User’s Manual
for Analog Input Units and Analog Output Units
NX-AD
NX-DA
Analog I/O Units
W522-E1-07
NOTE
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in
any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because
OMRON is constantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained in this publication.
Trademarks
• Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan and other
countries for OMRON factory automation products.
• Microsoft, Windows, Windows Vista, Excel, and Visual Basic are either registered trademarks or trademarks of
Microsoft Corporation in the United States and other countries.
• EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
• Safety over EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany.
• ODVA, CIP, CompoNet, DeviceNet, and EtherNet/IP are trademarks of ODVA.
• The SD and SDHC logos are trademarks of SD-3C, LLC.
Other company names and product names in this document are the trademarks or registered trademarks of their
respective companies.
Copyrights
Microsoft product screen shots reprinted with permission from Microsoft Corporation.
Introduction
Thank you for purchasing an Analog Input Unit or Analog Output Unit.
This manual contains information that is necessary to use these Analog Input Units and Analog Output
Units, which are classified as NX-series Analog I/O Units. Please read this manual and make sure you
understand the functionality and performance of the NX-series Analog I/O Unit before you attempt to
use it in a control system.
Keep this manual in a safe place where it will be available for reference during operation.
Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of introducing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of installing and maintaining FA systems.
• Personnel in charge of managing FA systems and facilities.
For programming, this manual is intended for personnel who understand the programming language
specifications in international standard IEC 61131-3 or Japanese standard JIS B 3503.
Introduction
Applicable Products
This manual covers the following product.
• NX-series Analog Input Units
NX-AD
• NX-series Analog Output Units
NX-DA
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Page Structure and Icons ............................................................................................................................ 7
Special Information...................................................................................................................................... 8
Precaution on Terminology .......................................................................................................................... 8
Terms and Conditions Agreement........................................................................10
Warranty, Limitations of Liability ................................................................................................................ 10
Precautions for Safe Use.......................................................................................16
Precautions for Correct Use..................................................................................21
Regulations and Standards...................................................................................22
Conformance to EU Directives .................................................................................................................. 22
Conformance Requirement to EU Directives............................................................................................. 23
Conformance to UL and CSA Standards ................................................................................................... 23
Conformance to Shipbuilding Standards ................................................................................................... 23
Conformance to KC Standards.................................................................................................................. 24
Software Licenses and Copyrights ............................................................................................................ 24
Unit Versions ..........................................................................................................25
Unit Versions.............................................................................................................................................. 25
Unit Versions and Support Software Versions ........................................................................................... 26
Related Manuals ..................................................................................................... 27
A-1 Data Sheet ..............................................................................................................................A-2
A-1-1Model List ................................................................................................................................... A-2
A-1-2Analog Input Units ...................................................................................................................... A-4
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
5
Relevant Manuals
Relevant Manuals
The table below provides the relevant manuals for the NX-series Analog I/O Units.
Read all of the manuals that are relevant to your system configuration and application to make the most
of the NX-series Analog I/O Units.
Other manuals, such as related product manuals, are necessary for specific system configurations and
applications. Refer to Related Manuals on page 27 for the related manuals.
Manual nameApplication
NX-series Analog I/O Units
User’s Manual for Analog Input
Units and Analog Output Units
NX-series Data Reference Man-
ual
*1. From revision 05 of this manual, information on the NX-series Temperature Input Units (NX-TS) that
were included in previous revisions was moved to the following manual: NX-series Analog I/O Units User’s Manual for Temperature Input Units and Heater Burnout Detection Units (Cat. No. W566). Accompanying that
change, the name of this manual was changed from the NX-series Analog I/O Units User’s Manual (Cat. No.
W522) to the NX-series Analog I/O Units User's Manual for Analog Input Units and Analog Output Units (Cat.
No. W522).
Learning how to use NX-series Analog Input Units and Analog Output Units
*1
Referencing lists of the data that is required to configure systems with
NX-series Units
6
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Manual Structure
4-9
4 Installation and Wiring
NJ-series CPU Unit Hardware User’s Manual (W500)
stinU gnitnuoM 3-4
4
stnenopmoC rellortnoC gnitcennoC 1-3-4
4-3Mounting Units
The Units that make up an NJ-series Controller can be connected simply by pressing the Units together
and lock ing the slide rs by moving the m toward the back of the U nits. The End Cover is connect ed in the
same way to the Unit on the far right side of the Controller.
1 Join the Units so that the connectors fit exactly.
2 The yellow sliders at the top and bottom of each Unit lock the Units together. Move the sliders
toward the back of the Units as shown below until they click into place.
Precautions for Correct UsePrecautions for Correct Use
4-3-1 Connecting Controller Components
Connector
Hook
Hook holes
Slider
Lock
Release
Move the sliders toward the back
until they lock into place.
Level 1 heading
Level 2 heading
Level 3 heading
Level 2 heading
A step in a procedure
Manual name
Special information
Level 3 heading
Page tab
Gives the current
headings.
Indicates a procedure.
Icons indicate
precautions, additional
information, or reference
information.
Gives the number
of the main section.
The sliders on the tops and bottoms of the Power Supply Unit, CPU Unit, I/O Units, Special I/O
Units, and CPU Bus Units must be completely locked (until they click into place) after connecting
the adjacent Unit connectors.
Page Structure and Icons
The following page structure and icons are used in this manual.
Manual Structure
Note This illustration is provided only as a sample. It may not literally appear in this manual.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
7
Manual Structure
Precautions for Safe Use
Precautions for Correct Use
Additional Information
Version Information
RightLeft
Up
Down
Special Information
Special information in this manual is classified as follows:
Precautions on what to do and what not to do to ensure safe usage of the product.
Precautions on what to do and what not to do to ensure proper operation and performance.
Additional information to read as required.
This information is provided to increase understanding or make operation easier.
Information on differences in specifications and functionality for CPU Units, Industrial PCs, and
Communications Coupler Units with different unit versions and for different versions of the Support Software is given.
Note References are provided to more detailed or related information.
Precaution on Terminology
• In this manual, “download” refers to transferring data from the Support Software to a physical device
and “upload” refers to transferring data from a physical device to the Support Software.
• In this manual, the directions in relation to the Units are given in the following figure, which shows
upright installation.
• This user's manual refers to the NY-series IPC Machine Controller Industrial Panel PCs and Industrial Box PCs as simply Industrial PCs or as NY-series Industrial PCs.
8
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Manual Structure
• This user's manual refers to the built-in EtherCAT port on an NJ/NX-series Controller or NY-series
Industrial PC as simple a built-in EtherCAT port.
• This user's manual may omit manual names and manual numbers in places that refer to the user's
manuals for CPU Units and Industrial PCs. The following table gives some examples. When necessary, refer to Related Manuals on page 27 to determine the appropriate manual based on the common text for the omitted contents.
Examples:
Manual nameOmitted contentsCommon text
NJ/NX-series CPU Unit Software
User's Manual
NY-series
IPC Machine Controller Industrial
Panel PC / Industrial Box PC
Software User’s Manual
NJ/NX-series CPU Unit Built-in EtherCAT® Port User's Manual
NY-series
IPC Machine Controller Industrial
Panel PC / Industrial Box PC
Built-in EtherCAT® Port
User’s Manual
Software user's manual
for the connected CPU
Unit or Industrial PC
User's manual for built-in
EtherCAT port on the
connected CPU Unit or
Industrial PC
Software User's Manual
Built-in EtherCAT port
• This user’s manual may omit manual names and manual numbers in places that refer to the user’s
manuals for Communications Coupler Units. If you will use a Communications Coupler Unit, refer to
Related Manuals on page 27 to identify the manual for your Unit.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
9
Terms and Conditions Agreement
Terms and Conditions Agreement
Warranty, Limitations of Liability
Warranties
z Exclusive Warranty
Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in
writing by Omron). Omron disclaims all other warranties, express or implied.
z Limitations
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF
THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based
on infringement by the Products or otherwise of any intellectual property right.
z Buyer Remedy
Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally
shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal
to the purchase price of the non-complying Product; provided that in no event shall Omron be
responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products
unless Omron’s analysis confirms that the Products were properly handled, stored, installed and
maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of
any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies
shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in
writing, are not to be construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY
WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT,
WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on
which liability is asserted.
10
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Application Considerations
Suitability of Use
Omron Companies shall not be responsible for conformity with any standards, codes or regulations
which apply to the combination of the Product in the Buyer’s application or use of the Product. At
Buyer’s request, Omron will provide applicable third party certification documents identifying ratings
and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of
the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Terms and Conditions Agreement
Programmable Products
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or
any consequence thereof.
Disclaimers
Performance Data
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for
the user in determining suitability and does not constitute a warranty. It may represent the result of
Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications
Product specifications and accessories may be changed at any time based on improvements and other
reasons. It is our practice to change part numbers when published ratings or features are changed, or
when significant construction changes are made. However, some specifications of the Product may be
changed without any notice. When in doubt, special part numbers may be assigned to fix or establish
key specifications for your application. Please consult with your Omron’s representative at any time to
confirm actual specifications of purchased Product.
Errors and Omissions
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
11
Safety Precautions
WARNING
Caution
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Additionally, there may be
severe property damage.
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury, or property damage.
Safety Precautions
Definition of Precautionary Information
The following notation is used in this manual to provide precautions required to ensure safe usage of
the NX-series Analog Input Units and Analog Output Units.
The safety precautions that are provided are extremely important to safety. Always read and heed the
information provided in all safety precautions.
The following notation is used.
Symbols
The circle and slash symbol indicates operations that you must not do.
The specific operation is shown in the circle and explained in text.
This example indicates prohibiting disassembly.
The triangle symbol indicates precautions (including warnings).
The specific operation is shown in the triangle and explained in text.
This example indicates a precaution for electric shock.
The triangle symbol indicates precautions (including warnings).
The specific operation is shown in the triangle and explained in text.
This example indicates a general precaution.
The filled circle symbol indicates operations that you must do.
The specific operation is shown in the circle and explained in text.
This example shows a general precaution for something that you must do.
12
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Warnings
WARNING
During Power Supply
Do not touch the terminal section while power is ON.
Electric shock may occur.
Do not attempt to take any Unit apart.
In particular, high-voltage parts are present in Units that supply power while power is supplied or immediately after power is turned OFF. Touching any of these parts may result in
electric shock. There are sharp parts inside the Unit that may cause injury.
Safety Precautions
Fail-safe Measures
Provide safety measures in external circuits to ensure safety in the system if an abnormality
occurs due to malfunction of the CPU Unit, Industrial PC, other Units, or slaves or due to
other external factors affecting operation.
Not doing so may result in serious accidents due to incorrect operation.
Emergency stop circuits, interlock circuits, limit circuits, and similar safety measures must
be provided in external control circuits.
The CPU Unit or Industrial PC will turn OFF all outputs from Output Units in the following
cases. The remote I/O slaves will operate according to the settings in the slaves.
• If a power supply error occurs.
• If the power supply connection becomes faulty.
• If a CPU watchdog timer error or CPU reset occurs.
• If a Controller error in the major fault level occurs.
• While the CPU Unit is on standby until RUN mode is entered after the power is turned ON
External safety measures must be provided to ensure safe operation of the system in such
cases.
The outputs may remain ON or OFF due to deposition or burning of the output relays or
destruction of the output transistors. As a countermeasure for such problems, external
safety measures must be provided to ensure safe operation of the system.
If external power supplies for slaves or other devices are overloaded or short-circuited, the
voltage will drop, outputs will turn OFF, and the system may be unable to read inputs. Provide external safety measures in control with monitoring of external power supply voltage
as required so that the system operates safely in such a case.
You must take fail-safe measures to ensure safety in the event of incorrect, missing, or
abnormal signals caused by broken signal lines, momentary power interruptions, or other
causes.
Not doing so may result in serious accidents due to incorrect operation.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
13
Safety Precautions
Caution
Peripheral device
(e.g., computer)
Non-isolated DC power
supply (internal power
supply circuit)
24 V
0 V
Peripheral device
cable
Ground terminal
Communications Coupler Unit
NX Unit power
supply
Unit power
supply
Voltage and Current Inputs
Make sure that the voltages and currents that are input to the Units and slaves are within
the specified ranges.
Inputting voltages or currents that are outside of the specified ranges may cause accidents
or fire.
Transferring
Always confirm safety at the destination node before you transfer Unit configuration information, parameters, settings, or other data from tools such as the Sysmac Studio.
