Omron NSH5, NSH5-SQ 10B-V2, NSH5-232CW-10M, NSH5-422CW-10M, NSH5-232UL-3M Instruction Sheet

...
Page 1
NSH5 Series
NSH5-SQ@10B-V2
Programmable Terminal
INSTRUCTION SHEET
Thank you for purchasing a NSH5-series Programmable Terminal. Please confirm that you have received the correct product, and then read this instruction sheet and be sure you understand the contents completely before attempting to use the product. For detailed information on specifications and usage, refer to the PT and Support Software manuals. Please retain this instruction sheet for future reference.
R
E
S
E
T
T
E
S
E
R
R
E
S
E
RUN
F6
F7
F8
F9
F10
©OMRON Corporation 2010-2013 All Right Reserved.
T
F1
F2
F3
F4
F5
Safety Precautions
Definition of Precautionary Information
Indicates a potentially hazardous situation
WARNING
Symbols
Prohibition
Indicates a general prohibition
Disassembly Prohibited
Disassembling any product may result in electrical shock or other injury. Never attempt to disassemble any product.
Caution
Indicates general cautionary, warning, or danger level information
Safety Precautions
Do not attempt to take the PT apart and do not touch any internal parts while the power is being supplied. Doing either of these may result in electrical shock. Always ensure that personnel in charge properly perform installation, inspection, and maintenance for the PT. "Personnel in charge" refers to individuals qualified and responsible for ensuring safety during machine design, installation, operation, maintenance, and disposal. Ensure that installation and post-installation checks are performed by personnel in charge who possess a thorough understanding of the machinery to be installed. Do not attempt to disassemble, repair, or modify the PT. Doing so may impair the safety functions.
Do not use the input functions of the PT, such as the function switches or switches on the touch panel, in applications that involve human life, in applications that may result in serious injury, or for emergency stop switches. Always connect the emergency stop switch and enabling switch to safety circuits. Serious accidents may occur if a malfunction occurs while the PT is connected to a PLC or other controller. Do not use the function switches or switches on the
touch panel as input switches that may cause injury or damage property.
Install monitoring circuits or other devices in output
signals that may result in serious accidents.
Construct the system so that switching of important
operations is performed in devices outside the PT.
For devices and components connected to the PT that affect safety, use appropriate products meeting the required safety level and safety category. System safety and the appropriate safety category must be evaluated for the entire system. Consult a certified third-party organization to determine the appropriate safety category.
which, if not avoided, could result in death or serious injury. Additionally, there may be severe property damage.
WARNING
2111272-5(
It is the user's responsibility to ensure that system safety adheres to relevant standards.
Connect the emergency stop switch and enabling switch on the PT so that they function according to stop category 0 or 1 described in IEC/EN 60204-1. There are two types of switches on the PT, a red one for use as an emergency stop switch, and a gray one for use as a stop switch. Use each of these for its intended purpose. When using a PT with a red emergency stop switch,
attach the cable from the system securely so it cannot be easily disconnected.
When using a PT with a gray stop switch in an
application where the PT is detached from the system, make sure that the emergency stop switch and the stop switch can be clearly distinguished.
Precautions for Safe Use
When unpacking the PT, check carefully for any external scratches or other damage. Also, shake the Units gently and check for any abnormal sound. Install or hand-hold the NSH5 when operating it. Do not operate the NSH5 on the floor or on a tabletop. Do not let metal particles enter the PT when preparing the panel. Use power supplies with reinforced or double insulation and minimal voltage fluctuation for the NSH5 PT and for inputs to the PT, such as emergency stop switches, enable switches, functions switches, and station detection. The power supplies must be capable of maintaining stable outputs for momentary power interruptions in the inputs to the power supplies of up to 10 ms.
Rate power voltage: 24 VDC (Allowable range: 20.4 to 27.6 VDC)Capacity: 10 W min.
Insert a 3-A fuse immediately after the secondary output from the power supply. Do not connect an AC power supply to the DC power input terminals. Do not perform a dielectric strength test. Properly ground the PT to prevent malfunction due to noise. Do not touch the surface of the circuit board or the components mounted on it with your bare hands. Discharge any static electricity from your body before handling the board. When connecting the cable to the PT, make sure to secure the cable and the PT. The tensile load on the cable must not exceed 60 N. Do not place a higher load on the cable. Turn OFF the power supply to the PT before connecting or disconnecting the cable. Be sure to tighten the connector screws after connecting the cable. The whole system may stop depending on how the power supply is turned ON or OFF. Turn ON or OFF the power supply according to the specified procedure. Thoroughly confirm operation of screen data, macros, and host pro­gramming before starting actual use. Do not perform the following operations while the Memory Card is being accessed.
