Omron J1000 DATASHEET

Manual No. SIEP-C71060633-01-OY

J1000

Compact General Purpose Inverter Model: JZA 200 V Class Three-Phase Input 0.1 to 0.4 kW 200 V Class Single-Phase Input 0.1 to 1.5 kW 400 V Class Three-Phase Input 0.2 to 4.0 kW

USER’S MANUAL

OYMC AC Drive – J1000

Compact V/f Control Drive

User Manual

Type: JZA Model: 200

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

V Class, Single-Phase Input: 0.1 to 1.5 kW 200 V Class, Three-Phase Input: 0.1 to 4.0 kW 400 V Class, Three-Phase Input: 0.2 to 4.0 kW

Receiving

Mechanical Installation

Electrical Installation

Start-Up Programming &

Operation

Parameter Details

Troubleshooting

Periodic Inspection &

Maintenance

Peripheral Devices &

Options

Specifications

Parameter List

MEMOBUS/Modbus

Communications

MANUAL NO. SIEP C710606 33A

Standards Compliance

in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written

permission

of OYMC. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OYMC is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. OYMC assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Table of Contents

i. PREFACE & GENERAL SAFETY................................................................9

i.1 Preface .................................................................................................................. 10

Applicable Documentation

Symbols..............................................................................................................................10

Terms and Abbreviations ...................................................................................................10

i.2 General Safety ...................................................................................................... 11

Supplemental Safety Information .......................................................................................11

Safety Messages................................................................................................................11

Drive Label Warnings .........................................................................................................13

Warranty Information..........................................................................................................13

Quick Reference.................................................................................................................14

1. RECEIVING ................................................................................................15

1.1 Section Safety....................................................................................................... 16

1.2 Model Number and Nameplate Check ................................................................ 17

Nameplate ..........................................................................................................................17

1.3 Component Names............................................................................................... 19

IP20/Open-Chassis ............................................................................................................19

Front Views ........................................................................................................................21

..................................................................................................10

2. MECHANICAL INSTALLATION................................................................. 23

2.1 Section Safety....................................................................................................... 24

2.2 Mechanical Installation ........................................................................................ 26

Installation Environment .....................................................................................................26

Installation Orientation and Spacing...................................................................................27

Exterior and Mounting Dimensions ....................................................................................27

3. ELECTRICAL INSTALLATION ..................................................................29

3.1 Section Safety....................................................................................................... 30

3.2 Standard Connection Diagram............................................................................ 32

3.3 Main Circuit Connection Diagram....................................................................... 34

Single-Phase 200 V Class (JZAB0P1 ~ B1P5) ..................................................................34

Three-Phase 200 V Class (JZA20P1 ~ 24P0); Three-Phase 400 V Class (JZA40P2 ~

44P0) ................................................................................................................................34

3.4 Terminal Block Configuration ............................................................................. 35

3.5 Protective Covers................................................................................................. 36

IP20/Open-Chassis Cover Removal and Installation .........................................................36

3.6 Main Circuit Wiring............................................................................................... 37

Main Circuit Terminal Functions.........................................................................................37

Wire Gauges and Tightening Torque .................................................................................37

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Table of Contents

Main Circuit Terminal Power Supply and Motor Wiring................................................................ 38

3.7 Control Circuit Wiring ................................................................................................... 40

Control Circuit Terminal Block Functions

Terminal Configuration .................................................................................................................41

Wiring Procedure.......................................................................................................................... 42

.....................................................................................40

3.8 I/O Connections............................................................................................................. 44

Sinking/Sourcing Mode Switch..................................................................................................... 44

3.9 Main Frequency Reference........................................................................................... 46

DIP Switch S1 Analog Input Signal Selection ..............................................................................46

3.10 Braking Resistor............................................................................................................ 47

Installation .................................................................................................................................... 47

3.11 Interlocking with Connected Machinery ..................................................................... 48

Drive Ready Signal....................................................................................................................... 48