The devices or machines may operate unexpectedly, regardless of the operating mode of
the Controller.
Cautions
Wiring
When you connect a computer or other peripheral device to a Communications Coupler
Unit that has a non-isolated DC power supply, either ground the 0-V side of the external
power supply (i.e. Unit power supply) or do not ground it at all.
If the peripheral devices are grounded incorrectly, the external power supply (i.e. Unit
power supply) may be short-circuited.
Never ground the 24-V side of the power supply, as shown in the following figure.
14
Be sure that all terminal screws and cable connector screws are tightened to the torque
specified in the relevant manuals. The loose screws may result in fire or malfunction.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Safety Precautions
Online Editing
Execute online editing only after confirming that no adverse effects will be caused by deviations in the timing of I/O. If you perform online editing, the task execution time may exceed
the task period, I/O may not be refreshed with external devices, input signals may not be
read, and output timing may change.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
15
Precautions for Safe Use
Example: NX Unit (12 mm width)
NGNG
Precautions for Safe Use
Transporting
• When transporting any Unit, use the special packing box for it.
Also, do not subject the Unit to excessive vibration or shock during transportation.
• Do not drop any Unit or subject it to abnormal vibration or shock.
Doing so may result in Unit malfunction or burning.
Mounting
• Mount terminal blocks and connectors only after checking the mounting location carefully.
• Be sure that the terminal blocks, expansion cables, and other items with locking devices are properly
locked into place.
Installation
• Do not apply labels or tape to the Unit. When the Unit is installed or removed, adhesive or scraps
may adhere to the pins in the NX bus connector, which may result in malfunctions.
• Do not touch the pins in the NX bus connector on the Unit. Dirt may adhere to the pins in the NX bus
connector, which may result in malfunctions.
16
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Precautions for Safe Use
Restricted
region (shaded
portion)
Up
Down
• Do not write on an NX Unit with ink within the restricted region that is shown in the following figure.
Also do not get this area dirty. When the Unit is installed or removed, ink or dirt may adhere to the
pins in the NX bus connector, which may result in malfunctions in the CPU Rack or the Slave Terminal.
Refer to the user’s manual for the connected CPU Unit or Communications Coupler Unit for the
restricted region of CPU Unit and Communications Coupler Unit.
• For the installation orientations in the following figure, support the cables, e.g., with a duct, so that the
End Plate on the bottom is not subjected to the weight of the cables. The weight of the cables may
cause the bottom End Plate to slide downward so that the Slave Terminal is no longer secured to the
DIN Track, which may result in malfunctions.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
17
Precautions for Safe Use
Wiring
• Double-check all switches and other settings and double-check all wiring to make sure that they are
correct before turning ON the power supply.
Use the correct wiring parts and tools when you wire the system.
• Do not pull on the cables or bend the cables beyond their natural limit. Also, do not place heavy
objects on top of the cables or other wiring lines. Doing so may break the cable.
• When wiring or installing the Units, do not allow metal fragments to enter the Units.
• Do not press the flat-blade screwdriver straight into the release holes on a screwless clamping terminal block. Doing so may damage the terminal block.
NGOK
• When you insert a flat-blade screwdriver into a release hole on a screwless clamping terminal block,
press it down with a force of 30N or less. Applying excessive force may damage the terminal block.
• Do not incline or twist the flat-blade screwdriver while it is in a release hole on a screwless clamping
terminal block. Doing so may damage the terminal block.
NGNG
• Use crimp terminals for wiring the M3 screw terminal blocks. Do not connect bare stranded wires
directly to the M3 screw terminal blocks.
Power Supply Design
• Use all Units within the I/O power supply ranges that are given in the specifications.
• Use the I/O power supply current for the CPU Rack of the NX-series NX1P2 CPU Unit at 4 A or less.
Using the currents that are outside of the specifications may cause failure or damage.
• Supply sufficient power according to the contents of this manual.
• Use the power supply voltage that is specified in this manual.
• Do not apply voltages that exceed the rated value to any Input Unit.
• Do not apply voltages or connect loads to the Output Units or slaves in excess of the maximum ratings.
• Inrush current occurs when the power supply is turned ON. When selecting fuses or breakers for
external circuits, consider their fusing and detection characteristics as well as the above precautions
and allow sufficient margin in shut-off performance.
• Install external breakers and take other safety measures against short-circuiting and overcurrents in
external wiring.
18
Turning ON the Power Supply
• When you set the Operating Mode at Startup, confirm that no adverse effect will occur in the system.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Precautions for Safe Use
Actual Operation
• Before you start operation, always register the NX Units that are connected to the Communications
Coupler Unit in the host communications master as the Unit Configuration Information.
• Check the user program, data, and parameter settings for proper execution before you use them for
actual operation.
• If you change the fail-soft operation setting, the output status when the error occurs may also change.
Confirm safety before you change the fail-soft operation setting.
• If you use fail-soft operation, write programming to determine whether Unit I/O data is valid. Without
such programming, the user program cannot distinguish between Units for which I/O refreshing is
continued and Units for which I/O refreshing is stopped.
Turning OFF the Power Supply
• Do not disconnect the cable or turn OFF the power supply to the Controller or a Slave Terminal when
downloading data or the user program from the Support Software.
• Always turn OFF the external power supply to the Units before attempting any of the following.
Mounting or removing an NX Unit, Communications Coupler Unit, CPU Unit, or Industrial PC
Assembling Units
Setting DIP switches or rotary switches
Connecting or wiring cables
Attaching or removing terminal blocks or connectors
Units that supply power continue to supply power to the Units for up to several seconds after the
power supply is turned OFF. The PWR indicator remains lit as long as power is supplied. Confirm that
the PWR indicator is not lit before you perform any of the above.
Operation
• Confirm that the controlled system will not be adversely affected before you perform any of the following operations.
Changing the operating mode of the CPU Unit or the Industrial PC (including changing the setting of
the Operating Mode at Startup)
Changing the user program or settings
Changing set values or present values
Forced refreshing
• Always sufficiently check the safety at the connected devices before you change the settings of a
slave or Unit.
General Communications
• Do not exceed the ranges that are given in the specifications for the communications distance and
number of connected Units.
• Refer to the user’s manual for the Communications Coupler Unit for precautions for the safe use of
communications with the connected Communications Coupler Unit.
Unit Replacement
• When you replace a Unit, start operation only after you transfer the settings and variables that are
required for operation to the new Unit.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
19
Precautions for Safe Use
Disposal
• Dispose of the product according to local ordinances as they apply.
20
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Precautions for Correct Use
Storage, Mounting, and Wiring
• Follow the instructions in this manual to correctly perform installation and wiring.
• Do not operate or store the Units in the following locations. Doing so may result in malfunction, in
operation stopping, or in burning.
Locations subject to direct sunlight
Locations subject to temperatures or humidity outside the range specified in the specifications
Locations subject to condensation as the result of severe changes in temperature
Locations subject to corrosive or flammable gases
Locations subject to dust (especially iron dust) or salts
Locations subject to exposure to water, oil, or chemicals
Locations subject to shock or vibration
• Take appropriate and sufficient countermeasures during installation in the following locations.
Locations subject to strong, high-frequency noise
Locations subject to static electricity or other forms of noise
Locations subject to strong electromagnetic fields
Locations subject to possible exposure to radioactivity
Locations close to power lines
• Before touching a Unit, be sure to first touch a grounded metallic object in order to discharge any
static build-up.
• Use the rated power supply voltage for the Units that supply power. Take appropriate measures to
ensure that the specified power with the rated voltage and frequency is supplied in places where the
power supply is unstable.
• Install the Units away from sources of heat and ensure proper ventilation. Not doing so may result in
malfunction, in operation stopping, or in burning.
• Do not allow foreign matter to enter the openings in the Unit. Doing so may result in Unit burning,
electric shock, or failure.
Precautions for Correct Use
Actual Operation
• If you change the event level of an error, the output status when the error occurs may also change.
Confirm safety before you change an event level.
Turning OFF the Power Supply
• Do not turn OFF the power supply while data is being transferred.
• Do not turn OFF the power supply while parameters are being written to the CPU Unit, the Communications Coupler Unit or NX Units.
General Communications
• Refer to the user’s manual for the Communications Coupler Unit for precautions for the correct use of
communications with the connected Communications Coupler Unit.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
21
Regulations and Standards
Regulations and Standards
Conformance to EU Directives
Applicable Directives
• EMC Directives
• Low Voltage Directive
Concepts
z EMC Directives
OMRON devices that comply with EU Directives also conform to the related EMC standards so that
they can be more easily built into other devices or the overall machine. The actual products have
been checked for conformity to EMC standards.*1
Whether the products conform to the standards in the system used by the customer, however, must
be checked by the customer. EMC-related performance of the OMRON devices that comply with EU
Directives will vary depending on the configuration, wiring, and other conditions of the equipment or
control panel on which the OMRON devices are installed. The customer must, therefore, perform
the final check to confirm that devices and the overall machine conform to EMC standards.
*1. Applicable EMC (Electromagnetic Compatibility) standards are as follows:
EMS (Electromagnetic Susceptibility): EN 61131-2
EMI (Electromagnetic Interference): EN 61131-2 (Radiated emission: 10-m regulations).
z Low Voltage Directive
Always ensure that devices operating at voltages of 50 to 1,000 VAC and 75 to 1,500 VDC meet the
required safety standards. The applicable directive is EN 61010-2-201.
z Conformance to EU Directives
The NX-series Units comply with EU Directives. To ensure that the machine or device in which the
NX-series Units are used complies with EU Directives, the following precautions must be observed.
• The NX-series Units must be installed within a control panel.
• You must use SELV power supply for the DC power supplies that are connected as the Unit power
supplies and I/O power supplies for the NX-series Units.
We recommend that you use the OMRON S8VK-S series Power Supplies for the CPU Racks with
NX-series NX1P2 CPU Units. We recommend that you use the OMRON S8JX-series Power Supplies for Slave Terminals. EMC standard compliance was confirmed for these recommended
Power Supplies.
• NX-series Units that comply with EU Directives also conform to the Common Emission Standard
(EN 61131-2). Radiated emission characteristics (10-m regulations) may vary depending on the
configuration of the control panel used, other devices connected to the control panel, wiring, and
other conditions.
You must therefore confirm that the overall machine or equipment in which the NX-series Units
are used complies with EU Directives.
• You must use power supplies with an output hold time of 10 ms or longer for the DC power supplies that are connected as the Unit power supplies and I/O power supplies for the NX-series
Units.
22
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
• This is a Class A product (for industrial environments). In a residential environment, it may cause
radio interference. If radio interference occurs, the user may be required to take appropriate measures.
Conformance Requirement to EU Directives
The immunity test conditions for the NX-series Analog Input Units and Analog Output Units are as follows:
Unit TypeConversion timeOverall accuracy
Analog Input Units
Analog Output Units
Use a shield wire (2 conductors, twisted wire) or a shield wire (3 conductors) to connect the Analog
Input Units and Analog Output Units. The compatibility was confirmed in a condition that the shield wire
was not connected.
250 μs/point
10 μs/point
250 μs/point
10 μs/point
Regulations and Standards
+3% / -6%
+6% / -6%
+4% / -4%
+4.5% / -4.5%
Conformance to UL and CSA Standards
Some NX-series products comply with UL and CSA standards. If you use an NX-series product that
complies with UL or CSA standards and the machinery or system in which you use the NX-series product must also comply with the standards, refer to the Instruction Sheet that is provided with the product.
The Instruction Sheet provides the application conditions for complying with the standards.
Conformance to Shipbuilding Standards
Some NX-series products comply with shipbuilding standards. If you use an NX-series product that
complies with shipbuilding standards and the machinery or system in which you use the NX-series
product must also comply with the standards, consult with your OMRON representative. Application
conditions are defined according to the installation location. Application may not be possible for some
installation locations.
For usage conditions for shipbuilding standards, refer to Conformance to Shipping Standards in the
user's manual for the CPU Unit or Communications Coupler Unit that the NX Units are connected to.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
23
Regulations and Standards
Conformance to KC Standards
Observe the following precaution if you use NX-series Units in Korea.
Class A Device (Broadcasting Communications Device for Office Use)
This device obtained EMC registration for office use (Class A), and it is intended to be used in places
other than homes.
Sellers and/or users need to take note of this.
Software Licenses and Copyrights
This product incorporates certain third party software. The license and copyright information associated
with this software is available at http://www.fa.omron.co.jp/nj_info_e/.
