How it Works
Omron
Loading...
NSH5 - 10-2010
Operation Manual
120 pgs2.24 Mb0

Omron NSH5 - 10-2010, NSH5, NSH5-SQR10B-V2, NSH5-SQG10B-V2 Operation Manual

Download
Page 1
Cat. No. V090-E1-08
Hand-held Programmable Terminal
NSH5 Series NSH5-SQR10B-V2 NSH5-SQG10B-V2
OPERATION MANUAL
Page 2
Page 3
NSH5 Series NSH5-SQR10B-V2 NSH5-SQG10B-V2 Hand-held Programmable Terminal
Operation Manual
Revised October 2010
Page 4
iv
Page 5
v
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or dam­age to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Program­ming Device displays to mean Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
Important
The LCD panel is created using extremely advanced technology, but there may still be some defective pixels, such as pixels that will not light or that are lit continuously. These are characteristic of LCDs and do not indicate a fault. Although manufacturing processes are managed to eliminate defective pixels as much as possible, eliminating all of them is not possible using currently available technology.
The display device may be changed to make improvements without prior notice.
Trademarks
Windows is a registered trademark of Microsoft Corporation in the United States and other countries. Other brand and product names are trademarks or registered trademarks of their respective owners.
Page 6
vi
OMRON, 2005
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o
r
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o
f
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con­stantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Page 7
vii
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xix
5 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6 EC Directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
SECTION 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-3 Special Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SECTION 2
Grounding and Connections . . . . . . . . . . . . . . . . . . . . . . . . . 23
2-1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-2 Power Supply and FG Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-3 Connecting the Special Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-4 Attaching the Hand Strap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2-5 Installing the Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SECTION 3
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3-1 Creating Screen Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-2 Emergency Stop Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3-3 Enabling Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-4 Function Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3-5 Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3-6 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-7 Usable Host Connection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-8 Station Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
SECTION 4
Connecting to the Removable Box . . . . . . . . . . . . . . . . . . . . 49
4-1 Overview of Removable Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-3 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4-4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4-5 Connection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Page 8
viii
TABLE OF CONTENTS
SECTION 5
Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 63
5-1 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5-2 Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5-3 Error Message Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5-4 Precautions When Replacing the PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Appendices
A General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
B Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
C Types of Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
D Recommended Enabling Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
E Removable Box Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Page 9
ix
About this Manual:
This manual describes the installation and operation of the NSH5 Programmable Terminal and includes the sections described below.
The NSH5 Programmable Terminal is a Hand-held Programmable Terminal manufactured by OMRON that provides a touch panel and safety switches.
Please read this manual carefully and be sure you understand the information provided before attempting to install or operate the NSH5 Programmable Terminal.
Use this manual together with the NS-series PT manual, and be sure to read the precautions provided in the following section.
Precautions provides general precautions for using the NSH5 Programmable Terminal and related devices.
Section 1 describes the features, nomenclature, and functions of the NSH5 Programmable Terminal for first-time users.
Section 2 describes wiring and grounding the power supply and how to connect the NSH5 Program­mable Terminal using the Special Cable.
Section 3 describes the functions that have been expanded or newly added to the NSH5 Programma­ble Terminal.
Section 4 describes the Removable Box, which is connected to the NSH5.
Section 5 describes inspection and maintenance and the contents of error messages for the NSH5
Programmable Terminal.
The Appendices provide specifications, dimensions, memory reference tables, and recommended enabling circuits
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
Page 10
x
Related Manuals
Related manuals are listed below. The @ symbol at the end of the catalog number is the revision code.
Operating the CX-Designer
• CX-Designer User’s Manual (V099-E1-@)
This manual describes the installation method, basic operating procedures, and the user interface of the CX-Designer. Typical features and applications methods are also described. Operating methods, procedures, and settings for the CX-Designer can be displayed on the screen using online help. Online help can be referred to for normal operations.
Refer to the following manuals for detailed information of the operation of NS­series PTs.
Checking NS-series PT Functions, Applications, and Troubleshooting
• NS-series Programmable Terminal Programming Manual (V073-E1-@)
This manual describes functions and applications of NS-series PTs. Also included are descriptions of remedies for faults that occur in NS-series PTs.
Checking NS-series PT Functions, Operation, and Restrictions
• NS-series Programmable Terminal Programming Manual (V083-E1-@)
This manual is for NS V1/V2-series PTs (NS15-V2, NS12-V1/V2, NS10-V1/ V2, NS8-V1/V2, NS5-V1/V2).
The manual describes installation, connections, general specifications, and
hardware for NS-series PTs.
• NS-series Programmable Terminal Setup Manual (V072-E1-@)
This manual is for NS-series PTs (NS12, NS10, NS7).
Checking PLC Functions and Operation
• Relevant PLC User’s Manual
When information on PLC operation and functions is required, refer to the user’s manuals for the relevant PLC, Special I/O Unit, CPU Bus Unit, or Com­munications Unit.
Page 11
xi
Terminology
The following terminology is used in this manual.
Terminology
NSH5 Indicates products in the OMRON NSH5 Series of Programmable
Terminals.
PLC Indicates an OMRON Programmable Controller.
Host Indicates the PLC or IBM PC/AT or compatible computer functioning
as the control device and interfaced with the NS-series PT.
CX-Designer Indicates the OMRON CX-Designer (NS-CXDC1-V@). The CX-
Designer is a Support Software application used to create screen data for NS-series PTs.
CS1G-CPU@@-V1 Boxes in model numbers indicate variable characters.
For example, “CS1G-CPU@@-EV1” indicates the following models: CS1G-CPU42-EV1, CS1G-CPU43-EV1, CS1G-CPU44-EV1, and CS1G-CPU45-EV1.
Page 12
xii
Page 13
xiii
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON­INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Page 14
xiv
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Page 15
xv
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
Page 16
xvi
Page 17
xvii
PRECAUTIONS
This section provides general precautions for using the NSH5-series Programmable Terminal (PT).
The information contained in this section is important for the safe and reliable application of the PT. You must read this section and understand the information contained before attempting to set up or operate an NSH5-series PT.
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix
5 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6 EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
Page 18
xviii
Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of introducing FA systems into production facilities.
• Personnel in charge of designing FA systems.
• Personnel in charge of installing and connecting FA systems.
• Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifica­tions described in the operation manuals.
Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amuse­ment machines, safety equipment, and other systems, machines and equip­ment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.
This manual provides information for using the PT. Be sure to read this man­ual before attempting to use the software and keep this manual close at hand for reference during operation.
!WARNING It is extremely important that PTs and related devices be used for the speci-
fied purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying PTs to the above-mentioned applications.
3 Safety Precautions
Read these safety precautions carefully and make sure you understand them before using the PT so that you can use it safely and correctly.
!
WARNING
Do not attempt to take the PT apart and do not touch any internal parts while the power is being supplied. Doing either of these may result in electrical shock.
Page 19
xix
Precautions for Safe Use 4
4 Precautions for Safe Use
• When unpacking the PT and peripheral devices, check that they are not damaged. Lightly shake the products to confirm that no abnormal sound is made.
• Use a power supply with the following specifications for the PT, and for supplying power to the emergency stop switch, enabling switch, function switches, and station detection.
• For compliance with the EC Directives (Low Voltage Directive), use a power supply with reinforced insulation. Reinforced insulation refers to a single insulation method that is capable of providing the same level of protection against electric shock as double insulation.
• Do not connect the power supply terminals to an AC power source.
• Do not perform a dielectric strength test.
• Insert a 3-A fuse immediately after the secondary output from the pow­er supply.
• Use a DC power supply with minimal voltage fluctuation. Rated power supply voltage: 24 VDC (Allowable range: 20.4 to
27.6 VDC), Capacity: 10 W min.
!
WARNING
• Always ensure that personnel in charge properly perform installation, inspection, and maintenance for the PT. “Personnel in charge” refers to individuals qualified and responsible for ensuring safety during machine design, installation, operation, main­tenance, and disposal.
• Ensure that installation and post-installation checks are performed by personnel in charge who possess a thorough understanding of the machinery to be installed.
• Do not attempt to disassemble, repair, or modify the PT. Doing so may impair the safety functions.
• Always connect the emergency stop switch and enabling switch to safety circuits. Serious accidents may occur if a malfunction occurs while the PT is connected to a PLC or other controller. Do not use the function switches or switches on the touch panel as input switches that may cause injury or damage property. Install monitor­ing circuits or other devices in output signals that may result in serious accidents. Construct the system so that switching of important operations is performed in devices outside the PT.
• For devices and components connected to the PT that affect safety, use appropriate products meeting the required safety level and safety category. System safety and the appropriate safety category must be evaluated for the entire system. Consult a certified third-party organization to determine the appropriate safety category.
• It is the user’s responsibility to ensure that system safety adheres to relevant stan­dards.
• Connect the emergency stop switch, and enabling switch on the PT so that they function according to stop category 0 or 1 described in IEC/EN 60204-1.
• Install or hand-hold the NSH5 when operating it. Do not operate the NSH5 on the floor or on a tabletop.
• There are two types of switches on the PT, a red one for use as an emergency stop switch, and a gray one for use as a stop switch. Use each of these for its intended purpose. When using a PT with a red emergency stop switch, attach the cable from the system securely so it cannot be easily disconnected. When using a PT with a gray stop switch in an application where the PT is detached from the system, make sure that the emergency stop switch and the stop switch can be clearly distin­guished.
Page 20
xx
Precautions for Safe Use 4
• Always use a Class 2 power supply for compliance with UL standards. A Class 2 power supply refers to one in which the current and voltage levels of the product’s secondary output are both limited (100 VA max.), and which has undergone and passed the necessary tests for UL certification.
• Properly ground the PT to prevent malfunction due to noise.
• Never touch the electronic components or patterns on product boards with your bare hands. Touch grounded metal to discharge any static elec­tricity before handling the PT.
• When connecting the cable to the PT, make sure to secure the cable and the PT. Do not pull on the cable with a force greater than 60 N.
• Thoroughly check the wiring before supplying power.
• Turn OFF the power supply to the PT before connecting or disconnecting the cable.
• Be sure to tighten the connector screws after connecting the cable.
• The entire system may fail to operate depending on how the power supply is turned ON or OFF. Follow specified procedures for turning the power supply ON and OFF.
• Thoroughly confirm operation of screen data, macros, and host program­ming before starting actual use.
• Do not perform the following operations while the Memory Card is being accessed. Turning OFF the power supply to the PT Removing the Memory Card
Always follow specified procedures for removing the Memory Card.
• To ensure system safety, incorporate programming at the host to periodi­cally accesses a RUN signal to confirm that the PT is operating properly.
• Press touch switches with a force of 30 N max.
• Confirm system safety before pressing touch switches.
• Use caution when pressing touch switches if there is no display shown or if the touch switch backlight is not lit.
• The inputs may not be read properly if touch switches are pressed in rapid succession. Confirm one input before proceeding with the next.
• Confirm that the created screen data is backed up in the CX-Designer before initializing the screen data.
• When changing the password in the System Menu, do not reset the PT or turn OFF the power supply until the write operation has been performed (i.e., until the Write Button returns to normal). The screen may not func­tion if the password is not properly saved.
• When using the device monitor function, thoroughly confirm system safety before performing the following operations.
• Changing present values for monitor data, timers, or counters
• Changing the operating mode
• Force-setting/resetting bits
• Changing settings for timers or counters
• Never use volatile solvents, such as paint thinner or benzene, or chemical wipes for cleaning.
• Do not attempt to disassemble, repair, or modify the PT.
Page 21
xxi
Precautions for Safe Use 4
• When disposing of batteries, comply with all local ordinances that apply to disposal.
• Do not connect a USB connector to any device that is not applicable.
• Before connecting a USB connector to a device, check the external appearance of the device and make sure that the device is free from dam­age.
• When mounting the battery, be sure to use the correct battery and mount it correctly.
• Dispose of the product and batteries according to local ordi­nances as they apply. Have qualified specialists properly dis­pose of used batteries as industrial waste.
• The backlight in the PT contains mercury. Do not dispose of the PT together with other waste to be sent to a disposal site. Dispose of the PT according to local ordinances as they apply.
• Do not turn OFF the power supply to the PT while downloading or upload­ing screen data or system programming. The screen data and system programming may become corrupted.
• Secure the PT’s cable at the control panel when connecting it to the con­trol panel.
• Be sure not to trip over the cable when moving around while holding the PT.
• When using the NSH5, use the lefthand belt or use a commercially avail­able neck strap. If the NSH5 falls, injury or device damage may occur.
• Periodically inspect for loose cables or other cable problems.
• Confirm the safety of the system before turning ON or OFF the power supply or before pressing the reset button.
• After changing the settings of the DIP switch, always turn the power sup­ply OFF and ON or reset the PT.
• Do not operate a touch switch using a screwdriver or other tool.
• To ensure safety when using numeral input functions, set the upper and lower limits for the input value.
• Dispose of any battery that has been dropped on the floor or otherwise subjected to excessive shock. The battery may leak if it is used.
• Commercially available USB hubs and the recommended USB hub do not necessarily have the same general specifications as the NSH5, and may not function properly if used in environments subject to static electricity or other forms of noise. When using a USB hub, take sufficient measures to prevent static electricity and other forms of noise, or do not install the PT in an environment subject to such noise.
• Do not disassemble or short-circuit the battery.
• The backlight in the PT cannot be replaced by the user. Contact your OMRON representative for backlight replacement.
• Periodically check the installation conditions in applications where the PT is subject to contact with oil or water.
Page 22
xxii
Operating Environment Precautions 5
5 Operating Environment Precautions
!Caution Do not install the control system in the following locations.
• Locations subject to severe changes in temperature
• Locations subject to temperatures or humidity outside the range specified in the specifications
• Locations subject to condensation as a result of severe changes in tem­perature
• Locations subject water, oil, or chemical spray
• Locations subject to corrosive or flammable gases
• Locations subject to shock or vibration
• Locations outdoors directly subject to wind or rain
• Locations subject to strong ultraviolet light
!Caution Take appropriate and sufficient countermeasures when using systems in the
following locations:
• Locations subject to static electricity or other forms of noise
• Locations subject to strong electromagnetic fields
• Locations close to power lines
• Locations subject to possible exposure to radioactivity
6 EC Directives
Conforming Directive
The NSH5-series PTs conform to the EMC Directive.
