Omron Programmable Terminals NT631, NT631C Setup Manual

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Setup Manual
Cat. No. V063-E1-03
NT631 and NT631C
Programmable Terminals
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NT631 and NT631C Programmable Terminals
Setup Manual
Revised September 2007
POWER
RUN
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Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or dam­age to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Program­ming Device displays to mean Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 2000
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o
r
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o
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OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con­stantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
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TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
2 General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
SECTION 1
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Role and Operation of the NT631/NT631C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Functions of the NT631/NT631C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-3 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1-4 Communications with the Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1-5 Communications Using Memory Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1-6 Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SECTION 2
Preparing for Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2-1 Method for Connection to the Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-2 Names and Functions of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
SECTION 3
Hardware Settings and Connections. . . . . . . . . . . . . . . . . . . 31
3-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3-2 Connecting to the Support Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3-3 Connecting a Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-4 Connecting a Bar Code Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-5 Using a Memory Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
SECTION 4
Connecting to the Host from the RS-232C Port. . . . . . . . . . 47
4-1 Connecting to the RS-232C Port at the Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
SECTION 5
Connecting to the Host from the RS-422A/485 Port . . . . . . 79
5-1 Connecting to the Host’s RS-232C Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5-2 Connecting to the Host’s RS-422A/485 Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
SECTION 6
System Menu Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
6-1 System Menu Operation Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6-2 Starting the NT631/NT631C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6-3 Operation Modes and the System Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
6-4 Memory Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
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TABLE OF CONTENTS
6-5 Operations in the System Installer Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
6-6 Transmitting the Screen Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
6-7 Setting Conditions for Communications with Host by Using Memory Switches. . . . . . . . . 152
6-8 Starting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
6-9 Various System Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
6-10 Setting the Bar Code Reader Input Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
6-11 System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
6-12 Programming Console Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
6-13 Device Monitor Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
6-14 Version Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
SECTION 7
Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . 225
7-1 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
7-2 Responding to Displayed Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
7-3 Maintenance of the NT631/NT631C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
7-4 Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Appendices
A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
B Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
C Using an RS-232C/RS-422A Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
D Transporting and Storing the NT631/NT631C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
E Making the Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
F Making the Cable for Connecting a PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
G Making the Cable for Connection to a Bar Code Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
H Making the Cable for Connection to a Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
I Relationship between system program and hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
J Model List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
K Option List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
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About this Manual:
This manual describes connecting the NT-series NT631 and NT631C Programmable Terminals (PTs) to a PLC (Programmable Controller) or other host and peripheral devices, and the settings required for communications and applications. It includes the sections described below.
Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the Programmable Terminal.
Section 1 provides fundamental information about the functions and features of the PTs, types of con­nection, communications methods, etc. This information will enable you to understand the applications of the PTs.
Section 2 describes the connection methods that are possible with the PTs, and the functions of the parts of PTs, as the required knowledge before connecting to the host and to the peripheral devices.
Section 3 describes the settings of the PTs and methods for connection to peripheral devices.
Section 4 describes the method for connecting to the host using the RS-232C port of the PT.
Section 5 describes the method for connecting to the host using the RS-422A/485 port of the PT.
Section 6 describes the operation of the System Menu, focusing on the procedure to start the PT.
Functions that are convenient when using the PT and those that are useful for system maintenance are also explained here.
Section 7 describes the action to take when errors occur in the PT, and how to carry out maintenance and inspection to prevent the occurrence of errors.
The Appendices provide specifications, dimensions, procedures for using an RS-232C/RS-422A Adapter, procedures for transporting and storing the PT, information on cable preparation, information on the relationship between the system program and hardware, and product lists.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
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Related Manuals:
Related manuals are listed below. The @ symbol at the end of the catalog number is the revision number.
Connecting and Setting Up the Programmable Terminal
• NT631 and NT631C PT Setup Manual (V063-E1-@, this manual)
This manual describes connecting the Programmable Terminals to a host and peripheral devices and settings required for communications and applications.
The functions and actual operating methods for the NT631 and NT631C PTs are provided in the Refer- ence Manual (V064-E1-@).
Programmable Terminal Functions and Operation
• NT31/31C/631/631C PT Reference Manual (V064-E1-@)
This manual is used for any of the following PTs: NT31, NT31C, NT631, and NT631C. It describes screen configurations, part functions, host control methods, and other application information.
PT connection and setup procedures are described in the NT631 and NT631C PT Setup Manual (V063-E1-@).
Creating and Transferring Screen Data, and Installing the System Program
• NT-series Support Tool for Windows Ver. 4.@ Operation Manual (V061-E1-@)
The screens displayed on the NT631 and NT631C PTs are created with the Support Tool and trans­ferred to the PT. This manual describes how to create and transfer screen data. It also describes how to download a system program to a PT using the System Installer.
The NT-series Support Tool for Windows is normally referred to as merely the Support Tool.
Connecting to Controllers Not Made by OMRON
• PLC Connection Manual (V042-E1-@)
The NT631 and NT631C PTs can be connected to controllers in the following series: Mitsubishi A Series and FX Series. This manual describes the connection and setup methods for these controllers.
The NT-series Support Tool for Windows Version 4.@ is required to connect the NT631 and NT631C PTs to these controllers.
• NT31/NT631 Multi Vendor Connection Manual (V060-E1-@)
The NT631 and NT631C PTs can be connected to controllers in the following series: Allen-Bradley SLC 500 Series, GE Fanuc 90-20 and 90-30 Series, and Siemens S7-300 and S7-400 Series. This manual describes the connection and setup methods for these controllers.
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Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON­INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
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Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
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Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
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PRECAUTIONS
This section provides general precautions for using the Programmable Terminal.
The information contained in this section is important for the safe and reliable application of the Programmable Terminal. You must read this section and understand the information contained before attempting to set up or operate a Programmable Terminal.
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
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Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of introducing FA systems into production facilities.
• Personnel in charge of designing FA systems.
• Personnel in charge of installing and connecting FA systems.
• Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifica­tions described in the operation manuals.
Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amuse­ment machines, safety equipment, and other systems, machines and equip­ment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.
This manual provides information for using the Programmable Terminal. Be sure to read this manual before attempting to use the software and keep this manual close at hand for reference during operation.
!WARNING It is extremely important that Programmable Terminals and related devices be
used for the specified purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must con­sult with your OMRON representative before applying Programmable Termi­nals to the above-mentioned applications.
!WARNING Do not use input functions such as PT touch switches for applications where
danger to human life or serious damage is possible, or for emergency switch applications.
3 Safety Precautions
Read these safety precautions carefully and make sure you understand them before using the Programmable Terminal so that you can use it safely and cor­rectly.
Safety Conventions and their Meanings
This operation manual uses the following conventions and symbols to indicate cautions, warnings, and dangers in order to ensure safe use of the NT631/ 631C. The cautions, warnings, and dangers shown here contain important informa­tion related to safety. This instructions in these cautions, warnings, and dan­gers must be observed.
The conventions used and their meanings are presented below.
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Safety Precautions 3
!WARNING Indicates information that, if not heeded, could possibly result in loss of life or
serious injury.
!Caution Indicates information that, if not heeded, could result in relatively serious or
minor injury, damage to the product, or faulty operation.
WARNING
Do not attempt to take the unit apart and do not touch any internal parts while the power is being supplied. Doing either of these may result in electrical shock.
WARNING
Switch OFF the NT631C power before replacing the backlight. Otherwise you could sustain an electric shock.
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Safety Precautions 3
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SECTION 1
General
This section provides fundamental information about the functions and features of the NT631/NT631C, types of connection, communications methods, etc. This information will enable you to understand the applications of the NT631/NT631C.
1-1 Role and Operation of the NT631/NT631C. . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-1 Operation of an NT631/NT631C at an FA Production Site. . . . . . . 2
1-1-2 Operations of the NT631/NT631C . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-2 Functions of the NT631/NT631C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-2-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-2-2 Comparison between NT631 and NT631C . . . . . . . . . . . . . . . . . . . 7
1-2-3 Comparison between NT620S/NT620C/NT625C and NT631/NT631C 8
1-2-4 Principal Functions of NT631/NT631C. . . . . . . . . . . . . . . . . . . . . . 10
1-2-5 Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1-3 System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1-3-1 Peripheral Devices That Can Be Connected . . . . . . . . . . . . . . . . . . 17
1-3-2 Connecting to the Host. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1-4 Communications with the Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1-4-1 Direct Connection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1-4-2 Host Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1-4-3 NT Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1-4-4 Connecting to Other Companies’ PLCs. . . . . . . . . . . . . . . . . . . . . . 21
1-5 Communications Using Memory Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1-5-1 Memory Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1-5-2 Comparison between Direct Connection and Memory Link . . . . . . 22
1-5-3 Memory Link Online Transfer Function . . . . . . . . . . . . . . . . . . . . . 22
1-6 Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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Role and Operation of the NT631/NT631C Section 1-1
1-1 Role and Operation of the NT631/NT631C
The NT631/NT631C is a sophisticated display unit (Programmable Terminal) which automatically displays information and can also be used for operations when necessary. The following gives a general description of the role and operation of the NT631/NT631C for those using a programmable terminal (PT) for the first time.
1-1-1 Operation of an NT631/NT631C at an FA Production Site
Production Line Status Monitoring
The NT631/NT631C displays real-time information about the system and equipment operating status, etc. Its power of expression is enhanced by graphs and other visuals, making the displays easy to understand.
Directions to Workers on the Shop Floor
The NT631/NT631C warns of system or equipment failures and prompts the appropriate remedial action.
Panel Switch Functions Setting touch switches on the NT631/NT631C allows workers to use the
NT631/NT631C as an operating panel; the results of the operations are trans­mitted to the host.
Alarm
Assembly line B
Positioning pin
is defective. Line stopped.
Check the following.
1. Defective pin L3
2. Position of dog M2
3. Mounting of photosensor P5
Electroplating control
Transpor t
Clamp
Unclamp
Int. stop
Adv.
Rev.
Wash
Wash . head
Corr. prv. head
Electr. head
Electro­lyte
Corr. prv.fluid
Page 20
3
Role and Operation of the NT631/NT631C Section 1-1
1-1-2 Operations of the NT631/NT631C
Displays Screens The information to be displayed (screen data) can be created on a computer
using the Support Tool and stored in the NT631/NT631C. The screen data can be displayed on the NT631/NT631C in response to instructions from the host or touch switch operation.
Receives Data from a Host The NT631/NT631C can be connected to the host by a host link or NT link
and receive necessary data from the host.
Sends Data to a Host Data input using the touch panel (switch ON/OFF statuses, numeric values,
character strings) can be transmitted to the host.
Screen Data The screen data to be displayed on the NT631/NT631C can be created on a
personal computer using the Support Tool. Connect the NT631/NT631C to the personal computer with an RS-232C cable and transmit the screen data to the NT631/NT631C.
Host
The screen data designated by instructions from the host or touch switch operation is displayed.
Host Link, NT link
Host
Touch panel
Host
ON/OFF information, numeric data, etc.
Create screen data.
Screen data
RS-232C
Personal computer (Support Tool)
When the host is connected at serial port A, the personal computer is only connected when communicating screen data between the NT631/NT631C and Support Tool.
Page 21
4
Functions of the NT631/NT631C Section 1-2
1-2 Functions of the NT631/NT631C
The NT631/NT631C has the following features.
1-2-1 Features
Slim Body • High-performance in a low-profile body (50 mm or less in the panel*).
• The communications cable connectors are housed in the PT so that they do not protrude from the PT.
* When mounted in a panel of the recommended thickness (page 32).
Construction Best Suited to the FA Environment
• The display panel is provided with a high-contrast monochrome EL dis­play for the NT631-ST211@-EV2, an STN color LCD display with back­light for the NT631C-ST141@-EV2, and a TFT color LCD high-definition display for NT631C-ST153@-EV3.
• The backlight unit and battery can be replaced at the operation site. (The backlight for the NT631C-ST153@-EV3, however, cannot be replaced by the user.)
• Protection equivalent to oil-proof IP65*, and waterproof structure equiva­lent to the NEMA4 standard*.
* The panel may not be usable in environments where it is exposed to oil
for long periods.
Touch Switch Operation Contrast and brightness are adjustable by touch switch operations (for
NT631C-ST141@-EV2 only).
Compatibility with Other PTs
• There is upward compatibility between the NT631/NT631C and the follow­ing models for screen data and user programs: NT11S, NT20S, NT30, NT30C, NT31, NT31 NT600S, NT610G, NT610C, NT620S, NT620C, NT625C. (After being read to the Support Tool, screens must be modified in accordance with the screen size. Depending on the function used, par­tial modification of programs may also be necessary. For details on the compatibility of screen data, refer to the NT31/NT31C/NT631/NT631C
Programmable Terminal Reference Manual and the NT-series Support Tool Operation Manual.
• The dimensions of the panel cut-out to accommodate the NT631/NT631C are the same as for the NT625C.
POWER
RUN
640 dots
480 dots
Wide angle of visibility
Page 22
5
Functions of the NT631/NT631C Section 1-2
Two Ports Featured as Standard:
Port A for Common Use by Support Tool/Host and Port B for Exclusive Use by the Host
• Communications with the host is possible via another port while con­nected to the Support Tool.
• Reading bar code data from a bar code reader is possible via another port while communicating with the host.
Rapid System Program & Screen Data Changes Possible Using a Memory Unit.
• Installing a Memory Unit (type NT-MF261) on the rear of the NT631/ NT631C makes it easy to write screen data into the NT631/NT631C on site. This enables a rapid response to setup changes.
• NT631/NT631C can store a system program into a Memory Unit. This enables the system to handle more flexible setups.
Screen Data Check Function
Screen data can be checked simply by operations at the NT631/NT631C sys­tem menu, without connecting up to the Support Tool.
Large Increase in Maximum Number of Registered Elements
The number of elements that can be registered on one screen has been con­siderably increased, making it possible to create more expressive screens. For details, refer to Display Restrictions in Appendix A Specifications of the
NT31/NT31C/NT631/NT631C Programmable Terminal Reference Manual.
Binary Data can be Read to/Written from the Host
It is now possible to write binary data stored in words at the host directly to the NT631/NT631C. This makes data conversion by a program at the host unnec­essary, reducing the load on the host.
Character Display Using High Definition Fonts
Any quadrupled characters are displayed with a 32 dot high-definition font.
Simple Version Upgrades By using the system installer supplied with the Support Tool (Type NT-
ZJCAT1-EV4), the system program at the NT631/NT631C can be changed easily from a personal computer.
Complies with International Standards
The NT631/NT631C meets UL/CSA standards and EC directives.
Compatible with Other Vendors’ Devices
Compatible with Sequencers in the following series: Mitsubishi A-series (Cal­culator Link) and FX-series (Programming Console), Allen-Bradley SLC 500 Series, GE Fanuc 90-20 and 90-30 Series, and Siemens S7-300 and S7-400 Series. Specialized system programs can be installed that allow the NT631/ NT631C to be controlled from other companies’ Sequencers.
Multiple Windows Up to 3 windows can be displayed simultaneously in the normal screen. A 9-
word window control area has been allocated to the host; the contents of these 9 words can be changed from the Host to open, close, and move win­dows.
High-speed 1:N NT Link The V2 versions are compatible with the high-speed 1:N NT Link as well as
the earlier standard 1:N NT Link.
Additional Mathematical Functions
Operands (values referenced by formula) can be registered to allow the PT to perform calculations automatically and write the results of those calculations to numeral memory tables or words in the host.
Page 23
6
Functions of the NT631/NT631C Section 1-2
Device Monitor Function The new device monitor function can be used to change the PLC’s operating
mode or display/change values in the PLC’s memory areas. The present val­ues (PVs) of several words can be listed with the device monitor.
Interlock Function PT operations and inputs can be disabled from the PLC if interlock bits have
been allocated in the PLC for the corresponding PT touch switches, numeric inputs, or string inputs.
Improved Lamp/Touch Switch Labels
The following displays can be performed with lamp or touch switch labels:
• Display several lines of labels.
• Switch the display between different labels when OFF and ON.
• Display the numeral memory table contents as labels.
• Display the string memory table contents as labels.
NT30/NT30C and NT620S/ NT620C/NT625C Emulation
The word configuration of the PT status control area and PT status notify area can be set to emulate those of the NT30/NT30C or NT620S/NT620C/ NT625C; this mode is called NT30/620 compatible mode.
When the PT is operating in NT30/620 compatible mode, it will be equivalent to an NT30/NT30C or NT620S/NT620C/NT625C in the functions listed below. The PT retains full V2 functionality in all functions other than the ones listed below. Refer to Appendix C in the NT31/NT31C/NT631/NT631C Programma- ble Terminal Reference Manual for more details.
• Word configuration and functions of the PT status control area and PT status notify area
• Image/library codes
• Insertion of image/library data into character strings
Additional CS/CJ-series Data Areas Accessible
Data areas in CS/CJ-series PLCs that were previously inaccessible can be accessed. The data areas listed below can be accessed (read/written).
All banks in the EM area, timer completion flags (TU), counter completion flags (CU), Work areas (WR), Task flags (TK), and the HR area.
Recipe Function You can set the data (numeric values) for multiple words in record units using
the tabular elements on the PT screen, and write these settings in a single operation to words on the host (i.e., PLC or PT memory) using a touch switch operation on the PT Unit. Also, multiple words of numeric data can be read from the host in one operation. In this way, groups of parameter settings can be edited at the PT Unit, and written to or read from the host.
Adjusting Contrast and Brightness During PT Operation
You can display the brightness and contrast adjustment screen using either the touch switch or commands from the host, even while the PT is in opera­tion.
Page 24
7
Functions of the NT631/NT631C Section 1-2
1-2-2 Comparison between NT631 and NT631C
Two NT631 models — the NT631, which is capable of versatile graphic dis­plays (EL display, yellow), and the NT631C, which is also capable of color dis­play — are available. The differences between the NT631 and NT631C are tabled below:
Beige and black are the front panel colors of each NT631/NT631C types.
Function NT631-ST211@-EV2 NT631C-ST141@-EV2 NT631C-ST153@-EV3
Type NT631-ST211-EV2 (Beige)
NT631-ST211B-EV2 (Black)
NT631C-ST141-EV2 (Beige) NT631C-ST141B-EV2 (Black)
NT631C-ST153-EV3 (Beige) NT631C-ST153B-EV3 (Black)
Display panel
Monochrome EL display STN color LCD display
(with white backlight)
TFT color LCD display (with white backlight)
Page 25
8
Functions of the NT631/NT631C Section 1-2
1-2-3 Comparison between NT620S/NT620C/NT625C and NT631/
NT631C
Item NT620S/NT620C/NT625C NT631/NT631C
Support Tool used NT-ZJCAT1-EV4 or NT-ZA3AT-EV2 NT-ZJCAT1-EV4
DIP switches On rear of PT None (software settings)
Use of Memory Unit Not possible Possible
RS-232C interface Connector (9-pin) also used as port for
screen data transfer.
- Serial port A connector (also used for screen data transfer, 9-pin)
- Serial port B connector (for host communica­tions only, 9-pin)
RS-422A/485 interface NT620S/NT620C: None
NT625C: Terminal block (DIP-switch selectable between RS232C and RS­422A/485)
Terminal block (serial port B; memory-switch selectable between RS232C and RS-422A/485)
Replacement backlight NT620C-CFL01 (NT620C)
NT610C-CFL02 (NT625C)
NT631C-CFL01 (for ST151; the backlight for the NT631C-ST152@-EV2, NT631C-ST153@-EV3, however, cannot be replaced by the user)
NT631C-CFL02 (for ST141)
NT631/NT631C system pro­gram data
NT620-ZS3AT-EV1/EMV1 (including system installer)
The system installer and system program data are supplied with the Support Tool.
High-speed 1:N NT Link Not possible Possible
Memory Link
System program Exclusive use by Memory Link Same as OMRON connection
Screen data Shared with OMRON connection Exclusive use by Memory Link
LCD contrast adjustment By a control on the rear of the PT By touch panel operation
(Possible in the NT631-ST141@-V2 only.)
Backlight brightness adjust­ment
Not possible By touch panel operation
(Possible in the NT631-ST141@-V2 only.)
Number of user-registered screens
Maximum of 2000 Maximum of 3999
Screen data capacity
*1
(User program memory)
NT620S: 512 KB NT620C/NT625C: 1 MB
1 MB
Numeral string data Maximum of 1000 Maximum of 2000
Character string data Maximum of 1000 Maximum of 2000
Bit data 256 Maximum of 1000
Mathematical tables None 256 max.