24
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Unit Versions
Notched
area
Unit
specifications
LOT No.
Unit version
Lot number
Unit model number
Lot number and unit version
This section describes the notation that is used for unit versions, the confirmation method for unit versions, and the relationship between unit versions and Support Software versions.
Unit Versions
A “unit version” has been introduced to manage the Units in the NX Series according to differences in
functionality accompanying Unit upgrades.
An example is provided below for Communications Coupler Units and NX Units. For the notation that is
used for the unit versions of CPU Units or Industrial PCs and the confirmation method for unit versions,
refer to the user's manual for each Unit.
Notation of Unit Versions on Products
Unit Versions
The unit version is given with the Unit specifications on the side of the Unit or in the notched area.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
25
Unit Versions
The following information is provided in the Unit specifications on the Unit.
Unit model numberGives the model of the Unit.
Unit versionGives the unit version of the Unit.
Lot numberGives the lot number of the Unit.
The following information is provided in the notched area on the Unit.
NameFunction
Lot number and
unit version
NameFunction
DDMYY: Lot number, : Used by OMRON.
“M” gives the month (1 to 9: January to September, X: October, Y: November, Z: December)
Gives the lot number and unit version of the Unit.
• DDMYY: Lot number, : Used by OMRON.
“M” gives the month (1 to 9: January to September, X: October, Y: November, Z: December)
•1: Unit version
The decimal portion of the unit version is omitted. (It is provided in the Unit specifications.)
Confirming Unit Versions with the Support Software
If your NX Unit is connected to a CPU Unit, refer to the user’s manual of the connected CPU Unit for the
confirmation method for the unit version of the NX Unit.
If your NX Unit is connected to a Communications Coupler Unit, refer to the user’s manual of the connected Communications Coupler Unit for the confirmation method for the unit version of the Communications Coupler Unit and NX Unit.
Unit Versions and Support Software Versions
The functions that are supported depend on the unit version of the Unit. The version of Support Software that supports the functions that were added for an upgrade is also required to use those functions.
Refer to A-5 Version Information with CPU Units on page A-55 or A-6 Version Information with Communications Coupler Units on page A-57 for the functions that are supported by each unit version.
26
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Related Manuals
The following table shows related manuals. Use these manuals for reference.
NX-series Analog I/O
Units User’s Manual for
Analog Input Units and
Analog Output Units
NX-series Data Reference Manual
NX-series System Units
User’s Manual
Sysmac Studio Version
1 Operation Manual
NX-IO Configurator
Operation Manual
NJ/NX-series Troubleshooting Manual
NY-series Troubleshooting Manual
NX-series EtherCAT®
Coupler Unit User’s
Manual
*1
W522NX-AD
NX-DA
W525NX-Referencing lists of
W523NX-PD1
NX-PF0
NX-PC0
NX-TBX01
W504SYSMAC-
SE2
W585CXONE-
ALD-V4
W503NX701-
NJ501-
NJ301-
NJ101-
NX1P2-
W564NY532-
NY512-
W519NX-ECC20Learning how to
Learning how to
use NX-series
Analog Input Units
and Analog Output Units
the data that is
required to configure systems with
NX-series Units
Learning how to
use NX-series
System Units
Learning about the
operating procedures and functions of the
Sysmac Studio
Learning about the
operating procedures and functions of the NX-IO
Configurator.
Learning about the
errors that may be
detected in an
NJ/NX-series Controller
Learning about the
errors that may be
detected in an
NY-series Industrial PC
use an NX-series
EtherCAT Coupler
Unit and EtherCAT Slave Terminals
The hardware, setup methods, and
functions of the NX-series Analog Input
Units and Analog Output Units are
described.
Lists of the power consumptions,
weights, and other NX Unit data that is
required to configure systems with
NX-series Units are provided.
The hardware and functions of the
NX-series System Units are described.
Describes the operating procedures of
the Sysmac Studio.
Describes the operating procedures of
the NX-IO Configurator.
Concepts on managing errors that may
be detected in an NJ/NX-series Controller and information on individual
errors are described.
Concepts on managing errors that may
be detected in an NY-series Controller
and information on individual errors are
described.
The following items are described: the
overall system and configuration methods of an EtherCAT Slave Terminal
(which consists of an NX-series EtherCAT Coupler Unit and NX Units), and
information on hardware, setup, and
functions to set up, control, and monitor
NX Units through EtherCAT.
Related Manuals
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
NY-series IPC Machine
Controller Industrial
Panel PC Hardware
User’s Manual
W536NX-EIC202Learning how to
use an NX-series
EtherNet/IP Coupler Unit and EtherNet/IP Slave
Terminals
W535NX701-Learning the basic
specifications of
the NX-series
NX701 CPU Units,
including introductory information,
designing, installation, and maintenance.
Mainly hardware
information is provided.
W578NX1P2-Learning the basic
specifications of
the NX-series
NX1P2 CPU Units,
including introductory information,
designing, installation, and maintenance. Mainly
hardware information is provided.
W500NJ501-
NJ301-
NJ101-
W557NY532-Learning the basic
Learning the basic
specifications of
the NJ-series CPU
Units, including
introductory information, designing,
installation, and
maintenance.
Mainly hardware
information is provided.
specifications of
the NY-series
Industrial Panel
PCs, including
introductory information, designing,
installation, and
maintenance.
Mainly hardware
information is provided.
The following items are described: the
overall system and configuration methods of an EtherNet/IP Slave Terminal
(which consists of an NX-series EtherNet/IP Coupler Unit and NX Units), and
information on hardware, setup, and
functions to set up, control, and monitor
NX Units.
An introduction to the entire NX701
CPU Unit system is provided along with
the following information on the CPU
Unit.
• Features and system configuration
• Overview
• Part names and functions
• General specifications
• Installation and wiring
• Maintenance and Inspection
An introduction to the entire NX1P2
CPU Unit system is provided along with
the following information on the CPU
Unit.
• Features and system configuration
• Overview
• Part names and functions
• General specifications
• Installation and wiring
• Maintenance and Inspection
An introduction to the entire NJ-series
system is provided along with the following information on the CPU Unit.
• Features and system configuration
• Overview
• Part names and functions
• General specifications
• Installation and wiring
• Maintenance and Inspection
Use this manual together with the
NJ-series CPU Unit Software User's
Manual (Cat. No. W501).
An introduction to the entire NY-series
system is provided along with the following information on the Industrial
Panel PC.
• Features and system configuration
• Introduction
• Part names and functions
• General specifications
• Installation and wiring
• Maintenance and inspection
28
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
NY-series IPC Machine
Controller Industrial Box
PC Hardware User’s
Manual
NJ/NX-series CPU Unit
Software User’s Manual
NY-series IPC Machine
Controller Industrial
Panel PC / Industrial
Box PC Software User’s
Manual
NJ/NX-series CPU Unit
Built-in EtherCAT® Port
User’s Manual
NY-series IPC Machine
Controller Industrial
Panel PC / Industrial
Box PC Built-in
EtherCAT® Port
User’s Manual
NJ/NX-series Instructions Reference Manual
NY-series Instructions
Reference Manual
W556NY512-Learning the basic
specifications of
the NY-series
Industrial Box PCs,
including introductory information,
designing, installation, and maintenance. Mainly
hardware information is provided.
W501NX701-
NJ501-
NJ301-
NJ101-
NX1P2-
W558NY532-
NY512-
W505NX701-
NJ501-
NJ301-
NJ101-
NX1P2-
W562NY532-
NY512-
W502NX701-
NJ501-
NJ301-
NJ101-
NX1P2-
W560NY532-
NY512-
Learning how to
program and set
up an
NJ/NX-series CPU
Unit.
Mainly software
information is provided.
Learning how to
program and set
up the Controller
functions of an
NY-series Industrial PC
Using the built-in
EtherCAT port on
an NJ/NX-series
CPU Unit
Using the built-in
EtherCAT port on
an NY-series
Industrial PC
Learning detailed
specifications on
the basic instructions of an
NJ/NX-series CPU
Unit
Learning detailed
specifications on
the basic instructions of an
NY-series Industrial PC
An introduction to the entire NY-series
system is provided along with the following information on the Industrial Box
PC.
• Features and system configuration
• Introduction
• Part names and functions
• General specifications
• Installation and wiring
• Maintenance and inspection
The following information is provided
on an NJ/NX-series CPU Unit.
• CPU Unit operation
• CPU Unit features
• Initial settings
• Programming based on IEC 61131-3
language specifications
The following information is provided
on NY-series Machine Automation Control Software.
• Controller operation
• Controller features
• Controller settings
• Programming based on IEC 61131-3
language specifications
Information on the built-in EtherCAT
port is provided.
This manual provides an introduction
and provides information on the configuration, features, and setup.
Information on the built-in EtherCAT
port is provided.
This manual provides an introduction
and provides information on the configuration, features, and setup.
The instructions in the instruction set
(IEC 61131-3 specifications) are
described.
The instructions in the instruction set
(IEC 61131-3 specifications) are
de
scri
bed.
Related Manuals
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
29
Related Manuals
*1. From revision 05 of this manual, information on the NX-series Temperature Input Units (NX-TS) that were includ-
ed in previous revisions was moved to the following manual: NX-series Analog I/O Units User’s Manual for Temperature Input Units and Heater Burnout Detection Units (Cat. No. W566). Accompanying that change, the name of this manual
was changed from the NX-series Analog I/O Units User’s Manual (Cat. No. W522) to the NX-series Analog I/O Units Us-er's Manual for Analog Input Units and Analog Output Units (Cat. No. W522).
30
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Terminology
Terminology
Term
application layer status, AL status---Status for indicating information on errors that occur in an application on
CAN application protocol over EtherCAT
CAN in AutomationCiACiA is the international users' and manufacturers' group that develops
Communications Coupler Units---The generic name of an interface unit for remote I/O communications on
CPU Rack---A rack to which a CPU Unit is mounted. For an NX-series NX1P2 CPU
DC time---Time indicated by the clock shared between the CPU Unit and the NX
device profile---A collection of device dependent information and functionality providing
device variable---A variable that is used to access a specific device through an I/O port by
distributed clockDCClock distribution mechanism used to synchronize EtherCAT slaves and
EtherCAT slave controllerESCA controller for EtherCAT slave communications.
EtherCAT slave informationESIAn XML file that contains setting information for an EtherCAT slave.
EtherCAT state machineESMAn EtherCAT communications state machine.
EtherCAT Technology GroupETGThe ETG is a global organization in which OEM, end users, and technol-
I/O map settings---Settings that assign variables to I/O ports. Assignment information
I/O port---A logical interface that is used by the NJ/NX-series CPU Unit or
I/O refreshing---Cyclic data exchange with external devices that is performed with prede-
index---Address of an object within an application process.
network configuration information---The EtherCAT network configuration information held by the EtherCAT
NX bus---The NX-series internal bus.
object---An abstract representation of a particular component within a device,
object dictionaryODData structure that contains description of data type objects, communi-
Abbreviation
a slave.
CoEA CAN application protocol service implemented on EtherCAT.
and supports higher-layer protocols.
a network between NX Units and a host network master.
Unit, a CPU Rack has a CPU Unit with NX Units and an End Cover
mounted to it.
Units in a CPU Rack for an NX-series NX1P2 CPU Unit.
EtherCAT slaves that support distributed clock synchronization have a
clock that is shared by all slaves in the network. The time that is based
on this distributed clock is called the DC time. The same clock is shared
by an NX-series NX1P2 CPU Unit, NX Units connected to the CPU Unit,
and applicable EtherCAT slaves.
consistency between similar devices of the same device type.
an NJ/NX-series CPU Unit or NY-series Industrial PC. Process data on
an EtherCAT slave is allocated to this variable. For an NX-series NX1P2
CPU Unit, I/O data for the NX Units on a CPU Unit is allocated. A user
application on a CPU Unit or Industrial PC accesses a device that can
be connected, by directly reading and writing this device variable.
the EtherCAT master.
ogy providers join forces to support and promote the further technology
development.
between I/O ports and variables.
NY-series Industrial PC to exchange data with an external device (slave
or Unit).
termined memory addresses.
master.
which consists of data, parameters, and methods.
cation objects and application objects.
Description
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
31
Terminology
Term
Operational---A state in EtherCAT communications where SDO communications and
PDO communications---An acronym for process data communications.