Turning OFF the power supply to the PTRemoving the Memory Card
To ensure system safety, incorporate a program that periodically reads PT operation bits from the host side to check that the PT is properly operating. Press touch switches with a force of 30 N max. Confirm system safety before pressing touch switches. Do not accidentally press touch switches when the backlight is not lit or when the display does not appear. Confirm the safety of the system before pressing touch switches. Do not press touch switches consecutively without pausing in between. If touch switches are pressed consecutively at high speed, the PT may not be able to detect the inputs. Confirm that the PT has detected the input of a touch switch before pressing any other touch s Before initializing screen data, confirm that existing data is backed up
witch.
at the CX-Designer. When changing the password with the system menu, do not reset or turn OFF the power supply until writing is finished. If the password is not saved successfully, the screen may not operate. When using the device monitor, confirm the safety of the system before performing the following operations.
Changing monitor data Changing operating modesForce setting or resetting Changing present values or set values
Never use volatile solvents, such as benzene or thinners, or chemical dusters to clean the PT. Dispose of the product and batteries according to local
ordinances as they apply. Have qualified specialists prop­erly dispose of used batteries as industrial waste.
Do not connect a USB connector to any device that is not applicable. Before connecting a USB connector to a device, check the external ap­pearance of the device and make sure that the device is free from damage.
When mounting the battery, be sure to use the correct battery and mount it correctly. The backlight contains mercury for PTs with lot numbers before 3073. Do not dispose of the PT together with other waste to be sent to a dis­posal site. Dispose of the PT according to local ordinances as they ap­ply.
Page 2
Do not turn OFF the power supply to the PT while downloading or up-
loading screen data or system programming. The screen data and system programming may become corrupted. Secure the PT's cable at the control panel when connecting it to the control panel. Be sure not to trip over the cable when moving around while holding the PT. Use safety circuits that are capable of detecting shorts in the emer­gency stop switch and enable switch. When using the NSH5, use the lefthand belt or use a commercially avail­able neck strap. If the NSH5 falls, injury or device damage may occur. Periodically inspect for loose cables or other cable problems. Confirm the safety of the system before turning ON or OFF the power supply or before pressing the reset button. After changing the settings of the DIP switch, always turn the power supply OFF and ON or reset the PT. Do not operate a touch switch using a screwdriver or other tool. To ensure safety when using numeral input functions, set the upper and lower limits for the input value. Dispose of any battery that has been dropped on the floor or otherwise subjected to excessive shock. The battery may leak if it is used. Commercially available USB hubs and the recommended USB hub do
not necessarily have the same general specifications as the NSH5, and may not function properly if used in environments subject to static elec­tricity or other forms of noise. When using a USB hub, take suff
icient measures to prevent static electricity and other forms of noise, or do not install the PT in an environment subject to such noise. Do not disassemble or short-circuit the battery.
The backlight in the PT cannot be replaced by the user. Contact your OMRON representative for backlight replacement. Periodically check the installation conditions in applications where the PT is subject to contact with oil or water. Water and oil resistance will be lost if the front sheet is torn or is peel­ing off. Do not use the PT if the front sheet is torn or is peeling off. The Rubber Packing will deteriorate, shrink, expand, or harden depending on the operating environment. Inspect and replace the Rubber Packing periodically. If the brightness of the backlight on the PT is reduced, the display and RUN in­dicator may be very dark. Do not reduce the brightness of the backlight so far that the display and RUN indicator cannot be seen. (This applies to lot numbers 3073 and later.)
Operating Environment Precautions
Do not install the PT in any of the following locations:
Locations subject to rapid changes in temperatureLocations subject to temperatures or humidity outside the range
specified in the specifications
Locations subject to condensation as a result of high humidityLocations subject to splashing chemicals or solventsLocations subject to oil splashesLocations subject to corrosive or flammable gasesLocations subject to strong shock or vibrationLocations outdoors subject to direct wind and rainLocations subject to strong ultraviolet lightLocations subject to dustLocations subject to direct sunlight
Take appropriate and sufficient countermeasures when installing sys­tems in the following locations:
Locations subject to static electricity or other forms of noiseLocations subject to strong electromagnetic or magnetic fieldsLocations close to power supply linesLocations subject to possible exposure to radioactivity
Compliance with (8 Directives
This product is EMC compliant when assembled in a complete
1. PLC system of the spe manual for grounding, cable selection, and any other conditions for EMC compliance.
NSH5-Series Hand-held Programmable Terminal Operation Manual (Cat. No. V090)
This is a class A product. It may cause radio interference in resi-
2. dential areas, in which case the user may be required to take adequate measures to reduce interference.
cified PLC Series. Refer to the applicable
Operating Temperature
0 to 40°C
Special Cable Specifications
The following table lists the Loose-wire/D-Sub and UL-standard Spe­cial Cable models. Cables are provided for both RS-232C and RS-422A depending on the serial communications protocol.