3.12 Wiring Checklist ............................................................................................................ 49

4. START-UP PROGRAMMING & OPERATION .................................................. 51

4.1 Section Safety................................................................................................................ 52

4.2 Using the Digital LED Operator.................................................................................... 54

Keys, Displays, and LEDs ............................................................................................................54

Digital Text Display....................................................................................................................... 55

LED Screen Displays ...................................................................................................................55

LO/RE LED and RUN LED Indications......................................................................................... 55

Menu Structure for Digital LED Operator .....................................................................................56

4.3 The Drive and Programming Modes............................................................................ 57

Navigating the Drive and Programming Modes............................................................................ 57

Changing Parameter Settings or Values ......................................................................................59

Verifying Parameter Changes: Verify Menu .................................................................................59

Switching Between LOCAL and REMOTE................................................................................... 60

Parameters Available in the Setup Group ....................................................................................60

4.4 Start-up Flowchart......................................................................................................... 62

Flowchart: Basic Start-up ............................................................................................................. 62

4.5 Powering Up the Drive .................................................................................................. 63

Powering Up the Drive and Operation Status Display.................................................................. 63

V/f Pattern Setting ........................................................................................................................ 63

4.6 No-Load Operation Test Run........................................................................................ 64

No-Load Operation Test Run ....................................................................................................... 64

4.7 Test Run with Load Connected.................................................................................... 65

Test Run with the Load Connected ..............................................................................................65

4.8 Verifying and Backing Up Parameter Settings ........................................................... 66

Parameter Access Level: A1-01................................................................................................... 66

Password Settings: A1-04, A1-05 ................................................................................................66

Copy Function (Optional) .............................................................................................................66

4.9 Test Run Checklist ........................................................................................................ 67

5. PARAMETER DETAILS .....................................................................................69

5.1 A: Initialization............................................................................................................... 70

A1: Initialization ............................................................................................................................ 70

5.2 b: Application................................................................................................................. 72

b1: Mode of Operation.................................................................................................................. 72

b2: DC Injection Braking............................................................................................................... 76

5.3 C: Tuning........................................................................................................................ 77

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Table of Contents

C1: Acceleration and Deceleration Times ....................................................................................77

C2: S-Curve Characteristics

C3: Slip Compensation................................................................................................................. 78

C4: Torque Compensation ........................................................................................................... 78

C6: Carrier Frequency.................................................................................................................. 79

.........................................................................................................77

5.4 d: Reference Settings ................................................................................................... 82

d1: Frequency Reference............................................................................................................. 82

d2: Frequency Upper/Lower Limits ..............................................................................................83

d3: Jump Frequency..................................................................................................................... 84

d4: Frequency Hold Function ....................................................................................................... 84

5.5 E: Motor Parameters ..................................................................................................... 86

E1: V/f Characteristics.................................................................................................................. 86

E2: Motor 1 Parameters ............................................................................................................... 88

5.6 H: Terminal Functions................................................................................................... 90

H1: Multi-Function Digital Inputs ..................................................................................................90

H2: Multi-Function Output ............................................................................................................95

H3: Analog Input Terminal A1 Settings ........................................................................................ 98

H4: Multi-Function Analog Output Terminal AM......................................................................... 101

H5: MEMOBUS/Modbus Serial Communication ........................................................................ 101

5.7 L: Protection Functions .............................................................................................. 102

L1: Motor Protection Functions ..................................................................................................102

L2: Momentary Power Loss Ride-Thru....................................................................................... 103

L3: Stall Prevention .................................................................................................................... 104

L4: Speed Agree ........................................................................................................................106

L5: Fault Restart......................................................................................................................... 107

L6: Torque Detection.................................................................................................................. 108

L8: Hardware Protection............................................................................................................. 109

5.8 n: Special Adjustments............................................................................................... 111

n1: Hunting Prevention............................................................................................................... 111

n3: Overexcitation Deceleration ................................................................................................. 111