Pre-Operational---A state in EtherCAT communications where only SDO communications
primary periodic task---The task with the highest priority.
process data---Collection of application objects designated to be downloaded cyclically
process data communications---One type of EtherCAT communications in which process data objects
process data objectPDOA structure that describes the mappings of parameters that have one or
receive PDORxPDOA process data object received by an EtherCAT slave.
Safe-Operational---A state in EtherCAT communications where only SDO communications
SDO communications---One type of EtherCAT communications in which service data objects
service data objectSDOCoE asynchronous mailbox communications where all objects in the
Slave Information InterfaceSIISlave information that is stored in non-volatile memory in the slave.
Slave Terminal---A building-block remote I/O terminal to which a Communications Cou-
subindex---Sub-address of an object within the object dictionary.
Sync0---A signal that gives the interrupt timing based on the distributed clock
Sync ManagerSMCollection of control elements to coordinate access to concurrently used
task period---The interval at which the primary periodic task or a periodic task is exe-
transmit PDOTxPDOA process data object sent from an EtherCAT slave.
Abbreviation
Description
I/O are possible.
are possible with the slaves, i.e., no I/O can be performed.
or acyclically for the purpose of measurement and control.
(PDOs) are used to exchange information cyclically and in realtime. This
is also called PDO communications.
more process data entities.
and reading input data from slaves are possible. Outputs from slaves are
not performed.
(SDOs) are used to transmit information whenever required.
object dictionary can be read and written.
pler Unit and NX Units are mounted
(DC) in EtherCAT communications. The slaves execute controls according to this interrupt timing.
objects.
cuted.
32
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Revision History
Cat. No.
W522-E1-07
Revision code
A manual revision code appears as a suffix to the catalog number on the front and back covers of the
manual.
Revision codeDateRevised content
01April 2013Original production
02June 2013Corrected mistakes
03September 2013• Made changes accompanying release to unit version 1.1 of the Tem-
04April 2015• Made changes accompanying the addition of the NX-series CPU Unit
05April 2016• Deleted information on Temperature Input Units because it was moved
06October 2016• Made changes accompanying the addition of NY-series IPC Machine
07June 2017• Made changes accompanying the upgrade of the NX-ECC203 unit ver-
Revision History
perature Input Units.
• Added information on the NX-TS02/TS04.
• Corrected mistakes.
and EtherNet/IP Coupler Unit.
• Corrected mistakes.
to the NX-series Analog I/O Units User’s Manual for Temperature Input Units and Heater Burnout Detection Units (Cat. No. W566).
• Corrected mistakes.
Controller Industrial Panel PCs and Industrial Box PCs.
• Made changes accompanying the addition of the NX-series NX1P2
CPU Unit.
• Corrected mistakes.
sion to version 1.5.
• Made changes accompanying the upgrade of the NX-EIC202 unit version to version 1.2.
• Corrected mistakes.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
33
Revision History
34
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
1
2
3
4
5
6
7
8
9
1A
2I
3
4
5
6
7
8
9
Features and System
Configuration
Specifications
Part Names and
Functions
Installation and
Wiring
I
Index
I/O Refreshing
A
Appendices
Analog Output Units
Analog Input Units
Troubleshooting
Inspection and
Maintenance
Sections in this Manual
Sections in this Manual
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
35
Sections in this Manual
36
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Features and System Configuration
This section describes NX system configuration and the applications of the Analog
Input Units and Analog Output Units.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
1 - 1
1 Features and System Configuration
1-1Features and Applications
This section describes the features and applications of the Analog Input Units and Analog Output Units.
1-1-1Features of the Analog Input Units and Analog Output Units
The Analog Input Units and Analog Output Units are used to process inputs and outputs of analog signals.
The NX-series Analog Input Units and Analog Output Units have the following features.
Can be Connected to a CPU Unit or Communications Coupler Unit
NX Unit NX-series Analog Input Units and Analog Output Units can be connected to the following
*1
Units.
• NX-series CPU Unit
• NX-series Communications Coupler Unit
When a CPU Unit and a Communications Coupler Unit are used together, you can unify the methods
for installing, wiring, and setting up NX Units, and eventually reduce design costs.
Example:
NX-series NX1P2 CPU Unit
NX Units: NX-series Analog Input Units and
Analog Output Units
NX-series EtherCAT Coupler Unit
*1. For whether NX Units can be connected to the CPU Unit or Communications Coupler Unit to be used, refer to
the user's manual for the CPU Unit or Communications Coupler Unit to be used.
1 - 2
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
1 Features and System Configuration
Synchronous I/O with Refresh Cycle of the NX Bus
When the NX-series CPU Unit or EtherCAT Coupler Unit is used together with NX Units that support
synchronous I/O refreshing, the I/O control of multiple NX Units can be synchronized at the time to synchronize with the refresh cycle of the NX bus.
This provides an accurate I/O control because it suppresses jitter in the I/O timing of multiple NX Units.
1-1 Features and Applications
1
Simple I/O Wiring with a Screwless Clamping Terminal Block
The terminal block is a screwless clamping terminal block.
You can connect the wires simply by pushing the ferrules into the terminals. The amount of wiring work
is reduced without requiring the use of screws.
1-1-2Applications of the Analog Input Units and Analog Output Units
This section describes the applications of the Analog Input Units and Analog Output Units.
TypeApplication
Analog Input UnitsThese are Units with functionality to convert analog input signals to digital values.
Analog Output UnitsThese are Units with functionality to convert output set values set by a user program
etc. to analog signals.
Refer to 1-3 Model List on page 1-7 for details on the models of the Analog Input Units and Analog Output Units and to 1-4 List of Functions on page 1-12 for details on their functions.
1-1-2 Applications of the Analog Input Units and Analog Output Units
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
1 - 3
1 Features and System Configuration
(A) NX-series CPU Unit
EtherCAT Slave Terminal
(D) Support Software
Sysmac Studio
Built-in EtherCAT port
Connect to built-in EtherNet/IP port
(B) NX Units
● CPU Rack
NX1P2-
(C) End Cover
EtherCAT
NX Units
EtherCAT Coupler Unit
1-2System Configuration
NX Unit NX-series Analog Input Units and Analog Output Units can be connected to the following Units.
• NX-series CPU Unit
• NX-series Communications Coupler Unit
The following explains the system configuration for each NX Unit connection destination.
1-2-1System Configuration in the Case of a CPU Unit
The following figure shows a system configuration when a group of NX Units is connected to an
NX-series CPU Unit.
You can connect the EtherCAT Slave Terminal to the built-in EtherCAT port on the CPU Unit. Refer to
1-2-2 System Configuration of Slave Terminals on page 1-5 for details on the system configuration of a
Slave Terminal.
SymbolItemDescription
(A)NX-series CPU Unit The Unit that serves as the center of control for a Machine Automation Con-
troller. It executes tasks, refreshes I/O for other Units and slaves, etc. NX Units
(B)NX UnitsThe NX Units perform I/O processing with connected external devices. The
(C)End CoverThe End Cover is attached to the end of a CPU Rack.
can be connected to an NX1P2 CPU Unit.
NX Units exchange data with the CPU Unit through I/O refreshing. A maximum
of eight NX Units can be connected to an NX1P2 CPU Unit.
1 - 4
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
1 Features and System Configuration
(A) EtherCAT master
NJ/NX-series CPU Unit, NY-series Industrial PC,
or master from another manufacturer
(G) Communications cable
Ethernet cables
(B) NX Series
EtherCAT Coupler Unit
NX-ECC20
• EtherCAT Slave Terminal
(E) Support Software
*1
(E) Support Software
(F) ESI files
(D) End Cover
(C) NX Units
EtherCAT port
(F) ESI files
Peripheral USB port
.xml
.xml
Connection to peripheral USB
port on EtherCAT Coupler Unit
SymbolItemDescription
(D)Support Software
(Sysmac Studio)
A computer software application for setting, programming, debugging, and
troubleshooting NJ/NX/NY-series Controllers.
For an NX1P2 CPU Unit, this application performs setting operation by making
a connection to a built-in EtherNet/IP port.
1-2 System Configuration
1-2-2System Configuration of Slave Terminals
A building-block remote I/O slave provided with a group of NX Units connected to a Communications
Coupler Unit is generically called a Slave Terminal.
The NX Units can be flexibly combined with a Communications Coupler Unit to achieve the optimum
remote I/O slave for the application with less wiring, less work, and less space.
The following figure shows an example of the system configuration when an EtherCAT Coupler Unit is
used as a Communications Coupler Unit.
Refer to the user’s manual for the connected Communications Coupler Unit for details on how to configure the system when any other type of Communications Coupler Unit is used.
1
1-2-2 System Configuration of Slave Terminals
*1. The connection method for the Support Software depends on the model of the CPU Unit or Industrial PC.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
1 - 5
1 Features and System Configuration
Let-
ter
(A)
EtherCAT master
ItemDescription
*1
The EtherCAT master manages the network, monitors the status of slaves,
and exchanges I/O data with slaves.
(B)EtherCAT Coupler UnitThe EtherCAT Coupler Unit serves as an interface for process data communi-
cations on the EtherCAT network between the NX Units and the EtherCAT
master.
The I/O data for the NX Units is accumulated in the EtherCAT Coupler Unit
and then all of the data is exchanged with the EtherCAT master at the same
time.
The EtherCAT Coupler Unit can also perform message communications (SDO
communications) with the EtherCAT master.
(C)NX UnitsThe NX Units perform I/O processing with connected external devices.
The NX Units perform process data communications with the EtherCAT mas-
ter through the EtherCAT Coupler Unit.
(D)End CoverThe End Cover is attached to the end of the Slave Terminal.
(E)
Support Software *2
*3
The Support Software runs on a personal computer and it is used to configure
the EtherCAT network and EtherCAT Slave Terminal, and to program, monitor,
and troubleshoot the Controllers.
(F)ESI (EtherCAT Slave
Information) file
The ESI file contains information that is unique to the EtherCAT Slave Termi-
nal in XML format. You can load an ESI file into the Support Software to easily
allocate Slave Terminal process data and make other settings.
The ESI files for OMRON EtherCAT slaves are installed in the Support Soft-
ware. You can obtain the ESI files for the latest models through the Support
Software’s automatic update function.
(G)Communications cableUse a double-shielded cable with aluminum tape and braiding of Ethernet cat-
egory 5 (100Base-TX) or higher, and use straight wiring.
*1. An EtherCAT Slave Terminal cannot be connected to any of the OMRON CJ1W-NC81/82 Position Control
Units even though they can operate as EtherCAT masters.
*2. The term Support Software indicates software that is provided by OMRON. If you connect to a master from
another company, use the software tool corresponding to that master.
*3. Refer to 1-5 Support Software on page 1-14 for information on Support Software.
1 - 6
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
1 Features and System Configuration
Number of points
I/O range
−
1
Unit type
AD : Analog input
DA : Analog output
NX - -
NumberAD/DA
4 to 20 mA
−10 to +10 V
2
6
2 : 2 points
3 : 4 points
4 : 8 points
Other specifications
Refer to Other specifications on the next page.
1-3Model List
1-3-1Model Notation
The model numbers of the Analog Input Units and Analog Output Units are assigned based on the following rules.
1-3 Model List
1
1-3-1 Model Notation
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Refer to Section 5 I/O Refreshing for details on the I/O refreshing method.
chronous I/O
refreshing
Free-Run refresh-
ing
*2
and
1 - 8
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
1 Features and System Configuration
1-3-2Analog Input Units
This section shows the specifications for Analog Input Units.
Refer to A-1-2 Analog Input Units on page A-4 for details on the specifications of individual Analog Input
Units.