Calculations can be executed automatically in the PT.
Image data Maximum of 224
Maximum of 4095
*2
Library data Maximum of 896
Maximum of 12288
*2
Method for storing numeric values (numeral memory data and PT status control area)
Fixed as BCD (binary coded decimal) Selectable from BCD (binary coded decimal) or
binary
PT status control area size 4 words
5 words (partial change of contents)
*2
PT status notify area size 3 words
2 words (partial change of contents)
*2
Window control area size None 9 CH
Registering continuous screen Possible Not possible (Use a screen switchover as a sub-
stitute.)
Lamp/Touch switch labels Fixed display (1 line only) - Multiple lines can be displayed
- ON/OFF switching is possible
- Numeral display is possible
- Character string display is possible
Page 26
9
Functions of the NT631/NT631C Section 1-2
*1
This is the capacity of the flash memory that stores screen data.
*2
The values are the same as the NT30/NT30C when the PT is in NT30/620 compatible mode.
For differences in programming, refer to Appendix B in the NT31/NT31C/NT631/NT631C Programmable Termi- nal Reference Manual.
Interlock function None Operations can be disabled from the PLC by
allocating interlock bits to the corresponding touch switch, numeral input, or character string input.
Device monitor function Not possible Possible
Recipe function None Possible
Accessible CS/CJ-series PLC data areas
--- The data areas listed below can be accessed in addition to the data areas accessible with the NT30/NT30C.
- EM banks (EM_0 to EM_C)
- Timer completion flags (TU)
- Counter completion flags (CU)
- Work areas (WR)
- Task flags (TK)
- HR area
Item NT620S/NT620C/NT625C NT631/NT631C
Page 27
10
Functions of the NT631/NT631C Section 1-2
1-2-4 Principal Functions of NT631/NT631C
The following are the principal functions of the NT631/NT631C.
Functions relating to data display
Character display
Graphic display
Memory data display
Graph display
Lamp display
Alarm list/history display
Functions relating to data output
Buzzer
A built-in buzzer can be sounded.
Screen printing
Warning messages are automatically displayed in a list in response to the state of a host bit. The time and the number of times of the messages appeared can also be displayed.
Lamps can be turned on and flashed under the control of the host. It is also possible to display different graphics in the ON and OFF states.
Not only bar graphs but also broken line graphs, trend graphs, and analogue meter graphs can be displayed using numeral memory tables
The contents of character string memory tables and numeral memory tables can be displayed. The contents of memory tables can be changed from the host.
Polylines, rectangles, polygons, circles, circular arcs, and sector shapes can be displayed. They can also be tiled with various patterns, flashed, or displayed in reverse video.
Characters of various sizes can be displayed. Characters can be flashed and displayed in reverse video. High grade fonts are available for the characters with their size enlarged.
A hard copy of the currently displayed screen can be printed at the printer connected to the NT631/NT631C.
Page 28
11
Functions of the NT631/NT631C Section 1-2
Functions relating to the system
System menu
System settings and maintenance can be performed by selecting from system menus displayed on the screen.
Creation of screen data
Resume function
Screen saver function
This function serves to extend the service life of the backlight and EL and prevent the formation of an afterimage on the screen.
Clock function
The time can be displayed in accordance with the internal clock data.
Programming Console function
Device Monitor function
System program install function
Screen display history function/alarm history function
Trend graph logging function and background function
Mathematical function
Functions relating to data input
Input by touch switches
Pop-up window function
Numeral/character string setting function
Recipe function
Several words of numeric data can be edited at the PT Unit, and written to or read from the host in one operation.
Input from a bar code reader
Data read with a bar code reader can be input to a character string input field.
Functions relating to communications
Communications with the host
Numeric keys and character keys can be assigned to touch switches so that numeric values and character strings can be input at the operation site. The input data is written to numeral/character string memory tables and also sent to the host. It is also possible to disable input by control from the host.
A window overlaying the currently displayed screen can be alternately opened and closed by pressing a touch switch.In addition to fixed character and graphic displays, control keys and character keys created as touch switches can also be set inside the window. A maximum of three windows can be displayed simultaneously. Since the window need only be opened when input is required, the screen can be used efficiently.
Data can be input by simply touching touch switches displayed on the screen. The possible functions of touch switches include sending data to the host and changing the screen display. Inputs can be enabled and disabled from the host when interlock bits have been allocated.
The NT631/NT631C can communicate with the host by four methods: host link, 1:1 NT link, 1:N NT link (standard or high-speed), and Memory link. Data can be read from the host, and data input by means of touch switches and numeral/character string settings can be sent to the host. It is also possible to connect with other model PCs.
This function allows calculations to be executed continuously during PT operation when mathematical table have been set in screen data. Arithmetic operations, bit operations, logic operations, and comparison operations can be performed. Operations with up to 5 terms are possible.
Changes in the contents of numeral memory tables displayed in trend graphs can be recorded (logging function). Also, the record can be maintained even when the trend graph is not displayed (background function).
The screen display history function records the time at which specific screens are displayed and the number of times they are displayed. The alarm history function records the time at which specific bits at the host are turned ON and the number of times they are turned ON.
The system program of the NT631/NT631C can be changed by using the system installer supplied with the Support Tool (NT-ZJ3AT1/ZJCAT-EV2). It can also be installed by using a memory unit (NT-MF261).
When the PT is connected to a PLC in a 1:1 NT Link or 1:N NT Link, the PT can be used for operations such as changing the PLC's operating mode, displaying or changing the PVs of words, or reading the error log.
When the NT631/NT631C is connected to a C-series CPM1, CPM2A, CPM2C, CQM1, CQM1H, or C200HX/HG/ HE(-Z)E Programmable Controller in an NT link (1:1) connection, or is connected to CS/CJ-series in an NT link (1:N) connection, operations equivalent to those of a Programming Console (C200H-PR027-E) are possible.
The status and memory table contents of the NT631/NT631C immediately before its operation is stopped can be stored while operation is stopped, or while the power is off, and then displayed on the screen again when operation is restarted.
Screen data created using the Support Tool at a personal computer can be transferred and stored in the built-in screen data memory.
Page 29
12
Functions of the NT631/NT631C Section 1-2
1-2-5 Displays
The NT631/NT631C can display various kinds of elements such as charac­ters, numeric values, graphs, lamps, and touch switches, on a screen. The screen data displayed by the NT631/NT631C are created by using the Sup­port Tool at a personal computer.
Fixed Displays Characters and various graphics (circles, circular arcs, sectors, polylines,
polygons and rectangles) whose display does not have to be changed, and mark data, image data, and library data that has already been registered, can be written directly onto the screen.
Marks are graphics comprising 16 by 16 dots that can be used as characters. They can be used as custom characters within character strings.
Image data are graphics comprising any required area of dots. They are regis­tered in advance and as many as required can be displayed at any position on the screen.
Windows bit map (BMP) data can be used for images.
There is a two-color mode, in which the display color and background color of the image are specified when it is registered in a screen, and an eight-color mode in which colors are assigned to the image in advance.
Since image data is composed of dots, it requires a large data size but offers great powers of expression.
Library data are combinations of fixed display graphics registered as a single graphic. They are registered in advance and as many as required can be dis­played at any position on the screen.
Since it is generated by combining graphics, library data has a small data size.
Lamps
Touch switches
Bar graph
Characters (fixed display)
Characters (character string display)
Numeric values (numeral display)
Polyline Polygon Rectangle
Circle SectorArc
* A continuous straight line
with up to 256 points can be drawn.
* A polygon with up to
255 vertices can be drawn.
Page 30
13
Functions of the NT631/NT631C Section 1-2
Lamps These are graphics whose display status changes in accordance with the
states of bits at the host. Squares, circles, sectors and polygons can be used for lamps (normal (standard) lamps). In accordance with the status of the host bit, they can be lit (displayed in reverse video) or flashed (repeated alternation between normal and reverse video display states).
Lamps can also display different image/library data for the ON and OFF states of the host bit (such lamps are called image/library lamps).
There are four standard lamp labels: fixed display character strings, ON/OFF switching character strings, numeral displays, and character string displays. When fixed display character strings or ON/OFF switching character strings are used, several lines of labels can be displayed.
Normal (Standard) Lamps
Image/Library Lamps
Touch Switches These switches can be set at any location on the screen. Pressing a touch
switch on the screen where a touch switch has been set can have the follow­ing effects:
Notification to a host bit (input notification function)
Changing the displayed screen (screen switching function)
Input of a numeric value or character string (input key function)
Copying of a numeric value or character string (copy key function)
Shifting to another numeric value or character string input field (cursor moving key function)
Obtaining a hard copy of the screen (screen print function) Opening / Closing a window Moving a window
Touch switches can be made to light or flash in accordance with the status of a host bit in the same way as lamps.
The following 8 types of display graphic can be used for touch switches:
Mark Image data Library data
ON
ON
Host
Unlit state Lit state
ON
Unlit state Lit state
Host
Page 31
14
Functions of the NT631/NT631C Section 1-2
Standard, shadow, 3-dimension, no display frame, rectangle, circle, poly­gon, sector
When rectangle, circle, polygon, or sector is selected as the shape, the area within which pressing of the touch switch is sensed (the touch switch area) can be set independently of the position where the display graphic is set.
There are four touch-switch labels: fixed display character strings, ON/OFF switching character strings, numeral displays, and character string displays. When fixed display character strings or ON/OFF switching character strings are used, several lines of labels can be displayed.
Numeral Display Numeric values stored in the numeral memory tables are displayed. The dis-
played numerals can be changed by changing the data stored in the numeral memory tables.
Hexadecimal values can also be displayed.
When decimal values are displayed, the number of digits for the integral part and fractional part of displayed values can be specified in advance.
String Display Character strings stored in the character string memory tables are displayed.
The displayed character strings can be changed by changing the data stored in the character string memory tables.
Numeral Input Numeric values can be input at the PT by using touch switches. The input
numeric values can also be stored in a numeral memory table and notification sent to the host.
Numeral inputs can be enabled and disabled from the host when an interlock bit has been allocated.
String Input Character strings can be input at the PT by using touch switches, bar code
readers, etc. The input character strings can also be stored in a character string memory table and notification sent to the host.
String inputs can be enabled and disabled from the host when an interlock bit has been allocated.
Function executed
Touch switch area
Display frame
When this position is pressed...
Shown in reverse video
7 8 9 4 5 6 1 2 3
0 .
12345678
Window
Input
"
NT631C
NT631C NT631
NT31C
Character string setting input field
Display
Input
Page 32
15
Functions of the NT631/NT631C Section 1-2
Thumbwheel Switches Numeric values can be input by incrementing or decrementing each digit with
the corresponding touch switch (+, –). The input numeric values can also be stored in a numeral memory table and notification sent to the host.
Thumbwheel switch inputs can be enabled and disabled from the host when an interlock bit has been allocated.
Graphs These are graphics whose display changes in accordance with the numeric
values stored in numeral memory tables. There are the following four types.
Bar graphs:
Bar graphs display the present value in a numeral memory table converted to a percentage within the range –100% to +100% of a preset value.
Analogue meter:
Analogue meters display, using a quarter, half, or full circle shape, the present value in a numeral memory table converted to a percentage within the range – 100% to +100% of the preset value. Users can choose from moving pointer type and filling area type displays. Users can also add graduation to the graph.
Broken line graphs:
Broken line graphs display, in an easy-to-read form, a sequence of numeral memory table values converted to a percentage within the range –100% to +100% of a preset value.
Trend graphs:
Trend graphs display chronological changes in the value in a numeral memory table, converting the value to a percentage within the range –100% to +100% of a preset value. The trend graph shifts position with the passage of time.
Past data can also be recorded, and the numeral memory table can be read (sampled) even while the trend graph is not being displayed.
The user can choose to stop sampling, restart sampling, or display past data, by pressing touch switches.
60%
60%
100%
100%
0%
Example showing a series of 11 numeral memory table values (with a check mark set for the display sign)
Page 33
16
System Configuration Section 1-3
Alarm List/History The alarm list/history function displays messages in list form, or graphics
(image/library data), in accordance with changes in bit memory table sta­tuses.
For the alarm list, a series of bit memory tables are monitored, and messages (contents of character string memory tables) set for bit memory tables that come ON are displayed.
For the alarm history, bit memory tables for which the history property is set are continually monitored, and the time when they come ON and number of times they come ON are recorded and displayed together with the message (character string) set for the bit memory table.
The NT631/NT631C allows selection of the display order as the newest record first or the oldest record first by memory switch setting.
The alarm list function is used to determine which bits are ON at the present time. The alarm history function is used to determine the times at which alarms occurred in the past and how many times alarms have occurred
Alarm List
Alarm History
Recipe You can set several words of numeric data at the PT in tabular format, and
write it to the host. You can also read several words of numeric data from the host and display it on the PT screen.
1-3 System Configuration
This section shows the configuration of a system that uses an NT631/ NT631C. For details on product models, refer to Appendix J Model List (page 281).
0
1
0
Bit
A000000 L001003 D010015
1(ON)
No.13
No.14
No.15
Character string table No. 32
HOST
Message (character string table No. 32) set for bit memory table No. 14
Image/library data 113C
When the message displayed is pressed, the image/library data (113C) set for bit memory table No. 14 is displayed.
Character string table No. 50 Image/library data 1002
Character string table No. 32 Image/library data 113C
Character string table No. 54 Image/library data 1125
No. 22
No. 23
No. 24
Recorded data
Character string table No. 13
Character string table No. 12
Message (character string table No. 13) set for bit memory table No. 24
When the upper message displayed is pressed, the image/library data (102B) set for bit memory table No. 13 is displayed.
Image/library data 102B
Character string table No. 11 Image/library data 005F
Character string table No. 12 Image/library data 102A
Character string table No. 13 Image/library data 102B
Bit memory table No. 24 97/12/04 11:19:20
Bit memory table No. 23 97/12/04 11:25:12
Page 34
17
System Configuration Section 1-3
1-3-1 Peripheral Devices That Can Be Connected
The following peripheral devices can be connected to an NT631/NT631C.
• Bar code reader (page 36)
• Recommended printers (page 36)
It is also possible to use printers that can emulate an NEC PC-PR201H (using the NEC PC-PR201PL control protocol), and printers that comply with one of the following EPSON control standards: ESC/P 24-J83C (col­or), or ESC/P 24-J82 (monochrome).
• Memory Unit (page 39)
• NT-MF261 (made by OMRON)
• Support Tool (page 35)
NT-series Support Tool Version 4.@ for Windows (Made by OMRON)
• NT-ZJCAT1-EV4 (CD-ROM version)
• System installer (page 35)
• System installer (made by OMRON)
The system installer is supplied as a standard accessory with the Support Tool (NT-ZJCAT1-EV4).
Reference: The following optional devices are available. All of them can be used either
with NT631 or NT631C.
Anti-reflective Protective NT610C-KBA04 Sheet (5 pcs/set)
Chemical-resistant Cover NT625-KBA01
Replacement Battery 3G2A9-BAT08
Host
Memory link: Can be connected to a personal computer, FA computer, etc.
Other companies' PLCs can also be connected.
Bar code reader
Printer
Personal computer
Running Windows 95/98/NT
Support Tool
System installer
Memory unit NT631/NT631C
Controls the NT631/NT631C as required while controlling machines and monitoring the production line.
Host Link: CS/CJ-series, C-series, and CVM1/CV-series PLC, and SRM1 Can be connected to CPU Units, Host Link Units, and SRM1.
However, connection is not possible to some models of CPU Unit and SRM1.
NT link: CS/CJ-series, C-series, and CVM1/CV-series PLC, and SRM1 Can be connected to CPU Units and SRM1. However,
connection is not possible to some models.
Used to create screens for the NT631/NT631C at the personal computer and transmit them to the NT631/NT631C, and to make NT631/NT631C settings.
Used to change the system program of the NT631/NT631C.
Displays production line monitoring and instructions to the operation site, and notifies the host of the switch ON/OFF status and numeric value inputs. When a 1:N NT Link is being used, up to 8 PTs can be connected to a single PLC.
Can store screen data and system program to be read out automatically at startup.
For printing out the currently displayed NT631/NT631C screen.
RS-232C cable (max. 15 m) or RS-422A/485 cable (max. 500 m)
Bar codes can be read as character strings.
Page 35
18
Communications with the Host Section 1-4
1-3-2 Connecting to the Host
The NT631/NT631C has the following two communications ports. The serial port B is equipped with an RS-232C connector and an RS-422A/ 485 terminal block (selectable by memory switch).
Serial Port A:
D-SUB 9-pin connector
For RS-232C use only (The Support Tool and bar code readers can be con­nected here.)
Serial Port B:
D-SUB 9-pin connector for RS-232C use only (The Support Tool and bar code readers can be connected here) or Terminal block for RS-422A/485 use only.
The host can be connected at either of these two ports.
The connection methods for each communications method at the PT and host sides are indicated below. Make the settings in accordance with the communi­cations method that can be used with the PLC to be connected and the condi­tions at the operation site.
Reference: When using an RS-232C/422A adapter (NT-AL001) with the host link or NT
link (1:1) communications method, RS-485 cannot be used. The connection must be made with RS-232C or RS-422A.
1-4 Communications with the Host
The NT631/NT631C is connected to the host by one of the following commu­nications methods.
The following communications can be used to connect an OMRON PLC:
• Host Link
• 1:1 NT Link
• 1:N NT Link (standard or high-speed)
The following communications can be used to connect another companies’ PLC or FA computer:
• Communications protocol supported by the other company’s PLC
• Memory link
In all of these communications methods that can be used with NT631/ NT631C, data communications with host are by direct connection (Memory link is, however, a quasi-direct connection).
In the following, the host link and NT link that carry out the direct connection will be discussed. Memory link will be explained in 1-5 Communications Using Memory Links.
1-4-1 Direct Connection Function
With the NT631/NT631C, the bits and words referring to data required for dis­play, and those for storing input data, can be allocated to any part of the PLC memory area.
The NT631/NT631C can directly write to and read from such allocated bits and words to change the display status of the elements on the PT screen, control the PT operating status, and notify the host of the status.
This function, which directly reads and writes the statuses of words and bits without using a PLC program is called the direct connection function.
Page 36
19
Communications with the Host Section 1-4
The words and bits allocated for direct connection are called the allocated words and allocated bits.
The direct connection function allows the data to be displayed at the NT631/ NT631C to be read from the memory area in the PLC and written to memory tables in the NT631/NT631C. Also, the data input at the NT631/NT631C can be written to the memory area in the PLC. The NT631/NT631C screen can be changed in accordance with statuses in the PLC memory area, and the NT631/NT631C’s status data can be written to the PLC’s memory area.
Features of the Direct Connection Function
The direct connection function has the following features.
• The bits and words referring to operating status and work instruction infor­mation and those for storing input data can be freely allocated to almost any area of the PLC memory.
• Since the NT631/NT631C can directly refer to PLC bit and word data with­out using the program at the PLC, it can be connected to the PLC without changing the PLC program which controls the currently running produc­tion line.
• The area to control and provide notification of the NT631/NT631C status, including display screens, display/no display status, and buzzer output, can be freely allocated to any part of the PLC data area. This means that the PLC status can be read and controlled just by reading this area at the PLC side, without preparing a special communications program.
The direct connection function allows the NT631/NT631C to directly read and write almost all bits and words in the PLC and to automatically change the NT631/NT631C screen display. This function can reduce the load on the PLC so that its program development efficiency is improved.
1-4-2 Host Link
The host is connected to a PT in a 1:1 connection, and the words and bits of the host are read and displayed by host link communications. This method can be used for connection to the majority of PLC types.
1-4-3 NT Link
NT link is a method for high-speed communications with a PLC using the direct connection function. The PLCs that can be connected with the NT link are as follows.
CPM1, CPM2A, CPM2C, CQM1, CQM1H, C200HS, C200HX/HG/ HE(-Z)E, CS1G/CS1H-E(V1), CS1D, CJ1G/CJ1H/CJ1M, CVM1/CV-series PLC (-EV1 or later version), SRM1
Besides the 1:1 NT link method, in which one PLC is connected to one PT, the NT631/NT631C can also use the 1:N connection NT link method, which allows a maximum of eight PTs to be connected to one PLC port.
PLCs that can be connected with the 1:N connection NT Link method are as follows: CQM1H, C200HX/HG/HE(-Z)E, CS1G/CS1H-E(V1), CS1D, CJ1G/ CJ1H/CJ1M.