5.9 o: Operator Related Settings...................................................................................... 112

o1: Display Settings and Selections ...........................................................................................112

o2: Operator Key Selections ......................................................................................................112

o3: Copy Function ...................................................................................................................... 113

o4: Maintenance Monitor Settings.............................................................................................. 114

5.10 U: Monitor Parameters................................................................................................ 116

U1: Operation Status Monitors ...................................................................................................116

U2: Fault History......................................................................................................................... 116

U4: Maintenance Monitors .........................................................................................................116

6. TROUBLESHOOTING......................................................................................117

6.1 Section Safety.............................................................................................................. 118

6.2 Motor Performance Fine Tuning ................................................................................ 120

Parameters for Tuning the Drive ................................................................................................ 120

Motor Hunting and Oscillation Control Parameters ....................................................................120

6.3 Drive Alarms, Faults, and Errors ............................................................................... 121

Types of Alarms, Faults, and Errors........................................................................................... 121

Alarm and Error Displays ...........................................................................................................121

6.4 Fault Detection ............................................................................................................ 123

Fault Displays, Causes and Possible Solutions ......................................................................... 123

6.5 Alarm Detection........................................................................................................... 129

Alarm Codes, Causes, and Possible Solutions ..........................................................................129

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Table of Contents

6.6 Operator Programming Errors ................................................................................... 132

oPE Codes, Causes, and Possible Solutions

.............................................................................132

6.7 Diagnosing and Resetting Faults............................................................................... 133

Fault Occurs Simultaneously with Power Loss ..........................................................................133

If the Drive Still has Power After a Fault Occurs ........................................................................ 133

Viewing Fault History Data After Fault .......................................................................................133

Fault Reset Methods .................................................................................................................. 133

6.8 Troubleshooting without Fault Display..................................................................... 134

Cannot Change Parameter Settings ..........................................................................................134

Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run

Command .................................................................................................................................134

7. PERIODIC INSPECTION & MAINTENANCE ..................................................139

7.1 Section Safety.............................................................................................................. 140

7.2 Inspection .................................................................................................................... 142

Recommended Daily Inspection................................................................................................. 142

Recommended Periodic Inspection............................................................................................ 142

7.3 Periodic Maintenance ................................................................................................. 144

Replacement Parts..................................................................................................................... 144

7.4 Drive Cooling Fans...................................................................................................... 145

Cooling Fan Replacement.......................................................................................................... 145

8. PERIPHERAL DEVICES & OPTIONS ............................................................147

8.1 Section Safety.............................................................................................................. 148

8.2 Drive Options and Peripheral Devices ...................................................................... 150

8.3 Connecting Peripheral Devices ................................................................................. 151

8.4 Installing Peripheral Devices ..................................................................................... 152

Installing a Molded Case Circuit Breaker (MCCB) ..................................................................... 152

Installing a Leakage Breaker...................................................................................................... 152

Installing a Magnetic Contactor ..................................................................................................152

Connecting an AC or DC Reactor .............................................................................................. 153

Connecting a Surge Protector ....................................................................................................153

Connecting a Noise Filter ...........................................................................................................153

Installing Fuses on the Input Side .............................................................................................. 155

Installing a Motor Thermal Overload (oL) Relay on the Drive Output ........................................155

NEMA Type 1 Kit........................................................................................................................ 156

8.5 Communication Options............................................................................................. 159

A. SPECIFICATIONS ............................................................................................161

A.1 Heavy Duty and Normal Duty Ratings....................................................................... 162

A.2 Single/Three-Phase 200 V Class Drive ...................................................................... 163

A.3 Three-Phase 400 V Class Drives................................................................................ 164

A.4 Drive Specifications .................................................................................................... 165

A.5 Drive Watt Loss Data .................................................................................................. 167

A.6 Drive Derating Data ..................................................................................................... 168

Temperature Derating ................................................................................................................ 168

B. PARAMETER LIST...........................................................................................169

B.1 Parameter Groups ....................................................................................................... 170