EMC Directive Conformance
OMRON products are designed as electrical devices for use built into other devices or the overall machine. As individual devices, they comply with the related EMC standards (see note) so that they can more easily be built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards. Whether they conform to the standards in the system used by the customer, however, must be checked by the customer.
EMC-related performance of the OMRON devices will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed. The customer must, therefore, perform the final check to confirm that devices and the overall machine con­form to EMC standards.
Note Applicable EMC (Electromagnetic Compatibility) standards are as follows:
EMS (Electromagnetic Susceptibility): EN 61131-2 EMI (Electromagnetic Interference): EN 61131-2 (Radiated emission:
10-m regulations)
Complying with EC Directives
NSH5-series PTs comply with EC Directives. Observe the following precau­tions to ensure that the customer’s device and the overall machine also com­ply with EC Directives.
Page 23
xxiii
EC Directives 6
1,2,3... 1. Use reinforced insulation or double insulation for the DC power supply to
the PT. Ensure that a stable power output can be provided even if a 10-ms interruption occurs at the input.
2. The PT conforms to the EN 61131-2, but the radiated emission character­istics (10-m regulations) may vary depending on the configuration of the control panel used, other devices connected to the control panel, wiring, and other conditions. You must therefore confirm that the overall machine or equipment complies with EC Directives.
The NSH5 is a Class A product for use in industrial environments. In residen­tial environments it may cause radio interference. In this case the user may be required to take adequate measures to reduce interference.
Page 24
xxiv
EC Directives 6
Page 25
1
SECTION 1
Introduction
This section describes the features, nomenclature, and functions of the NSH5 Programmable Terminal for first-time users.
1-1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-1 What Is the NSH5 Programmable Terminal? . . . . . . . . . . . . . . . . . . 2
1-1-2 NSH5 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-3 NSH5 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-1-4 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-1-5 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-1-6 Switch Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-1-7 External Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-1-8 Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-1 Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-2 Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-3 Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1-3 Special Cable Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-3-1 Special Cable Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-3-2 UL-standard Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-3-3 Loose-wire/D-Sub Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1-3-4 Removable Box Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1-3-5 External Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1-3-6 Interface Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Page 26
2
Overview Section 1-1
1-1 Overview
1-1-1 What Is the NSH5 Programmable Terminal?
The NSH5 is an NSH5-series Hand-held Programmable Terminal that pro­vides both a touch panel and safety switches.
Touch Panel The touch panel is the same as the one for NS5-series Programmable Termi-
nals with touch panels. Connecting to an OMRON PLC by RS-232C or RS­422A does not require a program. Function switches are also provided.
Safety Switches An emergency stop switch and an enabling switch are provided. Be sure to
externally connect them to safety circuits. Use safety circuits that are capable of detecting shorts in the emergency stop
switch and enable switch.
1-1-2 NSH5 Models
There are two NSH5 models, one equipped with a red switch and the other with a gray switch. The switching function is the same for both.
• NSH5-SQR10B-V2 (equipped with a red switch for use as an emergency stop switch) This switch
functions as the emergency stop switch so the PT must be mounted
and used on a control panel in a way that it cannot be detached.
• NSH5-SQG10B-V2 (equipped with a gray switch for use as a stop switch)
This functions as the stop switch and can be used in either the hand-held or mounted condition.
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
RUN
F6
F7
F8
F9
F10
F1
F2
F3
F4
NSH5
Touch panel
Safety switches
F5
Page 27
3
Overview Section 1-1
1-1-3 NSH5 Features
• Equipped with both a stop/emergency stop switch and an enabling switch There are two switches provided for stopping machine operation while using the touch panel. The stop/emergency stop switch is for stopping operation intentionally, and the enabling switch is for stopping machine operation without taking conscious action. The emergency stop switch (DPST-NC contact + NO bit) is allocated one bit in the internal memory or in the host (PLC) memory and is hard-wired to two external outputs. It has a direct opening mechanism. The enabling switch (3-position DPST-NO) is hard-wired to an output. It has a direct opening mechanism, a click mechanism, and a rubber cover.
• Ten function switches (SPST-NO) are provided. They can be used for operations such as inching. Six of the function switches can be allocated bits in internal memory or host (PLC) memory, and four of the function switches can be output via hard-wired external outputs.
• Program-free connection is possible to an OMRON PLC via RS-232C or RS-422A.
• A 5.7-inch TFT display with 256 colors (bit maps: 32,768 colors) is pro­vided. (See note 1.)
Computer running CX-Designer
Memory Card (Compact Flash)
Memory Card slot
Screen transfer
USB port
Serial connection (RS-422A/RS-232C) 1:N NT Link
CS/CJ-series PLC
Safety circuits
24-VDC power supply
Enabling switch (on back)
Function switches (10)
Color TFT LCD*
RUN
F6
F7
F8
F9
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
F10
F1
F2
F3
F4
F5
External switch outputs Function switches (F1, F2, F6, and F7) Stop/emergency stop switch Enabling switch
* PTs with lot numbers 05X0 and
earlier have STN LCDs. Refer to NSH5-series PT Lot Num- bers on page 73 for information on lot numbers.
Page 28
4
Overview Section 1-1
• The external end of the Special Cable (3 m, 10 m) has both a 9-pin D-Sub male connector, and loose wires for the stop/emergency stop switch, enabling switch, and function switches.
• Screen transfers are enabled by connecting a computer running CX­Designer to the USB port (standard feature).
• Project data can be shared with panel-mounted NS-series Programmable Te r mi n al s.
• The Smart Active Parts library for NS-series PTs can be used.
• A Memory Card can be mounted to save screen data, data logs, opera­tion logs, error logs, and recipes.
• The PT is waterproof to a IP65 degree of protection. (See note 2.)
• The PT features a lightweight 1-kg hand-held design.
• The removable box is automatically detected when it’s connected.
The box number is set using the DIP switch on the removable box. When the PT is connected, the box number is automatically detected and the screens corresponding to the box number are automatically displayed on the PT. At the same time, the PLC can be notified of the box number.
Note (1) PTs with lot numbers 05X0 and earlier have the following specification for
colors (because they have STN LCDs): 256 (bit maps: 4,096). Refer to NSH5-series PT Lot Numbers on page 73 for information on lot numbers.
(2) Conformance is evaluated under applicable test conditions, and it may
not be possible to use the PT in every environment. When used over a long period of time, the drip-proof packing may become damaged or dirty and lose its effectiveness.
1-1-4 Product Specifications
Note PTs with lot numbers 05X0 and earlier have the following specifica-
tion for colors (because they have STN LCDs): 256 (bit maps: 4,096). Refer to NSH5-series PT Lot Numbers on page 73 for infor­mation on lot numbers.
1-1-5 Applications
• Setting parameters and monitoring operation when starting up equipment or switching processes
Model Specifications
NSH5-SQR10B-V2 NSH5-SQG10B-V2
5.7-inch color TFT LCD (See note.)
• Dots: 320 x 240
• Colors: 256 (bit maps: 32,768) (See note.)
• Screen capacity
NSH5-SQ@10B-V2: 60 MB
• 1 USB port (for transferring screen from the CX-Designer) Commercially available USB cable can be connected.
• Memory Card: Can be mounted.
• Serial communications: Either RS-232C or RS-422A, depending on the Special Cable used. The serial communi­cations mode is 1:N NT Link.
• 1 stop/emergency stop switch (
DPST-NC contact + NO
bit)
• 1 enabling output (DPST-NO)
• 10 function outputs
Page 29
5
Overview Section 1-1
• Setting parameters and monitoring operation when an error occurs
• Setting parameters and monitoring operation anywhere in expansive facil­ities
1-1-6 Switch Output Configuration
The stop/emergency stop switch uses DPST-NC contact + NO bit. Of these, DPST-NC contacts are used for external hardware outputs. The remaining NO bit can be allocated any bit in the internal memory or in the host (PLC) mem­ory.
Six function switches can be allocated any bits in the internal memory or in the host (PLC) memory. Four of the function switches can be output to exter­nal contact outputs.
The enabling switch (DPST-NO) can also be output to external contact out­puts.
1-1-7 External Connections
Use a Special Cable (NSH5-232/422-CW-@@M, UL type: NSH5-232/422UL- @@M), loose-wires and D-Sub connector on one end) to connect the signals
as follows:
• Emergency stop switch/stop switch When using as a safety system, connect to safety components. (Do not connect to the PLC.)
• Enabling switch When using as a safety system, connect to safety components. (Do not connect to the PLC.)
• Serial communications (RS-232C or RS-422A) Connect to the serial port of the PLC.
• Function switches Connect to an DC Input Unit of the PLC.
F6
F7
F8
F9
F1
F2
F3
F4
F5
F10
F3F4F8F5
F9
F10
NSH5
F3 F4
F8
F5
F9
F10
Stop/emergency stop switch (DPST-NC contact + NO bit)
10 function switches
Color TFT LCD*
Allocation
Internal memory
External output
24-VDC power supply
Stop/emergency stop switch outputs (DPST-NC)
4 function switch outputs
Enabling switch outputs (DPST-NO)
The hard-wired outputs operate even when the PT power supply is OFF.
Enabling switch (DPST-NO)
Stop/emergency stop switch
Allocation
or
RS-232C or RS-422A
Host (PLC) memory
Stop/emergency stop switch
* PTs with lot numbers 05X0 and
earlier have STN LCDs. Refer to NSH5-series PT Lot Num- bers on page 73 for information on lot numbers.
Page 30
6
Overview Section 1-1
Note (1) When used in a safety control system, the stop/emergency stop switch
and enabling switch must be connected to a safety circuit.
(2) Do not use the function switches or the touch switches on the touch panel
as emergency stop switches in situations involving potential risk to hu­man life or serious damage.
(3) Use safety circuits that are capable of detecting shorts in the stop/emer-
gency stop switch and enable switch.
1-1-8 Safety Standards
Overview of Standards General Standards
Summary
This standard applies to design procedures for parts in control systems that involve safety.
Main Point
The levels for machines are determined by taking into consideration the degree of anticipated damage (from light to heavy) and the rate of occurrence (from rare to frequent). The danger level is classified into five categories, and for each category the safety functions that should be provided for control parts are specified.
Summary
This standard applies to electrical devices in which the power supply nominal voltage between lines is less than 1,000 V (for AC) or 1,500 V (for DC), and the nominal frequency is less than 200 Hz.
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
RUN
F6
F7
F8
F9
F10
F1
F2
F3
F4
F5
CS/CJ-series PLC
Safety circuits
Special Cable (3 or 10 m)
• RS-232C: NSH5-232@@-@@M
• RS-422A: NSH5-422@@-@@M
Loose wires (21)
Safety switch outputs
Function switch outputs
24-VDC power suppl
y
9-pin D-sub (male)
EN 954-1:1996 Safety-related Parts of Control Systems Part 1: General Principles for Design
EN 60204-1:1997 Electrical Equipment of Machines Part 1: Specification for General Requirements
Page 31
7
Overview Section 1-1
Main Point
The standard covers all of the elements required in electrical devices, such as control circuits, functions, and devices for electrical and electronic equipment, safety measures, and technical materials related for installation, operation, and maintenance.
Standard Related to Safety Switches
Summary
This standard applies to switching elements and control circuit devices cre­ated for purposes such as control of switching control equipment, signals, and interlock.
Main Points
Section 1: General Requirements Section 2: Special Requirements for Indicator Lights Section 3: Special Requirements for Direct Opening Operations The standards cover topics such as switching capacity, temperature rise, ter-
minal strength, protective construction, and direct opening operations.
Standard Regarding Emergency Stop Equipment
Summary
This standard prescribes the design principles for emergency stop equipment.
Main Points
A direct opening mechanism must be provided. A self-holding mechanism must be provided. The stopping device must be in a form that is easy to operate, such as a pro-
truding pushbutton, a wire, or a rope. The stopping device must be red with a yellow background.
Standards Applicable to the NSH5
The following safety standards apply to the NSH5 PT.
• Based on EN 60204-1:1997
• Complies with EN 954-1:1996
EN 60204-1:1997 Safety Standard
EN 60204-1:1997 (Safety of Machinery - Electrical Equipment of Machines) stipulates that an emergency stop switch must be red, and a stop switch must be gray or black. When detaching and using the PT separate from the system, always use a PT with a gray switch.
In the EN60204-1:1997 safety standard, emergency stop and emergency shutdown are defined as emergency switches.
EN 60947-5-1 Low-voltage Switching Gear and Control Gear Part 5: Control Circuit Devices and Switching Elements Section 1: Electromechanical Control Circuit Devices IEC Standards: IEC 60947-5-1; JIS Standards: JIS C 8201-5-1
EN 418 Emergency Stop Equipment Functional Aspects: Principles for Design ISO Standards: ISO 13850; JIS Standards: JIS B 9703
Emergency stop Stop category 0 or 1 Emergency shutdown Stop category 0 only
Page 32
8
Nomenclature and Functions Section 1-2
It is stipulated in EN 60204-1:1997 that the pushbutton for an emergency stop must be red and the background yellow. In SEMI-S2 as well, the background for an emergency shutdown pushbutton must be yellow.
To comply with these standards, a yellow seal is included with the product to affix around the emergency stop switch.
EN 954-1:1996 General Design Principles
Redundant conformity is provided with an enabling switch and an emergency stop switch. The emergency stop switch is a three-pole switch (3PST-NC), with a DPST-NC contact structure and a SPST-NC contact structure for an emergency stop notification signal.
1-2 Nomenclature and Functions
1-2-1 Front
1-2-2 Back
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
RUN
F6
F7
F8
F9
F10
F1
F2
F3
F4
F5
5.7-in. TFT*
LED indicator
Stop/emergency stop switch
Function switches
F1, F2, F6, and F7 are hard-wired outputs. F3, F4, F5, F8, F9, and F10 are software (communications) outputs.