Analog Input Units (Screwless Clamping Terminal Block, 12 mm
Width)
Num
ber
Model
NX-AD2203
NX-AD2204
NX-AD2208
NX-AD2603
NX-AD2604
NX-AD2608
NX-AD3203
NX-AD3204
NX-AD3208
NX-AD3603
NX-AD3604
NX-AD3608
of
point
s
2
point
s
4
point
s
Input range
4 to 20 mA
-10 to +10 V
4 to 20 mA
-10 to +10 V
Resolu-
tion
1/8000
1/30000
1/8000
1/30000
1/8000
1/30000
1/8000
1/30000
Input
method
Single-ende
d
Differential
Single-ende
d
Differential
Single-ende
d
Differential
Single-ende
d
Differential
I/O refreshing method
Free-Run
refreshing
Switching
Synchronous
I/O refreshing
and Free-Run
refreshing
Free-Run
refreshing
Switching
Synchronous
I/O refreshing
and Free-Run
refreshing
Free-Run
refreshing
Switching
Synchronous
I/O refreshing
and Free-Run
refreshing
Free-Run
refreshing
Switching
Synchronous
I/O refreshing
and Free-Run
refreshing
Conver-
sion time
250 μs/point
10 μs/point
250 μs/point
10 μs/point
250 μs/point
10 μs/point
250 μs/point
10 μs/point
1-3 Model List
1
1-3-2 Analog Input Units
Reference
P. A-5
P. A-7
P. A-8
P. A-9
P. A-10
P. A-11
P. A-12
P. A-13
P. A-14
P. A-15
P. A-16
P. A-17
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
1 - 9
1 Features and System Configuration
Num
ber
Model
NX-AD4203
NX-AD4204
NX-AD4208
NX-AD4603
NX-AD4604
NX-AD4608
of
point
s
8
point
s
Input range
4 to 20 mA
-10 to +10 V
Resolu-
tion
1/8000
1/30000
1/8000
1/30000
Input
method
Single-ende
d
Differential
Single-ende
d
Differential
I/O refreshing method
Free-Run
refreshing
Switching
Synchronous
I/O refreshing
and Free-Run
refreshing
Free-Run
refreshing
Switching
Synchronous
I/O refreshing
and Free-Run
refreshing
Conver-
sion time
250 μs/point
10 μs/point
250 μs/point
10 μs/point
Reference
P. A -18
P. A -19
P. A -20
P. A -21
P. A -22
P. A -23
1 - 10
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
1 Features and System Configuration
1-3-3Analog Output Units
This section shows the specifications for Analog Output Units.
Refer to A-1-3 Analog Output Units on page A-24 for details on the specifications of individual Analog
Output Units.
Analog Output Units (Screwless Clamping Terminal Block, 12 mm
Width)
Num
ber
Model
NX-DA2203
NX-DA2205
NX-DA2603
NX-DA2605
NX-DA3203
NX-DA3205
NX-DA3603
NX-DA3605
of
point
s
2
point
s
4
point
s
Output range
4 to 20 mA
-10 to +10 V
4 to 20 mA
-10 to +10 V
Resolu-
tion
1/8000Free-Run refreshing
1/30000
1/8000Free-Run refreshing
1/30000
1/8000Free-Run refreshing
1/30000
1/8000Free-Run refreshing
1/30000
I/O refreshing method
Switching Synchronous
I/O refreshing and
Free-Run refreshing
Switching Synchronous
I/O refreshing and
Free-Run refreshing
Switching Synchronous
I/O refreshing and
Free-Run refreshing
Switching Synchronous
I/O refreshing and
Free-Run refreshing
Conversion
time
250 μs/point
10 μs/point
250 μs/point
10 μs/point
250 μs/point
10 μs/point
250 μs/point
10 μs/point
1-3 Model List
1
1-3-3 Analog Output Units
Reference
P. A-25
P. A-27
P. A-29
P. A-30
P. A-31
P. A-33
P. A-35
P. A-36
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
1 - 11
1 Features and System Configuration
1-4List of Functions
This section provides an overview of functions that Analog Input Units and Analog Output Units have.
Refer to the specifications of each model in A-1 Data Sheet on page A-2 for details on the functions.
1-4-1Analog Input Units
Function nameDescriptionReference
Free-Run RefreshingWith this I/O refreshing method, the refresh cycle of the NX
bus and the I/O refresh cycles of the NX Units are asynchronous.
Synchronous I/O Refreshing
Selecting Channel To UseThis function omits the conversion processing for unused
Moving AverageThis function uses the average value of inputs of the set time
Input Disconnection
Detection
Over Range/Under Range
Detection
User CalibrationThis function corrects offsets in the converted values that
With this I/O refreshing method, the timing to read inputs or to
refresh outputs is synchronized on a fixed interval between
more than one NX Unit connected to a CPU Unit.
In addition, with this I/O refreshing method, the timing to read
inputs or to refresh outputs is synchronized on a fixed interval
between more than one NX Unit on more than one Slave Terminal.
inputs. It is used to reduce the conversion cycle for its own
Unit.
as the converted value. When the input value fluctuates frequently due to noises, averaging can be used to obtain a stable converted value.
This function can be used only for Free-Run refreshing.
This function detects disconnections of the analog input signal
lines. It can be used only for models with an input range of 4 to
20 mA.
This function detects when the input signal exceeds the range
for which conversion is possible.
occur due to the deterioration of the NX Units and calibrate the
Units.
5-2-4 Free-Run
Refreshing on
page 5-8
5-2-5 Synchronous Input
Refreshing on
page 5-12
6-5-2 Selecting
Channel To Use on
page 6-13
6-5-3 Moving Average on page 6-17
6-5-4 Input Disconnection Detection
on page 6-23
6-5-5 Over
Range/Under
Range Detection
on page 6-24
6-5-6 User Calibration on page 6-25
1 - 12
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
1-4-2Analog Output Units
Function nameDescriptionReference
Free-Run RefreshingWith this I/O refreshing method, the refresh cycle of the NX
bus and the I/O refresh cycles of the NX Units are asynchronous.
Synchronous I/O Refreshing
Selecting Channel To UseThis function omits the conversion processing for unused
Load Rejection Output
Setting
Over Range/Under Range
Detection
User CalibrationThis function corrects offsets in the converted values that
With this I/O refreshing method, the timing to read inputs or to
refresh outputs is synchronized on a fixed interval between
more than one NX Unit connected to a CPU Unit.
In addition, with this I/O refreshing method, the timing to read
inputs or to refresh outputs is synchronized on a fixed interval
between more than one NX Unit on more than one Slave Terminal.
inputs. It is used to reduce the conversion cycle for its own
Unit.
A function that performs the preset output operation when the
Analog Output Unit cannot receive output data due to an NX
bus error or CPU Unit watchdog timer error, in the case of
Units connected to a CPU Unit.
A function that performs the preset output operation when the
Analog Output Unit cannot receive output data due to a host
error on the Communications Coupler Unit or an error on the
NX bus, in the case of Slave Terminals.
This function detects when the output set value exceeds the
range for which conversion is possible.
occur due to the deterioration of the NX Units and calibrate the
Units.
1 Features and System Configuration
5-2-4 Free-Run
Refreshing on
page 5-8
5-2-6 Synchronous Output
Refreshing on
page 5-16
7-5-2 Selecting
Channel To Use on
page 7-10
7-5-3 Load Rejection Output Setting
on page 7-14
7-5-4 Over
Range/Under
Range Detection
on page 7-19
7-5-5 User Calibration on page 7-20
1-4 List of Functions
1
1-4-2 Analog Output Units
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
1 - 13
1 Features and System Configuration
1-5Support Software
The Support Software that is used depends on the system configuration.
z Support Software for a System Configured with a CPU Unit
If your system is configured by connecting an NX Unit to a CPU Unit, the Sysmac Studio is used as
the Support Software.
z Support Software for a System Configured with a Slave Terminal
If your system is configured by connecting an NX Unit to a Communications Coupler Unit, refer to
the user’s manual for the Communications Coupler Unit for information on the Support Software.
Refer to A-5 Version Information with CPU Units on page A-55 or A-6 Version Information with Commu-nications Coupler Units on page A-57 for information on the Support Software versions.
1 - 14
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Specifications
This section describes the general specifications and individual specifications of the
Analog Input Units and Analog Output Units.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
2 - 1
2 Specifications
2-1General Specifications
This section provides the general specifications of the Analog Input Units and Analog Output Units.
ItemSpecification
Enclosure
Grounding methods
Ambient operating temperature
Ambient operating humidity
AtmosphereMust be free from corrosive gases.
Ambient storage tempera-
ture
Altitude2,000 m max.
Pollution degreePollution degree 2 or less: Conforms to JIS B 3502 and IEC 61131-2.
Operating environment
Applicable standards
*1. Varies with NX Unit Models. Refer to A-1 Data Sheet on page A-2 for the specifications of individual NX Units.
*2. Refer to the OMRON website (www.ia.omron.com) or ask your OMRON representative for the most recent ap-
plicable standards for each model.
Noise immunityConforms to IEC 61000-4-4, 2 kV (power supply line)
Overvoltage categoryCategory II: Conforms to JIS B 3502 and IEC 61131-2.
EMC immunity levelZone B
Vibration resistance
Shock resistance
Insulation resistance
Dielectric strength
*2
Mounted in a panel
Ground of 100 Ω or less
0 to 55°C
10 to 95% RH (with no icing or condensation)
-25 to 70°C (with no icing or condensation)
Conforms to IEC 60068-2-6.
5 to 8.4 Hz with amplitude of 3.5 mm,
8.4 to 150 Hz, acceleration of 9.8 m/s
100 min each in X, Y, and Z directions (10 sweeps of 10 min each = 100
min total)
Conforms to IEC 60068-2-27, 147 m/s
directions
*1
*1
cULus: Listed (UL 508), ANSI/ISA 12.12.01, EU: EN 61131-2, C-Tick,
KC (KC Registration), NK, and LR
2
2
, 3 times each in X, Y, and Z
2 - 2
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
2 Specifications
2-2Individual Specifications
Refer to A-1 Data Sheet on page A-2 for the specifications of individual Analog Input Units and Analog
Output Units.
2-2 Individual Specifications
2
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
2 - 3
2 Specifications
2 - 4
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Part Names and Functions
This section describes the names and functions of the parts of the Analog Input Units
and Analog Output Units.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
3 - 1
3 Part Names and Functions
(C)(D)
(H)
(G)
(F)
(C)
(A)
(E)
(C)(E)
(C)
(B)
(B)
3-1Part Names
This section describes the names and functions of the parts of the Analog Input Units and Analog Output Units.
3-1-1Screwless Clamping Terminal Block Type
z 12 mm Width
Let-
ter
(A)Marker attachment loca-
tions
(B)NX bus connectorThis connector is used to connect each Unit.
(C)Unit hookup guidesThese guides are used to connect two Units.
(D)DIN Track mounting hooks These hooks are used to mount the NX Unit to a DIN Track.
(E)Protrusions for removing
the Unit
(F)IndicatorsThe indicators show the current operating status of the Unit.
(G)Terminal blockThe terminal block is used to connect external devices.
(H)Unit specificationsThe specifications of the Unit are given.
NameFunction
The locations where markers are attached. The markers made by OMRON
are installed for the factory setting. Commercially available markers can also
be installed.
Refer to 4-1-2 Attaching Markers on page 4-4
The protrusions to hold when removing the Unit.
Refer to 3-2 Indicators on page 3-6
The number of terminals depends on the type of Unit.
3 - 2
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
3 Part Names and Functions
12 mm width
8-terminal type
(B)
12 mm width
12-terminal type
12 mm width
16-terminal type
(C)
(A)
A1
A2
A3
A4
A5
A6
A7
A8
B1
B2
B3
B4
B5
B6
B7
B8
A1
A2
A3
A4
A5
A6
A7
A8
B1
B2
B3
B4
B5
B6
B7
B8
A1
A2
A3
A4
A5
A6
A7
A8
B1
B2
B3
B4
B5
B6
B7
B8
12 mm width
8-terminal type
12 mm width
12-terminal type
12 mm width
16-terminal type
(A)
A1
A2
A3
A4
A5
A6
A7
A8
B1
B2
B3
B4
B5
B6
B7
B8
A1
A2
A3
A4
A5
A6
A7
A8
B1
B2
B3
B4
B5
B6
B7
B8
A1
A2
A3
A4
A5
A6
A7
A8
B1
B2
B3
B4
B5
B6
B7
B8
(B)
(C)
Terminal Blocks
There are two models of screwless clamping terminal blocks: NX-TB2 and NX-TB1. Each
model has three types of terminal blocks: 8-terminal type, 12-terminal type, and 16-terminal type.
z NX-TB2
3-1 Part Names
3
3-1-1 Screwless Clamping Terminal Block Type
z NX-TB1
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
3 - 3
3 Part Names and Functions
Additional Information
Let-
ter
(A)Terminal number indi-
cations
(B)Release holesInsert a flat-blade screwdriver into these holes to connect and remove the
(C)Terminal holesThe wires are inserted into these holes.
NameFunction
Terminal numbers for which A to D indicate the column, and 1 to 8 indicate
the line are displayed.
The terminal number is a combination of column and line, i.e. A1 to A8 and
B1 to B8.
The terminal number indications are the same regardless of the number of
terminals on the terminal block.
wires.
The NX-TB2 and NX-TB1 Terminal Blocks have different terminal current capacities.
