Omron POWLI BN50S, POWLI BN75S, POWLI BN100S, POWLI BN220S, POWLI BN300S Instruction Manual
...
• This manual provides important safety-related information. Thoroughly read and understand
this manual before installing and using the product.
• Keep this manual in a convenient location so that you can refer to it whenever necessary.
• The contents of this manual are subject to change without notice.
BN50S/BN75S/BN100S
BN150S/BN220S/BN300S
Uninterruptible Power Supply
Instruction Manual
i
Features of this product
Thank you for purchasing Omron's Uninterruptible Power Supply (UPS).
●
The UPS protects computers and other devices from power failures, voltage variations, instantaneous voltage drops, and surge voltage such as that caused by lightning (a phenomenon in which extraordinary high voltage occurs instantaneously).
●
The BN50S/BN75S/BN100S/BN150S/BN220S/BN300S are line interactive UPS with simple
output voltage adjustment functions. Under normal service conditions, commercial power
input passes through the transformer and is output, and when the input voltage is low, the
transformer raises the voltage, and when the input voltage becomes high, the transformer
lowers the voltage. In addition, when abnormalities in commercial power are detected, such
as in a power failure or when there are large changes in voltage, power supply is shifted to
the battery within 10ms, and sine wave output is continued.
●
BN50S output capacity is 500VA/450W, BN75S output capacity is 750VA/680W, BN100S
output capacity is 1000VA/900W, BN150S output capacity is 1500VA/1350W, BN220S output capacity is 2200VA/1980W and BN300S output capacity is 3000VA/2700W.
Introduction
©OMRON Corporation. 2008 All Rights Reserved.
Notes on the use of the Backup Power Supply
●
This product is designed and manufactured for use with FA or OA equipment such as per-
sonal computers.
Do not use it when very high reliability and safety are required as listed below.
• Medical equipment that may cause death directly
• Applications that may cause injury (applications that directly affect the operation and
control of planes, ships, railroads, elevators, and so on)
• Applications that are always subjected to vibration such as cars and ships
• Applications in which a failure of this product may cause signifi cant damage or effect to
the society and public (important computer systems, main communication equipment,
public transportation systems, and so on)
• Equipment with the same level of importance
●
For equipment that greatly affects the safety of people and maintaining public functions,
special considerations related to operation, maintenance, and management must be taken
such as duplicating the system and emergency power generation facilities.
●
Observe the contents of this manual such as the use conditions and environments.
●
When you want to use this product for an important system that requires very high reliability,
contact us; ______________________________
●
Do not modify/alter this product.
Disclaimers
We are not liable for any damage or secondary damage resulting from the use of our product,
including malfunction and failure of equipment, connected devices, or software.
●
Make sure to read the safety precautions before using the unit.
●
In the event you transfer or sell this unit to a third party, please include all of the documentation that came with this unit. This is to ensure that the unit is used in line with the conditions described in the included documentation.
• This manual contains important safety-related information. Please read and understand
the contents of the manual before beginning operation.
If you discover any omissions or errors in the manual, please contact the shop of pur-
chase.
●
Windows is the registered trademark of Microsoft Corporation in the United States and/or other
countries.
●
The names of other companies and products mentioned herein are the trademarks or registered trademarks of their respective owners.
●
Note on user registration Please fi ll out the required items on the included user registration
card and send it to our customer support center.
ii
IMPORTANT SAFETY INSTRUCTION
1. SAVE THESE INSTRUCTIONS.
This manual contains important instructions for BN50S/BN75S/
BN100S/BN150S/BN220S/BN300S that should be followed when
using the UPS and batteries.
2. SYMBOL
This symbol indicates earth ground.
This symbol indicates turning on UPS.
This symbol indicates turning off UPS.
3. INTERNAL BATTERY
Internal battery voltage is 24V DC FOR BN50S/BN75S;48V DC FOR
BN100S/BN150S;96V DC FOR BN220S/BN300S.
4. TEMPERATURE RATING
The maximum ambient temperature of the UPS is 40°C.
5. ENVIRONMENT
The unit is intended for installation in a temperature controlled, indoor
area free of conductive contaminants.
iii
Procedure from installation to operation
Start
Installation/connection
Preparation for operation
Maintenance/ Inspection
Ye s
No
Ye s
Read “Safety precautions”
Page v
Remove the product from the
package and check the contents
Page 1
Perform installation and
connection Page 7
Check the operation and
displays Pages 17
Charge the battery
Page 19
Measure the backup time
Page 19
Read “Using the UPS
monitoring software and
contact signal” Page 58
Operate Page 20
Deteriorated
battery?
Perform maintenance
and inspection Page 41
Replace the battery
Page 42
Are you
using UPS monitoring
software or contact
signal?
Charge the battery again
Page 19
* Preparation for operation is
complete.