PLC
NT631/NT631C
DM area I/O relay area
Auxiliary relay area Timers/counters
Page 37
20
Communications with the Host Section 1-4
The NT631/NT631C also supports OMRON’s high-speed 1:N NT Link that provides faster 1:N communications. The only PLCs that support the high­speed 1:N NT Link are CS1G/CS1H PLCs of version -EV1 and higher, CS1D PLCs, and CJ1G/CJ1H/CJ1M PLCs.
In the following sections, the term NT Link is used to refer to the NT Link com­munications method in general, the term 1:1 NT Link is used to refer specifi­cally to NT Links with a 1:1 connection, and the term 1:N NT Link is used to refer to both standard and high speed NT Links with 1:N connections. When necessary, the standard 1:N NT Link is distinguished from the high-speed 1:N NT Link.
Features of the NT Link The NT link has the following features.
• High-speed communications with specific types of PLCs can be executed. The NT631/NT631C also supports OMRON’s high-speed 1:N NT Link.
• Writing in units of bits to the PLC memory area is possible.
This enables the other bits of words to which a touch switch has been al­located to be allocated for other purposes (e.g. a lamp).
However, since data is written to the DM area in word units, the other bits of words allocated to touch switches in this area cannot be used for other purposes.
• The NT link can be used even when the PLC is in the RUN mode. (When the host link method is used, the NT631/NT631C switches to the monitor mode when the PLC is in the RUN mode.)
• In the case of PTs that support the standard 1:N NT Link (NT20S, NT31, NT31C, NT600S, NT620S, NT620C, NT625C, NT631, NT631C) up to 8 PTs can be connected to one port of the PLC and used at the same time. Up to 8 PTs (NT31, NT31C, NT631, and NT631C) can also be connected simultaneously when the high-speed 1:N NT Link is being used. All of the PTs connected to a PLC port must use either the standard or high-speed 1:N NT Link; the two communications systems cannot share a single port.
• When using a C200HX/HG/HE(-Z)E PLC and standard 1:N NT Links, up to three 1:N NT Link systems (i.e., 24 PTs) can be connected by installing a Communications Board in the option slot of the CPU Unit. (Only the standard 1:N NT Link can be used.) For details on the Communications Board, refer to the SYSMAC Communications Board Operation Manual (W304-E1-@).
• When using a CQM1H PLC and standard 1:N NT Links, multiple 1:N NT Link systems can be connected by installing Serial Communications Boards in the Inner Board slots. For details on the Serial Communications Board, refer to the CQM1H Serial Communications Board Operation Man- ual (W365-E1-@).
• Multiple 1:N NT Link systems (standard or high-speed) can be connected by installing a Communications Board in the Inner Board slot of the CPU Unit for a CS1G/H/D PLC or installing a Serial Communications Unit on the Backplane for a CS1G/H/D or a CJ1G/M/H PLC. For details on the Communications Board/Communications Unit, refer to the CS/CJ-series Serial Communications Board/Unit Operation Manual (W336-E1-@).
• If the PLC supports the Programming Console function, the NT631/ NT631C can be used as a Programming Console.
• If the PLC supports the Device Monitor function, the NT631/NT631C can be used to change the PLC’s operating mode and read/change data in the PLC’s memory areas.
Page 38
21
Communications Using Memory Links Section 1-5
The NT link is compatible with the host link. The NT631/NT631C screen data and PLC programs used with the host link direct connection method can be used with the NT link method as they are.
1-4-4 Connecting to Other Companies’ PLCs
Installing a system program for multi-venders by using a specific system installer enables the NT631/NT631C to be connected to the PLCs of other models in direct connection. This system installer is supplied with the Support Tool (NT-ZJCAT1-EV4).
Compatible PLC The NT631/NT631C can be connected to the following model PLCs.
• Mitsubishi A-series programmable controller (computer link module)
• Mitsubishi FX-series programmable controller
• SLC 500 Series by Allen-Bradley
• 90-20 and 90-30 Series by GE Fanuc
• S7-300 and S7-400 Series by Siemens
For details on the procedure for connecting to other model PLCs, refer to the PLC Connection Manual or NT31/631 Multi Vendor Connection Manual.
1-5 Communications Using Memory Links
In this section, a communications method other than the direct connection, called the memory link, is discussed.
1-5-1 Memory Link
Memory link is a method to send and receive data between a personal com­puter or a FA computer and the NT631/NT631C by using RS-232C/422A communications.
In memory link, there is an area called PT Memory, as shown below, inside the NT631/NT631C, and this area is treated as a virtual area on the PLC. This allows PT memory and the display elements of the NT631/NT631C to make a quasi-direct connection. By sending a command for the memory link, the host can make the NT631/NT631C execute processes through PT memory. Fre­quently used commands are kept handy for read and write tasks of the numeral memory table, character-string memory table, and bit memory table.
In the memory link method, the only difference is that the NT631/NT631C finds its communications target inside instead of outside. In the memory link method, therefore, change of the target is all that is needed to be capable of using the exact screen data that is acquired by the direct connection. (With the NT631/NT631C, the Support Tool must be used to convert the data to screen data for the memory link.)
When compared to the direct connection of the host link or NT link methods, the memory link method has some restrictions regarding the use of some functions, as described below.
Lamp
PT memory
PT
Direct connection
RS-232C/422A communications
Numeral memory table
Page 39
22
Communications Using Memory Links Section 1-5
• The Programming Console and Device Monitor functions cannot be used.
• The following strobes of PT status notify bits do not turn ON (pages 7 to
27).
• Screen switching strobe
• Numerals input strobe
• Character-string input strobe
• The usable area for allocation is the PT memory only.
1-5-2 Comparison between Direct Connection and Memory Link
The major differences between the direct connection and the memory link are as follows:
1,2,3... 1. In the memory link method, the communications with the host should be
carried out by using commands. Compared to the ordinal direct connec­tion, which can be used requiring almost no programs, the memory link method requires a program that is necessary for interchange of com­mands. This, however, gives advantages to the memory link method by using a large variety of functions available in the direct connections from major models such as a personal computer and a FA computer equipped with RS-232C/RS-422A communications means, allowing the PT to be suited for larger usage.
2. Actual PLCs have many kinds of areas, where as PT memory is a single area with only one kind. When creating screen data by using the memory link methods, it is always necessary to allocate display parts in the PT memory.
For communications between the host and the PT by the memory link method and for handling screen display elements, refer to the NT31/NT31C/NT631/ NT631C Programmable Terminal Reference Manual.
1-5-3 Memory Link Online Transfer Function
When memory link communications are being used, the NT631/NT631C can be switched to Transmit mode from the host even if the NT631/NT631C is operating and screen data can be written. (The NT631/NT631C can be returned to RUN mode after the screen data is written.)
The memory link online transfer function can be used to replace screen data at a fixed time each day or replace screen data with maintenance screen data for maintenance.
For more details on the memory link online transfer function, refer to informa- tion on the memory link online transfer function in the NT31/NT31C/NT631/ NT631C Programmable Terminal Reference Manual.
Page 40
23
Before Operating Section 1-6
1-6 Before Operating
Follow the procedure given below to start the system of the NT631/NT631C.
*1
System program installation is only done in special circumstances, for example when changing the system program, or to recover the original sta­tus of the installed program. This operation is not normally necessary. When using other PLC models (sequencers), however, it is necessary to install specific system programs.
*2
Display of the system menu, and all change operations, can be inhibited. This enables you to prevent the accidental deletion or alteration of screens and settings.
Reference: • For the system program, use the NT631/NT631C system program sup-
plied as an accessory with the NT-series Support Tool (NT-ZJCAT1-EV4).
• For the Support Tool, use NT-series Support Tool for Windows (Ver. 4.@).
Refer to the following manuals for the devices and software.
Host
Set the host settings.
Create the host program.
Start operation.
NT631/NT631C
Connect the power supply.
Install the system program.
*1
Transmit the screen data.
Set the memory switches.
Connect to the host.
When RS-232C used at the PT: refer to section 4 When RS-422A/485 used at the PT: refer to section 5
Support Tool
Create the screens.
Connect to the NT631/NT631C.
Confirm the settings and check communications.
Make the settings in the system installer mode.
*2
Install the PT in the operation panel.
Install the Support Tool at the computer.
(Refer to the manual for the Support Tool.)
(Refer to the NT31/NT31C/NT631/NT631C
Programmable Terminal Reference Manual
and the Support Tool Operation Manual.)
• For the host link, refer to pages 48 and 94, and the manuals for the Host Link Unit and Programming Devices.
• For the NT link (1:1), refer to pages 61 and 106.
• For the NT link (1:N), refer to pages 65 and 108.
• For the high-speed NT link (1:N), refer to pages 70 and 112.
• For the Memory link, refer to pages 73 and 114.
(page 32)
(page 33)
(page 144)
(Refer to page 145 and the Support Tool manual)
(page 152)
(page 149)
Device or Software Manual Title Manual Number
NT31/NT31C, NT631/ NT631C
Reference Manual V064-E1-1
System Installer NT-series Support Tool for Windows (Ver. 4.@) Operation Manual V061-E1-@ Support Tool NT-series Support Tool for Windows (Ver. 4.@) Operation Manual V061-E1-@
Page 41
24
Before Operating Section 1-6
PLCs SYSMAC CPM1 Operation Manual W262-E1-@
SYSMAC CPM1A Operation Manual W317-E1-@ SYSMAC CPM2A Operation Manual W352-E1-@
SYSMAC CPM1/CPM1A/CAM2A/CPM2C/SRM1(-V2) Programmable Controllers Programming Manual
W353-E1-@
SYSMAC CPM2C Operation Manual W356-E1-@ SYSMAC C200H Operation Manual (for CPU01/03/11) (programming) W130-E1-@ SYSMAC C200H Operation Manual (for CPU21/23/31) (programming) W217-E1-@ SYSMAC C200HS Installation Guide W236-E1-@ SYSMAC C200HS Operation Manual (programming) W235-E1-@ SYSMAC C200HX/HG/HE-ZE Installation Guide W302-E1-@ SYSMAC C200HX/HG/HE Programming Manual W303-E1-@ SYSMAC C200HX/HG/HE-Z Programming Manual W322-E1-@ SYSMAC C1000H/C2000H Operation Manual (programming) W140-E1-@ SYSMAC CQM1 Programming Manual W228-E1-@ SYSMAC CQM1H Operation Manual W363-E1-@
SYSMAC CVM1/CV500/CV1000/CV2000 Operation Manual: Ladder Diagrams
W202-E1-@
SYSMAC CS Series Programmable Controllers Operation Manual W339-E1-@ SYSMAC CJ Series Programmable Controllers Operation Manual W393-E1-@
SYSMAC CS Series, CJ Series, NSJ Series Programmable Controllers Programming Manual
W394-E1-@
SYSMAC CS Series, CJ Series, NSJ Series Programmable Controllers Operation Manual
W340-E1-@
SYSMAC CS/CJ Series Programming Consoles Operation Manual W341-E1-@
SYSMAC CS/CJ/CP Series, NSJ Series Communications Commands Reference Manual
W342-E1-@
SYSMAC CS/CJ Series Serial Communications Boards, Serial Communications Units Operation Manual
W336-E1-@
SYSMAC CQM1H Series Serial Communications Board Operation Manual
W365-E1-@
CompoBus Master Control Unit
SRM1 Operation Manual W318-E1-@
Programming Devices SYSMAC Support Software Operation Manual: C-series PLCs W248-E1-@
SYSMAC Support Software Operation Manual: CVM1 PLCs W249-E1-@ SYSMAC CPT User Manual and Quick Start Guide W332-E1-@
W333-E1-@
CX-Programmer Operation Manual W446-E1-@
Host Link Units and Serial Communications Boards
SYSMAC C-series Host Link Unit Operation Manual W143-E1-@ SYSMAC CVM1/CV-series Host Link Operation Manual W205-E1-@
SYSMAC C200HW-COM01 C200HW-COM02-V1 to C200HW-COM06­EV1 Serial Communications Board Operation Manual
W304-E1-@
Device or Software Manual Title Manual Number
Page 42
25
SECTION 2
Preparing for Connection
This section describes the connection methods that are possible with the PT, and the functions of the parts of PT, as the required knowledge before connecting to the host and to the peripheral devices.
2-1 Method for Connection to the Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-2 Names and Functions of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Page 43
26
Method for Connection to the Host Section 2-1
2-1 Method for Connection to the Host
This section describes the methods for connection to the host used with the NT631/NT631C, and the relationship between the connection method and the communications method.
NT631/NT631C Communications Ports and Communications Methods
The NT631/NT631C has two communications ports. Their uses are indicated in the table below.
Note There are two NT Link (1:N) communications rates: standard and high-speed.
Communications Methods That Can Be Used with the Host
The following communications methods can be used with the hosts that can be connected to the NT631/NT631C.
• RS-232C
• RS-422A
•RS-485
The communications types that are actually supported differ depending on the host. For details, refer to SECTION 4 Connecting to the Host from the RS-
232C Port and SECTION 5 Connecting to the Host from the RS-422A/485 Por t.
Converting the Communications Type with an RS-232C/RS-422A Adapter
The following communications type conversions are possible by using an RS­232C/RS-422A adapter (NT-AL001, made by OMRON).
• RS-232C
RS-422A
• RS-232C
RS-485
Communications Port Usable Communications
Methods
Communications Type
Serial port A Host link
NT Link (1:1) NT Link (1:N) (See note.) Memory link (Support Tool connection) (bar code reader input function)
RS-232C
Serial port BConnector Host link
NT Link (1:1) NT Link (1:N) (See note.) Memory link
RS-232C (select between con-
nector and terminal block)
Te r mi n al block
Host link NT Link (1:1) NT Link (1:N) (See note.)
RS-422A/485 (select between con-
nector and terminal block)
Page 44
27
Method for Connection to the Host Section 2-1
Combinations of Communications Method and Connection Method
The connection methods that can be used depending on the communications method used and the communications type for communications between the NT631/NT631C and the host are indicated in the table below.
: Connection possible
×: Connection not possible
Communica­tions Type at
PT
Communica­tions Type at
Host
Usable Connection Method Usable Communications
Method
Details
Host
link
NT Link (1:1)
NT
Link
(1:N)
Mem-
ory link
RS-232C RS-232C ❍❍❍❍ page 73
RS-422A RS-232C ❍❍❍❍ page 82
×× × page 86
RS-422A ❍❍❍❍ page 115
×× × page 119
Direct 1:1 connection
PT
Host
RS-232C (max. 15 m)
1:1 connection via a convertor unit
PT Host
Convertor unit (NT-AL001)
RS-422A
(
max. 500 m
)
RS-232C (max. 2 m)
1:N connection via a convertor unit
PT
Host
Convertor unit (NT-AL001)
RS-422A (total length 500 m)
RS-232C (max. 2 m)
Direct 1:1 connection
PT Host
RS-422A (max. 500 m)
1:N connection
PT
Host
RS-422A (total length 500 m)
Page 45
28
Method for Connection to the Host Section 2-1
: Connection possible ×: Connection not possible
• The RS-232C/RS-422A adapter (NT-AL001) requires +5 V, 150 mA at pin 6 of the RS-232C connector. Check the signals of the RS-232C connector at the host.
• +5 V is not output from serial port B of the NT631/NT631C. When con­necting an NT-AL001 at serial port B, a separate power supply is required for the NT-AL001.
• The cable of an NT-AL001 cannot be connected or disconnected while the power is ON. Always connect or disconnect the cable while the power supply from the RS-232C cable is OFF (while the host power supply is OFF).
• NT Link (1:N) connection is possible even when RS-232C is used at the NT631/NT631C side for communications with the host, but in this case one NT-AL001 Adapter is required for each NT631/NT631C. In this case, it is convenient to use serial port A of the NT631/NT631C. +5 V is not out­put from serial port B.
Communica-
tions Type at
PT
Communica-
tions Type at
Host
Usable Connection Method Usable Communications
Method
Details
Host
link
NT Link (1:1)
NT Link (1:N)
Mem-
ory
link
RS-485 RS-232C ×× × page 82
×× × page 86
RS-485 ×× × page 118
×× × page 121
1:1 connection via a convertor unit
PT
Host
Convertor unit (NT-AL001)
RS-485 (max. 500 m)
RS-232C (max. 2 m)
1:N connection via a convertor unit
PT
Host
Convertor unit (NT-AL001)
RS-485 (total length 500 m)
RS-232C (max. 2 m)
Direct 1:1 connection
PT
Host
RS-485
(
max. 500 m
)
1:N connection
PT
Host
RS-485 (total length 500 m)
Page 46
29
Names and Functions of Parts Section 2-2
2-2 Names and Functions of Parts
Before starting operation, the names and functions of the parts of the NT631/ NT631C are described here as a confirmation. A method of hardware settings is also described.
Front View
Reference: The NT631/NT631C comes in two body colors.
NT631 (EL) NT631C (STN) NT631C (TFT) Body Color
NT631-ST211-EV2 NT631C-ST141-EV2 NT631C-ST153-EV3 Beige
NT631-ST211B-EV2 NT631C-ST141B-EV2 NT631C-ST153B-EV3 Black
POWER
RUN
POWER LED Lit in green when the power is supplied.
RUN LED Display
Depending on the model, different display types are used.
NT631-ST211@-EV2: Monochrome EL display
NT631C-ST141@-EV2: STN color LCD display with backlight
NT631C-ST151/152@-EV2: TFT color LCD high intensity display with backlight
The whole area of the screen is a touch panel which works as an input device.
Lit in green while the
unit is in the RUN mode.
Lit in orange or red when
the battery is low (orange in the RUN mode, red in other modes).
Page 47
30
Names and Functions of Parts Section 2-2
Rear View
Note Confirm system safety before turning the power ON/OFF or resetting.
RDA
TRM
RDB
SDA
SDB
RSA
RSB
24V +DC
PRINTER PORT B PORT A
RESET
Warning label
Reset switch (inside the cover) Used to initializes all the statuses of the NT631/NT631C. However, registered data such as screen data, and memory switch settings, retain their statuses before initialization.
Serial port B terminal block Connect the cable for RS­422A/485 connection to the host here. Depending on the setting made at the NT631/NT631C system menu, communications through RS-422A/485 are available. It is not possible to use this terminal block and the serial port B connector (9-pin) at the same time.
GR terminal Grounding terminal to prevent malfunction due to noise.
Power input terminals Connect the power to the NT631/NT631C at these terminals.
Battery cover The battery is secured underneath this cover.
Serial port A connector Connect the cable for connection to the host or Support Tool here. A bar code reader can also be connected here. This is a 9-pin connector for RS-232C use only.
Serial port B connector Connect the cable for RS-232C connection to the host here. Depending on the setting made at the NT631/NT631C system menu, communications through RS-232C are available. This is a 9-pin connector for RS-232C use only.It is not possible to use this connector and the serial port B terminal block at the same time.
Printer connector Connect the printer cable here. Output conforms to Centronics specifications.
Expansion interface connector (under the label) When using an expansion interface unit such as a memory unit, peel off the label and connect it here.
Page 48
31
SECTION 3
Hardware Settings and Connections
This section describes the settings of the NT631/NT631C and methods for connection to peripheral devices.
For details on the method for connection to the host, refer to SECTION 4 Connecting to the Host from the RS-232C Port or SECTION 5 Connecting to the Host from the RS-422A/485 Port.
3-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3-1-1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3-1-2 Installation in the Operation Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3-1-3 Power Supply Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3-1-4 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3-2 Connecting to the Support Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3-3 Connecting a Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-3-1 Connection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-4 Connecting a Bar Code Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-4-1 Connection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3-4-2 Setting a Bar Code Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3-4-3 Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-5 Using a Memory Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3-5-1 Installation Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3-5-2 Method of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Page 49
32
Installation Section 3-1
Note On unpacking the NT631/NT631C and peripheral devices, check their exter-
nal appearance and confirm that there is no damage. Also confirm that there is no abnormal noise on shaking the PT lightly.
3-1 Installation
Install the NT631/NT631C in the operation panel and connect the power to the NT631/NT631C as described below.
3-1-1 Installation Environment
Observe the following points when installing the PT in an operation panel.
Note 1. Do not install the PT at sites subject to the following conditions.