Cable Loose wires and RS-232C cable (3 or 10 m) Loose wires and RS-422A cable (10 m)
* PTs with lot numbers 05X0 and
earlier have STN LCDs. Refer to NSH5-series PT Lot Num- bers on page 73 for information on lot numbers.
Strap attachment holes Refer to 2-4 Attaching the Hand Strap for the attachment method.
Enabling switch
Hand hold
Hand hold
Page 33
9
Nomenclature and Functions Section 1-2
1-2-3 Top
Display Section Effective display area: 5.7 inches
Liquid crystal: Color TFT LCD with backlight (See note.) Number of dots: 320 × 240 Number of display colors: 256 (BMP/JPG images: 32,768)
Note PTs with lot numbers 05X0 and earlier have the following specifica-
tion for colors (because they have STN LCDs): 256 (bit maps: 4,096). Refer to NSH5-series PT Lot Numbers on page 73 for infor­mation on lot numbers.
RUN Indicator The NSH5 status indicator is described in the following table.
Switch Section OMRON A165E-S-03U Stop/Emergency Stop Switch
DPST-NC contact: External output Rated voltage: 24 V Maximum rated current: 100 mA (minimum applicable load: 1 mA at 5 VDC) NO bit: Allocated in internal memory or host (PLC)
OMRON A4E-B200VA Enabling Switch
DPST-NO contact: External output Rated voltage: 24 V Maximum rated current: 100 mA (minimum applicable load: 4 mA at 24 VDC) 3-position switch Operating patterns:
Operation: OFF to ON to OFF
USB por
t
Memory Card slot
Green Orange Red
Lit Normal operation • Checking file system
at startup.
• Normal operation with battery voltage low or battery discon­nected.
Error occurred at startup.
Flashing • Memory Card transfer
completed normally.
• Backlight error discov­ered after startup.
Memory Card transfer in progress.
Error occurred dur­ing Memory Card transfer.
Not lit • Power is not being supplied.
• A fuse is burned out.
• A system program is damaged and cannot boot.
Color
RUN Indicator
Page 34
10
Special Cable Specifications Section 1-3
Reset: OFF to ON, momentary 3-position operation
Function Switches
F1, F2, F6, and F7: External outputs Rated voltage: 24 V Maximum rated current: 50 mA F3, F4, F5, F8, F9, and F10: Allocated bits in internal memory or host (PLC)
Memory Card Section A Memory Card is mounted here.
Screen data, data logs, operation logs, error logs, and recipes can be saved.
USB Port The USB port is connected to a computer using a commercially available USB
cable, and used to transfer screens.
Serial Communications Port
The serial port is used for RS-232C or RS-422A communications through the Special Cable.
Serial communication mode: NT link (1:N mode)
Special Cable Connectors (Inside Back Cover)
CN1: 24-VDC power supply inputs CN2: Serial interface. CN3: External outputs.
1-3 Special Cable Specifications
1-3-1 Special Cable Models
Loose-wire/D-Sub, UL-standard, and Removable Box Cables are available. Cables are provided for both RS-232C and RS-422A depending on the serial
communications protocol.
Note Always use a UL-standard Cables for applications requiring UL certification.
1-3-2 UL-standard Cable
Wiring Hard-wired Signals The function keys and the emergency stop switch are directly connected via
the connecting cable to the PLC or device I/O terminals.
Model Capacity Memory type
HMC-EF183 128 MB Flash memory HMC-EF283 256 MB Flash memory HMC-EF583 512 MB Flash memory
Cable type Communications
connector
Serial
communications
Model Length
Loose-wire/ D-Sub
9-pin D-Sub + Loose wires
RS-232C NSH5-232CW-3M 3 m
NSH5-232CW-10M 10 m
9-pin D-Sub + Loose wires
RS-422A NSH5-422CW-10M 10 m
UL-standard Loose wires +
relay cable
RS-232C NSH5-232UL-3M 3 m
NSH5-232UL-10M 10 m
Loose wires
RS-422A NSH5-422UL-10M 10 m
Removable Box
37-pin D-Sub
RS-232C NSH5-232CN-3M 3 m
NSH5-232CN-10M 10 m
Page 35
11
Special Cable Specifications Section 1-3
Wiring the Serial Communication Line
Depending on the type of cable, there are two types of serial communications wiring: RS-232C connector and RS-422A connector. The RS-232C type comes equipped with a relay cable. This type can connected to the RS-232C port of the OMRON SYSMAC CS/CJ series PLC. The RS-422A type has a loose-wire connector, and the signal must be converted by the CJ1W-CIF11 or the NT-AL001 Conversion Unit, then connected to the RS-232C port of the OMRON SYSMAC CS/CJ series PLC.
Cable Dimensions
No. Circuit
symbol
Product name Model Maker
Quantity
Unit
1 CN1 Housing DF3-3S-2C HRS 1 Piece 2 CN1 Crimp terminal DF3-2428SCFC HRS 3 Piece 3 CN2 Housing SHDR-20V-S-B JST 1 Piece 4 CN2 Crimp terminal SSH-003GA-P0.2 JST 8 Piece 5 CN3 Housing DF11-18DS-2C HRS 1 Piece 6 CN3 Crimp terminal DF11-2428SCFA HRS 18 Piece 7 Heat-shrinkable
tube
SUMITUBE FS (Z), 14-mm dia., black
Sumitomo 0.06 m
8 Packing GMP-20 LAPP 1 Piece 9 Housing BS-M20 × 1.5 LAPP 1 Piece 10 Cable 2464 composite, 27-conductor,
shield
BANDO ELECTRIC WIRE
Lm
11 Housing ST-PG16 LAPP 1 Piece 12 Lock nut GMK-16 LAPP 1 Piece 13 CN4 Housing SMR-04V-N JST 1 Piece 14 CN4 Crimp terminal SYM-001T-p0.6 JST 4 Piece 15 CN5 Housing SMP-04V-NC JST 1 Piece 16 CN5 Crimp terminal SHF-001T-0.8BS JST 4 Piece
NSH5....
CN1
CN2
CN3
7L30 dia.
P4/7
CN6
232C Relay cable
7L30 dia.
CN5
CN8
CN4
CN7
7L30 dia.
Loopback connector
Loopback connecto
r
•
21
22
•
23
7
8
9
10
26
24
25
19
20
•
NSH5-232UL-3M/10M
70±10
L
(30)
±30
(30)
1,000
80±10
300±10
(30)
200±10
When connecting to an OMRON PLC, the control signals must be looped back. Connect loopback connectors to CN8 and CN7.
1817
20
19
•
16
15
•
12
11
•
21
22
•
13
14
•
1
2
•
3
4
•
5
6
•
Page 36
12
Special Cable Specifications Section 1-3
17 CN6 D-Sub 9-pin plug XM2A-0901 OMRON 1 Piece 18 CN6 D-Sub 9-pin hood XM2S-0911 OMRON 1 Piece 19 CN7 Housing SMR-02V-N JST 2 Piece 20 CN7 Crimp terminal SYM-001T-p0.6 JST 4 Piece 21 CN8 Housing SMP-02V-NC JST 2 Piece 22 CN8 Crimp terminal SYM-001T-p0.6 JST 4 Piece 23 Cable BIOS-A-2805P BANDO
ELECTRIC WIRE
1m
24 Crimp terminal 0.5-3.7A JST 21 Piece 25 Heat-shrinkable
cable
SUMITUBE F (Z), 2-mm dia., white
Sumitomo m
26 Label NSH5-232UL-10M·LOT No. 1Piece
No. Circuit
symbol
Product name Model Maker
Quantity
Unit
NSH5-422UL-10M
70±10
80±10
L
(30)
300±10
(30)
(30)
Shorted by connector
CN1
CN2
CN3
CN
4
NSH5....
7L30 dia.
7
8
9
10
12
11
•
1
2
•
3
4
•
5
6
•
13
14
7
16
15
No. Circuit
symbol
Product name Model Maker
Quantity
Unit
1 CN1 Housing DF3-3S-2C HRS 1 Piece 2 CN1 Crimp terminal DF3-2428SCFC HRS 3 Piece 3 CN2 Housing SHDR-20V-S-B JST 1 Piece 4 CN2 Crimp terminal SSH-003GA-P0.2 JST 8 Piece 5 CN3 Housing DF11-18DS-2C HRS 1 Piece 6 CN3 Crimp terminal DF11-2428SCFA HRS 18 Piece 7 Heat-shrinkable
tube
SUMITUBE F2 (Z), 14-mm dia., black
Sumitomo 0.06 m
8 Packing GMP-20 LAPP 1 Piece 9 Housing BS-M20 × 1.5 LAPP 1 Piece 10 Cable 2464 composite, 27-conductor,
shield
BANDO ELECTRIC WIRE
Lm
11 Housing ST-PG16 LAPP 1 Piece 12 Lock nut GMK-16 LAPP 1 Piece 13 Crimp terminal 0.5-3.7A JST 29 Piece 14 Heat-shrinkable
cable
SUMITUBE F (Z), 2-mm dia., white
Sumitomo m
15 Cable UL1061# 28 black Piece 16 Label NSH5-232UL-10M·LOT No. 1Piece
Page 37
13
Special Cable Specifications Section 1-3
RS-232C Wiring
* Do not connect these signals. They do not function for this
configuration.
Pin No.
Forked
terminal
Forked
terminal
Forked
terminal
FG 0 V
24 V
SignalPin No.
1
CN1
2 3
FG 0 V
24 V
Signal
Outer shield
AWG2 4 AWG2 4
Wire size
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
CN3
1 2 3 4 5 6 7 8
15 16 17 18
9 10 11 12 13 14
F1 F2 F6 F7
S4 S3 S2 S1
S4* S3* S2* S1*
F1 F2 F6
F7 SWCOM EMG1A1
ENB1A1 ENB1A2 ENB2A1 ENB2A2 0 V (SG) 0 V (SG)*
ENB1A1 ENB1A2 ENB2A1 ENB2A2
EMG1A2 EMG2A1 EMG2A2
EMG1A1 EMG1A2 EMG2A1 EMG2A2
SWCOM
AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8
Pin No. SignalPin No. Signal Wire size
CN2 CN4
1
2
3
4
5
6
7
8
15
16
17
18 19
20
9
10
11
12
13
14
SD
RD
RS
CS
NC
0 V (SG)
NC
NC
FG
NC
NC
NC NC
NC
SDB+
SDA-
RDB+
RDA-
RSB+
RSA-
Pin No. Signal
1
2
3
4
Pin No.
1
2
Pin No.
CN7
Page 38
14
Special Cable Specifications Section 1-3
RS-422A Wiring
* Do not connect these signals. They do not function for this
configuration.
CN6CN5
3
2
9
Case
3
4
5 7
RD
SD
SG
FG
NC
NC
AWG2 8
AWG2 8
AWG2 8
AWG2 8
---
---RS
CS
---
---
1
2
UL1061, #28, black
3
4
CN8
1
2
Pin No.
Pin No. Signal
Pin No.
Wire size
FG
0 V
24 V
1
CN1
2 3
FG 0 V
24 V
AWG2 4 AWG2 4
CN3
1 2 3 4 5 6 7 8
15 16 17 18
9 10 11 12 13 14
F1 F2 F6 F7
S4 S3 S2 S1
S4* S3* S2* S1*
F1 F2 F6
F7 SWCOM EMG1A1
ENB1A1 ENB1A2 ENB2A1 ENB2A2 0 V (SG) 0 V (SG)*
ENB1A1 ENB1A2 ENB2A1 ENB2A2
EMG1A2 EMG2A1 EMG2A2
EMG1A1 EMG1A2 EMG2A1 EMG2A2
SWCOM
AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8 AWG2 8
CN4
CN4
Forked terminal
Pin No.Signal Wire sizePin No. Signal
Outer shield
Pin No.Signal Wire sizePin No. Signal
Forked terminal
Forked
terminal
Forked
terminal
Forked terminal
Forked terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked
terminal
Forked terminal
Forked terminal
Forked
terminal Forked
terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Page 39
15
Special Cable Specifications Section 1-3
* Do not connect these signals. They do not function for this
configuration.
1-3-3 Loose-wire/D-Sub Cable
Wiring Hard-wired Signals
The function keys and the emergency stop switch are directly connected via the connecting cable to the PLC or device I/O terminals.
Wiring the Serial Communications Line
Depending on the type of cable, there are two types of serial communications wiring: RS-232C connector and RS-422A connector. For RS-232C or RS­422A connector, the connector is a 9-pin male D-Sub connector and can be directly connected to the RS-232C or RS-422A port of an OMRON SYSMAC CS/CJ-series PLC.
A conversion cable must be prepared in order to connect to any other host.
Cable Dimensions
CN2
1
2
3
4
5
6
7
8
15
16
17
18 19
20
9
10
11
12
13
14
SD
RD
RS
CS
NC
0 V (SG)
Loop_Close
Loop_Close
FG
NC
NC
NC NC
NC
SDB+
SDA−
RDB+
RDA−
RSB+
RSA−
Pin No. Signal
CN4
7
8
3
4
5 7
FG
SDB+
SDA−
RDB+
RDA−
RSB+
RSA−
Pin No. Signal
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
Inner shield
AWG2 8
AWG2 8
AWG2 8
AWG2 8
AWG2 8
AWG2 8
Wire size
Forked terminal
0 V (SG)*
AWG2 8
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked
terminal
G
70
+5
0
35
10,000
80
+5
0
H
I
AB
CD
EF
J
35
G
300
+15
0
No.1
100
+10
0
CN1
CN2
CN3
CN4
+300
−300
K
L
1
CN
3
No.6
No.5
No.10
Page 40
16
Special Cable Specifications Section 1-3
RS-232C Wiring
* Do not connect these signals. They do not function for this configuration.