B.2 Parameter Table .......................................................................................................... 171

A: Initialization Parameters......................................................................................................... 171

b: Application.............................................................................................................................. 171

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Table of Contents

C: Tuning.................................................................................................................................... 172

d: References

E: Motor Parameters .................................................................................................................. 174

H Parameters: Multi-Function Terminals.................................................................................... 175

L: Protection Function ................................................................................................................177

n: Advanced Performance Set-Up.............................................................................................. 180

o: Operator Related Parameters ................................................................................................ 180

U: Monitors .................................................................................................................................181

.............................................................................................................................173

B.3 Defaults by Drive Capacity (o2-04) and ND/HD (C6-01) ........................................... 183

C. MEMOBUS/MODBUS COMMUNICATIONS....................................................185

C.1 Section Safety.............................................................................................................. 186

C.2 MEMOBUS/Modbus Configuration ............................................................................ 187

C.3 Communication Specifications .................................................................................. 188

C.4 Connecting to a Network ............................................................................................ 189

Network Cable Connection......................................................................................................... 189

Wiring Diagram for Multiple Connection..................................................................................... 189

Network Termination .................................................................................................................. 190

C.5 MEMOBUS/Modbus Setup Parameters ..................................................................... 191

MEMOBUS/Modbus Serial Communication............................................................................... 191

C.6 Drive Operations by MEMOBUS/Modbus.................................................................. 193

Observing the Drive Operation................................................................................................... 193

Controlling the Drive................................................................................................................... 193

C.7 Communications Timing............................................................................................. 194

Command Messages from Master to Drive................................................................................ 194

Response Messages from Drive to Master ................................................................................ 194

C.8 Message Format .......................................................................................................... 195

Message Content ....................................................................................................................... 195

Slave Address ............................................................................................................................ 195

Function Code ............................................................................................................................195

Data............................................................................................................................................ 195

Error Check ................................................................................................................................ 195

C.9 Message Examples ..................................................................................................... 197

Reading Drive MEMOBUS/Modbus Register Contents .............................................................197

Loopback Test............................................................................................................................ 197

Writing to Multiple Registers....................................................................................................... 198

C.10 MEMOBUS/Modbus Data Table.................................................................................. 199

Command Data .......................................................................................................................... 199

Monitor Data............................................................................................................................... 200

Broadcast Messages.................................................................................................................. 203

Fault History Contents................................................................................................................ 203

Alarm Register Contents ............................................................................................................ 204

C.11 Changing Drive Parameters ....................................................................................... 205

Drive Operations on Parameter Change ....................................................................................205

Issuing an Enter Command........................................................................................................ 205

C.12 Communication Errors ............................................................................................... 206

MEMOBUS/Modbus Error Codes............................................................................................... 206

Slave Not Responding................................................................................................................ 206

C.13 Self-Diagnostics .......................................................................................................... 207

D. STANDARDS COMPLIANCE ..........................................................................209

D.1 Section Safety.............................................................................................................. 210

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Table of Contents

D.2 European Standards ................................................................................................... 212

CE Low Voltage Directive Compliance

EMC Guidelines Compliance .....................................................................................................212

.......................................................................................212

D.3 UL Standards ............................................................................................................... 218

UL Standards Compliance .........................................................................................................218

Drive Motor Overload Protection ................................................................................................219

D.4 User Setting Table....................................................................................................... 221

INDEX ...............................................................................................................223

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Preface & General Safety

This section provides safety messages pertinent to this product, that, if not heeded, may result in fatality, ignoring these instructions.

I.1 PREFACE..........................................................................................................10

I.2 GENERAL SAFETY..........................................................................................11

personal injury, or equipment damage. OYMC is not responsible for the consequences of

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

TERMSTERMS

i.1 Preface

OYMC distributes products used as components in a wide variety of industrial systems and equipment. The selection and application of OYMC products remain the responsibility of the equipment manufacturer or end user. OYMC accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any OYMC product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product distributed by OYMC must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by OYMC must be promptly provided to the end user. OYMC offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the OYMC manual. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, IS OFFERED. OYMC assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manuals are available for J1000 series drives:

J1000 Series Compact V/f Control Drive Quick Start Guide Read this manual first. This guide is packaged together with the product. It contains basic

information required to install and wire the drive. This guide provides basic programming and simple setup and adjustment.