• Severe temperature variations
• Temperatures or humidities outside the ranges stated in the specifica­tions
• High humidity, condensation
• Splashing chemical agents
• Severe oil splashing
• Corrosive or flammable gases
• Strong vibrations or shocks
• Direct exposure to wind and rain (outdoor sites)
• Strong ultra-violet irradiation
2. Take adequate measures to ensure shielding if the PT is used at a location subject to any of the following conditions.
• Static electricity, or noise from other equipment
• Strong electromagnetic fields
• Nearby power cables
• Potential exposure to radioactivity
3-1-2 Installation in the Operation Panel
The NT631/NT631C is mounted in an operation panel by embedding it in the panel.
Use the panel fittings and tool (Phillips screwdriver) included in the product package and follow the procedure below.
1,2,3... 1. Open a hole of the dimensions shown below in the panel and install the
NT631/NT631C from the front side of the panel.
2. Attach the panel fittings at the following positions shown below, from the rear of the NT631/NT631C.
Fit the hook of the fitting in the square hole in the body and tighten the screw with the Phillips head screwdriver while lightly pulling the fitting.
238
+ 0.5 mm
0 mm
303
+ 0.5 mm
0 mm
Page 50
33
Installation Section 3-1
Fittings at the two (*) positions are not necessary if you do not need it dust proof and waterproof.
Note 1. During work at the panel, take care to ensure that no metal scraps enter
the PT.
2. The thickness of applicable operation panel is 1.6 mm to 4.8 mm. All fit­tings must be tightened uniformly to a torque of 0.5 to 0.6 N
m in order to
ensure water- and dust-resistance. Front sheet of NT631/NT631C may be warped if the tightening is too strong or not uniformity. The panel must not be soiled or warped, and must be able to support an installation that will remain secure and strong.
3-1-3 Power Supply Connection
Connect a 24 VDC power supply to the power input terminals.
Note 1. Depending on how the power is switched ON/OFF, the entire system may
stop. Follow the correct procedure when switching the power ON/OFF.
2. Carefully check the wiring before switching ON the power.
3. Do not connect AC power to the DC terminals.
4. Use DC power supplies with low voltage fluctuation.
5. Do not perform a dielectric strength test.
6. If complying with EC directives (low voltage directives), the following points must be noted (compliance with EC directives):
a. Use a power supply with reinforced insulation.
b. When installing NT631-ST211(B)-EV2 on the ultimate system, the
rear of the NT631 must be placed within an enclosure to restrict the operators’ use only to the front panel.
7. When using NT631-ST211(B)-EV2, warm-up time of the power supply must be 200 ms or less. If longer than this, NT631 may not boot up.
+DC
24V
PRINTER PORT B PORT A
RESET RDA
TRM
RDB SDA
SDB
CSA
CSB
(:)
(:)
24 VDC
Breaker
24 VDC
p
ower suppl
y
Page 51
34
Installation Section 3-1
Power Supply
The applicable power supply specifications are as follows.
Parts Used for Connection
Note For the connection to the power supply terminal block, twisted wires of 2 mm
2
or greater cross sectional area and M3.5 size crimp terminals must be used.
Tighten the screws on the terminal block to a torque of 0.8 N
m.
Recommended Terminals
Note Conformance to Shipbuilding Standard
• Cover the entire PT with electromagnetic shielding, and ground the elec­tromagnetic shielding to the control panel with copper tape or other elec­trically conductive tape.
Recommended electromagnetic shielding: E09F100 or E09R13502P
Manufacturer: Seiwa Electric MFG, Co., Ltd.
• Use gaskets or other materials to completely shield all openings and other gaps in the control panel.
• Use copper tape or other electrically conductive tape to shield gaps between the cutout and the PT before securing the PT in place.
• To suppress noise terminal voltage, perform installation under the follow­ing conditions. It is recommended to use the following product for the DC power supply. Recommended Power Supply model: S82K-03024 Manufacturer: OMRON
3-1-4 Grounding
The NT631/NT631C has a functional ground terminal ( ).
Carry out wiring under the following conditions.
Item Value
Power supply 24 VDC
Allowable power supply voltage fluctuation range
20.4 to 26.4 VDC (24 VDC –15% to +10%)
Power supply voltage capacity NT631-ST211 (B)-EV2:
30 W or more (Power supply warm-up time within 200 ms.)
NT631C-ST141 (B) /ST153 (B)-EV3:
18 W or more
Maker Type
(fork type)
Type
(round type)
Applicable Wire
(stranded wire)
Japan Solderless Terminal MFG 2-YS3A 2-3.5
2.0 to 2.63 mm
2
Fuji Terminal 2-YAS3.5 V2-S3.5
Nichifu Terminal 2Y-3.5 2-3.5
Fork type Round type
7 mm max. 7 mm max.
Page 52
35
Connecting to the Support Tool Section 3-2
1,2,3... 1. In cases where there is a potential difference between the grounds of the
NT631/NT631C and the host, ground as shown in Fig. If there is some dis­tance between the NT631/NT631C and host and grounding at a single
point is difficult, do not connect the functional ground terminal ( ) of the NT631/NT631C.
2. If the NT631/NT631C is installed in the same panel as equipment that gen­erates noise, such as a motor or inverter, do not ground the functional
ground terminal ( ) of the NT631/NT631C.
Note Carry out grounding correctly in order to prevent operating errors due to
noise.
3-2 Connecting to the Support Tool
In order to install the system program in the NT631/NT631C, or to transmit screen data created with the Support Tool to the NT631/NT631C, the NT631/ NT631C must be connected to a personal computer with an RS-232C cable.
The NT631/NT631C connects the RS-232C cable from a personal computer at serial port A. When the host is connected at serial port B, the connection with the host can be maintained as it is while the NT631/NT631C is connected to the RS-232C cable from a personal computer.
However, when a bar code reader is being used, it must be disconnected, so that the RS-232C cable can be connected, since they both use serial port A.
Communications Conditions
The communications conditions are automatically set when the system installer and Support Tool are started.
Recommended Connector Cable
Use the cable indicated below.
• CV500-CN228 (length: 2 m), made by OMRON (D-SUB 9-pin, male
D-SUB 25-pin, male)
• XW2Z-S001 (conversion cable), made by OMRON (D-SUB 25-pin, female
half pitch 14-pin, male)
• XW2Z-S002 (length: 2 m), made by OMRON (D-SUB 9-pin, male
D-SUB 9-pin, female)
For details on making a connector cable, refer to Appendix F Making the Cable for Connecting a PLC.
Host
Grounding at a single poin
t
NT631/ NT631C
+DC
RESET RDA TRM RDB SDA SDB CSA CSB
24V
PRINTER PORT B PORT A
Serial port A (RS-232C, 9-pin)
Page 53
36
Connecting a Printer Section 3-3
3-3 Connecting a Printer
Connecting a printer to the NT631/NT631C enables printing of hard copies of the currently displayed screen (printing of screen images), and, by system menu operations, printing of the screen display history and alarm history.
The following types of data can be printed, depending on the printer con­nected to the NT631/NT631C. For details, refer to the pages cited.
• Hard copies of the screen (Refer to information on printing data and checking the printer status in the NT31/NT31C/NT631/NT631C Program- mable Terminal Reference Manual.)
• Screen display history record data (page 194)
• Alarm history record data (page 196)
3-3-1 Connection Method
Connect the printer to the NT631/NT631C with a Centronics cable, as shown below. The length of the cable should not exceed 1.5 m.
Reference:
If the connector cable is connected or disconnected while the power to the printer is on, the NT631/NT631C may malfunction. Always turn off the power to the printer before connecting or disconnecting the cable.
Recommended Connector Cable
The following connection cables are recommended.
NT-CNT121 (1.5 m, 20-pin to 36-pin), made by OMRON
Recommended Printers
When using a printer, use one that can emulate an NEC PC-PR201H (us­ing the NEC PC-PR201PL control protocol) or complies with one of the fol­lowing EPSON control standards: ESC/P 24-J83C (color), or ESC/P 24­J82 (monochrome).
When using a monochrome printer with an NT631C, set Tone printing with the NT631C memory switches (page 169).
3-4 Connecting a Bar Code Reader
Connecting a bar code reader to the NT631/NT631C enables bar code data to read as character strings into character string input fields, and set in char­acter string memory tables.
In order to use a bar code reader, the Comm. A Method memory switch must be set to Bar-Code Reader.
For details on the method for inputting character strings with a bar code reader, refer to 3-7 Input of Numeric values and Character Strings in the
NT31/NT31C/NT631/NT631C Programmable Terminal Reference Manual.
+DC
RESET RDA TRM RDB SDA SDB CSA CSB
24V
PRINTER PORT B PORT A
Page 54
37
Connecting a Bar Code Reader Section 3-4
Note Make sure that the power supply to the bar code reader and the power supply
to the PT are both OFF before connecting or disconnecting the cable.
3-4-1 Connection Method
Connect the bar code reader to serial port A of the NT631/NT631C, as shown in the figure below.
Bar code reader must match the communications setting (3-4-2 Setting a Bar Code Reader, page 37) and data format (3-4-3 Data Format, page 38) in order to connect to the NT631/NT631C. Please confirm the specification of the bar code reader before using.
For details on making a connector cable, refer to Appendix G Making the Cable for Connection to a Bar Code Reader.
Reference: The bar code reader must be connected to serial port A. This means that it
cannot be connected at the same time as the Support Tool. Note also that when a bar code reader is used, the host must be connected at serial port B.
3-4-2 Setting a Bar Code Reader
After connecting a bar code reader, set the communications conditions and other settings for it by selection from the system menu.
Settings at the NT631/ NT631C
At the NT631/NT631C, set the communications conditions for communica­tions with the bar code reader by using the memory switches, selecting from the options indicated in the table below.
For more detailed information on the actual system menu operations, refer to 6-10 Setting the Bar Code Reader Input Function.
Settings at the Bar Code Reader
Make the settings shown in the table below at the bar code reader. Make sure that the communications speed, parity, stop bit, and data bit settings match the communications settings made at the NT631/NT631C. For details on the
setting method, refer to the instruction manual for the bar code reader used.
+DC
RESET RDA TRM RDB SDA SDB CSA CSB
24V
PRINTER PORT B PORT A
NT631/NT631C
Bar code reader
9-pin connector
Connector cable Bar code reader cable
Serial port A (RS-232C, 9-pin)
Item Possible Settings Default Setting
Data bits 7 or 8 bits 7 bits
Stop bit(s) 1 or 2 bits 2 bits
Parity None, odd, even Even
Communications speed 4800, 9600, 19200 bps 9600 bps
Input Method Manual, Auto Manual
Item Possible Settings
Communications speed 4800, 9600, 19200 bps
Parity EVEN, ODD, NONE
Stop bits 1 or 2 bits
Data bits 7 or 8 bits
Page 55
38
Connecting a Bar Code Reader Section 3-4
About RS/CS Control
During bar code reading, the NT631/NT631C performs RS/CS control. When the Input Method setting of the NT631/NT631C is set to Auto, the RS signal is turned OFF, prohibiting the next input, until the read data has been sent to the host as notification.
Because of this, when the Auto setting is made, the next input is not possible until the data has been sent to the host as notification.
However, when the setting is Auto and the RS/CS signals of the cable are shorted, RS/CS control is ineffective. Consequently, data input from the bar code reader to the NT631/NT631C is updated regardless of whether or not the data is sent to the host as notification.
For details, refer to the instruction manual for the bar code reader used.
3-4-3 Data Format
The data format for communications when using the bar code input function of the NT631/NT631C is shown below.
The characters which are effective as data are hexadecimal codes from 20 to 7FH, and the maximum data length is 40 bytes.
Data which does not follow the data format described above is invalidated and discarded.
Preamble STX
Postamble ETX
RS/CS control Available
Communications protocol No-protocol mode
Transmission of number of bar code label digits Transmission prohibited
Transmission of ID characters Transmission prohibited
Bar code types Multi-reading (all types can be
read)
Trigger switch setting Automatic reading mode
Item Possible Settings
Data Data DataSTX ETX
(03
H)(02H)
Page 56
39
Using a Memory Unit Section 3-5
3-5 Using a Memory Unit
This section discusses the use of the Memory Unit.
Reference: The Memory Unit functions are determined by the model of PT being used,
regardless of the version of the system program installed in the PT.
By installing a Memory Unit (NT-MF261) on the NT631/NT631C, the screen data in the NT631/NT631C can be recorded (backed up) in the Memory Unit.
In addition, the screen data in the Memory Unit can be automatically read into the NT631/NT631C when it starts up. This means that system program and screen data can be changed easily at the operation site without connecting to the Support Tool.
The data in the Memory Unit is retained without backup by a battery or other means.
In systems where there are frequent setup changes, by preparing a number of Memory Units in advance and recording screen data in them in accordance with the control performed in each case, the NT631/NT631C screen data can be changed simply by installing the Memory Unit, without connecting to the Support Tool.
In addition, even if NT631/NT631C is replaced, the previous status can be maintained simply by installing the Memory Unit that retains the system pro­gram and screen data of the previous NT631/NT631C. By using the following combinations, data can be stored (backed up) to a Memory Unit.
• Screen data for two PTs.
• System program for two PTs.
• System program and screen data for one PT.
One Memory Unit can store the screen data for two PTs.
Note 1. Make sure that the power supply to the PT is OFF before connecting or dis-
connecting a Memory Unit. After mounting a Memory Unit, be sure to tighten its two screws.
2. During data transmission, do not turn off the power supply to the NT631/ NT631C or reset it.
3. Do not touch the PCB (printed circuit board) with bare hands.
Reference: • When a Memory Unit is mounted, the NT631/NT631C cannot be set to
the operating status. On completion of data transmission with a Memory Unit, always disconnect the Memory Unit from the NT631/NT631C before starting NT631/NT631C operation.
• Memory Units (NT-MF261) can be used in common for the following PT models: NT31, NT31C, NT631, and NT631C. One Memory Unit can store screen data for up to two PTs of different models. However, since the data compatibility is not complete between NT31/NT31C and NT631/NT631C, an error may occur if an attempt is made to read NT631C data with an NT31C. (The data must be converted using the Support Tool.)
Note also that although there is data compatibility between the NT31 and NT31C, and between the NT631 and NT631C, the display may not be correct since these models have different numbers of colors.
PT Model Function of Memory Unit
Without V@ suffix System programs can not be transmitted using Memory Unit. With V@ suffix System programs can be transmitted using Memory Unit.
Page 57
40
Using a Memory Unit Section 3-5
• One Memory Unit can store a system program for up to two PTs of differ­ent models. In order to transmit a system program from the Memory Unit to the NT631/NT631C, the system program must be compatible to the tar­get PT model.
• The statuses of memory switch settings and system settings can be recorded to the Memory Unit besides screen data. When the data in the Memory Unit is written into the NT631/NT631C, make sure that these set­tings can be adapted to the NT631/NT631C used before transmission.
3-5-1 Installation Method
Install the Memory Unit (NT-MF261) at the expansion interface connector at the rear of the NT631/NT631C as shown in the figure below (the expansion interface connector is located underneath the note label.).
3-5-2 Method of Use
As shown in the figure below, a Memory Unit has two sets of four DIP switches, and the operation is determined by the DIP switches that are set at startup.
Note 1. Always confirm that the power to the NT631/NT631C is off before setting
the DIP switches.
2. Do not touch the PCB (printed circuit board) directly with bare hands.
DIP Switch Functions The functions of the DIP switches on the Memory Unit are indicated in the
table below.
SW1
Mounting screw
s
4321
OFF
SW1 SW2
OFF
4321
Factory setting is turned all to off.
Switch Function
SW1-1 Automatic transmission (writing from the Memory
Unit to the PT)
OFF: Not executed
ON: Executed
SW1-2 Automatic transmission (writing from the PT to the
Memory Unit)
OFF: Not executed
ON: Executed
Page 58
41
Using a Memory Unit Section 3-5
SW2
*: The Memory Unit stores system program or screen data for one PT in each
of areas (bank 0, bank 1). (The total data storage is for two PTs.) SW2-3 sets which of these two banks is used for automatic transmission.
Reference: • In the following cases, a mode setting error occurs.
• More than one of the SW1-1 to SW1-3 switches are set to ON.
• None of the SW1-1 to SW1-3 switches are set to ON.
• In the following case, a protect setting error occurs.
Transmitting to the write destination has been disabled by the setting for SW2-1 or SW2-2.
• In the following cases, a data transmission error occurs.
• An attempt is made to transmit data other than the system program to PT system program area.
• An attempt is made to transmit the system program to PT screen data area.
• For details on mode setting errors and protect setting errors, refer to Errors When Using a Memory Unit (page 45).
Writing Screen Data to a Memory Unit Using Automatic Transmission (PT to Memory Unit)
In this mode, system program or the screen data in the NT631/NT631C is forcibly written to the Memory Unit irrespective of the setting status of the NT631/NT631C.
This mode is convenient if the touch panel is broken and touch switch opera­tion is not possible, or if someone unfamiliar with touch switch operation at the operation site is using the system.
Reference: When screen data is written to the Memory Unit, the data that has been
stored in the specified area up until that point is lost (if the data is written into only one Bank, the other Bank will not be affected).
Method of Execution
Use the following procedure to write the screen data in the NT631/NT631C to the Memory Unit by automatic transmission.
SW1-3 Manual transmission (Direction of transmission and
bank used selected at the PT touch panel)
OFF: Not executed
ON: Executed
SW1-4 Data type to transfer OFF: Screen data
ON: System program
Switch Function
SW2-1 Disable/enable writing to PT OFF: Disable
ON: Enable
SW2-2 Disable/enable writing to the Memory Unit OFF: Disable
ON: Enable
SW2-3 Area (bank) selection of automatic transmission. * OFF: Bank 0
ON: Bank 1
SW2-4 System/Screen simultaneous transmission OFF: Disable
ON: Enable
Switch Function
Page 59
42
Using a Memory Unit Section 3-5
1,2,3... 1. Check that the power supply to the NT631/NT631C is OFF, then set the
DIP switches of the Memory Unit as follows after installing Memory Unit to NT631/NT631C.
It is not strictly necessary to set SW2-1 to OFF (to disable writing to the PT), but it is recommended to do so to avoid loss of data in the event of operating errors.
Reference: • Setting SW2-4 to ON (System/Screen transmitted simultaneously) dis-
ables the setting of SW1-4.
• Setting SW2-4 to ON (System/Screen transmitted simultaneously) dis­ables the setting of SW2-3, writes the system program into bank 0, and the screen data into bank 1 at all times.
2. Switch the NT631/NT631C power ON.
The screen data is automatically written into the Memory Unit. The screen data in the NT631/NT631C is preserved.
The messages Preparing, Transmitting, Verifying, and Finished are dis­played on the screen in accordance with the progress of data writing.
At the same time, the progress of the data writing status is displayed by the means of the number of bytes and blocks (1 bank = 16 block = 1024k byte).
RUN LED operates as follows according to the processing status.
Preparing: flashes at intervals of 1 second Transmitting: flashes at intervals of 0.5 second Verifying: flashes at intervals of 0.5 second Finished: lights up
3. Switch the NT631/NT631C power OFF, remove the Memory Unit.
To operate NT631/NT631C continuously, switch the NT631/NT631C pow­er back ON.
Writing Screen Data to the PT Using Automatic Transmission (Memory Unit to PT)
In this mode, the system program or screen data in the Memory Unit is forcibly written to NT631/NT631C irrespective of the setting status of the NT631/ NT631C.
Since data transmission by this method is faster than when the Support Tool or system installer is used, it can save a lot of time. When transmitting the same system program or screen data to multiple NT631/NT631C, this mode becomes convenient.
SW1
SW1-4 ON: System program
OFF: Screen data
SW2-3 ON: Bank 1
OFF: Bank 0
SW2-4 ON: System/Screen transmitted simultaneously
OFF: System/Screen not transmitted simultaneousl
y
SW2
Page 60
43
Using a Memory Unit Section 3-5
Reference: When data is written to the NT631/NT631C, the data that has been stored up
until that point is lost. When the system program is changed, the operation of NT631/NT631C also changes.
Method of Execution
Use the following procedure to write the screen data in the Memory Unit to the NT631/NT631C by automatic transmission.
1,2,3... 1. Check that the NT631/NT631C power is OFF, then set the DIP switches on
the Memory Unit as follows after installing Memory Unit to NT631/NT631C.
It is not strictly necessary to set SW2-2 to OFF (to disable writing to the Memory Unit), but it is recommended to do so to avoid loss of data in the event of operating errors.