Cable type
Loose-wire /D-Sub
Communi-
cations
connector
9-pin D-Sub + Loose wires
UL Standard
wires + relay cable Loose wires RS-422A NSH5-422UL-10M 10 m
Note (1): The Special Cable is sold separately.
(2): Always use a UL-standard cable for applications requiring UL
certification.
Cable Dimensions
Serial
commu-
nications
Model Length
NSH5-232CW-3M 3 m RS-232C NSH5-232CW-10M 10 m
RS-422A NSH5-422CW-10M 10 m
RS-232C
NSH5-232UL-3M 3 m Loose
NSH5-232UL-10M 10 m
UL-standard Models (RS-232C)
NSH5-232UL-3M/10M
16
15
CN5
CN8
Loopback connector
1
2
3
4
5
6
When connecting to an OMRON PLC, the control signals must be looped back. Connect loopback connectors to CN8 and CN7.
UL-standard Models (RS-422A)
NSH5-422UL-10M
Shorted by
connector
Loose-wire/D-Sub Cable
CN1
1
AB
CN2
CN
CD
CN3
3
EF
23
7L30 dia.
232C Relay cable
(30)
19
CN1
CN2
CN3
±30
20
1,000
21
22
80
±10
7L30 dia.
(30)
70
±10
±
CN1
CN2
CN3
+5
80
+5
70
80
7L30 dia.
(30)
±
70
0
G
35
0
CN6
1817
(30)
300
8
10,000
9
L
L
+300
300
7
10
(30)
10
I
H
26
NSH5....
10
12
11
J
±10
24
25
7L30 dia.
CN4
13
14
CN7
21
+10
±10
±
300
0
10
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅
+15
0
22
Loopback connector
CN4
L
K
CN4
19
20
P4/7
No.5
No.10
No.1
No.6
200
(30)
300
NSH5⋅⋅⋅
G
35
100
Connecting the Special Cable
z Check before Connecting
1. Waterproof cable clamps are attached to both ends of the Special Cable. The cable has inner and outer waterproof packing. The packing is important to maintain the cables waterproof capabilities, so be sure it is not lost or damaged.
NSH5 PT Cable Clamp
Compliance with (16WDQGDUG
6XUURXQGLQJ$LU7HPSHUDWXUH±$YRLGIUHH]LQJRUFRQGHQVDWLRQ6XUURXQGLQJ$LU+XPLGLW\0D[,QGRRUXVHRQO\$OWLWXGH0D[P,QVWDOODWLRQHQYLURQPHQW2YHU9ROWDJH&DWHJRU\䊡䚸3ROOXWLRQ'HJUHH8VH6(/93RZHU6RXUFHIRUWKH'&PDLQSRZHUVRXUFH5HSODFHDEOH%DWWHU\&-:%$7
Cable attachmentFDS
CableSDFNLQJ
Unit lock
housing
Packing
Heat-shrinkingWXEH
2. Be sure the cable clamp housing is not damaged or dirty before inserting it into the PT. If the housing is damaged, have it repaired to retain the waterproof capabilities.
Page 3
z Connection Procedure
1. Using a screwdriver, loosen the four mounting screws on the PT’s back cover.
2. Remove the mounting screws, grasp the cover by the handholds, and lift out the cover.
3. When the cover has been removed and the back of the PT is open, the I/O connector and interface on the board in the PT can be seen.
ON
DIP Switch
8. Connect all of the connectors.
123
O N
4
Serial interface: White, 20-pin connector 24-VDC power supply interface: Black, 3-pin connector External output interface: Black, 18-pin connector
Serial interface
External output interface
24-VDC interface
DIP switch pins are ON when set to the right.
Battery interface
Serial interface
External output interface
24-VDC interface
4. Using your hand, lightly tighten the waterproof packing while it is attached to the housing. Then use a wrench to tighten the waterproof packing to a force of 4.0 to 6.0 Nm to secure it in place.
5. Insert the cable into the PT until the heat-shrinking tube is visible
on the inside.
Heat-shrinking tube
6. Insert the cable packing into the inside of the cable clamp housing and lightly tighten the cap by hand.
9. When using RS-422A communications, turn ON DIP switch pin 1 (terminating resistance ON) only when the PT is connected as the last communications node.