J1000 Series Compact V/f Control Drive User Manual

This manual describes installation, wiring, operation procedures, functions, troubleshooting, maintenance, and inspections to perform before operation.

Symbols

Note: Indicates a supplement or precaution that does not cause drive damage.

Indicates a term or definition used in this manual.

Terms and Abbreviations

• Drive: OYMC J1000 Series Drive

• OYMC: Omron Yaskawa Motion Control B.V.

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

i.2 General Safety

Supplemental Safety Information

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before operating the drive and run the drive according to the instructions described in this manual.

•

Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your OYMC representative or the nearest OYMC sales office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your OYMC representative or the nearest OYMC sales office.

WARNING

Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

Safety Messages

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury. The

operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings

in this manual.

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

i.2 General Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury. Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power

supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric level.

shock, wait at least one minute after all indicators are OFF and measure the DC bus voltage level to confirm safe

WARNING

Sudden Movement Hazard

System may start unexpectedly upon application of power, resulting in death or serious injury.

Clear

all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys

and machine loads before applying power to the drive.

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury. OYMC is not responsible for any modification of the product made by the user. This product must not be modified.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury. Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with

installation, adjustment and maintenance of AC drives.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Crush Hazard

Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping of the load.

The drive does not possess built-in load drop protection for lifting applications.

Failure to comply could result in death or serious injury from falling loads. Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

i.2 General Safety

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts.

Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the drive. The drive is suitable for circuits capable of delivering not more than 30,000 RMS symmetrical Amperes, 240 Vac

maximum (200 V Class) and 480 Vac maximum (400 V Class).

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed.

Drive Label Warnings

Always heed the warning information listed in Figure i.1 in the position shown in Figure i.2.

WARNING

Read manual before installing. Wait 1 minute for capacitor discharge after disconnecting power suppl To conform to requirements, make sure to ground the supply neutral for 400V class.

Figure i.1 Warning Information

Risk of electric shock.

Figure i.2 Warning Information Position

Warranty Information

Restrictions

The

J1000 was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives

or health.

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

i.2 General Safety

Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their OYMC representatives or the nearest OYMC sales office.

This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in

location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a

any facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.

Quick Reference

Run a Motor of One-Frame Larger Capacity

When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used.

Know the Details of Safety Measures

The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements prior to operation.

Safe operations. Run by power on. Parameter setting b1-17. LED operator stop key priority selection. Parameter o2-02. Enter press required after changing the keypad frequency reference. Parameter o2-05. Operation interlock when program mode is selected. Parameter b1-08.

Standards Compliance

Refer to European Standards on page 212 and Refer to UL Standards on page 218.

LISTED

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Receiving

This chapter describes the proper inspections to perform after receiving the drive and illustrates the different enclosure types and components.

1.1 SECTION SAFETY............................................................................................16

1.2 MODEL NUMBER AND NAMEPLATE CHECK...............................................17

1.3 COMPONENT NAMES......................................................................................19

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

1.1 Section Safety

CAUTION

Do not carry the drive by the front cover.

Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

A motor connected to a PWM drive may operate at a higher temperature than a utility-fed motor and the operating speed range may reduce motor cooling capacity.

Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions.

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

1.2 Model Number and Nameplate Check

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the information on the nameplate.

• If you have received the wrong model or the drive does not function properly, contact your supplier.

Nameplate

Heavy Duty Amps / Normal Duty Amps

AC Drive Model

Input Specifications

Output Specifications

Lot Number

Serial Number

Yaskawa Ref. Number

JZAB0P1BAA

0.6

CIMR-JZBA0001BAA

IP 20

5010

PASS

RoHSRoHS

Software Version

Enclosure Type

Figure 1.1 Nameplate Information

A A

Design Revision Order

Single-Phase 200 V

J Z

J1000 Series

No. Type

European Standard

Customized

No.