Reference: • Setting SW2-4 to ON (System/Screen transmitted simultaneously) dis-
ables the setting of SW1-4.
• Setting SW2-4 to ON (System/Screen transmitted simultaneously) dis­ables the setting of SW2-3. In this case, the data transmission becomes possible only if the data inside Memory Unit is in either of following combi­nations. Bank 0: system program, Bank 1: other than system program Bank 0: other than system program, Bank 1: system program If the combination is not as listed above, a data transmitting error occurs.
• When writing the system program into the NT631/NT631C, the type of system program inside Memory Unit and the type of PT must correspond.
2. Switch the NT631/NT631C power ON.
The screen data is automatically written into the PT.
The messages Preparing, Transmitting, Verifying and Finished are dis­played on the screen in accordance with the progress of data writing.
At the same time, the progress of data writing status is displayed by the means of the number of bytes and blocks (1 bank = 16 block = 1024k byte).
The RUN LED operates as follows according to the processing status.
Preparing: flashes at intervals of 1 second Transmitting: flashes at intervals of 0.5 second Verifying: flashes at intervals of 0.5 second Finished: lights up
3. Switch the NT631/NT631C power OFF, remove the Memory Unit.
To operate NT631/NT631C continuously, switch the NT631/NT631C pow­er back ON.
Reading and Writing Data by Manual Transmission
In this method, the direction of transmission and area of the Memory Unit used are set by touch switch operations at the NT631/NT631C. Transmission can be executed while checking the settings.
SW1
SW2-4 ON: System/Screen transmitted simultaneously
OFF: System/Screen not transmitted simultaneousl
y
SW2
SW1-4 ON: System program
OFF: Screen data
SW2-3 ON: Bank 1
OFF: Bank 0
Page 61
44
Using a Memory Unit Section 3-5
Reference: When data is written to the NT631/NT631C or Memory Unit, the data that has
been stored up until that point is lost.
Method of Execution
Use the following procedure to write screen data using manual transmission.
1,2,3... 1. Check that the NT631/NT631C power is OFF, then set the DIP switches on
the Memory Unit as follows.
In order to avoid loss of data in the event of operating errors, it is advisable to set SW2-1 and SW2-2 so as to disable writing to the PT from which the data is to be read.
2. Switch the NT631/NT631C power ON.
Display language select screen appears.
3. Press the Japanese or English touch switches to select the display lan­guage. The following descriptions are for when English is selected. The screen shown below is displayed.
Current PT Screen Data, System
The first line: Compatible PT type for the system program inside PT.
The second line: System program name and Version for the system pro-
gram inside PT.
(The second line may not be displayed in the kind of system program.)
Current PT Screen Data, Screen
The comment for the screen data in the NT631/NT631C is displayed here.
SW1
SW2
Settin
g
of SW1-4 not relevant
Setting of SW2-3 not relevant
Setting of SW2-4 not relevan
t
Page 62
45
Using a Memory Unit Section 3-5
Current Memory Unit Screen Data
• In the case of system program:
The first line: Compatible PT type for the system program in-
side the Memory Unit.
The second line: System program name and Version for the sys-
tem program inside the Memory Unit.
(The second line may not be displayed in the system program for some models.)
• In the case of screen data:
The comment for the screen data in the NT631/NT631C is displayed here.
The available transmitting destinations are altered depending on the settings of the origin of transmitting as described in the table below.
Reference: • When transmitting the system program and screen data simultaneously
from the PT to the Memory Unit, the setting of banks is Bank 0: system program, Bank 1: screen data, and when transmitting them from the Memory Unit to the PT, either of the following combinations must be used. Bank 0: system program, Bank 1: other than system program Bank 0: other than system program, Bank 1: system program
• When writing the system program into the NT631/NT631C, the type of system program inside Memory Unit and the type of PT must correspond.
4. Press Execute.
The data is transmitted.
The messages Preparing, Transmitting, Verifying, and Finished are dis­played in accordance with the progress of data transmission. At the same time, the progress of data transmitting status is displayed by the means of the number of bytes and blocks (1 bank = 16 block = 1024k byte).
When the data transmission is operated manually, RUN LED remains OFF.
5. Switch the NT631/NT631C power OFF, remove the Memory Unit, then switch the NT631/NT631C power back ON.
Errors When Using a Memory Unit
If an error occurs when using the Memory Unit, the NT631/NT631C operates as follows.
• The details of the error and remedial action are displayed on the screen.
Each screen has touch switches to change the display language from one to the other. When the manual data transmission is operating, the content of error and remedial action are shown with selected lan­guage. When the automatic transmission is operating, it is displayed in Japanese.
• The continuous buzzer sounds.
Source Destination
PT screen
PT system
PT system/screen Memory Unit Bank 0/1 (fixed)
Memory Unit Bank 0 If system program is selected
PT system (fixed) If screen data is selected PT screen (fixed)
Memory Unit Bank 1
Memory Unit Bank 0/1 PT system/screen (fixed)
Memory unit Bank 0
Memory unit Bank 1
Page 63
46
Using a Memory Unit Section 3-5
• The RUN LED flashes.
If a protect setting error occurs when executing manual transmission, it is pos­sible to return to the Memory Unit manual transmission screen by pressing the OK touch switch, but in the case of other errors, the status described above remains in effect until the NT631/NT631C power is turned OFF or reset.
Within the PT Model, the system program inside memory compatible PT model
The compatibility relationships are shown below.
When an error occurs, take remedial action by referring to the table below.
NT631 NT631C
System program for NT631/NT631C without the -V suffix, and for NT631/NT631C with the -V1 and -V2 suffix
NT631C-EV3 System program for NT631C with the -V3 suffix
Error Probable Cause Remedial Action
Mode setting error DIP switches SW1-1 to
SW1-3 are all OFF, or more than one is ON.
Turn the NT631/NT631C power OFF, set the Memory Unit DIP switches correctly, then turn the NT631/NT631C power back ON.
Protect setting error (automatic transmis­sion)
Writing to the data write destination has been pro­hibited by the setting of SW2-1 or SW2-2.
Turn the NT631/NT631C power OFF, set the Memory Unit DIP switches correctly, then turn the NT631/NT631C power back ON.
Protect setting error (manual transmis­sion)
Writing to the data write destination has been pro­hibited by the setting of SW2-1 or SW2-2.
Perform either of the following pro­cedures.
• Press the OK touch switch to return to the Memory Unit manual transmission screen, make the correct settings, then try again.
• Turn the NT631/NT631C power OFF, correct the DIP switches set­tings of the Memory Unit, then turn the power back ON.
Flash memory error An error occurred during
initialization of the NT631/NT631C or Mem­ory Unit flash memory, or during write processing.
Turn the NT631/NT631C power OFF, then back ON. If the error recurs, the flash memory at the write destination may be faulty. In this case, replace the PT.
Verify error An error occurred during
verification processing at the flash memory of the NT631/NT631C or the Memory Unit.
Turn the NT631/NT631C power OFF, then back ON. If the error recurs, the flash memory at the write destination may be faulty. In this case, replace the PT.
Transmitting data error (The automatic transmission only)
An attempt is made to transmit data other than a system program or the system program of a dif­ferent PLC model into the NT631/NT631C as the system program. An attempt is made to write a system program into the NT631/NT631C as screen data.
Perform either of the following pro­cedures.
• Turn the NT631/NT631C power OFF, correct the DIP switch set­tings of the Memory Unit, and then turn the power back ON.
• Turn the NT631/NT631C power OFF, set the DIP switch settings to the manual transmission, and then check the data inside the Memory Unit.
Page 64
47
SECTION 4
Connecting to the Host from the RS-232C Port
This section describes the method for connecting to the host using the RS-232C port of the PT.
4-1 Connecting to the RS-232C Port at the Host . . . . . . . . . . . . . . . . . . . . . . . . . 48
4-1-1 Host Types and Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4-1-2 Connecting Directly between RS-232C Ports . . . . . . . . . . . . . . . . . 73
Page 65
48
Connecting to the RS-232C Port at the Host Section 4-1
4-1 Connecting to the RS-232C Port at the Host
The method for connecting between the RS-232C port of the PT and the RS­232C port of the host is as follows.
The following discussion is focused on the connection method to OMRON PLCs (By using the memory link method, a connection can be made to any arbitrary RS-232 unit). When making a connection to a host other than OMRON PLCs, refer to the PLC Connection Manual (V042-E1-@) or NT31/ 631 Multi Vendor Connection Manual (V060-E1-@).
Direct Connection Between The RS-232C Ports Using an RS-232C Cable (page 73)
This is the easiest connection method. Depending on the host to which the connection is to be made, it may be possible to use OMRON cables with con­nectors.
Reference: The CS/CJ-series CPU Unit cannot be connected with the 1:1 connection NT
Link method. Use the 1:N connection NT Link method instead to make the 1:1 connection. For details, refer to Using the NT Link (1:N) Method (page 65) or Using the High-speed NT Link (1:N) Method (page 70).
4-1-1 Host Types and Settings
The types of host that can be connected to a PT by using the RS-232C ports of both Units, and the settings to be made at the host, are described here.
When Using the Host Link Method
Compatible Host Units
Some models and series of OMRON PLCs have the host link function built in.
In the CS/CJ-series or CQM1H PLCs, the host link method can be used by installing a Serial Communications Board/Unit. In addition, some C200HX/ HG/HE(-Z)E CPU Unit can be connected in the host link method by installing a Communications Board. Check the model and series of the PLC, the type of installed Serial Communi­cations Board, Serial Communications Unit, or Host Link Unit before making a connection.
The hosts that can be connected to the NT631/NT631C by the host link method using the RS-232C ports of both Units are indicated in the table below.
RS-232C cable (max. 15 m)
Host
NT631/NT631C
PLC
Series
Units with Built-in Host Link
Function
CPU Units Connectable with Host Link Units or Expansion Communications Board/Units
Host Link Unit or Communications
Board/Unit
Connect-
able to
CS Series CS1G-CPU42/43/44/45-E(V1)
CS1H-CPU63/64/65/66/67-E(V1) CS1G-CPU42H/43H/44H/45H CS1H-CPU63H/64H/65H/66H/67H CS1D-CPU65H/67H
CS1G-CPU42/43/44/45-E(V1) CS1H-CPU63/64/65/66/67-E(V1) CS1G-CPU42H/43H/44H/45H CS1H-CPU63H/64H/65H/66H/67H
CS1D-CPU65H/67H
(*1)
CS1W-SCU21(-V1) CS1W-SCB21(-V1) CS1W-SCB41(-V1)
CS1G CS1H CS1D
CJ Series CJ1G-CPU44/45
CJ1G-CPU42H/43H/44H/45H CJ1H-CPU65H/66H/67H CJ1M-CPU11/12/13/22/23
CJ1G-CPU44/45 CJ1G-CPU42H/43H/44H/45H CJ1H-CPU65H/66H/67H CJ1M-CPU11/12/13/22/23
CJ1W-SCU21(-V1) CJ1W-SCU41(-V1)
CJ1G CJ1H CJ1M
Page 66
49
Connecting to the RS-232C Port at the Host Section 4-1
*1
This CPU Unit is for a Duplex-CPU Unit System. The CS1W-SCB21/42(-V1) Serial Communications Board cannot be used.
C Series C1000H-CPU01-EV1
C2000H-CPU01-EV1
C120-LK201-EV1 C1000H
C2000H
C200HS-CPU01/03/21/23/ 31/33-E C200HE-CPU11/32/42-E C200HE-CPU11/32/42-ZE C200HG-CPU33/43/53/63-E C200HG-CPU33/43/53/63-ZE C200HX-CPU34/44/54/64-E C200HX-CPU34/44/54/64 65/85-ZE
C200H-LK201-EV1 C200HS
C200HE C200HE-Z C200HG C200HG-Z C200HX C200HX-Z
C200HS-CPU21/23/31/33-E C200HW-COM02/04/
05/06-EV1
C200HS
C200HE-CPU42-E C20HE-CPU42-ZE
C200HE-CPU32/42-E C200HE-CPU32/42-ZE
C200HE C200HE-Z
C200HG-CPU43/63-E C200HG-CPU43/63-ZE
C200HG-CPU33/43/53/63-E C200HG-CPU33/43/53/63-ZE
C200HG C200HG-Z
C200HX-CPU44/64-E C200HX-CPU44/64/65/85-ZE
C200HX-CPU34/44/54/64-E C200HX-CPU34/44/54/64/ 65/85-ZE
C200HX C200HX-Z
C1000H-CPU01-EV1 C2000H-CPU01-EV1
C500-LK201-EV1 C1000H
C2000H
C1000H-CPU01-EV1 C1000HF-CPU01-EV1 C2000H-CPU01-EV1
C500-LK203 C1000H (F)
C2000H
CPM1-10/20/30CDR-@ +CPM1-CIF01
CPM1
CPM1A-10/20/30/40CD@-@ +CPM1-CIF01 CPM2A-30/40/60CD@@-@ +CPM1-CIF01 (Peripheral port connection)
CPM2A
CPM2C-10/20@@@@@@-@
(*2)
CPM2C
CQM1-CPU21-E CQM1-CPU41/42/43/44-EV1
CQM1
CQM1H-CPU11/21/51/61
(*3)
CQM1H-CPU51/61 CQM1H-SCB41 CQM1H
CV Series
(*4)
CV500-CPU01-EV1 CV500-CPU01-EV1 CV500-LK201 CV500
CV1000-CPU01-EV1 CV1000-CPU01-EV1 CV1000
CV2000-CPU01-EV1 CV2000-CPU01-EV1 CV2000
CVM1 Series
(*4)
CVM1-CPU01-EV2 CVM1-CPU11-EV2 CVM1-CPU21-EV2
CVM1-CPU01-EV2 CVM1-CPU11-EV2 CVM1-CPU21-EV2
CV500-LK201 CVM1
Compo­Bus/S Master Control Unit
SRM1-C02-V1 SRM1
PLC
Series
Units with Built-in Host Link
Function
CPU Units Connectable with Host Link Units or Expansion Communications Board/Units
Host Link Unit or Communications
Board/Unit
Connect-
able to
Page 67
50
Connecting to the RS-232C Port at the Host Section 4-1
*2
Use a CPM2C-CN111 or CS1W-CN114/118 Connecting Cable, CPM1-CIF01 RS-232C Adapter, or CPM1­CIF11 RS-422A Adapter to connect.
*3
The CQM1H-CPU11 does not have a built-in RS-232C port, so connect to the peripheral port to the PT with a CS1W-CN118 Connecting Cable.
*4
CPU Units of CVM1/CV-series PLCs without the suffix -EV@ cannot be connected.
Settings at The Host
When using the host link method, the settings shown below must be made at the host (depending on the Unit, some of these settings may not be neces­sary, or settings not shown here may be necessary).
Set the host link communications speed at 9600 bps or 19200 bps with the memory switch at the NT631/NT631C. For details, refer to 6-7-2 Setting the Host Link Method (page 155). The 1-to-N setting enables BCC (Block Check Character). It is not actually pos­sible to connect more than one NT631/NT631C in a single host link.
The setting methods for each type of Unit are described in the following.
Connecting to a C-series Host Link Unit
C200H/C200HS/C200HE/HG/HX (-Z)E Rack-mounting Unit: C200H-LK201­V1
Setting the Front Switches
Set each switch with a flat blade screwdriver so that the values or symbols in the setting value window agree with the following.
Item Switch Setting
I/O port RS-232C
Communications speed
Set the same speed as for the NT631/NT631C.
(*1)
Transfer code ASCII, 7 data bits, 2 stop bits
Parity Even
1-to-1/1-to-N
1-to-N
(*2)
Instruction level Level 1, 2, 3
Unit # 00
LK201
RUN RCV
XMT
ERROR
SW1
0
0
5
2
Unit # (SW1, SW2)
Set these switches to 0.
Instruction level, parity, and transfer code (SW4)
Set this switch to 2.
Communications speed (SW3)
Set this switch to 5 to select 9600 bps. Set this switch to 6 to select 19200 bps.
SW3
SW2
SW4
Page 68
51
Connecting to the RS-232C Port at the Host Section 4-1
Setting the Rear Switches
C1000H(F)/C2000H Rack-mounting Unit: 3G2A5-LK201-EV1
Setting the Front Switches
Setting the Rear Switches
ON
1
CTS selector switch
External
0 V (ON)
1-to-1/1-to-N selection (DIP switch)
Set #3 to ON.
CTS selection (selector switch)
Set this always to 0 V (ON).
2 3 4
Mode control (key switch)
Set this to host link.
Local
Host
ON
ON
SW1
SW2
1
2
3
4
5
6
7
8
I/O port
RS-422A RS-232C
Synchronization
Internal External
Terminator
OFF ON
CTS
0 V
External
I/O port selection (selector switch)
Set this to RS-232C.
Unit # (DIP SW1)
Set SW1-1 to SW1-5 to OFF (0).
Synchronization (selector switch)
Set this to Internal.
Communications speed (DIP SW2-1 to SW2-4)
1-to-1/1-to-N selection (DIP SW2-6)
Set SW2-6 to OFF (0) (1-to-N).
Instruction level (DIP SW2-7, SW2-8)
Set these switches to ON (1). (Levels 1, 2, and 3 are enabled.)
CTS selection (selector switch)
Set this always to 0 V (ON).
1
2
3
4
5
6
7
8
Set these switches to 0010 to select 19,200 bps.
Set these switches to 1010 to select 9,600 bps.(0: OFF 1: ON)
Page 69
52
Connecting to the RS-232C Port at the Host Section 4-1
C1000H/C2000H Rack-mounting Unit: C500-LK203
Setting the Rear Switches
C200H/C1000H/C2000H CPU-mounting Unit: 3G2A6-LK201-EV1
Setting the Rear Switches
ON
ON
SW1
SW2
I/O port
RS-422A RS-232C
Synchronization
Internal External
Terminator
OFF
ON
CTS
0 V
External
I/O port selection (selector switch)
Set this to RS-232C.
Synchronization (selector switch)
Set this to Internal.
Communications speed (DIP SW2-1 to SW2-4)
1-to-1/1-to-N selection (DIP SW2-6)
Set SW2-6 to OFF (0) (1-to-N).
Instruction level (DIP SW2-7, SW2-8)
Set these switches to ON (1). (Levels 1, 2, and 3 are enabled.)
5 V supply
ON OFF
Unit #, parity, and transfer code
(DIP SW1-1 to SW1-7)
Set SW1-1 to SW1-7 to OFF (0).
CTS selection (selector switch)
Set this alwa
y
s to 0 V (ON).
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
Set these switches to 0010 to select 19,200 bps.
Set these switches to 1010 to select 9,600 bps.(0: OFF 1: ON)
SW1
SW2
SW3
Unit #, parity, and transfer code
(DIP SW1-1 to SW1-5) Set SW1-1 to SW1-5 to OFF (0).
Communications speed (DIP SW2-1 to SW2-4)
Set these switches to 0010 to select 19200 bps. Set these switches to 1010 to select 9600 bps. (0: OFF 1: ON)
1-to-1/1-to-N selection (DIP SW2-6)
Set SW2-6 to OFF (0) (1-to-N).
Instruction level (DIP SW2-7, SW2-8)
Set these switches to ON (1). (Levels 1, 2, and 3 are enabled.)
CTS selection (DIP SW3-1 and SW3-2)
Set SW3-1 to ON (1), and SW3-2 to OFF (0). (Set this always to 0V.)
Synchronization (DIP SW3-3 to SW3-6)
* Parity is fixed at Even Parity. Transfer code is
fixed at ASCII 7 data bits and 2 stop bits.
Set SW3-3, SW3-5, and SW3-6 to ON (1), and SW3-4 to OFF (0). (Set these to Internal.)
Page 70
53
Connecting to the RS-232C Port at the Host Section 4-1
Connecting to a CVM1/CV­series Host Link Unit
CVM1/CV-series Rack-mounting Unit: CV500-LK201
A CVM1/CV-series Host Link Unit (CV500-LK201) has two connectors (com­munications ports 1 and 2). Either of these ports can be used for connection to an NT631/NT631C by the RS-232C method. However, since the connec­tors at these ports are of different types, a cable that matches the connector must be prepared.
• Communications port 1 Communications port 1 is a 25-pin connector for RS-232C use only.
• Communications port 2 Communications port 2 is a 9-pin connector which allows selection of the RS-232C or RS-422A method. When this port is used with the RS-232C method, the I/O port selector switch on the front of the PT must be set to RS-232C (the upper position).