The NX-TB2 has 10 A and NX-TB1 has 4 A.
To differentiate between the two models of terminal blocks, use the terminal number column indications. The terminal block with white letters on a dark background is the NX-TB2.
You can mount either NX-TB1 or NX-TB2 Terminal Blocks to the Units that the current
capacity specification of the terminals is 4 A or less.
You can only mount the NX-TB2 Terminal Block to the Units that the current capacity specification of the terminals is greater than 4 A.
• Each of the Analog Input Units and Analog Output Units is compatible with only one of three
types of terminal blocks. You cannot use a terminal block with a number of terminals that
differs from the specifications for a particular Unit.
• The 8-terminal type and 12-terminal type do not have terminal holes and release holes for
following terminal numbers.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
3 Part Names and Functions
Precautions for Correct Use
z Applicable Terminal Blocks for Each Unit Model
The following indicates the terminal blocks that are applicable to each Unit.
Unit model num-
ber
NX-AD2NX-TBA0818Not provided4 A
NX-AD3NX-TBA121124 A
NX-AD4NX-TBA161164 A
NX-DA2NX-TBA08184 A
NX-DA3NX-TBA121124 A
Model
NX-TBA08210 A
NX-TBA12210 A
NX-TBA16210 A
NX-TBA08210 A
NX-TBA12210 A
Number of
terminals
Terminal block
Ground terminal
mark
Current capacity
You can mount either NX-TB1 or NX-TB2 Terminal Blocks to the Units that the current capacity specification of the terminals is 4 A or less.
However, even if you mount the NX-TB2 Terminal Block, the current specification does
not change because the current capacity specification of the terminals on the Units is 4 A or
less.
3-1 Part Names
3
3-1-1 Screwless Clamping Terminal Block Type
Refer to A-4 List of Screwless Clamping Terminal Block Models on page A-54 for information
on the models of terminal blocks.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
3 - 5
3 Part Names and Functions
(A)
(B)
12 mm width
3-2Indicators
There is an indicator that shows the current operating status of the Analog Input Unit or Analog Output
Unit. The indicator is shown below.
Let-
ter
(A)Model number indicationsThe model numbers of the NX Unit are displayed.
(B)TS indicatorThe indicator shows the current operating status of the NX Unit.
The following section describes the specifications of the TS indicator.
NameFunction
(Example) "AD2603" in the case of NX-AD2603
The NX Units are separated in the following color depending on the type of
inputs and outputs.
• Analog Input Unit: Orange
• Analog Output Unit: Yellow
3 - 6
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
3-2-1TS Indicator
This indicator shows the current status of the Analog Input Unit or
Analog Output Unit and its communication status with the CPU Unit
or Communications Coupler Unit.
The meanings of light statuses are described as follows:
ColorStatusDescription
GreenLit• The Unit is operating normally.
RedLitA hardware failure, WDT error, or other fatal error that is common to
Flashing at 2-s
intervals.
3 Part Names and Functions
• The Unit is ready for I/O refreshing.
• I/O checking is operating.
• Initializing
• Restarting is in progress for the Unit.
• Downloading
all I/O Units occurred.
*1
3-2 Indicators
3
3-2-1 TS Indicator
Flashing at 1-s
intervals.
---
*1. Refer to the manual for the Communications Coupler Unit for the status of the indicator on the Communications
Coupler Units when I/O checking is in progress.
Not lit• No Unit power supply
A communications error or other NX bus-related error that is common
to all I/O Units occurred.
• Restarting is in progress for the Unit.
• Waiting for initialization to start
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
3 - 7
3 Part Names and Functions
3 - 8
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Installation and Wiring
This section describes how to install the NX Units, the types of power supplies provided
to the NX Units and wiring methods, and how to wire the NX Units.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 1
4 Installation and Wiring
Precautions for Safe Use
4-1Installing NX Units
This section describes how to install NX Units.
Refer to the user's manual for the CPU Unit or Communications Coupler Unit to which NX Units are
connected for information on preparations of installation and installation in a control panel.
4-1-1Installing NX Units
This section describes how to mount two NX Units to each other.
Always turn OFF the power supply before you mount NX Units.
Always mount NX Units one at a time. If you attempt to mount multiple NX Units that are already connected together, the connections between the NX Units may separate from each other and fall.
• Do not apply labels or tape on the NX Units. When the Unit is installed or removed, adhesive
or scrap may adhere to the pins of the NX bus connector, which may cause malfunctions.
• Do not touch the pins in the NX bus connector on the Unit. Dirt may adhere to the pins in the
NX bus connector, which may result in malfunctions.
NG
Example: NX Unit (12 mm width)
• Do not write on an NX Unit with ink within the restricted region that is shown in the following
figure. Also do not get this area dirty. When the Unit is installed or removed, ink or dirt may
adhere to the pins in the NX bus connector, which may result in malfunctions in the Slave
Te rm i na l .
Refer to the user's manual for the connected CPU Unit or Communications Coupler Unit for
the restricted region of CPU Unit and Communications Coupler Unit.
Restricted
region (shaded
portion)
NG
4 - 2
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 Installation and Wiring
Precautions for Correct Use
• When you install an NX Unit, do not touch or bump the pins in the NX bus connector.
• When you handle an NX Unit, be careful not to apply any stress to the pins in the NX bus
connector. If you install an NX Unit and turns ON the power supply when the pins in the NX
bus connector are deformed, a contact defect may cause malfunctions.
1From the front of the previously mounted NX Unit, engage the Unit hookup guides on a new Unit
with the Unit hookup guides on the previously mounted NX Unit.
Unit hookup guides
4-1 Installing NX Units
2Slide the NX Unit in on the hookup guides.
Unit hookup guides
4
4-1-1 Installing NX Units
3Press the NX Unit with a certain amount of force against the DIN Track until you hear the DIN
Track mounting hook lock into place.
When you mount the NX Unit, it is not necessary to release the DIN track mounting hook on the
NX Unit.
After you mount the NX Unit, make sure that it is locked to the DIN Track.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 3
4 Installation and Wiring
Additional Information
• Normally, it is not necessary to release the DIN track mounting hook when you mount the NX
Unit. However, if you mount the NX Unit on a DIN Track that is not a recommended DIN
Track, the DIN track mounting hook may not lock correctly. If that happens, first unlock the
DIN track mounting hook, mount the NX Unit to the DIN Track, then lock the DIN track mounting hook.
• Refer to the user's manual for the CPU Unit to which NX Units can be connected for information on how to mount the CPU Unit, and how to mount NX Units to the CPU Unit.
• Refer to the user's manual for the Communications Coupler Unit for information on how to
mount the Communications Coupler Unit, and how to mount the NX Unit to the Communications Coupler Unit.
4-1-2Attaching Markers
Markers can be attached to the NX Units and terminal blocks on NX Units to identify them.
The plastic markers made by OMRON are installed for the factory setting. The ID information can be
written on them.
Commercially available markers can also be installed.
Replace the markers made by OMRON if you use commercially available markers now.
Markers
4 - 4
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 Installation and Wiring
Marker
Marker attachment location
Marker
Marker attachment location
<Terminal block><NX Unit>
z Installation Method
Insert the protrusions on the markers into the marker attachment locations on the NX Units and terminal blocks on NX Units.
4-1 Installing NX Units
z Commercially Available Markers
Commercially available markers are made of plastic and can be printed on with a special printer.
To use commercially available markers, purchase the following products.
Product name
MarkersUC1-TMF8DEK 5/8
Special marker printerUM EN BLUEMARK X1PrintJet PRO
Manufactured by Phoenix ContactManufactured by Weidmuller
The markers made by OMRON cannot be printed on with commercially available special printers.
Model number
4
4-1-2 Attaching Markers
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 5
4 Installation and Wiring
Precautions for Safe Use
Protrusion for removing the Unit
Protrusion for removing the Unit
4-1-3Removing NX Units
Always turn OFF the Unit power supply and I/O power supply before you remove the NX Unit.
1Use a flat-blade screwdriver to pull up the DIN Track mounting hook on the Unit to remove.
DIN track mounting hook
Flat-blade screwdriver
2Put your fingers on the protrusions for removing multiple NX Units including the Unit to be
removed, then pull out straight forward to remove.
4 - 6
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Precautions for Correct Use
• When removing an NX Unit, remove multiple Units together which include the one you want
Upper
Lower
to remove. If you attempt to remove only one Unit, it is stuck and hard to pull out.
• Do not unlock the DIN track mounting hooks on all of the NX Units at the same time. If you
unlock the DIN Track mounting hooks on all of the NX Units at the same time, all of the Units
may come off.
4-1-4Installation Orientation
The following explains the installation orientation for each NX Unit connection destination.
Installation Orientation in the Case of a CPU Unit
Orientation is possible only in the upright installation orientation.
4 Installation and Wiring
4-1 Installing NX Units
4
However, there are restrictions on the specifications depending on the NX Units to be used.
Refer to the user's manuals for the NX Units and System Units that you will use for details on restrictions.
4-1-4 Installation Orientation
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 7
4 Installation and Wiring
Precautions for Safe Use
(A)
(B)
(E)
Upper
Lower
(C)
(F)
(D)
Installation Orientation in the Case of a Slave Terminal
Orientation is possible in the following six directions.
(A) is the upright orientation and (B) to (F) are other orientations.
However, there are restrictions on the installation orientation and restrictions to the specifications that
can result from the Communications Coupler Units and NX Units that are used.
Refer to the user's manuals for the Communications Coupler Units, NX Units and System Units that you
will use for details on restrictions.
For installation orientations (C) and (D) in the above figure, support the cables, e.g., with a duct,
so that the End Plate on the bottom is not subjected to the weight of the cables. The weight of
the cables may cause the bottom End Plate to slide downward so that the Slave Terminal is no
longer secured to the DIN Track, which may cause malfunctions.
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NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 Installation and Wiring
4-2Power Supply Types and Wiring
There are the following two types of power supplies that supply power to the NX Units.
Power supply
name
NX Unit power
supply
I/O power supplyThis power supply is used for driving the I/O circuits of the NX Units and for the connected
The method for supplying power to the NX Units and the wiring method depend on the specifications for
the CPU Unit to which NX Units are connected or the specifications for the Slave Terminal. Refer to
Designing the Power Supply System or Wiring, which are described both in the hardware user's manual
for the CPU Unit to which NX Units are connected and user's manual for the Communications Coupler
Unit, for details on the method for supplying power to the NX Units and the wiring method.
The subsequent sections describe the applications of I/O power supply for the Analog Input Units and
Analog Output Units and supply methods, and how to calculate the total current consumption from the
I/O power supply.
This power supply is used for operating the NX Units.
external devices.
Description
4-2-1Applications of I/O Power Supply and Supply Methods
The applications of I/O power supply and supply methods for the Analog Input Units and Analog Output
Units are given as follows:
4-2 Power Supply Types and Wiring
4
4-2-1 Applications of I/O Power Supply and Supply Methods
Applications of I/O Power Supply
The I/O power supply is used for the following applications.
• Driving the I/O circuits of the Analog Input Units and Analog Output Units
• Power supply for the connected external devices
I/O Power Supply Method
This power is supplied by one of the following two methods. Refer to A-1 Data Sheet on page A-2 for
the supply methods for the individual Analog Input Units and Analog Output Units.
z Supply from the NX Bus
This power is supplied through the NX bus connectors by connecting an I/O power supply to the I/O
power supply terminals on the Communications Coupler Unit or Additional I/O Power Supply Unit.
For the Units to which I/O power supply is provided by a CPU Rack, refer to Designing the Power Supply System or Wiring in the hardware user's manual for the CPU Unit to which NX Units are connected.
For the Units to which I/O power supply is provided by a Slave Terminal, refer to Designing the Power Supply System or Wiring in the user's manual for the Communications Coupler Unit to be
connected.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 9
4 Installation and Wiring
Additional Information
z Supply from External Source
This power is supplied to the Units from an external source.
I/O power is supplied by connecting an I/O power supply to the I/O power supply terminals on the
Units.
Power Supply-related Units for the NX-series
The following three NX-series Units are related to power supply.
• Additional NX Unit Power Supply Unit
• Additional I/O Power Supply Unit
• I/O Power Supply Connection Unit
Refer to the NX-series System Unit User's Manual (Cat. No. W523) for the specifications of
these Units.
For a complete list of the latest power supply Units in the NX Series, refer to the product catalog
or OMRON websites, or contact your OMRON representatives.