No. Product name Model Maker Quantity
A Pressure-welded
socket
DF3-3S-2R26(01) HRS 1
B Socket crimp ter-
minal
DF3-2428SCC HRS 3
C Housing SHDR-10V-S-B-LF-SN J.S.T. Mfg. Co. 1 D Contact SSH-003GA-P0.2-LF-SN J.S.T. Mfg. Co. 8 E Crimp socket DF11-18DS-2C HRS 1 F Socket crimp ter-
minal
DF11-2428SCA HRS 18
G Heat-shrinkable
tube
Sumi-tube Sumitomo 1
H Packing GPM20 LAPP KABLE 1 I Housing (black) BS-M20 × 1.5 LAPP KABLE 1 J Cable UL20233-SLB (black)
2Cx#24+4Px#28+26Cx# 28
LAPP KABLE 1
K Forked terminal --- --- 21 L 9-pin D-Sub plug XM2A-09 OMRON 1 M 9-pin D-Sub hood XM2S-09 OMRON 1
1 2 3 24 V
CN1
CN3
Pin No. Signal
FG
0 V
Pin No. Signal Wire size
Forked terminal
Forked terminal
Forked terminal
Shield
AWG24
AWG24
24 V
FG 0 V
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
F1 F2 F6 F7
SWCOM EMG1A1 EMG1A2 EMG2A1 EMG2A2
ENB1A1
ENB1A2
ENB2A1
ENB2A2
0 V (SG)*
S4* S3* S2* S1*
AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
F1 F2 F6
F7 SWCOM EMG1A1 EMG1A2 EMG2A1 EMG2A2 ENB1A1 ENB1A2 ENB2A1 ENB2A2 0 V (SG)
S4 S3 S2 S1
Pin No. Signal Pin No. Signal Wire size
Page 41
17
Special Cable Specifications Section 1-3
RS-422A Wiring
* Do not connect these signals. They do not function for this configuration.
CN2
Pin No. Signal
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
SD RD RS CS NC
0 V (SG) Loop_Open Loop_Open
SDB+ SDA− RDB+ RDA− RSB+ RSA−
FG NC NC NC NC NC
CN4 (9-pin D-Sub)
Pin No. Signal Wire size
3 2 4 5
9
Hood
1 6 7 8
RD SD RS CS
SG (0 V)
FG NC NC NC NC
AWG28 AWG28 AWG28 AWG28
AWG28
Shield
1 2 3 24 V
CN1
CN3
FG
0 V
AWG24
AWG24
24 V
FG 0 V
F1 F2 F6
F7 SWCOM EMG1A1 EMG1A2 EMG2A1 EMG2A2
ENB1A1 ENB1A2 ENB2A1 ENB2A2
0 V (SG)*
S4* S3* S2* S1*
AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
F1 F2 F6
F7 SWCOM EMG1A1 EMG1A2 EMG2A1 EMG2A2 ENB1A1 ENB1A2 ENB2A1 ENB2A2 0 V (SG)
S4 S3 S2 S1
Pin No. Signal Pin No. Signal Wire size
Forked terminal
Forked terminal
Forked terminal
Shield
Pin No. Signal Pin No. Signal Wire size
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Forked terminal
Page 42
18
Special Cable Specifications Section 1-3
* Do not connect these signals. They do not function for this configuration.
CN2
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
SD RD RS CS NC
0 V (SG) Loop_Close Loop_Close
SDB+ SDA− RDB+ RDA− RSB+ RSA−
FG NC NC NC NC NC
9
8 6 2 1
Hood
3 4 5 7
SG (0 V)*
SDB+ SDA−
RDB+
RDA−
FG NC NC NC NC
AWG28
AWG28 AWG28 AWG28 AWG28
Shield
Pin No. Signal
CN4 (9-pin D-Sub)
Wire size
Pin No. Signal
Page 43
19
Special Cable Specifications Section 1-3
1-3-4 Removable Box Cable
Wiring Hard-wired Signals
The function keys and the emergency stop switch are connected through the Removable Box connected via the Removable Box Cable and output to safety circuits or other circuits connected to the hard-wired terminal block.
Wiring the Serial Communications Line
There is only one type of RS-232C connector. It is a 37-pin male D-Sub con­nector and can be directly connected to the RS-232C port on the NSH5­AL001 Removable Box.
Cable Dimensions
NSH5-232CN-3M/10M
80±10
10±5
70±10
(30)
L
(30)
CN
4
CN3
CN1
CN2
1
2
•
3
4
•
5
6
•
7L30 dia.
7
8
9
10
14
7
12 15
11
••
NSH5....
No. Circuit
symbol
Product name Model Maker
Quantity
Unit
1 CN1 Housing DF3-3S-2C HRS 1 Pieces 2 CN1 Crimp Terminal DF3-2428SCFC HRS 3 Pieces 3 CN2 Housing SHDR-20V-S-B JST 1 Pieces 4 CN2 Crimp Terminal SSH-003GA-P0.2 JST 8 Pieces 5 CN3 Housing DF11-18DS-2C HRS 1 Pieces 6 CN3 Crimp Terminal DF11-2428SCFA HRS 18 Pieces 7 Heat-shrinkable
Tu b e
SUMITUBE F2 (Z), 14-mm dia., black
Sumitomo 0.06 m
8 Packing GMP-20 LAPP 1 Pieces 9 Housing BS-M20 × 1.5 LAPP 1 Pieces 10 Cable 2464 composite, 27-conductor,
shield
Bando Elec­tric Wire
Lm
11 CN4 D-SUB37P Plug XM2A3701 OMRON 1 Pieces 12 CN4 D-SUB37P Hood XM2A3711 OMRON 1 Pieces 13 Cable UL1061AWG28 yellow Kyowa Elec-
tronic Instruments
0.06 m
14 Label NSH5-232CN-3M·LOT No. 1Pieces 15 Jack Screw XM2Z-0071 OMRON 2 Pieces
Page 44
20
Special Cable Specifications Section 1-3
RS-232C Wiring
Pin No.
1 2
3
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
CN1
CN3
Signal
Pin No. Signal
Pin No. Signal
FG 0 V
24 V
F1 F2 F6
F7 SWCOM EMG1A1 EMG1A2 EMG2A1 EMG2A2 ENB1A1 ENB1A2 ENB2A1 ENB2A2 0 V (SG)
S4
S3
S2
S1
FG 0 V
24 V
F1 F2 F6 F7
SWCOM EMG1A1 EMG1A2 EMG2A1 EMG2A2
ENB1A1
ENB1A2
ENB2A1
ENB2A2
0 V (SG)
S4 S3 S2 S1
AWG24 AWG24
AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 AWG28
Outer shield
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
CN2
SD RD RS CS
0 V (SG)
FG
Hood
Inner shield
CN4
CN4
CN4
11 30 10 29
9 15 34 16 35 13 32 14 33
3 21 20
2
1
4
22
CONECT1 CONECT2
7 6
25 26
24
FG
SD RD RS CS
0 V (SG)
37 18 19
Pin No. Signal Wire size
Pin No. Signal Wire size
Pin No. Signal Wire size
Page 45
21
Special Cable Specifications Section 1-3
1-3-5 External Wiring Diagram
NSH5
1-3-6 Interface Specifications
24-VDC Interface (CN1)
24 V
CN1 For 24-VDC power supply input
CN2 For serial interface
CN3 For external outputs
Emergency stop switch DPST-NC
Enabling switch DPST-NO
Function switches Four NO contacts to external devices
EMG1A1
EMG2A1
EMG2EMG1
EMG2A2 EMG1A2
ENB2A1 ENB2A1
ENB2A2 ENB1A2
ENB2
ENB1
SW COM
F1
F1F2F2F6F6F7F7
24 VDC
Serial port on PLC
RS-232C: SD: Pin 2; RD: Pin 3, pins 4 and 5 short-circuited; FG: Connector hood RS-422A: SDA(+): 1; SDB(+): 2; RDA(-): Pin 6; RDB(+): Pin 8; FG: Connector hood
0 V
FG
Safety circuit
PLC PLC PLC PLC
Safety circuit
3-A fuse
Pin No. Signal Contents
1 FG Frame ground 2 0 V 0-V power supply input 3 24 VDC +24-V power supply input
2
3
Page 46
22
Special Cable Specifications Section 1-3
Serial Interface RS-232C/ 422A (CN2)
External Output Interface (CN3)
Note For details on station numbers, refer to 3-8 Station Detection Function.
Pin No. Signal Contents
1 SD Send Data 2 RD Receive Data 3 RS Request Send 4 CS Clear to Send 5 NC Not connected 6 0 V (SG) 0 V 7 Loop Close Loop Close 8 Loop Close Loop Close 9 SDB+ Send Data B 10 SDA− Send Data A 11 RDB+ Receive Data B 12 RDA− Receive Data A 13 RSB+ Not connected 14 RSA− Not connected 15 FG Hood 16 NC Not connected 17 NC Not connected 18 NC Not connected 19 NC Not connected 20 NC Not connected
19
20
1
2
Pin No. Signal Contents
1 F1 Function switch F1 2 F2 Function switch F2 3 F6 Function switch F6 4 F7 Function switch F7 5 SWCOM Function switch common 6 EMG1 A1 Stop/emergency stop switch line 1 7 EMG1 A2 Stop/emergency stop switch line 1 8 EMG2 A1 Stop/emergency stop switch line 2 9 EMG2 A2 Stop/emergency stop switch line 2 10 ENB1 A1 Enabling switch line 1 11 ENB1 A2 Enabling switch line 1 12 ENB2 A1 Enabling switch line 2 13 ENB2 A2 Enabling switch line 2 14 0 V (SG) Station ID line 0 V 15 S4 Station ID line 4 16 S3 Station ID line 3 17 S2 Station ID line 2 18 S1 Station ID line 1
12
17
18
Page 47
23
SECTION 2
Grounding and Connections
This section describes wiring and grounding the power supply and how to connect the NSH5 Programmable Terminal using the Special Cable.
2-1 Installation Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-2 Power Supply and FG Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-2-1 Power Supply Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-2-2 FG Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2-3 Connecting the Special Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-4 Attaching the Hand Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2-5 Installing the Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Page 48
24
Installation Environment Section 2-1
2-1 Installation Environment
Observe the following precautions when installing an NSH5 Programmable Te r mi n al .
Precautions Do not install the PT in the following locations.
• Locations subject to severe changes in temperature
• Locations subject to temperatures or humidity outside the range specified in the specifications
• Locations subject to condensation as a result of severe changes in tem­perature
• Locations subject water, oil, or chemical spray
• Locations subject to corrosive or flammable gases
• Locations subject to shock or vibration
• Locations outdoors directly subject to wind or rain
• Locations subject to strong ultraviolet light
Take appropriate and sufficient countermeasures when installing systems in the following locations.
• Locations subject to static electricity or other forms of noise
• Locations subject to strong electromagnetic fields
• Locations close to power lines
• Locations subject to possible exposure to radioactivity
Note Before unpacking the PT or Peripheral Devices, look the product over and
check for any damage. Gently shake the product and listen for any abnormal sounds.
2-2 Power Supply and FG Wiring
2-2-1 Power Supply Wiring
Connect a 24-VDC power supply to the power supply input terminals. The fol­lowing table shows the specifications for the power supply that can be con­nected. Determine the power supply specifications so that the power supply capacity is satisfied.
Wire the power supply input terminals to the 24-VDC power supply as shown below.
Note (1) Do not connect an AC power supply to the power supply terminals.
Item Specifications
Power supply voltage 24 VDC Allowable power supply voltage
fluctuation range
20.4 to 27.6 VDC (24 VDC
±15%)
Power supply capacity 10 W min.
24 VDC
(Functional ground)
24-VDC interface at NSH5
3-A fuse
Page 49
25
Power Supply and FG Wiring Section 2-2
(2) Use a DC power supply with little voltage fluctuation. (3) Do not perform a dielectric strength test. (4) To comply with the Low-voltage Directive in the EC Directives, use a pow-
er supply with reinforced insulation. Reinforced insulation is a single insu­lation method that can protect against electrical shock to the same degree as double insulation. Recommended model: S82K-03024 (manufactured by OMRON)
(5) Insert a 3-A fuse immediately after the secondary output from the power
supply.
(6) To comply with UL-recognized standards, always use a Class 2 power supply. A
Class 2 power supply refers to one in which the current and voltage levels of the product’s secondary output are both limited (100 VA max.), and which has undergone and passed the necessary tests for UL certification.
2-2-2 FG Wiring
The cable connected to the PT has a functional ground terminal (FG) Wire them according to the conditions described below.
1,2,3... 1. If there is a ground potential difference between the NSH5 and the host,
install them as shown in the following diagram. Do not ground the PT if there is a distance between the PT and the ground and one-point grounding is difficult.
2. If the PT is installed in the same panel as a source of noise, such as a mo­tor or an inverter, do not ground the PT.
Note Be sure to ground correctly to prevent malfunctioning due to noise.
NSH5
Host
One-point grounding
Page 50
26
Connecting the Special Cable Section 2-3
2-3 Connecting the Special Cable
This section describes how to connect the Special Cable to the PT.
Check before Connecting
1,2,3... 1. Waterproof cable clamps are attached to both ends of the Special Cable.
The cable has inner and outer waterproof packing. The packing is impor­tant to maintain the cables waterproof capabilities, so be sure it is not lost or damaged.
2. Be sure the cable clamp housing is not damaged or dirty before inserting it into the PT. If the housing is damaged, have it repaired to retain the wa­terproof capabilities.
Connection Procedure
1,2,3... 1. Using a screwdriver, loosen the four screws on the PT back cover.
2. After the screws have been removed, grasp the cover by the hand holds and lift it out.
NSH5 PT Cable Clamp
Cable attachment cap
Cable packing
Unit lock housing
Heat-shrinking tube
Packing
Page 51
27
Connecting the Special Cable Section 2-3
3. When the cover has been removed and the back of the PT is open, the I/O connector and interface on the board in the PT can be seen.
4. Using your hand, lightly tighten the waterproof packing while it is attached to the housing. Then use a wrench to tighten the waterproof packing to a force of 4.0 to 6.0 N·m to secure it in place.
5. Insert the cable into the PT until the heat-shrinking tube is visible on the inside.
6. Insert the cable packing into the inside of the cable clamp housing and lightly tighten the cap by hand.
DIP Switch
Battery interface
Serial interface
External output interface
24-VDC interface
ON
DIP switch pins are ON when set to the right.