CPU Bus Unit Settings
When connecting to a CVM1/CV-series Host Link Unit, set the following com­munications conditions for the CPU Bus Unit settings.
*1
Set the host link communications speed at 9600 bps or 19200 bps with the memory switch at the NT631/NT631C. For details, refer to 6-7-2 Setting the Host Link Method (page 155).
*2
The 1-to-N setting enables BCC (Block Check Character). It is not actually possible to connect more than one NT631/NT631C in a single host link.
Set the CPU Bus Unit settings directly from a Programming Device (e.g. CX­Programmer).
For details on the CPU Bus Unit settings, refer to the SYSMAC CVM1/CV- series Host Link Unit Operation Manual (W205-E1-@).
Item Setting at Host
Communications speed
Set the same speed as set at the NT631/NT631C
(*1)
Transfer code ASCII, 7 data bits, 2 stop bits
Parity Even
1-to-1, 1-to-N
1-to-N
(*2)
Instruction level Level 1, 2, 3
Page 71
54
Connecting to the RS-232C Port at the Host Section 4-1
Setting The Front Switches
Connecting to a CPU Unit CV-series and CVM1/CV-series (-EV
@) CPU Units
CV500-CPU01-EV1/CV1000-CPU01-EV1/CV2000-CPU01-EV1
CVM1-CPU01-EV2/CVM1-CPU11-EV2/CVM1-CPU21-EV2
PLC Setup
When connecting to a CVM1/CV-series CPU Unit, set the following communi­cations conditions for the PLC Setup.
*1
Set the host link communications speed at 9600 bps or 19200 bps with the memory switch at the NT631/NT631C. For details, refer to 6-7-2 Setting the Host Link Method (page 155).
Either set PLC Setup directly from a Programming Device (e.g. CX-Program­mer), or transmit the PLC Setup made at a Programming Device to the CPU Unit.
For details on the PLC Setup, refer to the SYSMAC CVM1/CV500/1000/2000 Operation Manual: Ladder Diagrams (W202-E1-@).
RS-232C
I/O port selector switch
RS-422A
Unit # (SW3, SW4)
Communications condition setting (DIP SW1)
Set this switch to OFF.
- Communications speed: 9600 bps
- Parity: Even
- Xon/Xoff control: Not executed
- Communications method: Full duplex
- Stop bits: 2 stop bits
- Data length: 7 bits
I/O port selection (selector switch)
Set this to RS-232C.
CTS selection (DIP SW2 and SW3)
Set SW2 or SW3 to ON. (Set this always to 0 V.)
Communications port 1 (RS-232C)
Communications port 2 (RS-232C/RS-422A)
When using communications port 2, set these switches to 0.
To use communications port 1, set SW2. To use communications port 2, set SW3.
Communications are executed in accordance with the CPU Bus Unit system settings made at the PLC. The initial values for the system settings are as follows.
Item Setting at Host
Communications speed
Set the same speed as set at the NT631/NT631C
(*1)
Stop bit 2 stop bits
Parity Even
Data length ASCII 7 bits
Unit # 00
Page 72
55
Connecting to the RS-232C Port at the Host Section 4-1
Setting the Front Switches
C-series C200HS, C200HX/HG/HE(-Z)E, CPM1, CPM2A, CPM2C, CQM1, CPM1H CPU Units, SRM1
The connection method depends upon the model of PLC being used, as shown in the following table.
PLC model Connection method
C200HS, CQM1 Connect to the CPU Unit’s built-in RS-232C port.
C200HX/HG/HE(-Z)E Connect to the CPU Unit’s built-in RS-232C port.
Connect to one of the RS-232C ports (port A or port B) on a Serial Communications Board.
CQM1H Connect to the CPU Unit’s built-in RS-232C port.
Connect to the peripheral port through a CS1W-CN118 Connecting Cable.
Connect to the RS-232C port (port 1) on a Serial Communi­cations Board.
CPM1 Connect to the peripheral port through a CPM1-CIF01 RS-
232C Adapter.
CPM2A, SRM1 Connect to the CPU Unit’s built-in RS-232C port.
Connect to the peripheral port through a CPM1-CIF01 RS­232C Adapter.
CPM2C Connect to the CPU Unit’s RS-232C port or the peripheral
port through a Connecting Cable (CPM2C-CN111, CS1W­CN118, or CS1W-CN114).
(The CPM2C-CN111 splits the Unit’s Communications Port into a RS-232C port and a peripheral port. A CPM1-CIF01 RS-232C Adapter is also required to connect to this periph­eral port.)
RS-232C
I/O port selector switch
RS-422A
I/O port selection (selector switch)
Set this to RS-232C.
System setting (DIP SW4)
Note
- DIP switch settings:
- PLC Setup:
To effect the existing DIP switch settings, set SW4 to ON.
To effect the existing PLC Setup, set SW4 to OFF.
For CPU Units manufactured before or during June 1995 (lot No. @@65), the existing DIP switch settings differ from the existing PLC Setup as follows.
2,400 bps, 1 stop bit, even parity, 7 bit data length
9,600 bps, 2 stop bits, even parity, 7 bit data length
For CPU Units manufactured from July 1995 onward (lot No. @@75), the values specified in the DIP switch settings also are 9,600 bps and 2 stop bits.
Page 73
56
Connecting to the RS-232C Port at the Host Section 4-1
PLC Setup Area Settings
When connecting to a C200HS, C200HX/HG/HE(-Z)E, CPM1, CPM2A, CPM2C, CQM1, or CQM1H CPU Unit, or SRM1, set the following communi­cations conditions for the PLC Setup area.
*1
Set the host link communications speed at 9600 bps or 19200 bps with the memory switch at the NT631/NT631C. For details, refer to 6-7-2 Setting the Host Link Method (page 155).
Set the PLC Setup area settings directly from a Programming Device (e.g. CX-Programmer).
For details on operations relating to the PLC Setup area, refer to the manual for the PLC which is used.
The PLC Setup area word numbers and settings to be made depending on the Unit and port to which the connection is made are shown below.
CPM2A, CPM2C, CQM1H, or SRM1: Peripheral port connection
C200HS, C200HX/HG/HE(-Z)E, CPM2A, CPM2C, CQM1, CQM1H (other than the CPU11), or SRM1: Built-in RS-232C port connection
C200HX/HG/HE(-Z)E: Serial Communications Board port A CQM1H: Serial Communications Board port 1
Item Setting at Host
Communications mode Host link mode
Communications speed
Set the same speed as set at the NT631/NT631C
(*1)
Stop bit 2 stop bits
Parity Even
Data length ASCII 7 bits
Unit # 00
Word # Writing Value Settings
DM6650 0001 Host link mode, no CTS control
Communications conditions set by the contents of DM
DM6651 0303 Data length 7 bits, 2 stop bits, even parity, communica-
tions speed: 9600 bps
0304 Data length 7 bits, 2 stop bits, even parity, communica-
tions speed: 19200 bps
DM6653 0000 Unit # 00
Word # Writing Value Settings
DM6645 0001 Host link mode, no CTS control
Communications conditions set by the contents of DM
DM6646 0303 Data length 7 bits, 2 stop bits, even parity, communica-
tions speed: 9600 bps
0304 Data length 7 bits, 2 stop bits, even parity, communica-
tions speed: 19200 bps
DM6648 0000 Unit # 00
Word # Writing Value Settings
DM6555 0001 Host link mode, no CTS control
Communications conditions set by the contents of DM
Page 74
57
Connecting to the RS-232C Port at the Host Section 4-1
When using port B of the Communications Board of C200HX/HG/HE(-Z)E
When using a CPM1
Connecting to a CPM2C
The CPM2C PLCs do not have the same kind of port connectors found on CS/ CJ-series PLCs. The CPM2C’s communications port handles both RS-232C and peripheral port connections which are divided internally. Therefore, when using the CPM2C, it is necessary to select RS-232C or peripheral port con­nections, according to the kind of cable and port (on the cable) used, as shown in the following table. Refer to the CPM2C Operation Manual for more details.
Setting the DIP Switches of a C200HX/HG/HE(-Z)E, CQM1 or CQM1H
When using a C200HX/HG/HE(-Z)E, CQM1, or CQM1H the DIP switches on the front panel must be set as shown below in order to make the settings in the PLC Setup area (data memory) effective.
DM6556 0303 Data length 7 bits, 2 stop bits, even parity, communica-
tions speed: 9600 bps
0304 Data length 7 bits, 2 stop bits, even parity, communica-
tions speed: 19200 bps
DM6558 0000 Unit # 00
Word # Writing Value Settings
DM6550 0001 Host link mode, no CTS control
Communications conditions set by the contents of DM
DM6551 0303 Data length 7 bits, 2 stop bits, even parity, communica-
tions speed: 9600 bps
0304 Data length 7 bits, 2 stop bits, even parity, communica-
tions speed: 19200 bps
DM6553 0000 Unit # 00
Word # Writing Value Settings
DM6650 0001 Host link mode
Communications conditions set by the contents of DM
DM6651 0303 Data length 7 bits, 2 stop bits, even parity, communica-
tions speed: 9600 bps
0304 Data length 7 bits, 2 stop bits, even parity, communica-
tions speed: 19200 bps
DM6653 0000 Unit # 00
Port connecting to PT PLC Setup
RS-232C port (D-Sub 9-pin) of CPM2C-CN111 Built-in RS-232C port settings
Peripheral port of CPM2C-CN111 Peripheral port settings
RS-232C port (D-Sub 9-pin) of CS1W-CN118 Built-in RS-232C port settings
Peripheral port of CS1W-CN114 Peripheral port settings
Word # Writing Value Settings
Peripheral port
CPM2C-CN111
CPM2C
CS1W-CN118
CPM2C
Peripheral port
CS1W-CN114
CPM2C
RS-232C port (D-Sub 9-pin, female)
RS-232C port (D-Sub 9-pin, female)
Page 75
58
Connecting to the RS-232C Port at the Host Section 4-1
When using the CQM1H’s built-in peripheral port, turn ON SW7.
Setting the Switches of a CPM2A
When using a CPM2A, the switches on the front panel must be set as shown below in order to make the PLC Setup settings effective.
Setting the Switches of a CPM2C
When using a CPM2C, the switches on the front panel must be set as shown below in order to make the PLC Setup settings effective.
Setting the Switches on a RS-232C Adapter
When using a CPM1-CIF01 RS-232C Adapter, set the mode switch as shown in the following diagram.
C200HX/HG/HE(-Z)E
CQM1 CQM1H
RS-232C port communications condition setting Set DIP SW5 to OFF to make the settings made in PC Setup effective.
Set the Communications switch to OFF (down position).
Connecting PT to peripheral port
Connecting PT to built-in RS-232C port
SW1: OFF SW2: ON
Connecting PT to built-in RS-232C port
(A Programming Console is connected to the peripheral port.)
SW1: OFF SW2: OFF
(A device that requires non-standard communications settings is connected to the peripheral port.)
The settings for SW1 and SW2 depend upon the usage of the peripheral port and RS-232C port.
CPM1
Set the mode setting switch to HOST (upper position).
CPM1­CIF01
Page 76
59
Connecting to the RS-232C Port at the Host Section 4-1
CS/CJ-series CPU Unit: CS1G/H-CPU@@-E(V1), CS1G/H/D-CPU@@H
CJ1G/M-CPU@@, CJ1G/H-CPU@@H
Connect to the built-in RS-232C port of the CPU Unit, or the RS-232C port of the Communications Board. Note that the connection to a peripheral port must be made via an RS-232C adapter (CS1W-CN118) specially designed for connecting to a peripheral port.
PLC Setup
When connecting to a CS/CJ-series CPU Unit, set the following communica­tions conditions for the PLC Setup area. Since the settings shown below are the PLC default settings for the CPU Unit, no change to the PLC Setup is nec-
essary as long as the communications speed is maintained at 9600 bps.
*1
Set the host link communications speed at 9600 bps or 19200 bps with the memory switch at the NT631/NT631C. For details, refer to 6-7-2 Setting the Host Link Method (page 155). When the communications speed is set to 19200 bps., the PLC Setup of the CPU Unit need to be changed.
Either set the PLC Setup directly from a Programming Device (Programming Console), or transmit the PLC Setup made at a Programming Device (CX­Programmer) to the CPU Unit.
For details on the PLC Setup, refer to the SYSMAC CS Series Operation
Manual (W339) or the SYSMAC CJ Series Operation Manual (W393).
Using the CPU Unit’s Built-in RS-232C Port
Using the CPU Unit’s Peripheral Port
Setting the Front Switches
Set the CPU Unit’s DIP switches to 4 or 5 in accordance with the port NT631/ NT631C is connected to. An example of a CS-series CPU Unit is shown below.
Item Setting at Host
Communications speed Set the same speed as set at the NT631/NT631C(*1)
Stop bits 2 stop bits
Parity Even
Data length ASCII 7 bits
Unit No. for the host link 00
Word # Writing Value Settings
160 8000 Host link mode, data length 7 bits,
2 stop bits, even parity
161 0000 Communications speed: 9600 bps.
0007 Communications speed: 19200 bps.
166 0000 Unit #00
Word # Writing Value Settings
144 8000 Host link mode, data length 7 bits,
2 stop bits, even parity
145 0000 Communications speed: 9600 bps.
0007 Communications speed: 19200 bps.
150 0000 Unit #00
Page 77
60
Connecting to the RS-232C Port at the Host Section 4-1
Connecting to CS-series Serial Communications Board
Serial Communications Board equipped with a RS-232C port for CS-series CPU Units: CS1W-SCB21(-V1)/41(-V1) (See note.)
Note Cannot be used with the CS1D-CPU65H/67H.
Allocation DM Area Settings for CPU Unit
Settings are written from the Programming Device (a Programming Console or CX-Programmer) directly into the allocation DM area (system setting area) of the CPU Unit. After the settings are written, they become effective by turn­ing the power ON, restarting the Unit, restarting the communications port, or execution of the STUP command.
In the following, the channel numbers of the allocation DM area and the set­tings are shown.
Connecting to a CS/CJ­series Serial Communications Unit
CS/CJ-series Rack-mounting Unit:
CS1W-SCU21(-V1)
CJ1W-SCU21(-V1)/41(-V1)
Setting the Front-panel Switches
Set the unit number of the Serial Communications Unit by using the rotary switch located on the front panel. Set each switch with a flat blade screwdriver so that the values or symbols in the setting value window agree with the fol­lowing.
DIP switches (inside the battery storage)
SYSMAC CS1G
PROGRAMMABLE CONTROLLER
CPU42
OPEN
OPEN
PERIPHERAL
PORT
BUSY
RUN
ERR/ALM
INH
PRPHL/COMM
MCPWR
Set SW4 to ON (establishing communications in
accordance with PC Setup) when connecting the NT631/NT631C to a peripheral port.
Set SW5 to OFF (establishing communications
in accordance with PC Setup) when connecting the NT631/NT631C to a peripheral port.
Peripheral port This is used mainly for connection to the Programming Device. (This also supports the RS-232C unit connection.)
RS-232 port This is used mainly for connection to the RS-232C unit. (This also supports the CX-Programmer.)
Allocation DM area (words) Writing Value Settings
Port 1 Port 2
DM32000 DM32010 8000 Host link mode, 2 stop bits, even parity, data
length 7 bits
DM32001 DM32011 0000 Communications speed 9600 bps.
0007 Communications speed 19200 bps.
DM32002 DM32012 0000 Transmit delay time 0 ms.
DM32003 DM32013 0000 No CTS control Unit No.0 for host link
Page 78
61
Connecting to the RS-232C Port at the Host Section 4-1
Allocation DM Area Settings for CPU Unit
Settings are written from the Programming Device (a Programming Console or CX-Programmer) directly into the allocation DM area (system setting area) of the CPU Unit. After the settings are written, they become effective by turn­ing the power ON, restarting the Unit, restarting the communications port, or execution of the STUP command. In the following, the channel numbers of the allocation DM area and the set­tings are shown.
m=DM30000+100
×unit # (CH)
When Using the NT Link (1:1) Method
Compatible Host Units
Some models and series of OMRON PLCs have the NT link (1:1) function built in. With CQM1H PLCs, a Serial Communications Board can be added to provide 1:1 NT Link communications. Some C200HX/HG/HE(-Z)E CPU Units can be connected by the NT link (1:1) method by installing a Communications Board.
Check the model and series of the PLC against the type of CPU Unit before making the connections.
SCU21
RUN ERC SD1 RD1
RDY ERH SD2 RD2
No.
F
E
D C B
A
9
8
7
6
5
4
3
2
1
0
UNIT
Set the unit number to 0 through F so that it will not overlap with the numbers used in other units.
Allocation DM area (CH) Writing Value Settings
Port 1 Port 2
m m+10 8000 Host link mode, 2 stop bits, even parity, data
length 7 bits
m+1 m+11 0000 Communications speed 9600 bps.
0007 Communications speed 19200 bps.
m+2 m+12 0000 Transmit delay time 0 ms.
m+3 m+13 0000 No CTS control Unit No.0 for host link
Page 79
62
Connecting to the RS-232C Port at the Host Section 4-1
The hosts that can be connected to the NT631/NT631C by the NT Link (1:1) method using the RS-232C ports of both Units are indicated in the table below.
PLC Series CPU Units with Built-in
NT Link Function
CPU Units Connect-
able with Expansion
Communications
Board
(*1)
Connectable to
C Series C200HS-CPU21-E, -EC
C200HS-CPU23-E C200HS-CPU31-E C200HS-CPU33-E
C200HS
C200HE-CPU42-(Z)E C200HE-CPU32-(Z)E
C200HE-CPU42-(Z)E
C200HE (-ZE)
C200HG-CPU43-(Z)E C200HG-CPU63-(Z)E
C200HG-CPU33-(Z)E C200HG-CPU43-(Z)E C200HG-CPU53-(Z)E C200HG-CPU63-(Z)E
C200HG (-ZE)
C200HX-CPU44-(Z)E C200HX-CPU64-(Z)E X200HX-CPU65-ZE C200HX-CPU85-ZE
C200HX-CPU34-(Z)E C200HX-CPU44-(Z)E C200HX-CPU54-(Z)E C200HX-CPU64-(Z)E C200HX-CPU65-ZE C200HX-CPU85-ZE
C200HX (-ZE)
CPM1-10CDR-@
(*2)
CPM1-20CDR-@
(*2)
CPM1-30CDR-@
(*2)
CPM1A-10CD@-@
(*2)
CPM1A-20CD@-@
(*2)
CPM1A-30CD@-@
(*2)
CPM1A-40CD@-@
(*2)
CPM1
CPM2A-30CD@@-@ CPM2A-40CD@@-@ CPM2A-60CD@@-@
CPM2A
CPM2C-10@@@@@@-@
(*3)
CPM2C-20@@@@@@-@
CPM2C
CQM1-CPU41-EV1 CQM1-CPU42-EV1 CQM1-CPU43-EV1 CQM1-CPU44-EV1 CQM1-CPU45-EV1
CQM1
CQM1H-CPU21 CQM1H-CPU51 CQM1H-CPU61
CQM1H-CPU51
(*4)
CQM1H-CPU61
(*4)
CQM1H
CV Series
(*5)
CV500-CPU01-EV1 CV500
CV1000-CPU01-EV1 CV1000
CV2000-CPU01-EV1 CV2000
Page 80
63
Connecting to the RS-232C Port at the Host Section 4-1
*1
One of the following Communications Boards is required: C200HW­COM02/COM04/COM05/COM06-EV1.
*2
A CPM1-CIF01 Adapter is required.
*3
Use a CPM2C-CN111 or CS1W-CN114/118 Connecting Cable, CPM1­CIF01 RS-232C Adapter, or CPM1-CIF11 RS-422A Adapter to connect.
*4
A CQM1H-SCB41 Serial Communications Board is required.
*5
CPU Units of CVM1/CV-series PLCs without the suffix -EV@ cannot be connected.
Reference: CS/CJ-series CPU Units cannot be connected with the 1:1 connection NT link
method. Use the 1:N connection NT link method (standard or high-speed) instead to make the 1:1 connection. For details, refer to Using the NT Link (1:N) Method (page 65) or Using the High-speed NT Link (1:N) Method (page 70).
Settings at the Host
The setting methods for each Unit are as follows.
