Accel Time 4]

until you get the necessary torque.

• Increase the values set in C2-01

[Jerk@Start of Accel], C2-02 [Jerk@End of Accel], C2-03 [Jerk@Start of Decel], and C2-04 [Jerk@End of Decel] until you get the

necessary torque.

• Replace the drive with a larger capacity

model.

• Examine the motor nameplate, the motor,

and the drive to make sure that the drive rated current is larger than the motor rated current.

• Replace the drive with a larger capacity

model.

Set the operation sequence to not turn ON or OFF the magnetic contactor while the drive is outputting voltage.

• Examine the ratios between the V/f

pattern frequency and voltage. Decrease the voltage if it is too high compared to the frequency.

• Adjust V/f Pattern Parameters E1-04 to

E1-10. For motor 2, adjust E3-04 to E3-

10.

Decrease the value set in C4-01 [Trq Comp Gain] to make sure that the motor does not

stall.

Examine the control circuit lines, main circuit lines, and ground wiring, and decrease the effects of electrical interference.

• Find the time when the fault occurs.

• If the fault occurs at the same time as

overexcitation operation, decrease the value set in n3-13 [OverExcBr Gain] and consider the motor flux saturation.

• Examine the sequence and input the Run

command after the motor fully stops.

• Set b3-01 = 1 [SpSrch@Start Selection

= Enabled] or set H1-xx = 67, 68 [Speed Srch 1 or 2] to input speed search

commands from the MFDI terminals.

TOEPYEUOQ2V03A AC Drive Q2V Installation and Operation Instructions

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