Table of Contents
iv
Table of Contents
Introduction
IMPORTANT SAFETY INSTRUCTION ................................................................................................ ii
Safety precautions .............................................................................................................................v
1. Preparation ....................................................................................................................................1
1-1 Unpacking the product .........................................................................................................................1
1-2 Checking the contents .......................................................................................................................... 1
1-3 Name of each part ................................................................................................................................ 2
1-4 Explanation of symbols used on unit .................................................................................................... 6
2. Installation and connection ...........................................................................................................7
2-1
Precautions and notes on installation and connection ....................................................................................................... 7
2-2 Installation and connection ................................................................................................................. 11
2-3 Connecting the equipment .................................................................................................................12
2-4 Checking the operation ...................................................................................................................... 17
2-5 Charging the battery ...........................................................................................................................19
2-6 Measuring the initial value of backup time .........................................................................................19
2-7 Recharging the battery .......................................................................................................................19
3. Operation ....................................................................................................................................20
3-1 Precautions and notes for operation ..................................................................................................20
3-2
Start and stop procedures and basic operation ......................................................................................... 22
3-3
Interpreting beeps and displays .................................................................................................................. 25
4. UPS functions .............................................................................................................................28
4-1 Suspending a beep ............................................................................................................................. 28
4-2 Self-diagnosis test .............................................................................................................................. 28
4-3 Description of the auto battery test function ...................................................................................... 29
4-4 Changing the setting of the functions ................................................................................................. 29
5. Measuring the backup time ......................................................................................................... 39
5-1 How to measure backup time .............................................................................................................39
5-2 Estimated backup time .......................................................................................................................39
6. Maintenance and Inspection .......................................................................................................41
6-1 Checking the battery .......................................................................................................................... 41
6-2 Replacing the battery ..........................................................................................................................42
6-3 Cleaning ..............................................................................................................................................57
7. Using the UPS monitoring software and contact signal .............................................................58
7-1 When using the included UPS monitoring software to perform auto shutdown ................................ 60
7-2 When performing auto-save functions using the UPS service in Windows Server 2003/XP/
2000 + UPS service driver .................................................................................................................. 64
7-3 When performing auto-save functions using the standard UPS service in Windows Server
2003/XP/2000/NT ............................................................................................................................... 66
8. Using a contact signal .................................................................................................................72
8-1 Using a contact signal card ................................................................................................................ 72
9. Using an SNMP/Web card ..........................................................................................................80
9-1 Adding an SNMP/Web card ................................................................................................................ 80
9-2 SNMP/Web card outline ..................................................................................................................... 81
10. Troubleshooting ...........................................................................................................................82
References .......................................................................................................................................83
A. Specifi cations ......................................................................................................................................... 83
B. Dimensions .............................................................................................................................................84
C. Circuit block diagram ............................................................................................................................. 86
D. Related products ....................................................................................................................................86
BN50S / BN75S / BN100S / BN150S / BN220S / BN300S
v
: Indicates prohibition. For example, indicates that disassembly is prohibited.
: Indicates obligation. For example,
indicates that grounding is necessary.
Misuse may cause death or serious injury.
Warning
Caution
Safety precautions
●
The safety symbols and their meaning used in this manual are as follows:
* Property damage means damage to houses/household effects, livestock, and pets.
Note that events categorized as a caution required matter also may cause more serious results under
certain conditions.
Do not use this unit when very high reliability and safety are required as
listed below. This unit is designed and manufactured for use with FA or
OA equipment such as personal computers.
●
Medical equipment or system that may cause death directly.
●
Applications that directly affect the safety of people (For example, the operation and control of
cars and elevators).
●
Applications in which a failure of the unit may cause signifi cant damage to the society and pub-
lic (For example, essential computer systems and main communication equipment.)
●
Applications with the same level of import
ance.
Warning
Important information for safe operation is described.
Be sure to read it before installation and start of use.
Misuse may cause injury or property damage.
Two or more people should work together to carry, unpack and install the
unit (BN100S/BN150S/BN220S/BN300S).
●
Because the unit is heavy, you may injure yourself or drop the unit, or it may fall over.
Carry the unit considering its weight and balance, and place it on a stable
and robust base.
●
Dropping or toppling the unit may cause injury.
●
Approximate weight of the unit:
10kg (BN50S/BN75S) / 22kg (BN100S/BN150S) / 38kg (BN220S/BN300S)
●
If you drop the unit, stop using it and have it inspected and repaired.
For repair, contact us; ____
Keep plastic package bags out of reach of children.
●
Children may suffocate if they place their heads into plastic bags.
Make sure to connect the unit’s AC input plug to a commercial power
source with rated input voltage (100 to 115V AC) and 50/60Hz frequency.
●
Connecting to a wall outlet (commercial power) with a different voltage or frequency may result
in a fi re.
●
The unit may fail.
Caution
(for installation and connection)
Safety precautions
vi
When an abnormality (unusual sound or smell) occurs, turn OFF the unit's
power switch and disconnect the AC input plug from the wall outlet.
Install the unit soon after the AC input plug is disconnected from the wall
outlet.
●
When performing maintenance on the connected devices, follow the above instructions to en-
sure safety.
Do not connect devices such as dryers, some solenoid valves, etc. ,
which have a half-wave rectifi er that allows only half-cycle AC power to
fl ow through.
●
Overcurrent may damage the UPS.
The maximum output capacity cannot be used when using the AC input
plug that ships with the BN150S and BN300S (BN150S: 15A/NEMA5-15P,
BN300S: 30A/NEMAL5-30P).
●
Overheating or fi re may occur if the power consumption exceeds the limits shown in the “AC
input plug” table on page 16.
●
If the maximum output capacity is being used, replace the plug as described in the table on
page 13.
When changing the input cable for the BN150S/BN220S/BN300S, perform
connection as specifi ed and make sure to properly match the AC input
terminal with the appropriate wire color.
●
Refer to “ AC input plug replacement procedure” on page 16.
●
Failure to do so may result in electric shock or ground fault.
Provide secure grounding.
●
After checking the plug shape of the wall outlet, directly connect the AC input plug of the unit to it. A
failure or leak that occurs when the unit is not properly grounded may result in electric shock.
Do not disassemble, repair, or modify the unit.
●
Doing so may cause an electric shock or a fi re.
Do not install the unit in other than specifi ed orientations.
●
Dropping or toppling the unit may cause injury.
●
If you install the unit in an orientation other than specifi ed, the unit cannot be protected from a
battery fl uid leakage.
Do not use the unit where the maximum temperature exceeds 40°C.
●
The battery deteriorates rapidly.
●
Doing so may cause a failure or malfunction of the unit.
Do not exceed the ranges specifi ed for environmental conditions during
use/storage.
Do not install or store the unit in the places listed below.
●
Do not store in places where the humidity is lower than 10% or higher than 90%.
●
Do not use the unit in places where the ambient temperature is lower than 0°C or higher than
40°C.
●
Do not use in places where the humidity is lower than 25% or higher than 85%.