Connecting to a C-series C200HS, C200HX/HG/HE(-Z)E, CPM1, CPM2A, CPM2C, CQM1, CQM1H or SRM1 PLC
PLC Setup Area Settings
Write the PLC Setup area (data memory) settings directly from a Program­ming Device (e.g. CX-Programmer) in accordance with the host model and port.
*1
RS-232C port of the Communications Board
*2
RS-232C port of the Serial Communications Board
For details on operations relating to the PLC Setup area, refer to the manual for the PLC which is used.
CVM1 Series
(*5)
CVM1-CPU01-EV2 CVM1-CPU11-EV2 CVM1-CPU21-EV2
CVM1
CompoBus/ S Master Control Unit
SRM1-C02-V1 SRM1
PLC Series CPU Units with Built-in
NT Link Function
CPU Units Connect­able with Expansion
Communications
Board
(*1)
Connectable to
Host Model Word # Writing Value Setting
RS-232C port of C200HS, C200HX/ HG/HE(-Z)E, CPM2A, CPM2C, CQM1, CQM1H, SRM1
DM6645 4000 Use NT link
(1:1)
Port A of C200HX/HG/HE(-Z)E
(*1)
Por t 1 of CQM1H
(*2)
DM6555
Port B of C200HX/HG/HE(-Z)E
(*1)
DM6550
CPM1 DM6650
Page 81
64
Connecting to the RS-232C Port at the Host Section 4-1
Connecting to a CPM2C
The CPM2C PLCs do not have the same kind of port connectors found on CS/ CJ-series PLCs. The CPM2C’s communications port handles both RS-232C and peripheral port connections which are divided internally. Therefore, when using the CPM2C, it is necessary to select RS-232C or peripheral port con­nections, according to the kind of cable and port (on the cable) used, as shown in the following table. Refer to the CPM2C Operation Manual for more details.
Setting the DIP Switches of a C200HX/HG/HE(-Z)E, CQM1, or CQM1H
When using a C200HX/HG/HE(-Z)E, CQM1, or CQM1H, the DIP switches on the front panel must be set as shown below in order to make the settings in the PLC Setup area (data memory) effective.
Setting the Switches of a CPM2A
When using a CPM2A, the switches on the front panel must be set as shown below in order to make the PLC Setup settings effective.
Setting the Switches of a CPM2C
When using a CPM2C, the switches on the front panel must be set as shown below in order to make the PLC Setup settings effective.
Port connecting to PT PLC Setup
RS-232C por t (D-Sub 9-pin) of CPM2C-CN111 Built-in RS-232C port settings
Peripheral port of CPM2C-CN111 Peripheral port settings
RS-232C port (D-Sub 9-pin) of CS1W-CN118 Built-in RS-232C port settings
Peripheral port of CS1W-CN114 Peripheral port settings
Peripheral port
CPM2C-CN111
CPM2C
CS1W-CN118
CPM2C
Peripheral port
CS1W-CN114
CPM2C
RS-232C port (D-Sub 9-pin, female)
RS-232C port (D-Sub 9-pin, female)
C200HX/HG/HE(-Z)E
CQM1 CQM1H
RS-232C port communications condition setting Set DIP SW5 to OFF to make the settings made in PLC Setup effective.
Set the Communications switch to OFF (down position).
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65
Connecting to the RS-232C Port at the Host Section 4-1
Setting the Switches on an RS-232C Adapter
When using a CPM1-CIF01 RS-232C Adapter, set the mode switch as shown in the following diagram.
Connecting to CVM1/CV Series (-EV
@)
Set the DIP switches on the front panel as follows.
When using a CVM1/CV-series PLC, CPU Unit execution processing (execu­tion control 2) in the PLC Setup must be set to Simultaneous processing.
Using the NT Link (1:N) Method
Compatible Host Units
The OMRON PLCs that can be connected using the NT link (1:N) method are the CS/CJ-series CPU Units and the C-series C200HX/HG/HE(-Z)E, CQM1H, and SRM1 only. With the CS/CJ-series PLCs, it is possible to connect a 1:N NT Link using a Serial Communications Board (CS Series only) or a Serial Communications Unit.
Connecting PT to peripheral port
Connecting PT to built-in RS-232C port
SW1: OFF SW2: ON
Connecting PT to built-in RS-232C port
SW1: OFF SW2: OFF
The settings for SW1 and SW2 depend upon the usage of the peripheral port and RS-232C port.
(A device that requires non-standard communications settings is connected to the peripheral port.)
(A Programming Console is connected to the peripheral port.)
Set the mode setting switch to NT (lower position).
CPM1­CIF01
OFF
ON
1
2
3
4
5
6
I/O port selection (selector switch) Set this to RS-232C.
Set SW3 to use NT Link (ON, right side).
DIP switch setting (SW3)
Page 83
66
Connecting to the RS-232C Port at the Host Section 4-1
Check the model and series of the PLC as well as the model of Serial Com­munications Board or Unit being used before making the connections.
The hosts that can be connected to the NT631/NT631C by the NT link (1:N) method using the RS-232C ports of both Units are indicated in the table below.
*1
A CS1W-SCB21(-V1) or CS1W-SCB41(-V1) Serial Communications Board or CS1W-SCU21(-V1) Serial Communications Unit is required.
*2
A CS1W-SCU21(-V1) Serial Communications Unit is required. A CS1W­SCB21/41(-V1) Serial Communications Board cannot be used.
*3
One of the following Communications Units is required: CJ1W-SCU21/41(-V1).
*4
One of the following Communications Boards is required: C200HW-COM02/COM04/COM05/COM06-E(V1)
*5
A CQM1H-SCB41 Serial Communications Board is required.
PLC Series CPU Units with Built-in NT Link
Function
CPU Units Connectable with
Communications Board/Unit
Connectable
to
CS Series CS1G-CPU42/43/44/45-E(V1)
CS1H-CPU63/64/65/66/67-E(V1) CS1G-CPU42H/43H/44H/45H CS1H-CPU63H/64H/65H/66H/
67H CS1D-CPU65H/67H
CS1G-CPU42/43/44/45-E(V1)
(*1)
CS1H-CPU63/64/65/66/67-E(V1)
(*1)
CS1G-CPU42H/43H/44H/45H
(*1)
CS1H-CPU63H/64H/65H/66H/ 67H
(*1)
CS1D-CPU65H/67H
(*2)
CS1G CS1H CS1D
CJ Series CJ1G-CPU44/45
CJ1G-CPU42H/43H/44H/45H CJ1H-CPU65H/66H/67H CJ1M-CPU11/12/13/21/22/23
CJ1G-CPU44/45
(*3)
CJ1G-CPU42H/43H/44H/45H
(*3)
CJ1H-CPU65H/66H/67H
(*3)
CJ1M-CPU11/12/13/21/22/23
(*3)
CJ1G CJ1H CJ1M
C Series C200HE-CPU42-(Z)E
C200HE-CPU32-(Z)E
(*4)
C200HE-CPU42-(Z)E
(*4)
C200HE (-Z)E
C200HG-CPU43-(Z)E C200HG-CPU63-(Z)E
C200HG-CPU33-(Z)E
(*4)
C200HG-CPU43-(Z)E
(*4)
C200HG-CPU53-(Z)E
(*4)
C200HG-CPU63-(Z)E
(*4)
C200HG (-Z)E
C200HX-CPU44-(Z)E C200HX-CPU64-(Z)E C200HX-CPU65-ZE C200HX-CPU85-ZE
C200HX-CPU34-(Z)E
(*4)
C200HX-CPU44-(Z)E
(*4)
C200HX-CPU54-(Z)E
(*4)
C200HX-CPU64-(Z)E
(*4)
C200HX-CPU65-ZE
(*4)
C200HX-CPU85-ZE
(*4)
C200HX (-Z)E
---
CQM1H-CPU51
(*5)
CQM1H-CPU61
(*5)
CQM1H
CompoBus/ S Master Control Unit
SRM1-C02-V2 --- SRM1
Page 84
67
Connecting to the RS-232C Port at the Host Section 4-1
Reference: Version 1 (-V1) and high-speed versions (H) of the CS-series and CJ-series
CPU Units support the high-speed 1:N NT Link method in addition to the standard 1:N NT Link method. Furthermore, the high-speed 1:N NT Link method can be used in earlier versions of CS-series CPU Units by installing the latest version of a Serial Communications Board or Unit. For details, refer to Using the High-speed NT Link (1:N) Method (page 70).
Settings at the Host
The Settings required for each Unit are described below.
• Connecting a C-series C200HX/HG/HE(-Z)E, CQM1H, or SRM1
PLC Setup Area Settings
Write the PLC Setup area (data memory) settings directly from a Program­ming Device (e.g. CX-Programmer) in accordance with the host model and
port.
*1
RS-232C port on the Communications Board
*2
RS-232C port on the Serial Communications Board
*3
When using a C200HE(-Z)E, the maximum PT unit number is 3.
Refer to the PLC’s operation manual for details on changing PLC Setup set­tings.
Setting the DIP Switches of a C200HX/HG/HE(-Z)E
When using a C200HX/HG/HE(-Z)E, the DIP switches on the front panel must be set as shown below in order to make the settings in the PLC Setup area (data memory) effective.
Connecting to CS/CJ-series CPU Units CS/CJ-series CPU Unit: CS1G/H-CPU@@-E(V1), CS1G/H/D-CPU@@H,
CJ1G/M-CPU@@, CJ1G/H-CPU@@H
Connect the PT to the CPU Unit’s built-in RS-232C port. Use a CS1W-CN118 Connecting Cable, however, if connecting the PT to the peripheral port of the CPU Unit.
PLC Setup Area Settings
When connecting to a CS/CJ-series CPU Unit, set the following communica­tions conditions for the PLC Setup area, in accordance with the communica­tions port to be used.
Connection to Word # Writing
Val ue
Setting
C200HX/HG/HE(-Z)E, SRM1 Built-in RS-232C port
DM6645 5@00 Use NT link (1:N)
@ = highest unit number of the connected PTs (1 to 7)
(*3)
C200HX/HG/HE(-Z)E
Communications Board port A
*1
CQM1H port 1
*2
DM6555
C200HX/HG/HE(-Z)E
Communications Board port B
*1
DM6550
RS-232C port communications condition setting Set DIP SW5 to OFF to make the settings made in PLC Setup effective.
Page 85
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Connecting to the RS-232C Port at the Host Section 4-1
Using the CPU Unit's Built-in RS-232C Port
*1
Set any value between 0000 and 0009 Hex for the communications baud rate. The same baud rate will be used regardless of the value as long as it is between 0000 and 0009 Hex.
Using the CPU Unit's Peripheral Port
*1
Set any value between 0000 and 0009 Hex for the communications baud rate. The same baud rate will be used regardless of the value as long as it is between 0000 and 0009 Hex.
When connecting PT with its model number 0, 2-5 to the built-in RS-232C port, for example, set the value 8200 Hex to 160 CH, and 0005 Hex to 166CH.
Either set PLC Setup directly from a Programming Device (Programming Con­sole), or transmit the PLC Setup made at a Programming Device (CX-Pro­grammer) to the CPU Unit. For details on the PLC Setup, refer to the SYSMAC CS Series Operation Manual (W339) or the SYSMAC CJ Series Operation Manual (W393).
Setting the Front Switches
Set the CPU Unit’s DIP switch to 4 or 5 in accordance with the port NT631/ NT631C is connected to. An example of a CS-series CPU Unit is shown below.
Connecting to CS-series Serial Communications Board
Serial Communications Board equipped with a RS-232C port for CS1-series CPU Units: CS1W-SCB21(-V1)/41(-V1) (See note.)
Word # Writing Value Settings
160 8200 NT link (1:N) mode
161
0000 to 0009
(*1)
Communications baud rate (standard)
166 000@@ = The largest model number of the con-
nected PT (0 – 7)
Word # Writing Value Settings
144 8200 NT link (1:N) mode
145
0000 to 0009
(*1)
Communications baud rate (standard)
150 000@@ = The largest model number of the con-
nected PT (0 – 7)
Peripheral port
RS-232 port
DIP switches (inside the battery storage)
SYSMAC CS1G
PROGRAMMABLE CONTROLLER CPU42
OPEN
OPEN
PERIPHERAL
PORT
BUSY
RUN
ERR/ALM
INH
PRPHL/COMM
MCPWR
Set SW5 to OFF (establishing communications in
accordance with PLC Setup) when connecting the NT631/NT631C to a peripheral port.
Set SW4 to ON (establishing communications in
accordance with PLC Setup) when connecting the NT631/NT631C to a peripheral port.
This is used mainly for connection to the Programming Device. (This also supports the RS-232C unit connection.)
This is used mainly for connection to the RS-232C unit. (This also supports the CX-Programmer.)
Page 86
69
Connecting to the RS-232C Port at the Host Section 4-1
Note Cannot be used with the CS1D-CPU65H/67H.
CPU Unit Allocation DM Area Settings
Setting is written from the Programming Device (a Programming Console or CX-Programmer) directly into the allocation DM area (system setting area) of the CPU Unit. After the setting is written, it becomes effective by turning the power ON, restarting the Unit, restarting the communications port, or execu­tion of the STUP command. In the following, the channel numbers of the allocation DM area and settings are shown.
*1
Set any value between 0000 and 0009 hex for the baud rate. The same baud rate will be used regardless of the value as long as it is between 0000 and 0009 hex.
When connecting PTs with model numbers 3 to 6 to port 1, for example, set the value 8200 hex to DM32000, 0000 hex to DM32001, and 0006 hex to DM32006.
Connecting to CS/CJ-series Serial Communications Unit
A CS/CJ-series Rack-mounting Unit: CS1W-SCU21,
CJ1W-SCU21(-V1)/41(-V1)
Setting the Front Switches
Set the unit number of the Serial Communications Unit by using the rotary switch located on the front panel. Set each switch with a flat blade screwdriver so that the values or symbols in the setting value window agree with the fol­lowing.
Allocation DM Area Settings for CPU Unit
Setting is written from the Programming Device (a Programming Console or CX-Programmer) directly into the allocation DM area (system setting area) of the CPU Unit. After the setting is written, it becomes effective by turning the power ON, restarting the Unit, restarting the communications port, or execu­tion of the STUP command. In the following, the channel numbers of the allocation DM area and settings are shown.
m=DM30000+100*unit number (CH)
Allocated DM Area words Setting Setting Contents
Port 1 Por t 2
DM32000 DM32010 8200 1:N NT Link Mode
DM32001 DM32011
0000 to 0009
(*1)
Baud rate (standard)
DM32006 DM32016 000@ @ = The highest unit number of the
connected PTs (0 to 7)
Allocated DM Area words Setting Setting Contents
Port 1 Por t 2
m m+10 8200 1:N NT Link Mode
m+1 m+11
0000 to 0009
(*1)
Baud rate (standard)
m+6 m+16 000@ @ = The highest unit number of the
connected PTs (0 to 7)
SCU21
RUN ERC SD1 RD1
RDY ERH SD2 RD2
No.
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0
UNIT
Set the unit number to 0 through F so that it will not overlap with the numbers used in other units.
Page 87
70
Connecting to the RS-232C Port at the Host Section 4-1
*1
Set any value between 0000 and 0009 hex for the baud rate. The same baud rate will be used regardless of the value as long as it is between 0000 and 0009 hex.
Using the High-speed NT Link (1:N) Method
Compatible Host Units
The high-speed 1:N NT Link method can be used with version 1 (-V1) and high-speed versions (H) of the CS-series and CJ-series CPU Units. Further­more, the high-speed 1:N NT Link method can be used in earlier versions of CS-series and CJ-series CPU Units by installing the latest version of a Serial Communications Board (CS Series only) or Serial Communications Unit.
Be sure to check the model number of the PLC and Serial Communications Board/Unit before trying to establish the high-speed 1:N NT Link.
The following table shows which CS-series PLCs can be connected to an NT631/NT631C with the high-speed 1:N NT Link.
*1
The high-speed 1:N NT Link is not supported in a direct connection to the CPU Unit of a CS1-series PLC without the -V1 suffix.
*2
A CS1W-SCB21 or CS1W-SCB41(-V1) Serial Communications Board or CS1W-SCU21(-V1) Serial Communications Unit is required.
*3
A CS1W-SCU21(-V1) Serial Communications Unit is required. A CS1W-SCB21/41(-V1) Serial Communications Board cannot be used.
*4
One of the following Communications Units is required: CJ1W-SCU21/41(-V1).
Settings at the Host
The Settings required for each Unit are described below.
• Connecting CS/CJ-series CPU Units
CS/CJ-series CPU Unit: CS1G/H-CPU@@-EV1, CS1G/H/D-CPU@@H-E,
CJ1G/M-CPU@@-E, CJ1GH-CPU@@H-E
Connect the PT to the CPU Unit’s built-in RS-232C port. Use a CS1W-CN118 Connecting Cable, however, if connecting the PT to the peripheral port of the CPU Unit.
PLC Setup
When connecting to a CS-series CPU Unit, set the following communications conditions for the PLC Setup area, in accordance with the communications port to be used.
PLC Series CPU Units with Built-in NT
Link Function
CPU Units Connectable with Communications Board/Unit
Connectable to
CS Series
CS1G-CPU42/43/44/45-EV1
(*1)
CS1H-CPU63/64/65/66/67­EV1
(*1)
CS1G-CPU42H/43H/44H/45H CS1H-CPU63H/64H/65H/66H/
67H CS1D-CPU65H/67H
CS1G-CPU42/43/44/45-E(V1)
(*2)
CS1H-CPU63/64/65/66/67­E(V1)
(*2)
CS1G-CPU42H/43H/44H/45H
(*2)
CS1H-CPU63H/64H/65H/66H/ 67H
(*2)
CS1D-CPU65H/67H
(*3)
CS1G CS1H CS1D
CJ Series CJ1G-CPU44/45
CJ1G-CPU42H/43H/44H/45H CJ1H-CPU65H/66H/67H CJ1M-CPU11/12/13/21/22/23
CJ1G-CPU44/45
(*4)
CJ1G-CPU42H/43H/44H/45H
(*4)
CJ1H-CPU65H/66H/67H
(*4)
CJ1M-CPU11/12/13/21/22/23
(*4)
CJ1G CJ1H CJ1M
Page 88
71
Connecting to the RS-232C Port at the Host Section 4-1
Using the CPU Unit's Built-in RS-232C Port
Using the CPU Unit's Peripheral Port
When connecting PTs with model numbers 0, 2, 3, 4, and 5 to the built-in RS­232C port, for example, set the value 8200 hex to word 160, 000A hex to word 161, and 0005 hex to word 166.
Either set PLC Setup directly from a Programming Device (Programming Con­sole), or transmit the PLC Setup made at a Programming Device (CX-Pro­grammer) to the CPU Unit.
For details on the PLC Setup, refer to the SYSMAC CS Series Operation Manual (W339) or the SYSMAC CJ Series Operation Manual (W393).
Reference: When using the CX-Programmer to set the high-speed 1:N NT Link, set the
communications baud rate to 115,200 bps.
Setting The Front Switches
Set the CPU Unit’s DIP switch to 4 or 5 in accordance with the port NT631/ NT631C is connected to. An example of a CS-series CPU Unit is shown below.
Connecting to a CS-series Serial Communications Board
Serial Communications Board equipped with a RS-232C port for CS-series CPU Units: CS1W-SCB21(-V1)/41(-V1)
Note Cannot be used with the CS1D-CPU65H/67H.
Word # Setting Setting Contents
160 8200 1:N NT Link Mode
161 000A Baud rate (standard) 166 000@ @ = The highest unit number of the connected
PTs (0 to 7)
Word # Setting Setting Contents
144 8200 1:N NT Link Mode
145 000A Baud rate (standard) 150 000@ @ = The highest unit number of the connected
PTs (0 to 7)
DIP switches (inside the battery storage)
SYSMAC CS1G
PROGRAMMABLE CONTROLLER CPU42
OPEN
OPEN
PERIPHERAL
PORT
BUSY
RUN
ERR/ALM
INH
PRPHL/COMM
MCPWR
Set SW4 to ON (establishing communications in
accordance with PLC Setup) when connecting the NT631/NT631C to the peripheral port.
Set SW5 to OFF (establishing communications in
accordance with PLC Setup) when connecting the NT631/NT631C to the RS-232C port.
Peripheral port This is used mainly for connection to the Programming Device. (This also supports connection of RS-232C devices.)
RS-232 port This is used mainly for connection of RS-232C devices. (This also supports connection of the CX-Programmer.)