Heat-shrinking tube
Cable packing
Page 52
28
Connecting the Special Cable Section 2-3
7. Tighten the cap with a wrench. Use a tightening force of 2.0 to 3.0 N·m.
Note Inspect the cable periodically to see if it has become loose.
8. Connect each connector as shown below.
Insert the Special Cable into the PT.
1 234
O N
Page 53
29
Connecting the Special Cable Section 2-3
Be sure to correctly connect the connectors as shown in the following dia­gram.
Serial interface: White, 20-pin connector 24-VDC power supply interface: Black, 3-pin connector External output interface: Black, 18-pin connector
9. When using RS-422A communications, turn ON DIP switch pin 1 (termi­nating resistance ON) only when the PT is wired as the end communica­tions node.
Note DIP switch pin 1 connects and disconnect the terminating resistance. Always
leave pins 2 to 4 turned OFF (default setting).
10. Replace the cover, insert the four mounting screws, and tighten them to a force of 0.4 N·m.
Serial interface
External output interface
24-VDC interface
Page 54
30
Connecting the Special Cable Section 2-3
Mounting to a Control Panel
A UL-standard cable connection example is given below.
1,2,3... 1. When using a UL-standard cable, it is necessary to cut a hole in the control
panel to secure the cable clamp.
2. Feed the UL-standard cable through the hole, then secure the cable clamp to the control panel from the inside using the lock nut. When using the NSH5-232UL-3M/10M, always connect the relay cable, which is equipped with an RS-232C connector, after feeding the UL-standard cable through the hole in the wall of the control panel. Tighten the lock nut to a force of
2.0 to 3.0 N·m.
Cable Clamp Mounting Hole Dimension
23±0.2 mm
Cap
Cable packing
Housing
Lock nut
Control panel
Relay cable (included)
Cut a cable clamp mounting hole in the control panel, using the cable diameter as a guide, then feed the cable through the hole.
*Connect the relay cable after first feeding the UL-standard cable through the control panel wall.
Insert the cable clamp housing into the mounting hole in the control panel and secure it in place with the lock nut from the inside. Tighten the lock nut to a torque of 4.0 to 5.0 N·m.
Adjust the cable length, place the rubber cable packing inside the housing, and then tighten the cap to secure the cable.
Page 55
31
Attaching the Hand Strap Section 2-4
2-4 Attaching the Hand Strap
1,2,3... 1. There are two holes on the left side of the PT for attaching the hand strap.
Pass both ends of the hand strap through the holes.
2. Pull the two ends of the hand strap together in the middle, and attach them using the Velcro strip.
To hang the NSH5 from your neck, attached a commercially available neck strap like the one shown below. Attach the neck strap to the two neck strap attachment holes on the bottom of the NSH5.
Select a neck strap that will withstand the 1.1 kg weight of the NSH5 and that has the following dimensions for the NSH5 attachment holes.
R
U
N
F
6
F
7
F8
F9
F10
F
1
F2
F3
F4
F5
Pass both ends of the hand strap through the two holes.
RUN
F6
F7
F
8
F
9
F10
F1
F2
F3
F
4
F5
The required attachment dimensions are given in the following figure.
200 mm min.
10 mm max.
Page 56
32
Installing the Mounting Bracket Section 2-5
2-5 Installing the Mounting Bracket
1,2,3... 1. As shown below, there are two holes for installing the mounting bracket.
2. Secure the mounting bracket to the PT with the two screws.
Note Tighten the screws to a force of 0.9 N.
3. Attach a screw or other support to the wall first and then hook the mounting bracket on it to install NSH5.
Mounting bracket holes
Mounting bracket
Mounting bracket
Screw or other support (Provided by the customer)
Diameter: 5 mm
Diameter: 10 mm
Page 57
33
Installing the Mounting Bracket Section 2-5
Mounting the Visor The emergency stop switch or the stop switch could be inadvertently turned
ON if the PT falls forward when used in a non-mounted condition. The Visor prevents this type of error from occurring. Mount it as shown below, using screws on the top and rear surfaces.
Note Tighten the screws to a force of 0.9 N.
Page 58
34
Installing the Mounting Bracket Section 2-5
Page 59
35
SECTION 3
Functions
This section describes the functions that have been expanded or newly added to the NSH5 Programmable Terminal.
3-1 Creating Screen Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-2 Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-3 Enabling Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-3-1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-4 Function Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3-4-1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3-5 Memory Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3-5-1 Memory Card Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3-5-2 Mounting and Removing Memory Cards. . . . . . . . . . . . . . . . . . . . . 41
3-5-3 Replacing the System Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3-5-4 Transferring Data with Memory Cards. . . . . . . . . . . . . . . . . . . . . . . 43
3-6 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-6-1 Connecting to the USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-7 Usable Host Connection Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-8 Station Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Page 60
36
Creating Screen Projects Section 3-1
3-1 Creating Screen Projects
Settings are required from the CX-Designer to use function keys with software notification (F3 to F5 and F8 to F10) or to obtain removable box station num­bers. The settings for these functions are enabled when NSH5 screen projects are created using CX-Designer. To create new projects using CX­Designer, select the NSH5-SQ0@-V2 or the NSH5-SQ1@-V2 as the PT model.
An NSH5 screen project can be created using screen data created for an ear­lier PT. With the original screen project opened, it can be converted to an NSH5 screen project by selecting Tool - Convert - Model from the menu, and then selecting the NSH5-SQ0@-V2 or the NSH5-SQ1@-V2.
3-2 Emergency Stop Switch
The emergency stop switch can be used by workers to immediately stop the machine when an error occurs during operation or when a hazardous situa­tion arises. The emergency stop switch has a DPST-NC contact structure for an external safety circuit. At the same time, a software condition (NO bit) can be used for internal or host notification, making the overall combined emer­gency stop switch a DPST-NC contact + NO bit switch.
Note Use the software contact to monitor the emergency stop switch.
When the emergency stop switch is pressed to the lock position, as shown below, it will be turned OFF and locked. This prevents the switch from being turned OFF by being accidentally bumped, i.e., it will not operate unless it is pressed all the way to the lock position. An emergency stop can thus be exe­cuted only through a clear and intentional action. The lock is cleared by turn­ing the button clockwise (in the direction of the RESET arrows).
Note (1) When detaching and using the PT in a hand-held condition, use the
NSH5-SQG10B-V2 (with grey switch). This functions as the stop switch and can be used in either the hand-held or mounted condition. When using the NSH5­SQR10B-V2 (with red switch), it functions as the emergency stop switch so the PT must be mounted and used on a control panel in a way that it cannot be de­tached. Both gray and red switches have the same switching function.
(2) The emergency stop must be enabled in all modes, and it must take high-
est priority over any other control operations. (ISO 13850, Item 4-1; IEC 60204-1, Item 9-2)
(3) An emergency stop switch must be located near each control panel or
other operation site, and it must be accessible for rapid use in case of emergency. (ISO 12100-2, Item 3-7; ISO 13850, Item 4-4; and IEC 60204-1, Item 10-7)
DPST-NC contact + NO bi
t
Hard-wired DPST-NC contact
Software NO bit
Lock position
Page 61
37
Emergency Stop Switch Section 3-2
(4) To ensure a secure stop, the stop category must be 0 or 1. (ISO 13850,
Item 4-4; IEC 60204-1, Item 9-2)
External Connection Diagram
The status of the emergency stop switch’s DPST-NC contact is output exter­nally by hard-wired outputs via the Special Cable.
Internal Memory or Host (PLC) Memory Allocation
The emergency stop switch can be allocated any bit address in the internal memory or host (PLC) memory, and the ON/OFF status can be monitored at the allocated address.
To specify the address in internal memory or host (PLC) memory that is to be allocated to the emergency stop switch, first select PT - System Setting in CX-Designer and then click the NS Handy Terminal Tab. In the Key Status Monitor Address Field, click the Set(1) Button for Emergency Stop (A), and specify the address to allocate.
The following points apply to the emergency stop switch allocation.
• Only bit addresses can be set.
• Addresses can be set in either internal memory or host memory.
• System memory $SB cannot be allocated.
• No address is allocated for the default setting.
The NS Handy Terminal Tab can be selected only when the PT model is set to the NSH5. It cannot be selected for any other PT model.
EMG1A1
EMG2A1
EMG2A2
Safety circuit
EMG1A2
EMG1 EMG2
NSH5
Emergency stop switch DPST-NC
Special Cable
Allocate an address in internal memory or host memory to the emergency stop switch.
Page 62
38
Enabling Switch Section 3-3
3-3 Enabling Switch
3-3-1 Overview
In contrast to the emergency stop switch, which lets a worker intentionally stop the machine in case of an emergency, the enabling switch makes it eas­ier to avoid danger with no conscious decision by a worker. When work is required in hazardous areas, e.g, during maintenance, devices with enabling switches provide an important safety measure by preventing unexpected operations from occurring while work is underway in the those areas.
Manual operation of devices is permitted while the enabling switch is lightly pressed. At soon as a hazardous situation arises, however, operation is stopped if the worker instinctively either lets go of the enabling switch or grasps it more tightly.
Some standards, such as the ANSI/RIA R15.06 and CSA/Z434-03 Industrial Robot Standards and the ANSI/B11.19 Machine Tool Standards, require the use of enabling switches. In EN 60204-1, enabling switches are not required but are recommended as auxiliary devices.
External Connection Diagram
The status of the enabling switch’s DPST-NO contact is output externally using a hard-wired output from the Special Cable.
Pressure
ON
OFF
Ordinary pressure: Turns ON
Pressed in: Turns OFF
Enabling switch
Hard-wired DPST-NO contact (3-position)
ENB1A1
ENB2A1
ENB2A2
ENB1A2
ENB1 ENB2
NSH5
Enabling switch DPST-NO
Special Cable
Safety circuit
Page 63
39
Function Switches Section 3-4
3-4 Function Switches
3-4-1 Overview
The NSH5 has ten function switches, and the status of these switches can be sent to hard-wired outputs or to internal memory or host (PLC) memory.
The status of function switches F1, F2, F6, and F7 is output externally by hard-wired outputs via the Special Cable. The status of the six remaining switches (F3, F4, F5, F8, F9, and F10) are output to internal memory or host (PLC) memory.
External Connection Diagram
The status of function switches F1, F2, F6, and F7 are output externally by hard-wired outputs via the Special Cable.
Internal Memory or Host (PLC) Memory Allocation
NSH5 function switches F3 to F5 and F8 to F10 can be allocated any bit addresses in the internal memory or host (PLC) memory, and their ON/OFF status can be monitored at the allocated address.
To specify the address in internal memory or host (PLC) memory that is to be allocated to a function switch, first select PT - System Setting in CX-Designer and then click the NS Handy Terminal Tab. In the Key Status Monitor Address Field, click the appropriate Set Button, and specify the address that is to be allocated.
Hard-wired outputs
F6
F7
F8
F9
F1
F2
F3
F4
F5 F10
Software NO conditions
F1
PLC
F2
SW COM
F1
NSH5
Function switches Four NO contacts output to external devices
PLC PLC
F6
PLC
F7
F6
F7
F2
Special Cable
Page 64
40
Memory Cards Section 3-5
The following points apply to the function switch allocations.
• Only bit addresses can be set.
• Addresses can be set in either internal memory or host memory.
• System memory $SB cannot be allocated.
• No address is allocated for the default setting.
The NS Handy Terminal Tab can be selected only when the PT model is set to the NSH5. It cannot be selected for any other PT model.
3-5 Memory Cards
Memory Cards are used for storing and transferring screen data, log data, and system programs. This section provides an overview of Memory Card functions. For details on the transfer method, refer to the CX-Designer Help.
3-5-1 Memory Card Applications
Memory Cards can be used at the PT itself. Log files can be saved to a Mem­ory Card as CSV files. There are four kinds of log files, as shown in the follow­ing table.
Log data is normally saved in internal memory that is backed up in the PT, but can also be saved in CSV file format. When log data is saved as a CSV file, it is stored on the Memory Card. The CSV files containing log data are saved in the log folder created in the Memory Card.
The following data can be transferred using a Memory Card.
• System programs (programs required for operating the PT, such as for communications and fonts)
Allocate addresses in internal memory or host memory to function switches F3 to F5 and F8 to F10.
Alarm/event history
Stores alarm/event history data that has been registered by CX-
Designer. Data log Stores trend data. Operation log Stores screen operation log data. Error log Stores error log data for when macros are executed.
Page 65
41
Memory Cards Section 3-5
• Screen data (data used in the PT display) The transfer method is manual transfer (i.e., the data to be transferred and the transfer direction are selected manually), and operations are specified from the System Menu.
Note There are four recommended Memory Card models, each of which, has a dif-
ferent capacity.
A Memory Card can be overwritten approximately 100,000 times. When using a PC card socket in devices such as notebook computers, use an HMC­AP001 Memory Card Adapter.
Note Use the Memory Cards recommended by OMRON. Operation may not be cor-
rect if other memory cards are used.
3-5-2 Mounting and Removing Memory Cards
Mounting a Memory Card
1,2,3... 1. As shown below, to mount the Memory Card to the Memory Card interface
first loosen the two screws securing the cover on the top of the PT.
Model Capacity Memory type
HMC-EF183 128 MB Flash memory HMC-EF283 256 MB Flash memory HMC-EF583 512 MB Flash memory
Page 66
42
Memory Cards Section 3-5
2. After the screws have been removed, open the cover by pulling it up and forward with a finger.
3. Insert the Memory Card all the way in. (As this is done, the eject button will pop out.)
Note Tighten the cover to a force of 0.9 N.
Removing a Memory Card Press the eject button to remove the Memory Card. To prevent the Memory
Card from popping out and falling, hold the Memory Card with your index fin­ger while pushing the eject button with your middle finger.
3-5-3 Replacing the System Program
The system program in the PT can be replaced or upgraded to a higher ver­sion. There are two methods that can be used to replace the system program.
• Using a recovery/upgrade program
• Transferring system program data
Note (1) The system program must be version 8.0 or higher to be installed.