Note: DIP switch pin 1 connects and disconnect the terminating
resistance. Always leave pins 2 to 4 turned OFF (default setting).
10. Replace the cover, insert the four mounting screws, and tighten them to a force of 0.4 N⋅m.
Mounting to a Control Panel
A UL-standard cable connection example is given below.
1. When using a UL-standard cable, it is necessary to cut a hole
in the control panel to secure the cable clamp.
Cable Clamp Mounting Hole Dimension
Insert the Special
Cable packing
Cable into the PT.
7. Tighten the cap with a wrench. Use a tightening force of 2.0 to 3.0 N⋅m.
Precautions for Safe Use Inspect the cable periodically to see if
it has become loose.
23±0.2 mm
2. Feed the
UL-standard cable through the hole, then secure the cable clamp to the control panel from the inside using the lock nut. When using the NSH5-232UL-3M/10M, always connect the relay cable, which is equipped with an RS-232C connector, after feeding the UL-standard cable through the hole in the wall of the control panel. Tighten the lock nut to a force of 2.0 to 3.0 N⋅m.
Cable packing
Cap
Housing
Lock nut
Page 4
Cut a cable clamp mounting hole in
the control panel, using the cable diameter as a guide, then feed the
Control panel
Installing the Mounting Bracket
cable through the hole.
Adjust the cable length, place the rubber cable packing inside the housing, and then tighten the cap to secure the cable.
Relay cable (included)
*Connect the relay cable after first feeding the UL-standard cab
Insert the cable clamp housing into the mounting hole in the control panel and secure it in place with the lock nut from the inside. Tighten the lock nut to a torque of 4.0 to 5.0 N·m.
le through the control panel wall.
1. As shown below, there are two holes for installing the mounting bracket.
Mounting bracket holes
2. Secure the mounting bracket to the PT with the two screws.
Mounting bracket
NSH5
Emergency stop switch DPST-NC
EMG1 EMG2
EMG1A1
EMG2A1
EMG2A2
EMG1A2
Special Cable
Safety circuit
z Enabling Switch
The status of the enabling switch (DPST-NO contact) is output ex­ternally by a hard-wired output from the Special Cable.
: Always connect the enabling switch to a safety circuit.
*
Enabling switch DPST-NO
NSH5
ENB1 ENB2
ENB1A1
ENB2A1
ENB2A2
ENB1A2
Special Cable
Safety circuit
z Function Switches
The status of function switches F1, F2, F6, and F7 are output exter­nally by direct outputs via the Special Cable.
Function switches Four NO contacts output to external devices
NSH5
Special Cable
F1
F2
F6
F7
PLC
F1
F6
F7
F2
PLC
PLC PLC
Note: Tighten the screws to a force of 0.9 N⋅m.
3. Attach a screw or other support to the wall first and then hook the mounting bracket on it to install the NSH5.
Screw or other support (Provided by the customer)
Diameter: 5 mm
Diameter: 10 mm
Mounting bracket
External Wiring Diagram
z External Output Interface
Item Specification
Function switches
SPST-NO Rated voltage: 24 V Max. rated current: 50 mA
Emergency stop switch/Stop switch
3PST-NC Rated voltage: 24 V Max. rated current: 100 mA Min. applicable load: 1 mA at 5 VDC
Enabling switch
DPST-NO Rated voltage: 24 V Max. rated current: 100 mA Min. applicable load: 4 mA at 24 VDC
z Emergency Stop Switch
The status of the emergency stop switch (DPST-NC contacts) is output externally by a direct output via the Special Cable.
: Always connect the emergency stop switch to a safety circuit.
*
SW COM
Reference Manuals
NSH5–series Operation Manual V090 NS–series Programming Manual V073 CX–Designer User’s Manual V099
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the products.
Take all necessary steps to determine the suitability of the product for the sys­tems, machines, and equipment with which it will be used. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. See also product catalogs for Warranty and Limitations of Liability. Local support office:
OMRON Corporation Industrial Automation Company Tokyo, JAPAN
Contact: www.ia.omron.com
Regional Headquarter OMRON EUROPE B.V.
Wegalaan 67-69-2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300 Fax: (31)2356-81-388
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011 Fax: (65) 6835-2711
Note: Specifications s
Name Man No.
SUITABILITY FOR USE
OMRON ELECTRONICS LLC
*UHHQVSRLQW3DUNZD\6XLWH +RIIPDQ(VWDWHV,/86$
Tel: (1) 847-843-7900 Fax: (1) 847-843-7787
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222 Fax: (86) 21-5037-2200
ubject to change without notice.
Loading...