Page 89
72
Connecting to the RS-232C Port at the Host Section 4-1
Reference: CS-series Serial Communications Boards and Units with lot number 991220
(12/20/99) and later support the high-speed 1:N NT Link. Boards and Units with earlier lot numbers cannot be used.
CPU Unit Allocation DM Area Settings
Setting is written from the Programming Device (a Programming Console or CX-Programmer) directly into the allocation DM area (system setting area) of the CPU Unit. After the setting is written, it becomes effective by turning the power ON, restarting the Unit, restarting the communications port, or execu­tion of the STUP command.
In the following, the channel numbers of the allocation DM area and settings are shown.
For example, when connecting PTs with model numbers 3, 4, 5, and 6 to port 1, set the value 8200 hex to DM32000, 000A hex to DM32001, and 0006 hex to DM32006.
Connecting to a CS/CJ-series Serial Communications Unit
A CS/CJ-series Rack-mounting Unit: CS1W-SCU21(-V1),
CJ1W-SCU21(-V1)/41(-V1)
Reference: CS-series Serial Communications Boards and Units with lot number 991220
(12/20/99) and later support the high-speed 1:N NT Link. Boards and Units with earlier lot numbers cannot be used.
Setting the Front Switches
Set the unit number of the Serial Communications Unit by using the rotary switch located on the front panel. Set each switch with a flat blade screwdriver so that the values or symbols in the setting value window agree with the fol­lowing.
Allocation DM Area Settings for CPU Unit
Setting is written from the Programming Device (a Programming Console or CX-Programmer) directly into the allocation DM area (system setting area) of the CPU Unit. After the setting is written, it becomes effective by turning the power ON, restarting the Unit, restarting the communications port, or execu­tion of the STUP command.
In the following table, the channel numbers of the allocation DM area and set­tings are shown.
Allocated DM Area words Setting Setting Contents
Port 1 Por t 2
DM32000 DM32010 8200 1:N NT Link Mode
DM32001 DM32011 000A Baud rate (standard) DM32006 DM32016 000@ @ = The highest unit number of the con-
nected PTs (0 to 7)
SCU21
RUN ERC SD1 RD1
RDY ERH SD2 RD2
No.
F
E
D C
B
A
9
8
7
6
5
4
3
2
1
0
UNIT
Set the unit number to 0 through F so that it will not overlap with the numbers used in other units.
Page 90
73
Connecting to the RS-232C Port at the Host Section 4-1
Word m = DM30000 + (100 × unit number)
When Using the Memory Link Method
In the memory link method, the connection can be made to a personal com­puter with RS-232 and an FA computer, etc.
When connecting to the host in the memory link method, it is necessary to create a program for the memory link at the host side.
The following are the communications conditions that can be used in the memory link method. For the host (a personal computer, an FA computer, etc.), its setting should be compatible to one of the communications condi­tions listed in the following table. Set the same communications conditions at the NT631/NT631C by the memory switch. (page 160).
4-1-2 Connecting Directly between RS-232C Ports
The method for connection between the RS-232C ports of the NT631/ NT631C and the host is described here.
Recommended Connector Cable
When making the connector cable, as far as possible use the recommended connectors, connector hoods, and cables indicated in the table below. Some Units come supplied with one connector and one connector hood.
Allocated DM Area words Setting Setting Contents
Port 1 Por t 2
m m+10 8200 1:N NT Link Mode
m+1 m+11 000A Baud rate (standard) m+6 m+16 000@ @ = The highest unit number of the con-
nected PTs (0 to 7)
Item Settings at the host
Input/Output port RS-232C
Communications speed 1200, 2400, 4800, 9600, 19200, 38400 bps.
Data bits length 7 bits, 8 bits
Stop bits length 1 bits, 2 bits
Parity None, even, odd
Flow control None, RS/CS, XON/XOFF
+DC
RESET RD TRM RDB SDA SDB CSA CSB
24V
PRINTERPORTB
PORTA
Host Link Unit or CPU Unit
NT631/NT631C
9-pin connector
Cable with RS-232C connectors
Serial port A or B (RS-232C, 9-pin type)
SYSMAC CS/CJ-series PLC, C-series PLC, CVM1/CV-series PLC, SRM1
9-pin connector or 25-pin connector
Page 91
74
Connecting to the RS-232C Port at the Host Section 4-1
Check the required components and prepare them in advance.
Note After connecting a communications cable, always secure it with the screws.
OMRON Cables with Connectors
When a connection is made at serial port A in other than the memory link method, OMRON cables with connectors shown below are available.
Name Model Remarks Delivered with
Connector XM2A-0901 9-pin
Made by OMRON
CS-series CS1G/CS1H/ CS1D,
CJ-series CJ1G/CJ1H/ CJ1M,
C-series CQM1, C200HS,
C200HX/HG/HE(-Z)E, CVM1/CV-series CPU
Units CV500-LK201
XM24-2501 25-pin
Made by OMRON
C500-LK203 CV500-LK201 C200H-LK201-EV1
DB-25P 25-pin
Made by JAE
3G2A5-LK201-EV1 3G2A6-LK201-EV1
Connector hood
XM2S-0911 9-pin
Made by OMRON
C-series CQM1, C200HS,
C200HX/HG/HE(-Z)E, CVM1/CV-series CPU
Units CV500-LK201
XM2S-0913 9-pin
Made by OMRON
XM2S-0911-E 9-pin
Made by OMRON
CS-series CS1G/CS1H/ CS1D,
CJ-series CJ1G/CJ1H/ CJ1M
XM2S-2511 25-pin
Made by OMRON
C500-LK203 CV500-LK201 C200H-LK201-EV1
DB-C2-J9 25-pin
Made by JAE
3G2A5-LK201-EV1 3G2A6-LK201-EV1
Cable AWG28×5P
IFVV-SB
Multi-core shielded cable Made by Fujikura, Ltd.
CO-MA-VV-SB 5P×28AWG
Multi-core shielded cable Made by Hitachi Cable,
Ltd.
Model Cable Length Connector Specification
XW2Z-200S 2 m 9-pin 25 pin
XW2Z-500S 5 m XW2Z-200T 2 m 9-pin 9-pin
XW2Z-500T 5 m
Page 92
75
Connecting to the RS-232C Port at the Host Section 4-1
When a connection is made to a personal computer at serial port A in the memory link method, OMRON cable with connectors shown below are avail­able.
Note The cable’s tensile load is 30 N. Do not subject it to loads greater than this.
Wiring for a Host Link Unit (25-pin) Connection
Applicable Units: C200H-LK201-EV1
3G2A5-LK201-EV1 C500-LK203 3G2A6-LK201-EV1 CV500-LK201 (communications port 1)
Cables with connectors that can be used at serial port A:
XW2Z-200S (9-pin
25-pin, 2 m)
XW2Z-500S (9-pin
25-pin, 5 m)
CVM1/CV-series Host Link Units (CV500-LK201) have two types of connec­tor; a 25-pin connector (communications port 1), and a 9-pin connector (com­munications port 2). When using communications port 2, refer to Wiring for Other Connections (Other Than the Memory Link Method) (page 75).
Serial Port A, B
* For Units that have a CTS setting selector switch, RS and CS do not have
to be shorted if this switch is set to 0 V.
Wiring for Other Connections
Applicable Units:
CV500-LK201 (communications port 2) CS1W-SCU21(-V1) CJ1W-SCU21(-V1) CJ1W-SCU41(-V1) CPM1-10CDR-@ CPM1-20CDR-@ CPM1A-10CD@-@ CPM1A-20CD@-@ CPM1A-30CD@-@ CPM1A-40CD@-@ CPM2A-30CD@@-@ CPM2A-40CD@@-@ CPM2A-60CD@@-@ CPM2C-10@@@@@@-@ CPM2C-20@@@@@@-@ CQM1-CPU21-E CQM1-CPU41-EV1 CQM1-CPU42-EV1 CQM1-CPU43-EV1 CQM1-CPU44-EV1 CQM1H-CPU11 CQM1H-CPU21 CQM1H-CPU51 CQM1H-CPU61
Model Cable Length Connector Specification
CV500-CN228 2 m 9-pin 25 pin XW2Z-S002 2 m 9-pin 9 pin
1
6
5
9
*
NT631/NT631C
114
13 25
FG
+5V
CS
RS
RD
SD
SG
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
-
-
-
-
FG
SG
CS
RS
RD
SD
ER
-
-
-
-
-
PLC (host link unit)
(25-pin type)
(9-pin type)
Abbreviation
Abbreviation
Shielding wire
RS-232C interface
RS-232C interface
Connector hood
Pin number
Pin number
Page 93
76
Connecting to the RS-232C Port at the Host Section 4-1
CS1G-CPU42/43/44/45-E(V1) CS1H-CPU63/64/65/66/67-E(V1) CS1G-CPU42H/43H/44H/45H CS1H-CPU63H/64H/65H/66H/67H CS1D-CPU65H/67H CJ1G-CPU44/45 CJ1G-CPU42H/43H/44H/45H CJ1H-CPU65H/66H/67H CJ1M-CPU11/12/13/21/22/23 C200HS-CPU21-E, -EC C200HS-CPU23-E C200HS-CPU31-E C200HS-CPU33-E C200HE-CPU32-(Z)E C200HE-CPU42-(Z)E C200HG-CPU33-(Z)E C200HG-CPU43-(Z)E C200HG-CPU53-(Z)E C200HG-CPU63-(Z)E C200HX-CPU34-(Z)E C200HX-CPU44-(Z)E C200HX-CPU54-(Z)E C200HX-CPU64-(Z)E C200HX-CPU65-ZE C200HX-CPU85-ZE CV500-CPU01-EV1 CV1000-CPU01-EV1 CV2000-CPU01-EV1 CVM1-CPU01-EV2 CVM1-CPU11-EV2 CVM1-CPU21-EV2 SRM1-C02-V2
Cables with connectors that can be used at serial port A:
XW2Z-200T (9-pin
9-pin, 2 m)
XW2Z-500T (9-pin
9-pin, 5 m)
CPU Units of CVM1/CV-series PLCs without the suffix -EV@ cannot be con­nected by any connection method.
When connecting to the peripheral port of a CS/CJ-series CPU Unit, a CS1W­CN118 Connecting Cable is required in addition to the above cables.
Serial Port A, B
Wiring for a Memory Link Connection
Cables with connectors that can be used:
CV500-CN228 (9-pin
25-pin, 2 m)
XW2Z-S002 (9-pin
9-pin, 2 m)
Serial Port A, B
Prepare the adapter cable while referring to the following diagram.
1
6
5
9
1
6
5
9
FG
+5V
CS
RS
RD
SD
SG
1
2
3
4
5
6
7
8
9
2
3
4
5
6
7
8
9
-
-
-
FG
-
CS
RS
RD
SD
SG
-
-
NT631/NT631C PLC (Host link unit)
(9-pin type)
Shielding wire
(9-pin type)
Abbreviation
Abbreviation
RS-232C interface
RS-232C interface
Connector hood
Pin number
Pin number
Connector hood
Page 94
77
Connecting to the RS-232C Port at the Host Section 4-1
(9-pin type)
Shielding wire
1
6
5
9
FG
SD
RD
RS
CS
+5V
SG
1
2
3
4
5
6
7
8
9
SD
RD
RS
CS
SG
NT631/NT631C
Host side
Abbreviation
Abbreviation
RS-232C interface
RS-232C interface
Connector hood
Pin number
Connector hood
Page 95
78
Connecting to the RS-232C Port at the Host Section 4-1
Page 96
79
SECTION 5
Connecting to the Host from the RS-422A/485 Port
This section describes the method for connecting to the host using the RS-422A/485 port of the PT.
5-1 Connecting to the Host’s RS-232C Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5-1-1 The Type of Host and Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5-1-2 1:1 Connection between RS-422A/485 at the PT and RS-232C
at the Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5-1-3 1:N Connection between RS-422A/485 at the PT and RS-232C
at the Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5-1-4 Recommended Connectors, Cables, and Crimp Terminals . . . . . . . 90
5-1-5 Setting the Terminal Resistance for RS-422A/485 Communications 92
5-2 Connecting to the Host’s RS-422A/485 Port . . . . . . . . . . . . . . . . . . . . . . . . . 93
5-2-1 Host Types and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5-2-2 Direct Connection between RS-422A Ports at Both Units . . . . . . . 115
5-2-3 Direct Connection between RS-485 Ports at Both Units . . . . . . . . . 118
5-2-4 1:N Connection among RS-422A Ports. . . . . . . . . . . . . . . . . . . . . . 119
5-2-5 1:N Connection among RS-485 Ports . . . . . . . . . . . . . . . . . . . . . . . 121
5-2-6 Recommended Connectors, Cables and Crimp Terminals. . . . . . . . 123
5-2-7 Setting the Terminal Resistance for RS-422A/485 Communications 124
5-2-8 Handling the Shield on RS-422A/485 Cables . . . . . . . . . . . . . . . . . 125
Page 97
80
Connecting to the Host’s RS-232C Port Section 5-1
5-1 Connecting to the Host’s RS-232C Port
The methods for connecting the RS-422A/485 port of the NT631/NT631C and the RS-232C port of the host are described here. There are the following methods.
The following discussion is focused on the connection method to OMRON PLCs (By using the memory link method, a connection can be made to any arbitrary RS-232 unit). When making a connection to a host other than OMRON PLCs, refer to the PLC Connection Manual (V042-E1-@) or NT31/ 631 Multi Vendor Connection Manual (V060-E1-@).
• Method in which the RS-422A port of the NT631/NT631C and the RS­232C port of the host are connected in a 1:1 connection via an RS-232C/ RS-422A Adapter (page 82).
When this method is used, the cable length can be extended up to 500 m.
• Method in which the RS-485 port of the NT631/NT631C and the RS-232C port of the host are connected in a 1:1 connection via an RS-232C/RS­422A Adapter (page 82).
When this method is used, the cable length can be extended up to 500 m. This connection method can be used only with the NT Link (1:N) method of type RS-485.
• Method in which the RS-422A ports of multiple NT631/NT631Cs and the RS-232C port of the host are connected in a 1:N connection via an RS­232C/RS-422A Adapter (page 86).
This connection method is used with the RS-422A NT Link (1:N) meth­od.
• Method in which the RS-485 ports of multiple NT631/NT631Cs and the RS-232C port of the host are connected in a 1:N connection via an RS­232C/RS-422A Adapter (page 86).
This connection method is used with the RS-485 NT Link (1:N) method (standard or high-speed).
PT Host
RS-422A cable (max. 500 m)
RS-232C cable
(
max. 2 m
)
RS-232C/RS-422A convertor unit
PT Host
RS-485 cable (max. 500 m)
RS-232C cable (max. 2 m)
RS-232C/RS-422A convertor unit
PT Host
RS-422A cable (max. total length 500 m)
RS-232C cable (max. 2 m)
RS-232C/RS422A convertor unit
Page 98
81
Connecting to the Host’s RS-232C Port Section 5-1
Note One end of the wire must always be connected to the host (PLC), and there
must be no branching. Branching will cause problems such as transmission delays and communications failures.
Reference: CS/CJ-series CPU Units cannot be connected with the 1:1 connection NT
Link method. Use the 1:N connection NT Link method (standard or high­speed) instead to make the 1:1 connection. For details, refer to Using the NT Link (1:N) Method (page 65) or Using the High-speed NT Link (1:N) Method (page 70).
5-1-1 The Type of Host and Settings
The using condition is the same as the connecting PT side RS-232C and the host side RS-232C. For the available type and settings of the host, refer to the pages listed below.
Settings at the RS-232C/ RS-422A Adapter (NT­AL001)
When making a connection between RS-232C and RS-422A/485 ports using an RS-232C/RS-422A Adapter, set the DIP switches on the NT-AL001 as fol­lows.
PT Host
RS-485 cable (max. total length 500 m)
RS-232C cable (max. 2 m)
RS-232C/RS422A convertor unit
NT631
NT631C
PLC
PLC
NT631
PLC
NT631C NT631CNT631 NT631 NT631 NT631 NT631
(At termination)
Relay terminal block Relay terminal bloc
k
Max. 2 m
Example of Good Connection Examples of Bad Connections
(Not at termination)
(Not at termination)
(Not at termination)
(At termination)
Method Reference
Host link Host Link Method (page 48)
NT Link (1:1) NT Link (1:1) method (page 61)
NT Link (1:N) Using the NT Link (1:N) Method (page 65)
High-speed NT Link (1:N) Using the High-speed NT Link (1:N) Method (page 70)
Memory link Memory Link Method (page 73)
Page 99
82
Connecting to the Host’s RS-232C Port Section 5-1
Note Read the manual supplied with the NT-AL001 carefully before using the Unit.
5-1-2 1:1 Connection between RS-422A/485 at the PT and RS-232C at
the Host
The connection method in which the RS-422A/485 port of an NT631/NT631C and the RS-232C port of a host are connected via a Adapter is described here.
An RS-232C/RS-422A Adapter (NT-AL001) is used to convert between the RS-232C and RS-422A communications methods.
12345 6
ON
om on
R
NT-AL001
2-wire type/4-wire type selection (DIP SW1-3, SW1-4) For RS-422A, set both of these switches to OFF (4-wire type). For RS-485, set both of these switches to ON (2-wire type).
Example: the terminal resistor is active,
RS-422A, NT Link (1:N).
Built-in terminal resistor setting (DIP SW1-2) If at the end of the RS-422A/485 cable, set this switch to ON (to activate the built-in terminal resistor).
If not at the end of the RS-422A/485 cable, set this switch to OFF (to inactivate the built-in terminal resistor).
Selection of RS-422A/485 send mode (DIP SW1-5, SW1-6) For host link or NT Link (1:1), set both of these switches to OFF. (Always send)
For NT Link (1:N), set SW1-5 to OFF and SW1-6 to ON. (Sends when CS is H)
NT631/NT631C
Host Link Unit or CPU Unit
RS-422A terminal block
9-pin connector
+DC
RESET RDA TRM RDB SDA SDB CSA CSB
PRINTERPORTB
PORTA
24V
Serial port B (RS-422A/485, terminal block)
RS-232C/RS-422A convertor unit (NT-AL001)
RS-422A/485 cable (max. length: 500 m)
RS-232C cable with connectors
9-pin connector or 25-pin connector
SYSMAC CS/CJ-series PLC C-series PLC, CVM1/CV-series PLC, SRM1
Page 100
83
Connecting to the Host’s RS-232C Port Section 5-1
Reference: When using RS-485 as a port for the NT631/NT631C, only NT Link (1:N)
method (standard or high-speed) can be used.
Connecting an NT631/NT631C and NT-AL001 (RS-422A)
For details on handling shield wires, refer to 5-2-8 Handling the Shield on RS­422A/485 Cables on page 125.
Connecting an NT631/NT631C and NT-AL001 (RS-485)
For details on handling shield wires, refer to 5-2-8 Handling the Shield on RS­422A/485 Cables on page 125.
Reference: When using RS-485 as a port for the NT631/NT631C, only NT Link (1:N)
method (standard or high-speed) can be used.
Connecting an NT-AL001 and Host
RS-422A
NT631/NT631C
Host
NT-AL001
NT631/NT631C side
Pin number
6
5
4
3
1
Abbreviation
RDA (-)
RDB (+)
SDA (-)
SDB (+)
7
5
3
1
8
6
4
2
NT-AL001 side
Shielding wire
Abbreviation
RDA (-)
TRM
RDB (+)
SDA (-)
SDB (+)
RSA (-)
RSB (+)
RDA
TRM
RDB
SDA
SDB
RSA
RSB
24V +DC
RS-422A/ 485 terminal block
RS-422A terminal block
Short-circuit tool
Functional ground
Functional ground
6
5
4
3
1
RDA (-)
RDB (+)
SDA (-)
SDB (+)
NT631/NT631C side
NT-AL001 side
Shielding wire
RDA
TRM
RDB
SDA
SDB
RSA
RSB
24V +DC
RS-485
NT631/NT631C
Host
NT-AL001
7
5
3
1
8
6
4
2
RDA (-)
TRM
RDB (+)
SDA (-)
SDB (+)
RSA (-)
RSB (+)
Pin number
Abbreviation
Abbreviation
RS-422A/ 485 terminal block
RS-422A terminal block
Short-circuit tool
Functional ground
Functional ground
RS-232C
NT631/NT631C
Host
NT-AL001
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