●
Do not install/store the unit in closed places such as cabinets with no clearance, places where there
is fl ammable or corrosive gas, places exposed to direct sunlight, places with large amounts of dust,
places exposed to shock or vibration, or outdoors.
●
Installation or storing the unit in such a place may cause a fi re.
Do not connect equipment that exceeds the output capacity of the unit.
You can use plug strip to connect additional devices, but do not connect
devices that exceed the current capacity of the plug strip.
●
The current protection of the unit may operate, which may stop the output.
●
The wiring of the plug strip heats up, which may cause a fi re.
Caution
(for installation and connection)
BN50S / BN75S / BN100S / BN150S / BN220S / BN300S
vii
Do not pinch or tie the cable of the unit.
●
Doing so may cause the cable to be damaged or heated, which may cause an electric shock or a fi re.
●
If the cable is damaged, stop using the unit and have the cable repaired.
For repair, contact us; ____
All of the included accessories are designed to be used exclusively with
the unit. Do not use the accessories with other devices.
●
Doing so may compromise the safety of devices.
Do not block the air vents on the front and back of the unit (the BN50S/
BN75S has air vents on the sides).
●
Doing so will cause the internal temperature to rise, which may cause the unit to fail and the bat-
tery to deteriorate.
●
Leave at least 5 cm of space between the vent and the wall.
Do not connect a transformer such as a voltage transformer or isolating
transformer to the output side.
●
Overcurrent may damage the UPS or cause it to malfunction.
●
Even when connected to the input side, the UPS may fail or malfunction. Make sure to check the
operation before use.
Do not connect devices that cannot be used with commercial power
supply.
●
When the unit’s power switch is turned ON and an error occurs with the connected device, by-
pass operation is performed and commercial power supply is supplied as is to the connected
devices.
Caution
(for installation and connection)
Safety precautions
viii
Do not allow the unit to come in contact with water.
●
Doing so may cause an electric shock or a fi re.
●
If the unit becomes wet, immediately stop using it, unplug the AC input cable, and have
the unit inspected and repaired.
For repair, contact us:____________
When the battery is dead, replace it immediately or stop using the unit.
●
Continuing the use of it may cause a fi re.
Using a dry cloth, periodically wipe the dust from the AC input plug and
power supply output receptacles.
●
Accumulated dust may cause a fi re.
Do not use the unit in a closed place and do not cover the unit.
●
Doing so may cause abnormal heating or a fi re.
If you notice abnormal sound or smell, smoke, or leakage from the inside,
immediately turn off the power switch and disconnect the AC input plug
from a wall outlet (commercial power).
●
Using the unit under such conditions may cause a fi re.
●
Under such conditions, make sure to stop using the unit, unplug the AC input cable, and contact the
shop of purchase or the OMRON Electronic Systems & Equipments Repair Center at __________ for
inspection and repairs.
●
Use the unit under the conditions in which you can immediately disconnect the AC input plug
from a wall outlet (commercial power) in the case of an abnormal event.
If fl uid leaks from the unit, do not touch the fl uid.
●
Doing so may cause blindness or burns.
●
If the fl uid contacts your eyes or skin, wash it out with lots of clean water and consult your doctor.
Do not place objects heavier than 25kg on the unit, and do not drop heavy
objects onto the unit.
●
Doing so may cause distortion/damage to the case or a failure of the internal circuit, which may
cause a fi re.
Ambient temperature Expected life
20°C 4 to 5 years
30°C 2 to 2.5 years
* The values in the table are the expected life under stan-
dard use conditions and are not guaranteed.
Caution
(for use)
BN50S / BN75S / BN100S / BN150S / BN220S / BN300S
ix
When maintaining the connected equipment, turn OFF the power switch
and disconnect the AC input plug.
●
Even if you disconnect the AC input plug while the UPS is operating, the power output of this
unit does not stop and power is supplied from the outlet during a power failure.
Do not disassemble, repair, or modify the unit.
●
Doing so may cause an electric shock or a fi re.
If fl uid leaks from the unit, do not touch the fl uid.
●
Doing so may cause blindness or burns.
●
If the fl uid contacts your eyes or skin, wash it out with lots of clean water and consult your doctor.
Do not throw the unit into fi re.
●
The lead battery in the unit may explode, or leak dilute sulfuric acid.
Do not insert metal objects into the power supply output receptacle of the
UPS.
●
Doing so may result in electric shock.
Do not insert metal objects into the battery connectors.
●
Doing so may result in electric shock.
Perform replacement on a stable and fl at place.
●
Handle the battery carefully so that you do not drop it.
●
Not doing so could cause injury or burns due to liquid (acid) leakage.
Use a specifi ed battery for replacement.
●
Not doing so may cause a fi re.
●
Product model: BNB75S: One required (Replacement battery pack for BN50S/BN75S)
BNB300S: One required (Replacement battery pack for BN100S/BN150S)
BNB300S: Two required (Replacement battery pack for BN220S/BN300S)
Do not replace the battery in a place where there is fl ammable gas.
●
Spark may occur when connecting the battery, which may cause an explosion or fi re.
If fl uid (dilute sulfuric acid) leaks from the battery, do not touch the fl uid.
●
Doing so may cause blindness or burns.
●
If it contacts your eyes or skin, wash it out with lots of clean water and consult your doctor.
Do not disassemble or modify the battery.
●
Doing so could cause dilute sulfuric acid leak, which could cause blindness and burns.
Do not drop the battery and do not expose it to strong impact.
●
Dilute sulfuric acid may leak.
Do not short the battery with metal objects.
●
Doing so could cause an electric shock, fi re or burn.
●
Some electrical energy still remains inside the spent battery.
Do not put the battery into fi re and do not break it.
●
The battery may explode or leak dilute sulfuric acid.
Do not use a new battery and an old battery at the same time.
●
Dilute sulfuric acid may leak.