(2) Consult your OMRON representative if a system program of a version
lower than 8.0 is to be installed.
(3) Use the recovery/update program to install the system program.
Using a Recovery/ Upgrade Program
Replace the system program if the system program becomes corrupted and the NSH5 will not start or to upgrade the system program in the NSH5.
For details on the replacing the system program by using the recovery/update program, select Start - Program - OMRON - CX-One - CX-Designer - How
to recover the system program.
Page 67
43
Memory Cards Section 3-5
Refer to information on the procedure for recovery and update and to the Setup Manual for troubleshooting information if an error is displayed when you use the recovery/update program.
Transferring System Program Data
The System Program is stored under the CX-Designer's install folder (default location is C:\Program Files\Omron\CX-One\CX-Designer) in folders that are created for each type and version, as follows:
\SystemBackup\NSH5\V@_@\bank1: NSH5 system program (“@_@” will be replaced by numbers indicating the system program version. For example “V7_0” is the file for version 7.0.)
To replace a system program, use Windows Explorer or another method to copy each of the folders for the required system program under \bank1 to the route directory of the Memory Card.
For details on methods for transferring data from the Memory Card to the PT, refer to 3-5-4 Transferring Data with Memory Cards.
The system backup folder can be created only if CX-Designer is installed from the stand-alone CD-ROM. If the CX-Designer is installed from CX-One, rein­stall the system program by following the procedure for using a recovery/ update program described above.
3-5-4 Transferring Data with Memory Cards
Using a Memory Card with the PT allows system programs (programs required for operating the PT, such as programs for communications and fonts) and screen data to be transferred to and from the PT.
There are several types of data transfers, including manual transfers (in which the data to be transferred and the direction of transfer are selected manually), downloads (in which data is transferred automatically from the Memory Card to the PT), uploads (in which data is transferred automatically from the PT to the Memory Card), and bank specifications (four banks max.). The transfer method is specified using the System Menu.
Note (1) Before transferring data, check to be sure that the system programs and
screen data types match those in the PT.
(2) Do not perform the following operations while accessing the Memory
Card. The data may be damaged and the Memory Card may need to be formatted.
• Turning OFF the power to the PT.
• Removing the Memory Card.
Always follow the correct procedure for removing a Memory Card.
If the PT system has been damaged due to the power being turned OFF while a file is being written, it may not be possible to use normal downloading to replace a system program. If this situation occurs, refer to Troubleshooting below.
Manual Transfer Use screen operations to select the transfer direction (download, upload),
contents (project, project & system program, or system program), and banks. Use the following procedure to manually transfer data.
1,2,3... 1. Turn ON the power to the PT.
2. Insert the Memory Card into the PT.
3. Simultaneously press two of the four corners of the PT touch panel to dis­play the System Menu Screen.
Page 68
44
Memory Cards Section 3-5
4. Display the Special Screen Tab Page under system settings, and execute Memory Card transfer on page 2-2 of the screen.
5. Select the display language. The following screen will be displayed at the PT if English is the language selected.
6. Specify the transfer direction (download, upload), contents (project, project & system program, or system program), and bank. The IPP file name and system version that are stored in both the specified bank of the Memory Card and the PT will be displayed in the Project File and System Version fields.
7. Check the contents, and the press the Go! Button. A message asking for confirmation of the transfer will be displayed.
8. Press the Yes Button to execute the specified data transfer operation. When data is downloaded, the screen data previously stored in the PT will be deleted.
9. A warning message will be displayed if the PT model, system program, screen data version, or language for the language stored in the PT are dif­ferent from that for the data stored in the Memory Card. Press the Yes But­ton to continue the data transfer.
10. While the data is being transferred, an uploading or downloading screen will be displayed. A screen indicating that the transfer has been completed will be displayed when the data transfer is finished. (If an error occurs, a transfer error screen will be displayed. If that occurs, refer to Troubleshoot- ing below.)
11. The indicator will flash green when the data transfer has been completed. At this point the Memory Card can be removed.
12. Press the Reset Button to reset the PT.
If the wrong data is downloaded, execute the transfer operation again. The system settings (set in the System Setting using the CX-Designer) are
not changed for the upload operation.
Troubleshooting If an error occurs while data is being transferred, a transfer error screen will be
displayed. Check the following items for the messages that are displayed.
Error message Items to check
Memory Card Error Could not recognize the Memory Card. Check the Memory Card and reset the PT.
Is a Memory Card inserted into the PT? Is the Memory Card damaged?
Page 69
45
Memory Cards Section 3-5
After checking the message, reset the PT and transfer the data again. If the PT system has been damaged due to the power being turned OFF while a file is being written, it may not be possible to use normal downloading to replace a system program.
If the system program cannot be replaced or has been corrupted, and the PT will not start, refer to 3-5-3 Replacing the System Program and replace the system program using the information provided there.
Project Transmission Error Transmission failed. Check the
Memory Card and reset the PT.
Was the Memory Card removed during data transfer?
Is there insufficient free space on the Memory Card?
Is the Memory Card damaged? Does the screen volume exceed the memory
capacity of the PT?
System Transmission Error Transmission failed. Check the
Memory Card and reset the PT.
Project Transmission Error The project cannot be transferred
because it does not match.
Do the NS-series, NSH5-series, and NSJ-series projects, systems, and PT models match for the transmission source and destination?
System Transmission Error The system cannot be transferred
because the hardware does not match.
Cannot find source data. Continue downloading/uploading?
Does the transfer source directory or file exist? (Note: If the Yes Button is pressed and data is
transferred, the previous data at the transfer des­tination will be deleted.)
Error message Items to check
Page 70
46
USB Port Section 3-6
3-6 USB Port
The USB port can be used to transfer screens created by the CX-Designer. For details, refer to the NS Series Setup Manual (Cat. No. V083-E1).
3-6-1 Connecting to the USB Port
Open the cover on top of the PT, as shown in the following diagram, and con­nect a commercially available USB cable to the USB port. (For details on opening the cover, refer to 3-5 Memory Cards.)
3-7 Usable Host Connection Methods
The NSH5 has one serial port corresponding to serial port A in the NS Series, for connecting to the PLC. Unlike with the NS Series, it is not possible to con­nect using serial port B, the Ethernet port, or Controller Link. When using CX­Designer to set the connection method, do not set any communications ports other than serial port A.
The communications methods shown in the following table can be set, using the serial port.
Note (1) Only one NSH5 can be connected to any one communications port on the
PLC. More than one PT cannot be connected at the same time.
(2) Only PT memory can be allocated as the notification destination for the
emergency stop switch and function switches F3 to F5 and F8 to F10. Host allocations are not possible.
The PT can also communicate with the following products:
• Mitsubishi FX-series, A-series, and Q-series PLCs
• SIEMENS S7-300-series PLCs
• Yaskawa MP-series Machine Controllers
• Yaskawa Varispeed F7-series and VS mini V7-series Inverters
• Rockwell Automation (Allen-Bradley) SLC500, MicroLogix, PLC-5, Com­pactLogix, and ControlLogix Controllers
• Products supporting Modbus RTU
Host connection method Usability
1:N NT Link OK (See note 1.) 1:1 NT Link OK Host Link OK
(Host Link OK with restrictions) (See note 2.)
Page 71
47
Station Detection Function Section 3-8
• Yokogawa FA-M3 Series PLCs
Refer to the Host Connection Manual (Multivendor Connection) for connection methods.
3-8 Station Detection Function
The station detection function allows the NSH5 to read the box number switches (4-bit switches) for removable boxes. Thus, when a removable box is connected, the NSH5 is able to detect it.
By automatically displaying station screens, and by giving notification of which station the PLC is currently in, the stations that can be operated can be lim­ited. To ensure safety, other forms of operation are disabled.
Internal Memory Allocation
The PT’s station detection function can be allocated any address in the inter­nal memory, and the ON/OFF status can be monitored at the allocated address.
To specify the address in internal memory that is to be allocated for the station status monitor address, first select PT - System Setting in CX-Designer ver- sion 6.5 or higher, and then click the NS Handy Terminal Tab. In the Station Status Monitor Address Field, click the appropriate Set Button, and specify the address that is to be allocated.
When removable boxes are used, the station numbers for the removable boxes are acquired and notification is provided to one word in either $W or $HW in PT memory. If function key status cannot be obtained due to a prob­lem, such as a hardware error, or when a status error flag for an error, such as a communications error, is generated, notification is provided to the same word.
Bit allocations within the word is as follows:
Bit Name Status
Bit 15 Board Error Bit ON: Error
OFF: Normal
Bit 14 Host Communications Error Bit Bit 13 Reserved --­Bit 12 Reserved --­Bit 11 Reserved --­Bit 10 Reserved --­Bit 9 Reserved --­Bit 8 Reserved --­Bit 7 Reserved --­Bit 6 Reserved --­Bit 5 Reserved --­Bit 4 Reserved --­Bit 3 S4 (Station ID line 4 signal status) 0: Not connected
1 to 15 (binary format): Station number
Bit 2 S3 (Station ID line 3 signal status) Bit 1 S2 (Station ID line 2 signal status) Bit 0 S1 (Station ID line 1 signal status)
Page 72
48
Station Detection Function Section 3-8
Any number from 1 to 15 can be set for a station box. For station number switches, wire station ID line signals S1 to S4 in relation to the station num­bers as shown in the following table.
1: Signal level ON, 0: Signal level OFF
The following points apply to the allocation for the station detection function.
• Only word addresses can be set.
• Addresses can be set in either internal memory only.
• System memory $SW cannot be allocated.
• No word address is allocated in the default setting.
The NS Handy Terminal Tab can be selected only when the PT model is set to the NSH5. It cannot be selected for any other PT model.
Not
connected
Station number
123456789101112131415
S4 0 000000011111111 S3 0 000111100001111 S2 0 011001100110011 S1 0 101010101010101
Internal memory allocation for station detection function
Page 73
49
SECTION 4
Connecting to the Removable Box
This chapter describes the Removable Box, which is connected to the NSH5.
4-1 Overview of Removable Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-3 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4-4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4-5 Connection Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Page 74
50
Overview of Removable Box Section 4-1
4-1 Overview of Removable Box
An NSH5-AL001 Removable Box can be connected between the NSH5­SQG10B-V2 PT (the model with a gray stop switch) and the host PLC to enable easily attaching and detaching the NSH5 without affecting the wiring to the PLC or safety circuits. The Removable Box also enables converting between RS-232C and RS-422A.
The Removable Box is equipped with a rotary switch to set the station number used to identify the Removable Box and a DIP switch for setting RS-422A communications conditions.
System Configuration The NSH5 PT is connected to a PLC through the Removable Box. Always use
an NSH5-232CN-3M/10M Special Cable to connect the NSH5 PT to the Removable Box.
Note (1) Always turn OFF the key switch before connecting or disconnecting the
Cable using the Removable Box.
(2) Always use the Removable Box connected to the NSH5-SQG10B-V2 PT
(the model with a gray emergency switch).
4-2 Nomenclature and Functions
This section describes names and function of the components of the Remov­able Box.
Terminal block and connector pin arrangement details are shown below.
External Switch Output
CS/CJ-series PLC
Safety circuit
RS-422A
RS-232C
NSH5-AL001
Connected via NSH5-232CN-3M/10M Special Cable.
Removable Box
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
RUN
F6
F7
F8
F9
F10
F1
F2
F3
F4
F5
NSH5-SQG10B-V2
Hooks Used to mount the Removable Box to DIN Track.
RS-232C Connector Connected to the Special Cable (NSH5-232CN-3M/10M)
Rotary Switch Used to set the station number.
RS-422A Terminal Block Connects to RS-422A cable.
Key Switch Used to turn the power ON and OFF.
Hard-wired Terminal Block Connects hard-wired output signals.
DIP Switch Used to set RS-422A communications conditions.
Page 75
51
Nomenclature and Functions Section 4-2
RS-422A Connector
RS-232C Connector
Pin No. Signal Contents
1 RDB+ Receive Data B 2RDA− Receive Data a 3 SDB+ Send Data B 4SDA− Send Data A 5RSA− Request Send A 6 RSB+ Request Send B 7SG0 V 8 FG Frame ground
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
Pin No. Signal Contents
1 S1 Station ID line 1 2 S2 Station ID line 2 3 0 V (SG) Station ID line 0 V 4 CONECT1 Cable Connection Confirmation Line 5 NC Not connected 6 RD Receive Data 7 SD Send Data 8 NC Not connected 9 SWCOM Function switch common 10 F6 Function switch F6 11 F1 Function switch F1 12 NC Not connected 13 ENB1A1 Enabling switch line 1 14 ENB2A1 Enabling switch line 2 15 EMG1A1 Stop switch line 1 16 EMG2A1 Stop switch line 2 17 NC Not connected 18 0 V 0-V Power Supply Input 19 24 V +24-V Power Supply Input 20 S3 Station ID line 3 21 S4 Station ID line 4 22 CONECT2 Cable Connection Confirmation Line 23 NC Not connected 24 0 V (SG) Secondary Ground 25 RS Request Send 26 CS Clear to Send 27 NC Not connected 28 NC Not connected 29 F7 Function switch F7 30 F2 Function switch F2 31 NC Not connected 32 ENB1A2 Enabling switch line 1 33 ENB2A2 Enabling switch line 2 34 EMG1A2 Stop switch line 1 35 EMG2A2 Stop switch line 2 36 NC Not connected 37 FG Frame ground
1
2
3
4
20
21
22
23
24
25
26
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
27
28
29
30
31
32
33
34
35
36
37
1
2
3
4
20
21
22
23
24
25
26
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
27
28
29
30
31
32
33
34
35
36
37
Page 76
52
Nomenclature and Functions Section 4-2
Hard-wired Terminal Block Be sure the wires connected to the hard-wired output terminals have a total
length of no more than 3 meters.
CONECT1/2: These signal lines are used to confirm that the NSH5 Cable is
connected to the Removable Box. Attaching the connector will short the CONECT1 and CONECT2 pins. When using a PLC I/O Unit, use these signal lines to confirm the connection.