Specifications

A Standard model

No. Voltage Class

1-phase, 200-240 Vac

3-phase, 200-240 Vac

3-phase, 380-480 Vac

0P1

Enclosure

No.

Type

IP20

Environmental

No.

Specification <1>

Standard Humidity- and

dust-resistant NMOil-resistant S

Vibration-resistant

Heavy Duty Normal Duty

No.

Max. Motor CapacitykWRated Output

Current A

No.

Max. Motor CapacitykWRated Output

B0P1 0.1 0.8 B0P1 0.2 1.2 B0P2 0.2 1.6 B0P2 0.4 1.9 B0P4 0.4 3.0 B0P4 0.75 3.3 B0P7 0.75 5.0 B0P7 1.1 6.0 B1P5 1.5 8.0 B1P5 2.2 9.6

Receiving

Current A

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

1.2 Model Number and Nameplate Check

Three-Phase 200 V

Heavy Duty Normal Duty

No.

20P1 0.1 0.8 20P1 0.2 1.2

20P2 0.2 1.6 20P2 0.4 1.9 20P4 0.4 3.0 20P4 0.75 3.5 20P7 0.75 5.0 20P7 1.1 6.0 21P5 1.5 8.0 21P5 2.2 9.6 22P2 2.2 11.0 22P2 3.0 12.0 24P0 4.0 17.5 24P0 3.7 17.5

Three-Phase 400 V

No.

40P2 0.2 1.2 40P2 0.4 1.2 40P4 0.4 1.8 40P4 0.75 2.1 40P7 0.75 3.4 40P7 1.5 4.1 41P5 1.5 4.8 41P5 2.2 5.4 42P2 2.2 5.5 42P2 3.0 6.9 43P0 3.0 7.2 43P0 4.0 8.8 44P0 4.0 9.2 44P0 5.5 11.1

Max Motor CapacitykWRated Output

Current A

Heavy Duty Normal Duty

Max. Motor CapacitykWRated Output

Current A

No.

Max. Motor CapacitykWRated Output

Current A

<1> Drives with these specifications do not guarantee complete protection for the specified environmental condition.

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

1.3 Component Names

This section illustrates the drive components as they are mentioned in this manual.

IP20/Open-Chassis

Single-Phase AC200 V JZAB0P1B ~ JZAB0P4B

Three-Phase AC200 V JZA20P1B ~ JZA20P7B

1.3 Component Names

A –

Fan cover

– Mounting hole C – Heatsink D – Cable cover E – Terminal cover F – Front cover screw

Figure 1.2 Exploded View of IP20/Open-Chassis Type Components Three-Phase AC200 V JZA20P7B

The drives JZAB0P1B ~ JZAB0P4B and JZA20P1B ~ JZA20P4B do not have a cooling fan or a cooling fan cover.

<1>

G – Option connector cover H – Front cover I – LED operator Refer to Using the Digital LED

Operator on page 54

J – Case K –

Cooling fan

<1>

Receiving

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

1.3 Component Names

Single-Phase AC200 V JZAB0P7B ~ B1P5B

Three-Phase AC200 V JZA20P1B ~ 24P0B Three-Phase AC400 V JZA40P2B ~ 44P0B

A – Mounting hole B

– Heatsink C – Cable cover D – Terminal cover E – Bottom cover F – Front cover screw

Figure 1.3 Exploded view of IP20/Open-Chassis Type Components

Three-Phase AC200 V JZA22P2B

The drives JZAB0P7B and 40P2B ~ 40P7B do not have a cooling fan or a cooling fan cover.