Caution
(for maintenance)
Caution
(for battery replacement)
Safety precautions
x
Notes
When moving the unit from a cold place to a warm place, leave it for several
hours before using it.
●
If the unit is promptly turned ON after being moved to a warmer place, condensation may form inside the
unit and cause it to fail.
Charge the battery for at least 8 hours soon after purchasing the unit.
●
If you do not use the unit for a long time after the purchase, the battery may deteriorate and the battery
may become unusable.
●
To charge a battery, connect the AC input plug of the unit to a wall outlet (commercial power).
When storing the unit, charge the battery for at least 8 hours and turn OFF the
power switch.
●
Even if the unit is not used, the battery gradually discharges, and if it is left for a long time, it goes into an
over discharge state.
The backup time may become shorter or the battery may become unusable.
●
We recommend keeping the temperature 25°C or less when storing the unit for long periods of time.
Do not short the output lines of the unit to each other, and do not short the
output lines to the ground.
●
The unit may fail.
Do not connect the AC input plug of the unit to its Power Supply Output
Receptacle during the Battery Mode.
●
The unit may fail.
Do not connect a page printer (such as a laser printer) to the unit.
●
The unit repeatedly and frequently switches between Commercial Power Mode and Battery Mode, which
may shorten the life of the battery.
●
The page printer has a large peak current, so an excess of the connection capacity or a power failure
due to instantaneous voltage drop may be detected.
Check system operation beforehand if the unit is used in combination with a
device whose power supply frequency fluctuates widely, such as a personal
electric generator.
●
The unit automatically recognizes the input power frequency when input power is supplied.If the unit is
connected when the input power frequency is not stable at the rated level, the unit may misidentify the
power supply frequency and may fail to operate normally. (If the unit is in operation, changing from commercial power supply to another power supply source, such as generating equipment, will cause no
problem. Set the generator's frequency to the same level as that of the commercial power supply.)
Do not install or store the unit in a place exposed to direct sunlight.
●
The rise of temperature may cause the built-in battery to deteriorate rapidly and become unusable.
Before performing a withstand voltage test or insulation resistance test, make
sure to remove the input surge protection GND screw from the back of the unit.
When in use, make sure the input surge protection GND screw is securely
fastened.
●
Performing the withstand voltage test with the ground wire connected may damage the surge absorption
element built into the power supply input circuit.
Before stopping the commercial power to the unit, turn OFF the power switch of
the unit.
●
The unit enters Battery Mode when commercial power is stopped. If you frequently use the unit in Battery
Mode, the battery life may be signifi cantly shortened.
BN50S / BN75S / BN100S / BN150S / BN220S / BN300S
xi
Explanation
Usual operation
●
You may either leave the power switch of the unit ON (operation status) or turn it OFF each time when
stopping the connected system. Choose whichever operation method is more convenient. We recommend turning OFF the power switch when you do not use connected devices for a long time.
●
The battery can be charged once the AC input plug of the unit is connected to a wall outlet (commercial
power).
Quitting Battery Mode
●
If a power failure lasts for an extended period of time, the battery discharges and power output from the
unit stops. Shut down your computer after performing appropriate procedures (for example, saving data)
while the unit is still supplying power.
Rebooting
●
If the battery discharges completely during a power failure, the unit stops. After recovery from the power
failure, the unit automatically restarts and supplies power. If you do not want to restart the connected devices, turn OFF the power switch of either the unit or the connected devices.
See also
Setting switch 2 can be used to select whether or not auto restart is performed. See Page 30
Scheduled operation using the UPS monitoring software
●
When performing scheduled operation in which the UPS is stopped and a device such as a breaker is
used to stop the UPS at the same time that commercial power stops, specify a period of no more than 3
months for the start of the next operation.
If you specify a period longer than 3 months, the internal timer is reset and the scheduled operation does
not start. Note that this period reduces to approximately half when the battery is dead. If a period of 3
months is exceeded, you start operation by supplying commercial power and pressing the start switch.
However, if the battery is dead, you may not be able to start operation.
In this case, replace the battery according to the instructions in “6-2 Replacing the battery” on page 42.
The cooling fan operation of BN100S/BN150S/BN220S/BN300S
●
The cooling fan starts operating at the Battery Mode due to a power failure, auto battery test, self-diag-
nostic test, etc., and automatically stops after a period of approximately 24 hours when the UPS returns
to the Commercial Power Mode and the battery is fully charged.
Pb
Take measures for handling unforeseen accidents, such as data backup and
system redundancy.
●
The output may stop when there is a circuit failure in the UPS.
Notes
If this unit is used with an inductive device such as a coil or motor, check the
operation beforehand.
●
With some types of devices, the effect of inrush current may cause this unit to stop operating properly.
In the event you transfer or sell this unit to a third party, please include all of the
documentation that came with the unit. This is to ensure that the unit is used in
line with the conditions described in the included documentation.
●
This manual contains important safety-related information. Please read and understand the contents of
the manual before beginning operation.
This unit uses lead acid batteries,
●
Which are a valuable recyclable resource. Please recycle.
●
For information about recycling, please contact the OMRON Electronic Systems & Equipments
Repair Center at: __________.
1
1
BN50S BN75S BN100S BN150S BN220S BN300S
Quick installation guide 1 11111
CD-ROM 1 11111
Connection cable (RS-232C) 1 11111
Connection cable (USB) 1 11111
(2) UPS
monitoring
software
related items
Open the package box and take out the UPS and accessories.
Two or more people should work together to carry, unpack and install
the unit (BN100S/BN150S/BN220S/BN300S).
●
Because the unit is heavy, you may injure yourself or drop the unit, or it may fall over.
The weight of the product is 10kg (BN50S/BN75S), 22kg (BN100S/
BN150S), 38kg(BN220S/BN300S).
Unpack/transport this product considering this weight.
●
Dropping may cause injury.