4 - 10
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 Installation and Wiring
Precautions for Safe Use
4-2-2Calculating the Total Current Consumption from I/O Power Sup-
ply
The total current consumption of I/O power supplied from the NX bus must be within the range of the
maximum I/O power supply current of the Communications Coupler Unit or the Additional I/O Power
Supply Unit. However, for a CPU Rack, the specification for the maximum I/O power supply current is
restricted regardless of the model of the Additional I/O Power Supply Unit. Refer to the hardware user's
manual for the CPU Unit to which NX Units are connected for information on the restrictions for the
CPU Rack.
To confirm this and to calculate the I/O power supply capacity, calculate the total current consumption
from I/O power supply from the NX bus.
The total current consumption from I/O power supply from the NX bus is the total sum of current consumption from I/O power supply of the NX Unit that supplies the I/O power from the NX bus, the current
of each applicable I/O circuit, and current consumption of any connected external devices.
4-2 Power Supply Types and Wiring
Note that the current consumption from I/O power supply indicated in the data sheet for each Unit type
does not include the load current of any external connection load and current consumption of any connected external devices.
The total current consumption from I/O power supply of the Analog Input Units and Analog Output Units
is calculated as follows:
z Total Current Consumption from I/O Power Supply of the Analog Input Units
= (Current consumption from I/O power supply of the Analog Input Units) + (Total current consumption of connected external devices)
z Total Current Consumption from I/O Power Supply of the Analog Output Units
= (Current consumption from I/O power supply of the Analog Output Units) + (Total current consumption of connected external devices)
Refer to A-1 Data Sheet on page A-2 for the current consumption from the I/O power supply for the individual Analog Input Units and Analog Output Units.
4
4-2-2 Calculating the Total Current Consumption from I/O Power Supply
Use the I/O power supply current for the CPU Rack of the NX-series NX1P2 CPU Unit at 4 A or
less. Using the currents that are outside of the specifications may cause failure or damage.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 11
4 Installation and Wiring
WARNING
4-3Wiring the Terminals
This section describes how to wire the terminals on the Analog Input Units and Analog Output Units.
Make sure that the voltages and currents that are input to the Units and slaves are within the specified ranges.
Inputting voltages or currents that are outside of the specified ranges may cause accidents or fire.
4-3-1Wiring to the Screwless Clamping Terminal Block
This section describes how to connect wires to the screwless clamping terminal block, the installation
and removing methods, and functions for preventing incorrect attachment.
You can connect ferrules that are attached to the twisted wires to the screwless clamping terminal
block. You can also connect the twisted wires or the solid wires to the screwless clamping terminal
block. If you connect the ferrules, all you need to do to connect the wires is to insert the ferrules into the
terminal holes.
Wiring Terminals
The terminals to be wired are as follows.
• I/O power supply terminals
• I/O terminals
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NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 Installation and Wiring
1.6 mm max. (Terminals other than ground terminals)
2.0 mm max. (Ground terminals)
2.4 mm max. (Terminals other than ground terminals)
2.7 mm max. (Ground terminals)
Applicable Wires
The wires that you can connect to the screwless clamping terminal block are twisted wires, solid wires,
and ferrules that are attached to the twisted wires. The following section describes the dimensions and
processed methods for applicable wires.
z Dimensions of Wires Connected to the Terminal Block
The dimensions of wires that you can connect into the terminal holes of the screwless clamping terminal block are as in the figure below.
Process the applicable wires that are specified in the following description to apply the dimensions.
4-3 Wiring the Terminals
4
4-3-1 Wiring to the Screwless Clamping Terminal Block
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 13
4 Installation and Wiring
8 to 10mm
2.4 mm max.
(Terminals other than ground terminals)
2.7 mm max.
(Ground terminals)
1.6 mm max.
(Terminals other than ground terminals)
2.0 mm max.
(Ground terminals)
z Using Ferrules
If you use ferrules, attach the twisted wires to them.
Observe the application instructions for your ferrules for the wire stripping length when attaching ferrules.
Always use plated one-pin ferrules. Do not use unplated ferrules or two-pin ferrules.
The applicable ferrules, wires, and crimping tools are listed in the following table.
Ter min al
types
Terminals
other than
ground terminals
Ground terminals
Terminals
other than
ground terminals
*1. Some AWG14 wires exceed 2.0 mm2 and cannot be used in the screwless clamping terminal block.
Manufac-
Phoenix
Contact
WeidmullerH0.14/120.14 (#26)Weidmuller (The figure in parentheses is the appli-
turer
Applica-
Ferrule
model
AI0,34-80.34 (#22)Phoenix Contact (The figure in parentheses is the
AI0,5-80.5 (#20)
AI0,5-10
AI0,75-80.75 (#18)
AI0,75-10
AI1,0-81.0 (#18)
AI1,0-10
AI1,5-81.5 (#16)
AI1,5-10
AI2,5-10
When you use any ferrules other than those in the above table, crimp them to the twisted wires so that
the following processed dimensions are achieved.
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NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 Installation and Wiring
Precautions for Correct Use
Additional Information
Conductor length (stripping length)
z Using Twisted Wires/Solid Wires
If you use twisted wires or solid wires, use the following table to determine the correct wire specifications.
Ter min alsWire type
*2
Wire size
2
mm
(AWG
28 to 16)
2.0 mm
2
Classifica-
tion
All terminals
except
ground
terminals
Ground
terminals
*1. Secure wires to the screwless clamping terminal block. Refer to Securing Wires on page 4-20 for how to
secure wires.
*2. With the NX-TB1 Terminal Block, use twisted wires to connect the ground terminal. Do not use a solid
wire.
Current
capacity
2 A max.PossiblePossiblePossiblePossible0.08 to 1.5
Greater
than 2 A
and 4 A or
less
Greater
than 4 A
---PossiblePossiblePossible
Twisted w ir esSolid wire
PlatedUnplatedPlatedUnplated
Possible
*1
Not possible
Possible
*1
Not possible
*2
Not possible
Possible
Conductor
length (strip-
ping length)
8 to 10 mm
9 to 10 mm
4-3 Wiring the Terminals
4
4-3-1 Wiring to the Screwless Clamping Terminal Block
• Use cables with suitable wire sizes for the carrying current. There are also restrictions on the
current due to the ambient temperature. Refer to the manuals for the cables and use the
cables correctly for the operating environment.
• For twisted wires, strip the sheath and twist the conductor portion. Do not unravel or bend the
conductor portion of twisted wires or solid wires.
NG
Unravel wiresBend wires
NG
If more than 2 A will flow on the wires, use plated wires or use ferrules.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 15
4 Installation and Wiring
2.5 mm0.4 mm
Front view
8 to 12
°
Side view
2.5-mm dia.
Connecting/Removing Wires
This section describes how to connect and remove wires.
z Terminal Block Parts and Names
Release hole
Terminal hole
z Required Tools
Use a flat-blade screwdriver to connect and remove wires.
Use the following flat-blade screwdriver.
Recommended screwdriver
ModelManufacturer
SZF 0-0,4×2,5Phoenix Contact
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NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 Installation and Wiring
Ferrule
1
10 to 15
°
Release holeFlat-blade screwdriver
z Connecting Ferrules
Insert the ferrule straight into the terminal hole.
It is not necessary to press a flat-blade screwdriver into the release hole.
After you make a connection, make sure that the ferrule is securely connected to the terminal block.
4-3 Wiring the Terminals
z Connecting Twisted Wires/Solid Wires
Use the following procedure to connect the twisted wires or solid wires to the terminal block.
1Press a flat-blade screwdriver diagonally into the release hole.
Press at an angle of 10° to 15°.
If you press in the screwdriver correctly, you will feel the spring in the release hole.
4
4-3-1 Wiring to the Screwless Clamping Terminal Block
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 17
4 Installation and Wiring
2Leave the flat-blade screwdriver pressed into the release hole and insert the twisted wire or the
solid wire into the terminal hole.
Insert the twisted wire or the solid wire until the stripped portion is no longer visible to prevent
shorting.
3Remove the flat-blade screwdriver from the release hole.
2
Twisted wire/Solid wire
3
After you make a connection, make sure that the twisted wire or the solid wire is securely connected
to the terminal block.
4 - 18
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 Installation and Wiring
Precautions for Safe Use
NG
NG
• Do not press the flat-blade screwdriver straight into the release hole. Doing so may break the
terminal block.
NG
OK
• When you insert a flat-blade screwdriver into a release hole, press it down with a force of 30
N max. Applying excessive force may damage the terminal block.
• Do not tilt or twist the flat-blade screwdriver while it is pressed into the release hole. Doing so
may break the terminal block.
• Make sure that all wiring is correct.
• Do not bend the cable forcibly. Doing so may sever the cable.
4-3 Wiring the Terminals
4
4-3-1 Wiring to the Screwless Clamping Terminal Block
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 19
4 Installation and Wiring
Hole for securing wires
Cable tie
z Securing Wires
It is necessary to secure wires to the screwless clamping terminal block depending on the wire types
that are used or the current flows on the wires.
The following table gives the necessity for securing wires.
Ter min als
Classifica-
tion
All terminals
except
ground
terminals
Ground
terminals
Twi st ed wi re sSolid wire
Current
capacity
2 A max.NoNoNoNoNo
Greater than
2 A and 4 A or
less
Greater than
4 A
---NoNoNoNo
Ferrule
PlatedUnplatedPlatedUnplated
YesNot Possible
Wire type
Not PossibleYesNot Possible
Use the following procedure to secure the wires.
1Prepare a cable tie.
A cable tie can be used with a width of 4 mm or less and a thickness of 1.5 mm or less.
Select a cable tie correctly for the operating environment.
1.5 mm or less
4.0 mm or less
2Pass a cable tie through the hole for securing wires on the bottom of the screwless clamping ter-
minal block.
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NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 Installation and Wiring
3Bundle the wires with a cable tie and secure them to the screwless clamping terminal block.
4-3 Wiring the Terminals
Secure wires within the range of 30 mm from the screwless clamping terminal block.
30 mm
4
4-3-1 Wiring to the Screwless Clamping Terminal Block
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 21
4 Installation and Wiring
1
10 to 15
°
Flat-blade screwdriver
z Removing Wires
Use the following procedure to remove the wires from the terminal block.
The removal method is the same for ferrules, twisted wires, and solid wires.
If wires are secured firmly to the terminal block, release them first
1Press the flat-blade screwdriver diagonally into the release hole.
Press at an angle of 10° to 15°.
If you press in the screwdriver correctly, you will feel the spring in the release hole.
2Leave the flat-blade screwdriver pressed into the release hole and pull out the wire.
2
Wire
3Remove the flat-blade screwdriver from the release hole.
3
4 - 22
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 Installation and Wiring
Precautions for Safe Use
NG
NG
• Do not press the flat-blade screwdriver straight into the release hole. Doing so may break the
terminal block.
NG
OK
• When you insert a flat-blade screwdriver into a release hole, press it down with a force of 30
N max. Applying excessive force may damage the terminal block.
• Do not tilt or twist the flat-blade screwdriver while it is pressed into the release hole. Doing so
may break the terminal block.
• Make sure that all wiring is correct.
• Do not bend the cable forcibly. Doing so may sever the cable.
4-3 Wiring the Terminals
4
4-3-1 Wiring to the Screwless Clamping Terminal Block
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 23
4 Installation and Wiring
Lock lever
Terminal block
GuideHook
Removing a Terminal Block
1Press the lock lever on the terminal block and pull out the top of the terminal block to remove it.
Attaching a Terminal Block
1Mount the terminal block hook on the guide at the bottom of the NX Unit, lift up the terminal
block, and press in on the top of the terminal block until you hear it engage.
The terminal block will click into place on the Unit.
After you mount the terminal block, make sure that it is locked to the Unit.
4 - 24
Mount a terminal block that is applicable to each Unit model.
Refer to Applicable Terminal Blocks for Each Unit Model on page 3-5 for the applicable terminal
blocks.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 Installation and Wiring
Terminal block
Unit
Cannot be
attached.
For terminal blockFor Unit
Coding Pins (Use this part.)
Runners
Preventing Incorrect Attachment of Terminal Blocks
In order to prevent unintentionally installing the wrong terminal block, you can limit the combination of a
Unit and a terminal block.
Insert three Coding Pins (NX-AUX02) into three of the six incorrect attachment prevention holes on the
Unit and on the terminal block. Insert these pins into positions so that they do not interfere with each
other when the Unit and terminal block are connected to each other.