<1>

G – Option connector cover H – Front cover I – LED operator Refer to Using the Digital LED

Operator on page 54

J – Case K –

Cooling fan

L –

Fan cover

<1>

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Front Views

1.3 Component Names

JZA20P7

A – DIP switch S1 Refer to DIP Switch S1 Analog

Input Signal Selection on page 46

B – DIP switch S3 Refer to Sinking/Sourcing Mode

Switch on page 44

C – Control circuit terminal Refer to Control Circuit

Wiring on page 40

D – Main circuit terminal Refer to Wiring the Main

Circuit Terminal on page 39

Figure 1.4 Front Views of Drives

JZA22P2

E – Ground terminal F – Terminal cover G – Option unit connector Refer to Communication

Options on page 159

Receiving

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

1.3 Component Names

This Page Intentionally Blank

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Mechanical Installation

This chapter explains how to properly mount and install the drive.

2.1 SECTION SAFETY............................................................................................24

2.2 MECHANICAL INSTALLATION.......................................................................26

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

2.1 Section Safety

WARNING

Fire Hazard

Provide sufficient cooling when installing the drive inside an enclosed panel or cabinet.

Failure to comply could result in overheating and fire.

multiple drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure

When does not exceed 40 °C.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

NOTICE

Observe proper electrostatic discharge (ESD) procedures when handling the drive.

Failure to comply could result in ESD damage to the drive circuitry.

It may be difficult to perform maintenance on the cooling fans of drives installed in a vertical row inside an enclosure.

Ensure adequate spacing at the top of the drive to perform cooling fan replacement when required.

Operating lead to motor damage by overheating.

Reduce the motor torque in the low-speed range whenever using a standard blower cooled motor. If 100% torque is required continuously at low speed, consider using a special drive or vector motor. Select a motor that is compatible with the required load torque and operating speed range.

Do not operate motors above the maximum rated RPM.

Failure to comply may lead to bearing or other mechanical motor failures.

The speed range for continuous operation differs according to the lubrication method and motor manufacturer.

If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer. Continuously operating an oil-lubricated motor in the low-speed range may result in burning.

the motor in the low-speed range diminishes the cooling effects, increases motor temperature, and may

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

2.1 Section Safety

NOTICE

When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to the motor insulation voltage or use a drive-rated motor.

Failure to comply could lead to motor winding failure.

Motor vibration may increase when operating a machine in variable-speed mode, if that machine previously operated at a constant speed.

Install vibration-proof rubber on the motor base or use the frequency jump function to skip a frequency resonating the machine.

The motor may require more acceleration torque with drive operation than with a commercial power supply.

Set a proper V/f pattern by checking the load torque characteristics of the machine to be used with the motor.

The rated input current of submersible motors is higher than the rated input current of standard motors.

Select

an appropriate drive according to its rated output current. When the distance between the motor and drive is long,

use a cable thick enough to connect the motor to the drive to prevent motor torque reduction.

When using an explosion-proof motor, it must be subject to an explosion-proof test in conjunction with the drive.

This is also applicable when an existing explosion-proof motor is to be operated with the drive. Since the drive itself is not explosion-proof, always install it in a safe place.

Do not use a drive for a single-phase motor.

Replace the motor with a three-phase motor.

If an oil-lubricated gearbox or speed reducer is used in the power transmission mechanism, oil lubrication will be affected when the motor operates only in the low speed range.

The power transmission mechanism will make noise and experience problems with service life and durability if the motor is operated at a speed higher than the rated speed.

Mechanical Installation

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

2.2 Mechanical Installation

This section outlines specifications, procedures, and environment for proper mechanical installation of the drive.

Installation Environment

To help prolong the optimum performance life of the drive, install the drive in the proper environment. The table below provides a description of the appropriate environment for the drive.

Table 2.1 Installation Environment

Environment Conditions

Installation Area Indoors

-10 °C to +50 °C (IP20/Open-Chassis)

Ambient Temperature

Humidity 95% RH or less and free of condensation Storage Temperature -20 °C to +60 °C

Surrounding Area

Altitude 1000 m or lower

Vibration

Orientation Install the drive vertically to maintain maximum cooling effects.

NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during installation and project construction. Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.

Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation.

Drive reliability improves in environments without wide temperature fluctuations. When using an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the drive.

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight

10 to 20 Hz at 9.8 m/s 20 to 55 Hz at 5.9 m/s

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Installation Orientation and Spacing

Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling.

2.2 Mechanical Installation

A – Correct B – Incorrect

Single Drive Installation

Figure

2.2 explains the required installation spacing to maintain sufficient space for airflow and wiring. Install the heatsink

Figure 2.1 Correct Installation Orientation

against a closed surface to avoid diverting cooling air around the heatsink.

Side Clearance

Top/Bottom Clearance

A – 30 mm minimum B – Airflow direction

Figure 2.2 Correct Installation Spacing

Multiple Drive Installation

When

installing multiple drives into the same enclosure panel, mount the drives according to Figure 2.2. When mounting

C – 100 mm minimum

drives with a minimum side-by-side clearance of 2 mm according to Figure 2.3, derating must be considered and parameter L8-35 must be set. Refer to Parameter List on page 169.

2 mm

Mechanical Installation

A – Line up the tops of the drives. B – 30 mm minimum

Figure 2.3 Space Between Drives (Side-by-Side Mounting)

Note: When

Exterior and Mounting Dimensions

installing drives of different heights in the same enclosure panel, the tops of the drives should line up. Leave space between the top

and bottom of stacked drives for cooling fan replacement if required. Using this method, it is possible to replace the cooling fans later.

C – 100 mm minimum D – Airflow direction

Refer to NEMA Type 1 Kit on page 156 for exterior and mounting dimensions for NEMA Type 1.

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

2.2 Mechanical Installation

IP20/Open-Chassis Drives

Table 2.2 IP20/Open-Chassis (without an EMC filter)

2-M4

H1H2

Voltage Class

Single-Phase

200 V Class

Three-Phase

200 V Class

Drive Model

JZA

Dimensions (mm)

W H D W1 H1 H2 D1 D2 t1 Weight (kg)

B0P1B 68 128 76 56 118 5 6.5 67.5 3 0.6 B0P2B 68 128 76 56 118 5 6.5 67.5 3 0.6 B0P4B 68 128 118 56 118 5 38.5 109.5 5 1.0

20P1B 68 128 76 56 118 5 6.5 67.5 3 0.6 20P2B 68 128 76 56 118 5 6.5 67.5 3 0.6 20P4B 68 128 108 56 118 5 38.5 99.5 5 0.9 20P7B 68 128 128 56 118 5 58.5 119.5 5 1.1

Table 2.3 IP20/Open-Chassis (without an EMC filter)

4-M4

H2 H1

Voltage Class

Single-Phase

200 V Class

Three-Phase

200 V Class

Three-Phase

400 V Class

Drive Model

JZA

W H D W1 H1 H2 D1 D2 t1 Weight (kg)

Dimensions (mm)

B0P7B 108 128 137.5 96 118 5 58 129 5 1.7 B1P5B 108 128 154 96 118 5 58 145.5 5 1.8

21P5B 108 128 129 96 118 5 58 120.5 5 1.7 22P2B 108 128 137.5 96 118 5 58 129 5 1.7 24P0B 140 128 143 128 118 5 65 134.5 5 2.4 40P2B 108 128 81 96 118 5 10 72.5 5 1.0 40P4B 108 128 99 96 118 5 28 90.5 5 1.2 40P7B 108 128 137.5 96 118 5 58 129 5 1.7 41P5B 108 128 154 96 118 5 58 145.5 5 1.7 42P2B 108 128 154 96 118 5 58 145.5 5 1.7 43P0B 108 128 154 96 118 5 58 145.5 5 1.7 44P0B 140 128 143 128 118 5 65 134.5 5 2.4

SIEP C710606 33A OYMC AC Drive – J1000 User Manual

+ 202 hidden pages