Caution
User registration
card
Label (How
to determine
operating status)
Quick installation guide
CD-ROM
Connection cable(USB)
(Approx. 2.2 m)
<Accessories related to main unit> <UPS monitoring software>
Instruction manual
(Japanese/English
edition)
OMRON contact
info label
Connection cable(RS-232C)
(Approx. 2.2 m)
1-1
Unpacking the product
Preparation
11
1-2
Checking the contents
Check whether all the package contents are included and there is no damage found on their appearance. If you should notice defects or anything wrong, contact us; ____
BN50S BN75S BN100S BN150S BN220S BN300S
Instruction manual
(Japanese and English versions)
1 each 1 each 1 each 1 each 1 each 1 each
Warranty card 1 11111
User registration card 1 11111
3P-2P conversion adapter 1 1 1 1 None None
Label (How to determine operating status)
111111
Battery replacement date label
111111
Control panel English label 1 11111
Omron contact info label 1 11111
(1)
Accessories
related to the
main unit
Warranty
card
3P-2P conver-
sion adapter
Control panel
English label
Battery
replacement
date label
*1: When the unit is used in compliance with UL standards,
do not use a 3P-2P plug adapter.
1.Preparation
2
This section describes the name of each part of the UPS.
For information on the function of each part, refer to "2. Installation and connection" on page 17 and
"3. Operation" on page 34 that provides the details.
Front view
A. Status indicator digital display
B. Battery replacement lamp
C. Beep stop/test switch
D. Power switch
1-3
Name of each part
A
B
C
D
<BN50S/BN75S>
<BN100S/BN150S>
A
B
E
C
D
<BN220S/BN300S>
A
B
E
C
D
A. Status indicator digital display
B. Battery replacement lamp
C. Beep stop/test switch
D. Power switch
E. Supply air vent
A. Status indicator digital display
B. Battery replacement lamp
C. Beep stop/test switch
D. Power switch
E. Supply air vent
BN50S / BN75S / BN100S / BN150S / BN220S / BN300S
1
3
Side view
<BN50S/BN75S>
E
E. Air vent
There are also air vents on the other side (right side of the unit).
* The BN100S/BN150S/BN220S/BN300S does not have air vents on the sides.
1.Preparation
4
Rear view
A. Signal card expansion slot
B. Power supply output receptacles
C. AC input cable
D. Grounding terminal
E. Input surge protection GND
F. AC input overcurrent protection switch
G. RS232C connector
H. USB connector
I. Setting switch
J. Cooling fan
<BN100S/BN150S>
A
GJ
H
I
E
CF
B
D
<BN50S/BN75S>
B
C
D
E
F
G
H
I
A
BN50S / BN75S / BN100S / BN150S / BN220S / BN300S
1
5
A. Power supply output receptacle A (NEMA5-20R)
B. Power supply output receptacle B (NEMA5-15R)
C. Power supply output receptacle C (NEMA5-15R)
D. Power supply output receptacle A overcurrent protection switch 20A
E. Power supply output receptacle B overcurrent protection switch 15A
F. Power supply output receptacle C overcurrent protection switch 15A
G. AC input overcurrent protection switch (45A)
H. AC input cable
I. Input surge protection GND
J. Grounding terminal
K. RS232C connector
L. USB connector
M. Setting switch
N. Signal card expansion slot
O. Cooling fan
Rear view
<BN220S/BN300S>
A
O
K
E
B
C
F
IJ
L
M
N
D
G
H
1.Preparation
6
1-4
Explanation of symbols used on unit
Symbol Description
Start the UPS.
Stop the UPS.
Suspend a beep.
Batteries at end of useful life, necessary to replace the batteries.
2
7
Two or more people should work together to carry, unpack and install the
unit (BN100S/BN150S/BN220S/BN300S).
●
Because the unit is heavy, you may injure yourself or drop the unit, or it may fall over.
Carry the unit considering its weight and balance, and place it on a stable
and robust base.
●
Dropping or toppling the unit may cause injury.
●
Approximate weight of the unit:
10kg (BN50S/BN75S) 22kg (BN100S/BN150S) 38kg (BN220S/BN300S)
●
If you drop the unit, stop using it and have it inspected and repaired.
For repair, contact us; ____
Keep plastic package bags out of reach of children.
●
Children may suffocate if they place their heads into plastic bags.
Make sure to connect the unit’s AC input plug to a commercial power
source with rated input voltage (100 to 115V AC) and 50/60Hz frequency.
●
Connecting to a wall outlet (commercial power) with a different voltage or frequency may result
in a fi re.
●
The unit may fail.
When an abnormality (unusual sound or smell) occurs, turn OFF the unit's
power switch and disconnect the AC input plug from the wall outlet.
Install the unit soon after the AC input plug is disconnected from the
wall outlet.
●
When performing maintenance on the connected devices, follow the above instructions to en-
sure safety.
Do not connect devices such as dryers, some solenoid valves, etc. ,
which have a half-wave rectifi er that allows only half-cycle AC power to
fl ow through.
●
Overcurrent may damage the UPS.
Connect the unit to a wall outlet (commercial power) with a capacity of
7A (BN50S) / 10A (BN75S) / 15A (BN100S) / 20A (BN150S) / 30A (BN220S) /
42A (BN300S) or more.
●
Otherwise, the power cord may be heated.
●
When equipment with the maximum output capacity is connected, a maximum current of XXA
(BN50S) / 10A (BN75S) / 15A (BN100S) / 20A (BN150S) / 30A (BN220S) / 42A (BN300S) / fl ows.
Provide secure grounding.
●
After checking the plug shape of the wall outlet, directly connect the AC input plug of the unit
to it. A failure or leak that occurs when the unit is not properly grounded may result in electric
shock.
Do not disassemble, repair, or modify the unit.
●
Doing so may cause an electric shock or a fi re.
Do not install the unit in other than specifi ed orientations.
●
Dropping or toppling the unit may cause injury.
●
If you install the unit in an orientation other than specifi ed, the unit cannot be protected from a
battery fl uid leakage.