You can use these pins to create a combination in which the wrong terminal block cannot be attached
because the pin patterns do not match.
4-3 Wiring the Terminals
z Types of Coding Pins
There are two types of Coding Pins, both with their own unique shape: one for terminal blocks and
one for Units.
Three pins come with each runner.
4
4-3-1 Wiring to the Screwless Clamping Terminal Block
Use the following Coding Pins.
NameModelSpecification
Coding PinNX-AUX02For 10 Units
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Holes for incorrect
attachment prevention
(pin locations)
Pin locations for Unit
Pattern
Holes used by
OMRON
Holes for incorrect
attachment prevention
(pin locations)
z Insertion Locations and Patterns of Coding Pins
Insert three Coding Pins of each on the terminal block and on the Unit at the positions designated by
the numbers 1 through 6 in the figure below.
As shown in the following table, there are 20 unique pin patterns that can be used.
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NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 Installation and Wiring
Precautions for Correct Use
Terminal blockUnit
Terminal block
To make the maximum of 20 patterns, purchase two sets of NX-AUX02 Pins. (One set for 10 Units.)
• OMRON uses the holes other than No. 1 to 6 in the figure on the previous page. If you insert
a Coding Pin into one of the holes used by OMRON on the terminal block side, this makes it
impossible to mount the terminal block on a Unit.
• Do not use Coding Pins that have been attached and removed.
z Inserting the Coding Pins
1Hold the pins by the runner and insert a pin into one of the incorrect attachment prevention
holes on the terminal block or on the Unit.
4-3 Wiring the Terminals
2Rotate the runner to break off the Coding Pins.
4
4-3-1 Wiring to the Screwless Clamping Terminal Block
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 27
4 Installation and Wiring
Additional Information
Unit
4-3-2Checking the Wiring
Check the wiring by reading input data or writing output data from Slave Terminals using the Watch Tab
Page of the Support Software.
For Input Units, you can turn ON/OFF the inputs from external devices that are connected to the target
Units and monitor the results.
For Output Units, you can execute the I/O outputs of the target Units and check the operation of the
connected external devices.
For details on monitoring and I/O output operations using the Support Software, refer to the operation
manual for the Support Software that you are using.
• In the Sysmac Studio, you can check the wiring from the I/O Map or Watch Tab Page. If you
use the I/O Map, you can also monitor and perform forced refreshing even if the variables are
not defined or the algorithms are not created. Therefore, you can easily check the wiring.
Refer to the Sysmac Studio Version 1 Operation Manual (Cat. No. W504) for details on monitoring and forced refreshing operations.
• Some Communications Coupler Units support I/O checking that allows you to check wiring
with only the Slave Terminal. Refer to the user’s manual of the Communications Coupler Unit
for detailed information on the support and functionality of I/O checking for your Communications Coupler Unit.
4 - 28
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4-4Wiring Examples
Input +
24 V (Sensor power supply +)
0 V (Sensor power supply − / Input −)
Three-wire sensor
IOV
IOG
IOV
IOG
IOV
IOG
IOV
IOG
Additional I/O
Power Supply Unit
NX-PF0630
Input1+
IOG
IOV
IOV
A1B1
A8B8
IOG
Input2+
IOG
IOV
IOV
IOG
Voltage Input Unit
NX-AD3603
24 VDC
A1B1
A8B8
Input3+ Input4+
Input +
Input −
Input1+
Input2+
A1B1
A8B8
Input3+ Input4+
Input5+ Input6+
Input7+ Input8+
Input1−
Input2−
Input3− Input4−
Input5− Input6−
Input7− Input8−
Current Input Unit
NX-AD4204
This section gives wiring examples for the Analog Input Units and Analog Output Units and precautions
for wiring.
4 Installation and Wiring
4-4-1Wiring the Analog Input Units
z Wiring Example 1 (Input method: Single-ended input)
z Wiring Example 2 (Input method: Differential input)
4-4 Wiring Examples
4
4-4-1 Wiring the Analog Input Units
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
4 - 29
4 Installation and Wiring
Precautions for Correct Use
Input +
Input −
Current Input Unit
NX-AD4204
Shield Connection
Unit
NX-TBX01
A1B1
A8B8
A1B1
A8B8
Output
device
SHLD
SHLD
SHLD
SHLD
SHLD
SHLD
SHLD
SHLD
SHLD
SHLD
SHLD
SHLD
SHLD
SHLD
Input1+
Input2+
Input3+ Input4+
Input5+ Input6+
Input7+ Input8+
Input1−
Input2−
Input3−
Input4−
Input5− Input6−
Input7− Input8−
Shield
Ground of
100 Ω
or less
Do not ground the
shield on the output
device.
It is not necessary to connect the shield normally. However, if noise affects the Unit, ground the end
of the shield on the Input Unit side. In this case, do not connect the end of the shield anywhere on
output device.
You can use the NX-TBX01 Shield Connection Unit to ground more than one shield.
Connect the shield of the cable to the SHLD terminal. And ground the functional ground terminal to
100 Ω or less.
To ensure this NX Unit is kept in the best operating condition, observe the following points
when wiring to avoid the effects of the noise.
• Use a shield wire (2 conductors, twisted wire) or a shield wire (3 conductors) as the input
connection line for each input. Use the shield without connecting to anything normally.
• Wire the input connection lines and power lines (e.g., AC power supply lines or power lines)
separately. Do not place such lines in the same duct.
• Insert a noise filter into the power supply input section if noise comes from power supply
lines when using the same power supply to power an electrical welder or an electric discharge machine, or there is a high-frequency source nearby.
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NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
Precautions for Correct Use
4-4-2Wiring the Analog Output Units
Voltage output +
Voltage output −
IOV
IOG
IOV
IOG
IOV
IOG
IOV
IOG
V1+
IOG
IOV
IOV
A1B1
A8B8
IOG
V2+
IOG
IOV
IOV
IOG
24 VDC
A1B1
A8B8
V3+V4+
Additional I/O
Power Supply Unit
NX-PF0630
Voltage Output Unit
NX-DA3603
4 Installation and Wiring
4-4 Wiring Examples
To ensure this NX Unit is kept in the best operating condition, observe the following points
when wiring to avoid the effects of the noise.
• Use a shield wire (2 conductors, twisted wire) or a shield wire (3 conductors) as the input
connection line for each output. Connect the shield according to the specifications of the
input device.
• Wire the output connection lines and power lines (e.g., AC power supply lines or power
lines) separately. Do not place such lines in the same duct.
• Insert a noise filter into the power supply input section if noise comes from power supply
lines when using the same power supply to power an electrical welder or an electric discharge machine, or there is a high-frequency source nearby.
4
4-4-2 Wiring the Analog Output Units
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4 Installation and Wiring
Analog Input Unit
Voltage
generated
Internal
circuits
Input
device
Input
device
Power
supply
Input n+
Input n
−
A
B
AG
C
D
Input n+
Input n
−
4-4-3Precautions when Using Common Power Supply for Input
Devices of Analog Input Units
If you use Analog Input Units that take differential input, when more than one input device is using the
same power supply, and voltage input is being supplied, a disconnection will occur as follows.
If a disconnection occurs in section A in the figure above, unwanted voltage paths occur as indicated by
the arrow. As a result, about 1/3 to 1/2 of the voltage between C and D, which is normally connected, is
generated between A and B. The same applies when B is disconnected.
When this kind of voltage is generated, disconnection detection may not work.
When voltage input is being supplied, either set up the input devices so that they are not using the
same power supply, or use isolators for each input.
This does not apply when current input is being supplied.
4 - 32
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
I/O Refreshing
This section describes the types and functions of I/O refreshing for the NX Units.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
5 - 1
5 I/O Refreshing
CPU Unit
(b) Refresh cycle of the NX bus
NX UnitNX Unit
(c) Refresh cycle of each NX Unit
NX Unit
(a) Primary
period in CPU
Unit
Data exchange between
the user program and I/O Units
5-1I/O Refreshing
This section describes I/O refreshing for NX Units.
5-1-1I/O Refreshing from CPU Units to NX Units
An NX-series NX1P2 CPU Unit cyclically performs I/O refreshing with the NX Units.
The following period and two cycles affect operation of the I/O refreshing between the CPU Unit and the
NX Units.
(a) Primary period in CPU Unit
(b) Refresh cycle of the NX bus
(c) Refresh cycle of each NX Unit
The following operation occurs.
• The refresh cycle of the NX bus in item (b) is automatically synchronized with the primary period of
the CPU Unit in item (a).
• The refresh cycle of each NX Unit in item (c) depends on the I/O refreshing method which is given
below.
Refer to the NJ/NX-series CPU Unit Software User's Manual (Cat. No. W501-E1-16 or later) for detailed
information on I/O refreshing between the NX1P2 CPU Unit and the NX Units.
Refer to the NJ/NX-series CPU Unit Software User's Manual (Cat. No. W501-E1-16 or later) for the I/O
response times of NX Units in a CPU Rack.
5 - 2
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
5 I/O Refreshing
Data exchange between the
user program and I/O Units
Communications Master Unit
CPU Unit or
Industrial PC
(a) Cycle
time
(b) Communications cycle of the host network
(c) Refresh cycle of the NX bus
Communications
Coupler
Unit
NX UnitNX UnitNX Unit
Communications path
Other communications
slaves
(d) Refresh cycle of each NX Unit
Slave Terminal
5-1-2I/O Refreshing from CPU Units or Industrial PCs to Slave Termi-
nal
The CPU Unit or Industrial PC cyclically performs I/O refreshing with the Slave Terminal through the
Communications Master and Communications Coupler Units.
The following four cycles affect operation of the I/O refreshing between the NX Unit on a Slave Terminal
and the CPU Unit or Industrial PC.
(a) Cycle time of the CPU Unit or Industrial PC
(b) Communications cycle of the host network
(c) Refresh cycle of the NX bus
(d) Refresh cycle of each NX Unit
5-1 I/O Refreshing
5
5-1-2 I/O Refreshing from CPU Units or Industrial PCs to Slave Terminal
The cycle time of the CPU Unit or Industrial PC and communications cycle of the host network and the
I/O refresh cycle of the NX bus are determined by the CPU Unit or Industrial PC types and the
communications types.
The following explains operations when the built-in EtherCAT port on the NJ/NX-series CPU Unit or
NY-series Industrial PC is used for communications with an EtherCAT Slave Terminal, with symbols in
the figure.
Refer to the user’s manual for the connected Communications Coupler Unit for details on the operation
of I/O refreshing on Slave Terminals other than EtherCAT Slave Terminals.
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
5 - 3
5 I/O Refreshing
Operation of I/O Refreshing with NX-series CPU Units
The following shows the operation of I/O refreshing when the built-in EtherCAT port on the NX-series
CPU Unit is used for communications with an EtherCAT Slave Terminal.
• The process data communications cycle in item (b) and the refresh cycle of the NX bus in item (c) are
automatically synchronized with the primary period or the task period of the priority-5 periodic task of
the CPU Unit in item (a).
• The refresh cycle of each NX Unit in item (d) depends on the I/O refreshing method which is given
below.
*1. This applies when the distributed clock is enabled in the EtherCAT Coupler Unit.
The priority-5 periodic task must be supported by the connected CPU Unit model. Refer to the
NJ/NX-series CPU Unit Software User's Manual (Cat. No. W501-E1-16 or later) for the periodic tasks
supported by each model of NX-series CPU Unit.
*1
Operation of I/O Refreshing with NJ-series CPU Units or NY-series
Industrial PCs
The following shows the operation of I/O refreshing when the built-in EtherCAT port on the NJ-series
CPU Unit or NY-series Industrial PC is used for communications with an EtherCAT Slave Terminal.
• The process data communications cycle in item (b) and the refresh cycle of the NX bus in item (c)
are automatically synchronized with the primary period of the CPU Unit or Industrial PC in item (a).
• The refresh cycle of each NX Unit in item (d) depends on the I/O refreshing method which is given
below.
*1. This applies when the distributed clock is enabled in the EtherCAT Coupler Unit.
Refer to the NX-series EtherCAT Coupler Unit User's Manual (Cat. No. W519-E1-08 or later) for
detailed information on I/O refreshing between the built-in EtherCAT port and EtherCAT Slave Terminals.
In addition, refer to the user's manual for the connected Communications Coupler Unit for the I/O
response times of NX Units on Slave Terminals.
*1
5 - 4
NX-series Analog I/O Units User’s Manual for Analog Input Units and Analog Output Units (W522)
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