ENB-CH1/2: These signal lines are used to confirm the key switch condition
when using the NSH5 in Teaching Mode. If the key switch is turned ON, the internal relay is turned ON, which will short the ENB-CH1 and ENB-CH2 pins. (The key ON/OFF position can be checked using external contacts.) Use these signal lines when using the enabling switch as described in Appendix D Recommended Enabling Circuits.
24 VDC/0 VDC: Power to the NSH5 is supplied from the NSH5-AL001.
EMG1A1/EMG1A2 EMG2A1/EMG2A2 When the power is OFF, the internal relay (NC) is turned ON, placing the stop
switch line in loopback status. When the power is ON, the internal relay (NC) is turned OFF, and the stop
switch line is connected to the NSH5.
Pin No. Signal Contents
1 NC Not connected 2 NC Not connected 3 CONECT1 Cable Connection Confirmation Line 4 CONECT2 Cable Connection Confirmation Line 5 F1 Function switch F1 6 F2 Function switch F2 7 F6 Function switch F6 8 F7 Function switch F7 9 SWCOM Function switch common 10 ENB1A1 Enabling switch line 1 11 ENB1A2 Enabling switch line 1 12 ENB2A1 Enabling switch line 2 13 ENB2A2 Enabling switch line 2 14 EMG1A1 Stop switch line 1 15 EMG1A2 Stop switch line 1 16 EMG2A1 Stop switch line 2 17 EMG2A2 Stop switch line 2 18 ENB-CH1 Key Switch Confirmation Signal Line 19 ENB-CH2 Key Switch Confirmation Signal Line 20 24 V +24-V power supply input 21 0 V 0-V power supply input 22 FG Frame ground
1
3
2
5
4
7
9
11
6
8
10
13
15
17
19
21
12
14
16
18
20
22
1
3
2
5
4
7
9
11
6
8
10
13
15
17
19
21
12
14
16
18
20
22
Page 77
53
Nomenclature and Functions Section 4-2
Note CONNECT1 and CONNECT 2 are shorted in the NSH5 Cable (NSH5-232CN-
3M/10M).
1
2
3
4
S1
S2
S3
S4
+
RS-232C connector
RS-422A connector
Isolation between RS-232 and RS-422A
Isolation from 24 VDC to 5 VDC
Hard-wired terminal block
Terminating resistance switch
−
Relay
Fuse
Key switch (NO)
Relay (NO)
Rotary switch
Relay (NC)
Relay (NC)
RD
SD
RS
CS
0 V (SG)
24 V
0 V
FG
0 V (SG)
CONECT1
CONECT2
CONECT1
CONECT
2
EMG1A1
EMG1A2
EMG2A1
EMG2A2
ENB1A1
ENB1A2
ENB2A1
ENB2A2
F1
F2
F6
F7
SWCOM
F1
F2
F6
F7
SWCOM
EMG1A1
EMG1A2
EMG2A1
EMG2A2
ENB1A1
ENB1A2
ENB2A1
ENB2A2
ENB-CH1
ENB-CH2
0 V
FG
24 V
SDA−
SDB+
RDA−
RDA+
RSA−
RSA+
SG
FG
Page 78
54
Switch Settings Section 4-3
4-3 Switch Settings
Key Switch Power to the Removable Box is turned ON and OFF with the key switch.
The power is OFF when the key is in the vertical position. (Refer to the diagram below.) The key can be removed when the power is turned OFF.
Note Always turn OFF the key switch before connecting or disconnecting the Cable
using the Removable Box.
DIP Switch The DIP switch is used to set RS-422A communications conditions. Set the
DIP switch before connecting the cable to the Removable Box.
Note When using a single NSH5 PT, turn OFF pin 4 (always send). When using
more than one NSH5 PT with a Removable Box, turn ON pin 4 (RS-232C CS control).
In station detection mode, use the rotary switch to set a station number between 1 and 15 for the Removable Box. Set this switch before connecting any cables to the Removable Box. (Station number 0 means that the Remov­able Box is not connected.) For details on the station detection function, refer to 3-8 Station Detection Function.
OFF
ON
OFF
ON
Pin No. Description ON OFF
1 Built-in terminating
resistance setting
Terminating resistance is connected.
Terminating resistance is not connected.
2, 3 Do not change these
settings.
--- ---
4 RS-422A transmission
mode setting
RS-232C CS control Always send
1
4
ON
ON
OFF
1
234
ON
ON
OFF
Factory setting: SW1 is ON
Station number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Rotary switch 0123456789AbCDEF
0
4
C
8
2
1
3
F
E
D
5
6
7
9
A
B
0
4
C
8
2
1
3
F
E
D
5
6
7
9
A
B
Factory setting
Page 79
55
Installation Section 4-4
Note Always turn OFF the Removable Box's key switch before setting the DIP
switch or the rotary switch.
4-4 Installation
Dimensions
The Removable Box can be installed using any of the following three meth­ods.
Mounting to a Panel To mount the Removable Box on a panel, use the mounting brackets and tool
(Phillips screwdriver) that are included in the package.
Note (1) Do not allow metal particles to enter the Removable Box while work is be-
ing done on the panel. (2) The mounting panel must be between 1.6 and 4.8 mm thick. (3) Secure the mounting brackets with a uniform tightening torque of 0.5 to
0.6 N·m. Use a panel that is clean, undistorted, and strong enough to ad-
equately support the Removable Box. (4) Do not use the Removable Box in a location that is subject to water or oil.
1. Refer to the cutout dimensions in the following diagram and cut out a hole for embedding the Removable Box, Then insert the Removable Box from the front side of the panel.
42.5
50
20.05
66.5
86 94
100
6
65.5
120
6.1
39.5
23 92.5
15.95
23.6
44.8
60.5
41.5
23.5
(143.5)
61.5
+0.
95
+0.5 0
61.5
+0.5 0
95
Page 80
56
Installation Section 4-4
2. As shown in the following diagram, attach the mounting brackets to the Re­movable Box mounting holes or slots (3 places).
3. From the back of the panel, hold the Removable Box to pull the mounting brackets toward you and tighten the mounting bracket screws to secure the Removable Box.
Mounting to a DIN Track Catch the upper hook on the back of the Removable Box on the DIN Track,
and push in the direction of the arrow and secure the Removable Box with the bottom latch. Attach End Plates to the right and left of the Removable Box so that it does not shift in either direction.
Note When mounting the Removable Box on a DIN Track, be sure to secure the
cable so that no load is placed on the connector. The Removable Box or DIN Track may be damaged if the cable places a load on the connector.
Page 81
57
Connection Method Section 4-5
Removing from a DIN Track
Remove the End Plates, and then insert a screwdriver in the hooks on the base of the Removable Box and pull down.
Mounting to a Panel Referring to the dimensions in the following diagram, cut three holes in a
panel with a minimum thickness of 2 mm. Secure the Removable Box to the panel with screws using the screw (4M
× 14) mounting holes on the Remov-
able Box.
Note To ensure that the Removable Box is mounted securely, use a panel with a
thickness of at least 2 mm.
4-5 Connection Method
The Removable Box is connected between the NSH5 PT and a PLC.
Precautions Prior to Wiring
Check the following items prior to wiring.
• Signal Lines Make sure that the PLC's I/O are correct.
• NSH5 Special Cable Connector Make sure that the NSH5 Special Cable connector screws and the Removable Box are securely locked.
• Hard-wired Terminal Block The hard-wired terminal block is removable. Make sure it is securely con­nected and that all screws are tight.
• RS-422A Terminal Block Make sure that all I/O lines between the PLC and the Removable Box are correct.
• NSH5 Unit Number Setting When using more than one NSH5 PT, make sure in advance that no unit numbers are used more than once. If duplicate numbers exist, a commu­nications error will occur.
Mounting holes.
3-M
86±0.3
92.5±0.3
Recommended mounting dimensions
Page 82
58
Connection Method Section 4-5
RS-422A Wiring
Note (1) Ground the shield only to the host (PLC) to prevent malfunctions due to
ground potential differences.
(2) Recommended cables: TKVVBS4P-03 (100 m Tachii Electric Wire) or
AWG22 shielded cable.
Ground and Shield Wiring Perform the following connections, shield wiring, and grounding in any com-
munications system using the Removable Box. Incorrect connections may cause a host communications error.
• Connecting the Removable Box D-Sub Connector Be sure to fasten the screws on both sides of the D-Sub connector. If these screws are not fastened, the NSH5 PT's functional ground terminal and the Removable Box's FG will not be connected.
• Ground Line Wiring The Removable Box is equipped with a functional ground ( ).
1. Normally, ground the Removable Box as shown in Figure A on the fol-
lowing page.
• Connect the ground terminals on all Units and the functional ground, and ground the line at one location to 100 Ω or less.
• Short the PLC's LG terminal and the GR terminal.
• The ground wire must be 2 mm
2
or larger.
• For detailed grounding instructions, refer to the operation manual for the Communications Unit.
2. If a source of noise, such as a motor or inverter, is grounded to the same panel, do not ground the Removable Box's functional ground terminal ( ), as shown in the Figure B.
• RS-422A Cable Shield Wiring Be sure to connect the shield on the RS-422A cable. If the shield is not connected, a host communications error may occur. When connecting the ground terminals on all Units and the functional ground, and grounding the line at one location to 100 Ω or less, connect the shield only at one end of each line, as shown in Figure A. If the Removable Box's functional ground terminal is not grounded, con­nect the shield at both ends of each line, as shown in Figure B. If a CJ1W-CIF11 is also connected in the system, connect the lines and shield as shown in Figure B.
Name
SDB SDA RDB RDA
Pin No.
RS-422A Connector
RS-422A Terminal Block on Removable Box
(8-pin terminal block)
Pin No.
RS-422A Connector
PLC
Name
Shield ground terminal
SD+
SD−
RD+
RD−
(See note 1.)
Shield
Use twisted-pair wires for SDB and SDA, and for RDB and RDA.
Functional ground
8 3 4 1 2
(See
note 2.)
Page 83
59
Connection Method Section 4-5
Figure A
Figure B
CPU
or
Com Unit
NSH PT
LG RG
NSH5-AL001
RS422A
FG
NSH5-AL001
Terminal block FG
Terminal block FG
Terminal block FG
RS422A
FG
RS422A
FG
NSH5-232CN-3M, 10M
NSH5-232CN-3M, 10M
NSH5-232CN-3M, 10M
CPU Rack
CPU
or
Com Unit
LG
RG
NSH5-AL001
NSH5-AL001
FG
NSH5-AL001
FG
RS422A
RS422A
RS422A
FG
NSH5-232CN-3M, 10M
NSH5-232CN-3M, 10M
NSH5-232CN-3M, 10M
NSH5-AL001
CPU Rack
Power Supply Unit
Power Supply Unit
NSH PT
NSH PT
NSH PT
NSH PT
NSH PT
Terminal block FG
Terminal block FG
Terminal block FG
Page 84
60
Connection Method Section 4-5
Connection Formats • Connection via a NSH5-AL001 Removable Box
• 1:N Connections via NSH5-AL001 Removable Box The total communications distance can be up to a 500 m.
CS/CJ-series PLC
NSH5-SQG10B-V2
RS-422A
RS-232C
NSH5-AL001
Special Cable (NSH5-232CN-3M/10M)
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
RUN
F6
F7
F8
F9
F10
F1
F2
F3
F4
F5
CS/C-series PLC
NSH5-SQG10B-V2
RS-422A
RS-232C
RS-232C
RS-232C
NSH5-AL001
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
RUN
F6
F7
F8
F9
F10
F1
F2
F3
F4
F5
NSH5-SQG10B-V2 NSH5-SQG10B-V2
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
RUN
F6
F7
F8
F9
F10
F1
F2
F3
F4
F5
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
RUN
F6
F7
F8
F9
F10
F1
F2
F3
F4
F5
NSH5-AL001
NSH5-AL001
Page 85
61
Connection Method Section 4-5
• 1:N Connections Including a Conversion Unit Other Than the NSH5­AL001
Note (1) When the CJ1W-CIF11 is included in the connections, the maximum
communications distance is 50 m. When the CJ1W-CIF11 is not included in the connections, the maximum communications distance is 500 m.
(2) If ground potential differences or noise is a concern, the insulated NT-
AL001 RS-232C/422A Conversion Unit is recommended for all connec­tions.
CS/CJ-series PLC
NSH5-SQG10B-V2
RS-422A
RS-232C
RS-232C
NSH5-AL001
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
RUN
F6
F7
F8
F9
F10
F1
F2
F3
F4
F5
NT-AL001
Page 86
62
Connection Method Section 4-5
Page 87
63
SECTION 5
Inspection and Maintenance
This section describes inspection and maintenance and the contents of error messages for the NSH5 Programmable Termina l.
5-1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5-2 Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5-3 Error Message Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5-4 Precautions When Replacing the PT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Page 88
64
Maintenance Section 5-1
5-1 Maintenance
Perform maintenance operations to keep the NSH5-series PT in optimum condition.
!WARNING Do not disassemble the PT or touch the inside of the PT while the power is
turned ON. Doing so may result in electrical shock.
Backing Up Project Data Be sure to back up project data and store it in a secure location, in case the
PT should have to be sent out for repairs or be replaced.
Keeping a Spare PT It is recommended that a spare PT be kept on hand, in order to enable faster
system recovery in case the original PT should be damaged or the screen cannot be read due to reaching the end of the backlight service.
Replacing the Backlight If the brightness of the backlight is diminished and the screen becomes diffi-
cult to read, the backlight must be replaced. A backlight cannot be replaced by the user. If this situation occurs, please contact an OMRON representative.
Ordinarily a backlight would need to be replaced after approximately 75,000 hours at normal temperature and humidity. The service life is shortened in an extremely cold environment. Replace the backlight if the brightness dimin­ishes and the screen becomes difficult to read.
Replacing the Battery Screen data such as calendars, clocks, and log data are backed up by a lith-
ium battery. The battery service life is approximately five years when used in an environment with a temperature of 25°C. If the temperature at the location of use is higher than this, the battery life will be shortened. Change the battery at suitable intervals in accordance with the operating environment.