2-1
Precautions and notes on installation and connection
Installation and connection
22
Caution
(for installation and connection)
2.Installation and connection
8
Do not use the unit where the maximum temperature exceeds 40°C.
●
The battery becomes weak rapidly, which may cause a fi re.
●
Doing so may cause a failure or malfunction of the unit.
Do not exceed the ranges specifi ed for environmental conditions during
use/storage.
Do not install or store the unit in the places listed below.
●
Do not store in places where the humidity is lower than 10% or higher than 90%.
●
Do not use the unit in places where the ambient temperature is lower than 0°C or higher than
40°C.
●
Do not use in places where the humidity is lower than 25% or higher than 85%.
●
Do not install/store the unit in closed places such as cabinets with no clearance, places where there
is fl ammable or corrosive gas, places exposed to direct sunlight, places with large amounts of dust,
places exposed to shock or vibration, or outdoors.
●
Installation or storing the unit in such a place may cause a fi re
.
Do not connect equipment that exceeds the output capacity of the unit.
You can use a plug strip to connect additional devices, but do not connect
devices that exceed the current capacity of the plug strip.
●
The current protection of the unit may operate, which may stop the output.
●
The wiring of the plug strip heats up, which may cause a fi re.
Do not pinch or tie the cable of the unit.
●
Doing so may cause the cable to be damaged or heated, which may cause an electric shock or a fi re.
●
If the cable is damaged, stop using the unit and have the cable repaired.
For repair, contact us; ____
Do not use any of the included accessories with other devices.
●
The accessories are designed exclusively for use with this unit.
●
Doing so may compromise the safety of devices.
Do not block the air vents on the front and back of the unit (the BN50XS/
BN75XS has air vents on the sides).
●
Doing so will cause the internal temperature to rise, which may cause the unit to fail and the bat-
tery to deteriorate.
●
Leave at least 5 cm of space between the vent and the wall.
Do not connect a transformer such as a voltage transformer or isolating
transformer to the output side.
●
Overcurrent may damage the UPS.
●
Even when connected to the input side, the UPS may fail or malfunction. Make sure to check the
operation before use.
Do not connect devices that cannot be used with commercial power
supply.
●
When the unit’s power switch is turned ON and an error occurs with the connected device, by-
pass operation is performed and commercial power supply is supplied as is to the connected
devices.
Caution
(for installation and connection)
BN50S / BN75S / BN100S / BN150S / BN220S / BN300S
2
9
Notes
When moving the unit from a cold place to a warm place, leave it for several
hours before using it.
●
If the unit is promptly turned ON after being moved to a warmer place, condensation may form inside the
unit and cause it to fail.
Charge the battery for at least 8 hours soon after purchasing the unit.
●
If you do not use the unit for a long time after the purchase, the battery may deteriorate and the battery
may become unusable.
●
To charge a battery, connect the AC input plug of the unit to a wall outlet (commercial power).
When storing the unit, charge the battery for at least 8 hours and turn OFF the
power switch.
●
Even if the unit is not used, the battery gradually discharges, and if it is left for a long time, it goes into an
over discharge state.
The backup time may become shorter or the battery may become unusable.
●
We recommend keeping the temperature 25°C or less when storing the unit for long periods of time.
Connect the units AC input plug to a wall outlet (commercial power) for at least 8 hours at the following
intervals:
- Every 6 months when storage temperature is 25°C or less
- Every 2 months when storage temperature is 40°C or less
●
Turn off the power switch of the unit during storage.
Do not short the output lines of the unit to each other, and do not short the
output lines to the ground.
●
The unit may fail.
Do not connect the AC input plug of the unit to its Power Supply Output
Receptacle during the Battery Mode.
●
The unit may fail.
Do not connect a page printer (such as a laser printer) to the unit.
●
The unit repeatedly and frequently switches between Commercial Power Mode and Battery Mode, which
may shorten the life of the battery.
●
The page printer has a large peak current, so an excess of the connection capacity or a power failure
due to instantaneous voltage drop may be detected.
Check system operation beforehand if the unit is used in combination with a
device whose power supply frequency fluctuates widely, such as a personal
electric generator.
●
The unit automatically recognizes the input power frequency when input power is supplied.If the unit
is connected when the input power frequency is not stable at the rated level, the unit may misidentify
the power supply frequency and may fail to operate normally. (If the unit is in operation, changing from
commercial power supply to another power supply source, such as generating equipment, will cause
no problem. Set the generator's frequency to the same level as that of the commercial power supply.)
Do not install or store the unit in a place exposed to direct sunlight.
●
The rise of temperature may cause the built-in battery to deteriorate rapidly and become unusable.
Before performing a withstand voltage test or insulation resistance test, make
sure to remove the input surge protection GND screw from the back of the unit.
When in use, make sure the input surge protection GND screw is securely
fastened.
●
Performing the withstand voltage test with the ground wire connected may damage the surge absorp-
tion element built into the power supply input circuit.
2.Installation and connection
10
Notes
Before stopping the commercial power to the unit, turn OFF the power switch of
the unit.
●
The unit enters Battery Mode when commercial power is stopped. If you frequently use the unit in Battery
Mode, the battery life may be signifi cantly shortened.
If this unit is used with an inductive device such as a coil or motor, check the
operation beforehand.
●
With some types of devices, the effect of inrush current may cause this unit to stop operating properly.
BN50S / BN75S / BN100S / BN150S / BN220S / BN300S
2
11
This section describes how to install the UPS. Do not use this unit in any position other than the “correct
positions” indicated in the illustration below.
Note
Before installing this device, make a record of the unit’s serial number.
The serial number is required when contacting us about the device.
The serial number is inscribed on the back of the unit.
2-2
Installation and connection
Incorrect Positions
Correct Positions
Be careful not to get your fingers caught
when arranging the unit.
2.Installation and connection
12
2-3
Connecting the equipment
See also
"7. Using the UPS monitoring software " Page 58, "8. Using a Contact Signal" page 72
* If you do not use the UPS monitoring software and Contact Signal, this step is not required.
< Example of connection 1 >
(1) Disconnect the AC Input Plugs of all devices you want
to back up such as your PC and modems from a wall
outlet (commercial power).
(2) Connect devices you want to back up to the Power
Supply Output Receptacles of the UPS.
• If you need more output receptacles than those of
the UPS, purchase a plug strip and use it for extra
output receptacles.
• When using a 2-pin input plug with a grounding wire, connect the grounding wire to earth in
building.
• When you want to use an AC adaptor, connect it to a Power Supply Output Receptacle of the
UPS with space enough for the connection.
Note 1: This connection cannot be performed when the unit is used in compliance with UL standards.
PC
Modem or other
peripheral
(3) If you use the included UPS monitoring software or the standard UPS service of Windows NT or
Windows XP/2000 or if you use Contact Signal, connect the connecting cable between the UPS
and your PC.
Wall outlet
(commercial power)
BN50S/BN75S
BN50S/BN75S
BN100S/BN150S
BN100S/BN150S
Modem or other peripheral Modem or other peripheral
< Example of connection 2 >
Connecting a device to the power supply output
(BN50S/BN75S/BN100S/BN150S)
BN50S / BN75S / BN100S / BN150S / BN220S / BN300S
2
13
Power supply output group A
Output ON
Time setting
Time setting
Time setting
Time setting
Output OFF
Power supply output group B
Power supply output group C
●
Group control of power supply output
The output receptacles of the the UPS (BN220S/BN300S) are separated into 3 groups: A, B, and C.
•
The output start times for power supply output group B and C are independent of power sup-
ply output group A, so they can be delayed or set to precede the output stop time.
•
The output start/stop time control funtion is available when using the included “PowerAct Pro”
UPS monitoring software, “UPS Power Manager” or “SNMP/Web card”.
•
Output ON/OFF can be controlled with the included UPS monitoring software while the
UPS
(BN220S/BN300S)
is operating.
•
The delay settings and ON/OFF control described here can be performed independently for
power supply output group B and power supply output group C.
This function can be used to set the startup order of servers, peripheral devices, etc.
The output receptacles can also be forcibly turned ON/OFF remotely.
Connecting a device to the power supply output
(BN220S/BN300S)
(1) Disconnect the AC Input Plugs of all devices you want
to back up such as your PC and modems from a wall
outlet (commercial power).
(2) Connect devices you want to back up to the Power
Supply Output Receptacles of the UPS.
• If you need more output receptacles than those of
the UPS, purchase a plug strip and use it for extra
output receptacles.
PC
Modem or other
peripheral
Wall outlet
(commercial power)
BN220S/BN300S
BN220S/BN300S
Modem or other peripheral
2.Installation and connection
14
●
The UPS has been charged prior to shipment. However, the backup time becomes shorter
when using it for the fi rst time due to spontaneous discharge.
We recommend charging the UPS before using it.
When the AC input plug is connected to a wall outlet (commercial power), the battery au-
tomatically starts charging, taking up to 8 hours to complete (24 hours when an additional
battery unit is connected).
●
You can perform "2-4 Checking the operation" on page 17 also before charging the bat-
tery.
• When using a 2-pin input plug with a grounding wire, connect the grounding wire to earth in
building.
• When you want to use an AC adaptor, connect it to a Power Supply Output Receptacle of the
UPS with space enough for the connection.
Note 1:
This connection cannot be performed when this product is used in compliance with UL stan-
dards.
(3) If you use the included UPS monitoring software or the standard UPS service of
Windows NT or Windows XP/2000 or if you use Contact Signal, connect the connecting cable between the UPS and your PC.
See also
"7. Using the UPS monitoring software " Page 58, "8. Using a Contact Signal" page 72
* If you do not use the UPS monitoring software and Contact Signal, this step is not required.
BN50S / BN75S / BN100S / BN150S / BN220S / BN300S
2
15
When the maximum output capacity is connected to the BN150S
(1500VA/1350W), replace the AC input plug with a 20A plug. When the
maximum output capacity is connected to the BN300S (3000VA/2700W),
replace the AC input plug with a 50A plug.
●
Overheating or fi re may occur if the power consumption exceeds the limits shown in the “AC input plug”
table
above
.
●
If the maximum output capacity is being used, replace the plug as described in the table
above
.
●
Overheating or fi re may occur if the power consumption exceeds the limits noted above.
●
After replacing the plug, make sure to change setting switches 7 and 8 on the back of the unit
and connect the AC input plug to a wall outlet (commercial power).
Caution
AC input plug
The AC input plug for the BN150S/BN220S/BN300S can be changed according to the operating environment.
The table below lists the AC input plugs provided at shipment and those that can be replaced, and it shows the
maximum output capacity for each plug.
•
Items in bold are the AC input plug shapes that ship with the product and the maximum output capacities.
*1: The output voltage setting and input power sensitivity setting can be changed in the operating mode setting.
*2: The AC input plug (NEMA 5-15P (15A)/ NEMA L5-30P (30A)) that ships with the BN150S/BN300S cannot use the
maximum output capacity (1500VA/1350W, 3000VA/2750W). If you want to use the maximum output, replace the
plug with a 20A or 50A plug.
*3: If the BN220S plug is replaced with a 15A or 20A plug, the values specifi ed in the table above apply and the
maximum output capacity is limited.
Shape of replaceable AC input plug
NEMA5-15P NEMA5-20P NEMAL5-20P NEMA5-50P
Replaceable AC input plugs are not available through our company, so you need to purchase
them separately through another company.
•
The BN50S/75S/100S/150S/220S/330S ships with the AC input plugs and maximum output capacities noted in
bold in the table above. If an AC input plug is replaced to suit the operating environment, check that the maximum output capacity changes to the corresponding value shown in the table above.