It is recommended that a spare battery be kept on hand so that the battery can be quickly replaced when necessary.
Replacement Battery
The replacement battery shown below is a lithium battery for backing up the memory contents.
Replacement Criteria
Replace the battery under the following conditions.
• When five years have elapsed since a new battery was last installed
• Within five days of when the RUN indicator turns orange
Note (1) Never use a battery that has been subjected to any strong impact, such
as being dropped on the floor, as the battery may lead fluid.
(2) Before installing a battery, check the battery type and be sure to install it
correctly.
Model Specifications
CJ1W-BAT01 Replacement battery for the NSH5
Page 89
65
Inspection and Cleaning Section 5-2
Replacement Procedure
Use the following procedure to replace the battery. Replace the battery within 5 minutes
1,2,3... 1. Turn ON the power supply to the NSH5 for at least 5 minutes and then turn
it OFF.
2. Remove the back cover from the PT. The battery is located as shown in the diagram below. (For details on removing the back cover, refer to 2-3 Con- necting the Special Cable.)
3. To replace the battery, remove the connector as shown below.
4. Attach the back cover to the NSH5.
5-2 Inspection and Cleaning
Clean and inspect the NSH5-series PT regularly to ensure that it is always used under optimum conditions.
Cleaning If the display gets dirty, the screen becomes difficult to read. Clean the screen
periodically as follows:
• Wipe the display daily with a dry, soft cloth. If the soil is particularly heavy, attempting to remove it by wiping with a dry cloth may damage the front sheet of the PT. In that case, wipe it with a damp cloth.
• If the soiling cannot be wiped off with a dry cloth, wet the cloth with diluted neutral detergent (2%) and wring it out well before using it.
• If rubber or vinyl products, tape, etc., are left stuck to the display for long periods, they will cause staining. If such items are stuck to the display, remove them during cleaning.
Note Never use chemical dusters or volatile solvents such as benzenes or thinners.
Inspection Interval In normal environments, inspect the PT at intervals of six months to one year.
If the PT is used in an environment that is extremely hot and humid, or very dusty, shorten the inspection interval.
1 2 3
4
ON
Page 90
66
Inspection and Cleaning Section 5-2
Items to Inspect Inspect the following items to determine whether there is any divergence from
the stated criteria. If there is, either improve the surrounding environment so that the values fall within the stated range, or adjust the PT by, for example, re­tightening screws.
Note (1) Do not disassemble for repairs or modification.
(2) Disposal of batteries may be regulated by local authorities. Dispose of
them in accordance with the applicable laws and regulations.
Inspected
item
Inspection details Criteria Method
Power supply voltage
Fluctuation in power supply terminal volt­age
Allowable voltage fluctuation range (24 VDC
±15%)
Te s te r
Ambient envi­ronmental con­ditions
Ambient temperature
0 to 40
°C
Thermometer
Ambient humidity 35% to 85% Hygrometer Presence of dust There must be no
accumulated dust.
Visual
Presence of oil There must be no oil
penetrating between the front-panel sheet and the plastic.
Visual
Mounting con­ditions
Looseness of mount­ing brackets
Must be tightened to the specified torque.
Phillips screwdriver
Connecting cable connections
Must be fully inserted and locked, with no looseness.
Visual
Looseness of screws in external wiring
There must be no looseness.
Phillips screwdriver
Conditions of exter­nal connecting cables
Must not be starting to break or have other faults.
Visual, tester
Consumable parts
Brightness of back­light
Must be sufficiently bright.
Backlight service life: 50,000 hours at 25
°C
Visual
Battery
5 years (at 25
°C)
Replacement every five years
Page 91
67
Error Message Tables Section 5-3
5-3 Error Message Tables
When a Project Is Newly Created
During System Setup
5-4 Precautions When Replacing the PT
If a fault is discovered in the inspection and the PT must be replaced, observe the following precautions.
• Before replacing the PT, back up all of the PT’s project data. If the PT is repaired by OMRON, the project data may be deleted.
• Before replacing the PT, be sure to turn OFF the power supply.
• After replacing the PT, check to be sure that there are no errors in the new PT.
If the PT is to be returned to OMRON for repair, attach a document to the PT describing the problem in as much detail as possible, and send the PT to an OMRON representative listed at the end of the manual.
Error message Contents Countermeasure
The combination of the selected PT model and system version is invalid.
An attempt was made to select a version not supported by NSH5-SQ
@-V2.
Select a version to match the PT.
Error message Contents Countermeasure
There is an error in the communications address input format.
An illegal address or other than a bit address has been set for the key status monitor address (emergency stop, function switches F3, F4, F5, F8, F9, F10).
Check the key status monitor address and correct the address that was set.
An illegal address or other than a word address has been set for the station status moni­tor address.
Check the station status moni­tor address and correct the address that was set.
$SB cannot be spec­ified.
$SB was specified for the sta­tion status monitor address.
Set an address other than $SB.
$SW cannot be specified.
$SW was specified for the sta­tion status monitor address.
Set an address other than $SW.
Specify a PT mem­ory address.
An address not in the PT memory was specified for the station status monitor address.
Check the station status moni­tor address and set an address in the PT memory.
The combination of the selected PT model and system version is invalid.
An attempt was made to con­vert a project that is being edited to a PT model that is not supported.
Select a version that matches the PT model.
Page 92
68
Precautions When Replacing the PT Section 5-4
Page 93
69
Appendix A
General Specifications
General Specifications
Note (1) Operate and store the PT within the temperature and humidity ranges shown below.
(2) Conformance is evaluated under applicable test conditions, and it may not be possible to use the
PT in every environment.
(3) Conformance is evaluated under applicable test conditions, and it may not be possible to use the
PT in every environment. When used over a long period of time, the drip-proof packing may become damaged or dirty and lose its effectiveness.
Item Specifications
Rated power supply voltage 24 VDC Allowable power supply voltage range
20.4 to 27.6 VDC (24 VDC
±15%)
Power consumption 10 W max. Ambient operating temperature
(See note 1.)
0 to 40
°C
Ambient storage temperature (See note 1.)
−20 to 60
°C
Ambient operating humidity 35% to 85% max. (with no condensation) Ambient operating environment No corrosive gases Noise resistance Conforming to IEC 61000-4-4: 2 kV (power supply line) Vibration resistance (during operation) 10 to 57 Hz with double amplitude of 0.075 mm, 57 to 150 Hz with acceleration of
9.8 m/s
2
thirty minutes each in X, Y, and Z directions
Shock resistance (during operation)
147 m/s
2
three times each in X, Y, and Z directions Drop test (See note 2.) Dropped from 1 m. Conforming to JIS B 3502/IEC61131-2. External dimensions 223 × 179 × 70.5 mm (W × L × H) Weight 1.1 kg max. Enclosure rating (See note 3.) IP65 Ground
100 Ω or less
Battery life
Battery life: 5 years (25
°C)
Low battery: Replace within five days of the indicator turning orange. SRAM, RTC backup possible.
The SRAM and RTC are backed up by a super capacitor for five minutes while the battery is being replaced. (The power supply to the NSH5 must first be turned ON for at least 5 minutes and then turned OFF.)
Applicable standards EC Directives and
UL508
Wet-bulb temperature (°C)
Temperature (°C)
Humidity (%)
Storage
Operation
Page 94
70
General Specifications Appendix A
Display Specifications
Note (1) PTs with lot numbers 05X0 and earlier have the following specification for colors (because they have
STN LCDs): 256 (bit maps: 4,096). Refer to NSH5-series PT Lot Numberson page 73 for informa­tion on lot numbers.
(2) This is the estimated time until brightness is reduced by half at room temperature and humidity. It is
only a reference value. The service life will be drastically shortened if the PT is used at low temper­atures. For example, using the PT at 0°C will reduce the service life to approximately 10,000 hours
(reference value). (3) The brightness cannot be greatly adjusted. (4) This function does not detect the end of service life. It detects when the backlight is not lit due to a
disconnection or other error. Backlight error detection indicates that all backlights are OFF. (5) Contact your nearest OMRON representative to replace the backlight. (6) There may be some defective pixels in the display. This is not a fault as long as the numbers of de-
fective light and dark pixels fall within the following standard range.
Item Specifications
Display panel Display device Color TFT LCD (with backlight) (See note 1.)
Number of dots 320 horizontal × 240 vertical dots Display colors 256 colors (32,768 colors for BMP/JPG images) (See note 1.) Effective display area 115.18 horizontal mm × 86.38 mm vertical (5.7 inches) View angle
Left/right
±70°; down 50°; up 70°
Backlight (See note 5.)
Service life 75,000 hours min. (See note 2.) User replacement Not possible. Brightness adjustment There are three levels of adjustment by operating the touch panel.
(See note 3.)
Automatic backlight-OFF function
Screen-saver function: 1 to 255 min, in units of 1 min, turned ON/OFF by system memory operation.
Backlight error detection Error is detected automatically at startup, and the RUN indicator
flashes green as notification. (See note 4.)
Front-panel indicator RUN Lit green: PT is operating normally.
Flashing green: The Memory Card transfer has ended normally or a backlight error was detected immediately after the power was turned ON.
Lit orange: Immediately after power is turned ON, indicates file system check in progress, battery low, or disconnected and operat­ing normally.
Flashing orange: Memory Card transfer in progress. Lit red: Memory Card transfer has ended abnormally.
Model Standard range
NSH5-SQR10B-V2 NSH5-SQG10B-V2
Number of light and dark pixels: 4 or fewer defects the size of 0.2 < (minor axis + major axis) ≤ 0.55 mm (within 1 per 20 mm)
Page 95
71
General Specifications Appendix A
Operating Area Specifications
User Memory Specifications
USB Interface Specifications
External Output Interface Specifications
Item Specifications
Touch panel (matrix type) Method Resistive membrane
Number of switches 300 (20 horizontal × 15 vertical), 1 switch: 16 × 16 dots Inputs Pressure-sensitive Service life 1,000,000 touch operations, min.
Enabling switch Mechanical durability OFF to ON: 1,000,000 min.
OFF to ON to OFF (direct circuit breaking): 100,000 min.
Electrical durability 100,000 min.
Stop/emergency stop switch
Mechanical durability 100,000 min. Electrical durability 100,000 min.
Item Specifications
Standard screen data capacity NSH5-SQ@10B-V2: 60 MB (No expansion structure)
Item Specifications
Slave Applicable standards USB version 1
Baud rate Full speed: 12 Mbps
Low speed: 1.2 Mbps Number of ports 1 port Support transfer modes Controlled transfer, batch transfer, interrupt transfer Power consumption 1 mA (for host connection detection circuit)
Item Specifications
Function switches SPST-NO
Rated voltage: 24 V Max. rated current: 50 mA
Emergency stop switch DPST-NC contact + NO bit
Rated voltage: 24 V Max. rated current: 100 mA Min. applicable load: 1 mA at 5 VDC
Enabling switch DPST-NO
Rated voltage: 24 V Max. rated current: 100 mA Min. applicable load: 4 mA at 24 VDC
Page 96
72
General Specifications Appendix A
DIP Switch Settings
Removable Box Specifications
Note (1) Do not use the Removable Box in environments that require water resistance or oil resistance.
(2) The durability is for an ambient temperature of 15 to 35°C and an ambient humidity of 25% to 75%.
Pin No. Description ON OFF
SW1 Built-in terminating
resistance setting
Terminating resistance is connected.
Terminating resistance
is not connected. SW2 --- Always OFF SW3 --- Always OFF SW4 --- Always OFF
Item Specifications
Rated power supply voltage 24 VDC Allowable power supply voltage range 20.4 to 27.6 VDC (24 VDC ±15%) Power consumption 10 W max. Ambient operating temperature 0 to 55°C Ambient storage temperature −20 to 70°C Ambient operating humidity 10% to 90% (with no condensation) Ambient operating environment No corrosive gases Noise resistance Conforms to IEC 61000-4-4: 2 kV (power supply line). Vibration resistance (during operation) 5 to 9.1 Hz with 4.5-mm single amplitude, 9.1 to 150 Hz with acceleration of
14.7 m/s
2
for 60 minutes each in X, Y, and Z directions Insulation resistance 20 MΩ between all RS-422A signals and functional ground Dielectric strength 720 VDC for 1 min between all RS-422A signals and functional ground, leakage
current: 5 mA max.
Shock resistance (during operation) 147 m/s
2
three times each in X, Y, and Z directions
Durability of internal relays (See note 2.)
Mechanical: 10 million operations (at switching frequency of 36,000 operations/h) Electrical: 100,000 operations min. (at rated load with switching frequency of
1,800 operations/h) Weight 300 g max. Degree of protection None (See note 1.) Ground 100 Ω or less Applicable standards EC Directives, no UL certification
Page 97
73
General Specifications Appendix A
Terminal Block Specifications
RS-232C Specifications
RS-422A Specifications
NSH5-series PT Lot Numbers
The four-digit lot numbers given on the back of NSH5-series PTs can be used to check the manufacturing date.
Item Specifications
Rated voltage 250 VAC Rated current 10 A (Use wires that are 1.25 mm2 or larger.) No. of terminals 22
Item Specifications
Communications standard EIA RS-232C Communications distance 10 m max. Connector 37-pin D-sub connector
Item Specifications
Communications standard EIA RS-422A Communications distance 500 m max. Connector 8-pin
Lot No.
1 0 2 0
The rightmost digit of the year, 2010 in this example
The month of manufacture, February in this example (1 to 9 = January to September, X to Z = October to December)
The day of the month of manufacture, the 10th in this exam
p
le
Page 98
74
General Specifications Appendix A
Page 99
75
Appendix B
Dimensions
75
50
176
223
75
Four, M4
70.5
16.5
Page 100
76
Dimensions Appendix B
Mounting Bracket Dimensions (Unit: mm)
Visor Dimensions
21.4
927
12 dia.
R3.4
6.8
46.5
53
37
90 24
75
28
Two, 4.4-dia. holes
Two, M4 holes
75
144
32
4.6 dia.
28.6
13
52.3
82.9
45.7
Two, 4.6 dia.
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use