•
The warranty becomes invalid if the AC input plug is replaced with one that is not up to the standards shown in
the table above.
100V mode 115V mode
High voltage sensitivity Low Low
Model AC input plug VA W VA W VA W VA W
BN50S 15A 500 450 500 450 500 450 500 450
BN75S
15A 750 680 750 680 750 680 750 680
BN100S 15A 1000 900 1000 900 1000 900 1000 900
BN150S 15A 1095 1095 1020 1020 1220 1220 1145 1145
20A 1500 1350 1420 1350 1500 1350 1500 1350
BN220S 30A 2200 1980 2050 1980 2200 1980 2200 1980
15A 925 925 850 850 1020 1020 945 945
20A 1350 1350 1250 1250 1495 1495 1395 1395
BN300S 15A 925 925 850 850 1020 1020 945 945
20A 1350 1350 1250 1250 1495 1495 1395 1395
30A 2200 2200 2050 2050 2445 2445 2295 2295
50A 3000 2700 2850 2700 3000 2700 3000 2700
Standerd/High Standerd/High
2.Installation and connection
16
AC input plug replacement procedure
1. Disconnect the plug to be replaced.
2. Connect the replacement plug as shown in the diagram on the right.
Connect the black wire to the L pole, the white wire to the N pole, and
the green wire to the FG pole.
Make sure the wire colors match those in the diagram before
tightening the screws
•
It is possible to connect the 15A (NEMA5-15P) plug to a 2-pin outlet when
using the included 3P-2P adapter.
In this case, make sure the grounding is connected separately.
L: Black
FG: Green
N: White
When replacing the plug, make sure to change setting switches 7 and 8 (located on the back of
the unit) as shown in the table below.-
(4) When the installation and connection is complete, connect the AC Input Plug of the UPS to a wall
outlet (commercial power).
(5) For BN220S/BN300S, turn ON the AC input overcurrent protection [INPUT PROTECTION] on the
back of the unit after connecting to the commercial power.
Make sure the wall outlet is protected by a branch type beaker wihich rating is equal to
the rating of AC input plug.
BN150S BN220S BN300S
OFF OFF
15A (at shipment )
30A (at shipment ) 30A (at shipment )
(NEMA5-15P)
15A
(NEMA5-15P)
15A
(NEMA5-15P)
ON OFF
20A
(NEMA5-20P
NEMAL5-20P)
20A
(NEMA5-20P
NEMAL5-20P)
20A
(NEMA5-20P
NEMAL5-20P)
OFF ON -
(NEMAL5-30P) (NEMAL5-30P)
ON ON - -
50A
(NEMA5-50P)
AC input plug selection/ Setting switches 7 and 8
Setting switch 7 Setting switch 8
BN50S / BN75S / BN100S / BN150S / BN220S / BN300S
2
17
After you fi nish connecting devices to the unit, make sure the backup function operates properly.
Check that the Battery Mode is performed normally according to the following procedure.
(This operation check simulates a power failure by disconnecting the AC input plug from a wall
outlet.)
(1) Turn ON the unit's power switch.
The beeper sounds and the current settings are displayed on the LED.
After 5 secounds, the self-diagnostic test is performed in Battery Mode for approximately 10
seconds.
When the self-diagnostic test finishes successfully, switching to AC output from commercial
power is performed and the the display below is shown.
(If the battery voltage is low, the self-diagnostic test is not performed and the operation starts
immediately, using output from commercial power.)
(2) Bring all the connected devices into operation.
(Including devices connected to the AC outlet of your PC.)
Operate the devices in a way in which abrupt power stop does not damage the connected
devices, data, etc.
(3) Under this condition, check the the unit's LED display and beep sound.
Are they in the same status as shown below?
If the same as the one shown above:
➜ The operation is normal. Proceed to (4).
If not the same as the one shown above: ➜ The operation is abnormal. One of the cases described in
"4. Display and beeps when there is an equipment failure"
of "3-3 Interpreting a beep and displays" on page 25 must
apply.
Take necessary measures and then proceed to (4).
(4) Disconnect the AC input plug of this unit from a wall outlet (commercial power).
The UPS enters Battery Mode.
Status indicator
Beep None
Power supply output receptacles Outputs power (connected devices are powered)
2-4
Checking the operation
Status indicator Description
Power switch “ON”
Operating normally
2.Installation and connection
18
(5) In Battery Mode, check the unit's LED display and beep sound.
Does the status indicator appear as one of those shown below?
If not the same as one of those shown above:
➜
Operation is abnormal. Check the status of lamps and
beep and turn OFF the Power Switch.
• If the display is one of those shown in “4. Displays and
beeps when there is an equipment failure” in “3-3 Interpreting beeps and displays” on page 25, take the necessary measures and then go back to (1) on page 17.
• If no Battery Mode is performed and the UPS and the
devices connected to the UPS stop, this may be attributed to an insuffi cient battery charge.
After connecting the AC input plug to a wall outlet (com-
mercial power) and waiting at least 8 hours for the battery to charge, go back to (4) on page 17.
• If the problem persists after checking the 2 points
above, contact us; ____
See also
Setting switch 1 can be used to turn the beeper ON/OFF. ➛ Page 31
(6) Connect the AC input plug to a wall outlet (commercial power) again.
The status indicator returns to its normal state and the beeping sound stops.
(The status is as shown below.)
Checking the operation is now complete.
Installation and connection is now complete.
( indicates blinking)
Status indicator Beep Output Charging Description
Intermittent
4-second
intervals
ON
OFF
Discharging
Backup is operating due to power failure or AC input
error. Output will stop if Battery Mode continues.
Intermittent
1-second
intervals
ON
OFF
Discharging
(Same as above.)
Battery level is low, so output will stop soon.
None OFF
OFF
Discharging
Battery is dead, so output stopped. (This is displayed
only for a few seconds.)
Status indicator Description
Power switch “ON”
Operating normally
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